Line protection device of industrial robot
By setting up short circuit, current, voltage and temperature sensors in the lines of industrial robots, and real-time monitoring and notification using line protection controllers and GSM modules, the damage and safety problems caused by the lack of protection of lines in the prior art are solved, and the safety and practical effects of the robot are significantly improved.
Patent Information
- Application Number
- CN202510516579.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing industrial robots lack protection devices in the lines, which leads to the inability to notify the staff in time to deal with the situations of short circuit, excessive voltage, excessive current or overheating, resulting in low damage to the robot and low safety in use.
Design a line protection device for industrial robots, equipped with short-circuit detection sensors, current sensors, voltage sensors and temperature sensors, real-time monitoring and notification through line protection controllers and GSM modules, and timely power-off is cut off to deal with abnormal situations.
It effectively reduces the risk of damage of industrial robots, improves the safety of use, and significantly improves the actual use effect.
Smart Images

Figure CN120184870A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of robots, and more specifically, to a line protection device for an industrial robot. Background Art
[0002] An industrial robot is a multi-joint manipulator or a machine device with multiple degrees of freedom for the industrial field. It can replace humans to perform some monotonous, frequent, and repetitive long-term operations through automatic control during the industrial production and processing process.
[0003] The lines of the industrial robots in the prior art do not have protection devices. When the lines of the industrial robot are short-circuited, have too high a voltage, or too large a current during operation, it is impossible to notify the staff in time for handling, which easily damages the industrial robot, resulting in insufficient use safety and poor actual use effect of the existing industrial robots.
[0004] Therefore, there is an urgent need for a line protection device for an industrial robot. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a line protection device for an industrial robot. By providing structures such as a short-circuit detection sensor, a current sensor, and a voltage sensor, the present invention can notify the staff in time for handling and cut off the power in time when encountering short circuits, too high a voltage, too large a current, or overheating, significantly reducing the damage probability of the industrial robot, thereby greatly improving the use safety of the industrial robot and making the actual use effect of the present invention better, so as to solve the problems raised in the above background art.
[0006] To achieve the above object, the present invention provides the following technical solution: A line protection device for an industrial robot, including a detection box, through which an industrial robot wire is disposed inside the detection box. A notification horn is fixedly installed on the detection box. A current value display screen is fixedly installed on the detection box. A voltage value display screen is fixedly installed on the detection box. A temperature value display screen is fixedly installed on the detection box. A short - circuit warning light is fixedly installed on an outer wall of one side of the detection box. A line normal warning light is fixedly installed on an outer wall of one side of the detection box. A current abnormal warning light is fixedly installed on an outer wall of one side of the detection box. A current normal warning light is fixedly installed on an outer wall of one side of the detection box. A voltage abnormal warning light is fixedly installed on an outer wall of one side of the detection box. A voltage normal warning light is fixedly installed on an outer wall of one side of the detection box. A temperature abnormal warning light is fixedly installed on an outer wall of one side of the detection box. A temperature normal warning light is fixedly installed on an outer wall of one side of the detection box. Input ends of the current value display screen, the voltage value display screen and the temperature value display screen are connected to the same line protection controller. An input end of the line protection controller is connected to a short - circuit detection sensor. An input end of the line protection controller is connected to a current sensor. An input end of the line protection controller is connected to a voltage sensor. An input end of the line protection controller is connected to a temperature sensor. An output end of the line protection controller is connected to a line switch. An input end of the line protection controller is connected to a staff contact information memory. An output end of the line protection controller is connected to a GSM module. An output end of the GSM module is connected to a mobile phone terminal; The short - circuit detection sensor is used to detect whether the industrial robot wire is short - circuited and transmit the detection result to the line protection controller for processing; The current sensor is used to detect the current of the industrial robot wire and transmit the detection result to the line protection controller for processing; The voltage sensor is used to detect the voltage of the industrial robot wire and transmit the detection result to the line protection controller for processing; The temperature sensor is used to detect the temperature of the industrial robot wire and transmit the detection result to the line protection controller for processing.
[0007] In a preferred embodiment, the voltage value display screen is disposed between the current value display screen and the temperature value display screen.
[0008] In a preferred embodiment, the line protection controller is set as a single - chip microcomputer.
[0009] In a preferred embodiment, an output end of the line protection controller is connected to an input end of the short - circuit warning light, and an output end of the line protection controller is connected to an input end of the line normal warning light.
