Chinese noodles full automatic ripening system

Abstract

The application discloses a kind of Chinese pastry full automatic ripening system, belong to pastry processing equipment technical field, including dough forming device, transport device, cutting device, tray loading device, leavening device and steaming device, wherein dough forming device side is equipped with transport device, cutting device and tray loading device are installed on transport device, tray loading device side is equipped with leavening device, leavening device side is equipped with steaming device, and automatic feeding mechanism is equipped between leavening device and steaming device.The application uses above-mentioned one kind of Chinese pastry full automatic ripening system, degree of automation is high, can realize from dough forming to ripening whole process control, reduce labor intensity, ensure product quality stability, and leavening steaming coherent, feeding flexible and efficient, dough mixes evenly, with the advantages of efficient energy saving and convenient operation maintenance.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pastry processing equipment, and particularly relates to a full-automatic maturation system for Chinese pastries. BACKGROUND

[0002] Chinese pastries are traditional Chinese delicacies and are favored by consumers. In the process of making Chinese pastries, the maturation step is a crucial step, which includes multiple processes such as dough forming, cutting, tray loading, proofing and steaming. Traditional maturation processes of Chinese pastries mostly rely on manual operation, which has many problems, such as high labor intensity, low production efficiency, and difficulty in meeting the needs of large-scale production. In addition, due to the subjectivity and instability of manual operation, the product quality is difficult to guarantee, and there may be great differences in taste and appearance between different batches of pastries. In addition, manual operation also has problems such as hygiene hazards. Therefore, in order to improve the production efficiency and quality of Chinese pastries and reduce labor intensity, there is an urgent need for a system that can realize full-automatic maturation of Chinese pastries. SUMMARY

[0003] The purpose of the present application is to provide a full-automatic maturation system for Chinese pastries, which has high automation degree, can realize full-process control from dough forming to maturation, reduces labor intensity, guarantees stable product quality, and has the advantages of coherent proofing and steaming, flexible and efficient feeding, uniform dough stirring, high efficiency and energy saving, and convenient operation and maintenance.

[0004] To achieve the above purpose, the present application provides a full-automatic maturation system for Chinese pastries, which comprises a dough forming device, a conveying device, a cutting device, a tray loading device, a proofing device and a steaming device, wherein the dough forming device is provided with the conveying device on one side, the cutting device and the tray loading device are installed on the conveying device, the tray loading device is provided with the proofing device on one side, the proofing device is provided with the steaming device on one side, and the automatic feeding mechanism is arranged between the proofing device and the steaming device.

[0005] Preferably, the dough forming device, the conveying device, the cutting device, the tray loading device, the proofing device, the steaming device and the automatic feeding mechanism are connected with the controller.

[0006] Preferably, the steaming device comprises a steaming box and a support, and the opening and closing door of the steaming box is an automatic opening and closing door, and the support is fixedly installed on the inner walls on both sides of the inside of the steaming box.

[0007] Preferably, the automatic feeding mechanism comprises a feeding trolley, a supporting plate and wheels, the feeding trolley is fixedly connected with the supporting plate through four first air cylinders above the feeding trolley, and the supporting plate is symmetrically provided with baffles on the front and rear sides.

[0008] Preferably, the length of the feeding trolley is longer than the length of the steaming box and the length of the supporting plate respectively, the width of the feeding trolley is smaller than the distance between the two supports, and the width of the feeding trolley is the same as the width of the supporting plate.

[0009] Preferably, three groups of wheels are installed at the bottom of the feeding trolley, each group has two wheels, and the wheels include front wheels, middle wheels and rear wheels, and the horizontal height of the front wheels is higher than that of the middle wheels and the rear wheels.

[0010] Preferably, the front wheels are rotatably connected to the feeding trolley through a first connecting rod, the middle wheels are rotatably connected to a connecting plate through a second connecting rod, the connecting plate is fixedly connected to the feeding trolley through a second air cylinder, the rear wheels are rotatably connected to the feeding trolley through a third connecting rod, and when the second air cylinder is in an uncontracted state, the middle wheels and the rear wheels are in the same horizontal plane