[0010] In a preferred embodiment, the output end of the line protection controller is connected to the input end of the current anomaly indicator light, and the output end of the line protection controller is connected to the input end of the current normal indicator light.
[0011] In a preferred embodiment, the output end of the line protection controller is connected to the input end of the voltage anomaly indicator light, and the output end of the line protection controller is connected to the input end of the voltage normal indicator light.
[0012] In a preferred embodiment, the output end of the line protection controller is connected to the input end of the temperature anomaly indicator light, and the output end of the line protection controller is connected to the input end of the temperature normal indicator light.
[0013] Technical effects and advantages of the present invention: By providing structures such as a short-circuit detection sensor, a current sensor, and a voltage sensor, when the present invention encounters situations of short circuit, excessive voltage, excessive current, and overheating, it can promptly notify the staff for handling and can cut off the power in a timely manner, significantly reducing the damage probability of the industrial robot, thereby greatly improving the use safety of the industrial robot and making the actual use effect of the present invention better. Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 It is a system diagram of the present invention.
[0016] Figure 3 It is a circuit diagram of the present invention.
[0017] Reference numerals are: 1, detection box; 2, industrial robot wire; 3, notification horn; 4, current value display screen; 5, voltage value display screen; 6, temperature value display screen; 7, short-circuit indicator light; 8, line normal indicator light; 9, current anomaly indicator light; 10, current normal indicator light; 11, voltage anomaly indicator light; 12, voltage normal indicator light; 13, temperature anomaly indicator light; 14, normal indicator light; 15, line protection controller; 16, short-circuit detection sensor; 17, current sensor; 18, voltage sensor; 19, temperature sensor; 20, line switch; 21, staff contact information memory; 22, GSM module; 23, mobile phone terminal. Detailed Embodiments
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0019] As shown in the attached Figure 1 , the attached Figure 2 and the attached Figure 3As shown in the figure, the present invention provides a circuit protection device for an industrial robot, including a detection box 1. An industrial robot wire 2 runs through the interior of the detection box 1. A notification horn 3 is fixedly installed on the detection box 1. A current value display screen 4 is fixedly installed on the detection box 1. A voltage value display screen 5 is fixedly installed on the detection box 1. A temperature value display screen 6 is fixedly installed on the detection box 1. A short - circuit warning light 7 is fixedly installed on one outer wall of the detection box 1. A circuit normal warning light 8 is fixedly installed on one outer wall of the detection box 1. A current anomaly warning light 9 is fixedly installed on one outer wall of the detection box 1. A current normal warning light 10 is fixedly installed on one outer wall of the detection box 1. A voltage anomaly warning light 11 is fixedly installed on one outer wall of the detection box 1. A voltage normal warning light 12 is fixedly installed on one outer wall of the detection box 1. A temperature anomaly warning light 13 is fixedly installed on one outer wall of the detection box 1. A temperature normal warning light 14 is fixedly installed on one outer wall of the detection box 1. The inputs of the current value display screen 4, the voltage value display screen 5, and the temperature value display screen 6 are connected to the same circuit protection controller 15. The input of the circuit protection controller 15 is connected to a short - circuit detection sensor 16. The working principle of the short - circuit detection sensor is usually based on the change of current or voltage to detect the short - circuit situation in the circuit. When the current in the circuit suddenly increases or the voltage decreases abnormally, the sensor will sense this change and generate a corresponding signal. The input of the circuit protection controller 15 is connected to a current sensor 17. A current sensor is a detection device that can sense the information of the measured current and can transform the detected information into an electrical signal or other required form of information that meets certain standard requirements according to a certain rule, so as to meet the requirements of information transmission, processing, storage, display, recording, and control. The input of the circuit protection controller 15 is connected to a voltage sensor 18. A voltage sensor is a device used to measure voltage, usually used to monitor and control the voltage in the circuit. It usually consists of an induction part and a conversion part. The induction part is used to sense the voltage in the measured circuit, and the conversion part converts the sensed voltage into an available output signal. The input of the circuit protection controller 15 is connected to a temperature sensor 19. A temperature sensor refers to a sensor that can sense temperature and convert it into an available output signal. It can be divided into two categories: contact type and non - contact type according to the measurement method, and can be divided into two categories: thermal resistance and thermocouple according to the sensor material and electronic component characteristics. The output of the circuit protection controller 15 is connected to a circuit switch 20. The input of the circuit protection controller 15 is connected to a staff contact information memory 21. The output of the circuit protection controller 15 is connected to a GSM module 22. The GSM module integrates a GSM radio frequency chip, a baseband processing chip, a memory, a power amplifier device, etc. on a circuit board, and has an independent operating system, radio frequency processing, baseband processing, and can complete the encoding, decoding, sending, and receiving of radio frequency signals and audio signals.The output end of the GSM module 22 is connected to the mobile phone end 23; The short-circuit detection sensor 16 is used to detect whether the wire 2 of the industrial robot is short-circuited, and transmits the detection result to the line protection controller 15 for processing; The current sensor 17 is used to detect the current of the wire 2 of the industrial robot, and transmits the detection result to the line protection controller 15 for processing; The voltage sensor 18 is used to detect the voltage of the wire 2 of the industrial robot, and transmits the detection result to the line protection controller 15 for processing; The temperature sensor 19 is used to detect the temperature of the wire 2 of the industrial robot, and transmits the detection result to the line protection controller 15 for processing.
[0020] The voltage value display screen 5 is arranged between the current value display screen 4 and the temperature value display screen 6.
[0021] The line protection controller 15 is set as a single-chip microcomputer. A single-chip microcomputer is an integrated circuit chip, which integrates a central processing unit CPU with data processing capabilities, a random access memory RAM, a read-only memory ROM, multiple I / O ports, an interrupt system, a timer / counter and other functions onto a silicon chip to form a small and complete microcomputer system.
[0022] The output end of the line protection controller 15 is connected to the input end of the short-circuit warning lamp 7, and the output end of the line protection controller 15 is connected to the input end of the line normal warning lamp 8.
[0023] The output end of the line protection controller 15 is connected to the input end of the current anomaly warning lamp 9, and the output end of the line protection controller 15 is connected to the input end of the current normal warning lamp 10.
[0024] The output end of the line protection controller 15 is connected to the input end of the voltage anomaly warning lamp 11, and the output end of the line protection controller 15 is connected to the input end of the voltage normal warning lamp 12.
[0025] The output end of the line protection controller 15 is connected to the input end of the temperature anomaly warning lamp 13, and the output end of the line protection controller 15 is connected to the input end of the temperature normal warning lamp 14.
[0026] The model of the single-chip microcomputer is set as M68HC16, the model of the short-circuit detection sensor 16 is set as LG-WCS1700, the model of the current sensor 17 is set as LA-80, the model of the voltage sensor 18 is set as LV28-P, the model of the temperature sensor 19 is set as DS18B20, and the model of the GSM module 22 is set as SIM800.
[0027] The implementation mode is specifically as follows: When using the present invention, the short-circuit detection sensor 16 can detect whether the industrial robot wire 2 is short-circuited, and transmit the detection result to the line protection controller 15 for processing. The current sensor 17 can detect the current of the industrial robot wire 2, and transmit the detection result to the line protection controller 15 for processing. The voltage sensor 18 can detect the voltage of the industrial robot wire 2, and transmit the detection result to the line protection controller 15 for processing. The temperature sensor 19 can detect the temperature of the industrial robot wire 2, and transmit the detection result to the line protection controller 15 for processing. The measured current, voltage and temperature can be respectively displayed on the current value display screen 4, voltage value display screen 5 and temperature value display screen 6. When the short-circuit detection sensor 16, current sensor 17, voltage sensor 18 and temperature sensor 19 detect abnormalities, the abnormal indicator lights at the corresponding positions will light up. If normal, the normal indicator light will light up. For example, when the voltage is abnormal, the voltage normal indicator light 12 will turn off and the voltage abnormal indicator light 11 will light up. At the same time, the line protection controller 15 controls the line switch 20 to cut off the industrial robot wire 2, so that the industrial robot wire 2 is no longer powered on, avoiding serious problems. Meanwhile, the line protection controller 15 sends information to the mobile phone 23 of the staff through the GSM module 22, so that the staff can arrive in time to handle the problem of the industrial robot wire 2. This enables the present invention to notify the staff to handle the problem in time when encountering short-circuit, overvoltage, overcurrent, overheat conditions, and can cut off the power in time, significantly reducing the damage probability of the industrial robot, thus greatly improving the use safety of the industrial robot and making the actual use effect of the present invention better.
[0028] The working principle of the present invention: Refer to the attached Figure 1 and attached Figure 2 and attached Figure 3 , when using the present invention, by providing structures such as a short-circuit detection sensor 16, a current sensor 17 and a voltage sensor 18, the present invention can notify the staff to handle the problem in time when encountering short-circuit, overvoltage, overcurrent, overheat conditions, and can cut off the power in time, significantly reducing the damage probability of the industrial robot, thus greatly improving the use safety of the industrial robot and making the actual use effect of the present invention better.
[0029] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, and can also be the connection inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change; Secondly: In the accompanying drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A line protection device for an industrial robot, comprising a detection box (1), characterized in that: The detection box (1) is provided with an industrial robot wire (2) running through the inside thereof, a notification horn (3) is fixedly mounted on the detection box (1), a current value display screen (4) is fixedly mounted on the detection box (1), a voltage value display screen (5) is fixedly mounted on the detection box (1), a temperature value display screen (6) is fixedly mounted on the detection box (1), a short circuit warning light (7) is fixedly mounted on the outer wall of one side of the detection box (1), a line normal warning light (8) is fixedly mounted on the outer wall of one side of the detection box (1), a current abnormality warning light (9) is fixedly mounted on the outer wall of one side of the detection box (1), a current normal warning light (10) is fixedly mounted on the outer wall of one side of the detection box (1), a voltage abnormality warning light (11) is fixedly mounted on the outer wall of one side of the detection box (1), a voltage normal warning light (12) is fixedly mounted on the outer wall of one side of the detection box (1), and a temperature abnormality warning light (13) is fixedly mounted on the outer wall of one side of the detection box (1). A normal temperature indicator light (14) is fixedly mounted on an outer wall of one side of the detection box (1); the input ends of the current value display screen (4), the voltage value display screen (5) and the temperature value display screen (6) are connected to the same line protection controller (15); the input end of the line protection controller (15) is connected to a short circuit detection sensor (16); the input end of the line protection controller (15) is connected to a current sensor (17); the input end of the line protection controller (15) is connected to a voltage sensor (18); the input end of the line protection controller (15) is connected to a temperature sensor (19); the output end of the line protection controller (15) is connected to a line switch (20); the input end of the line protection controller (15) is connected to a staff contact information storage (21); the output end of the line protection controller (15) is connected to a GSM module (22); and the output end of the GSM module (22) is connected to a mobile phone terminal (23); The short-circuit detection sensor (16) is used to detect whether the industrial robot wire (2) is short-circuited, and transmit the detection result to the line protection controller (15) for processing; The current sensor (17) is used to detect the current of the industrial robot wire (2) and transmit the detection result to the line protection controller (15) for processing; The voltage sensor (18) is used to detect the voltage of the industrial robot wire (2) and transmit the detection result to the line protection controller (15) for processing; The temperature sensor (19) is used to detect the temperature of the industrial robot wire (2) and transmit the detection result to the line protection controller (15) for processing.
2. The circuit protection device for an industrial robot according to claim 1, characterized in that: The voltage value display screen (5) is arranged between the current value display screen (4) and the temperature value display screen (6).
3. The circuit protection device for an industrial robot according to claim 1, characterized in that: The line protection controller (15) is configured as a single chip microcomputer.
4. The circuit protection device for an industrial robot according to claim 1, characterized in that: The output end of the line protection controller (15) is connected to the input end of the short circuit warning light (7), and the output end of the line protection controller (15) is connected to the input end of the line normal warning light (8).
5. The circuit protection device for an industrial robot according to claim 1, characterized in that: The output end of the line protection controller (15) is connected to the input end of the abnormal current warning light (9), and the output end of the line protection controller (15) is connected to the input end of the normal current warning light (10).
6. The circuit protection device for an industrial robot according to claim 1, characterized in that: The output end of the line protection controller (15) is connected to the input end of the voltage abnormality warning light (11), and the output end of the line protection controller (15) is connected to the input end of the voltage normal warning light (12).
7. The circuit protection device for an industrial robot according to claim 1, characterized in that: The output end of the line protection controller (15) is connected to the input end of the abnormal temperature warning light (13), and the output end of the line protection controller (15) is connected to the input end of the normal temperature warning light (14).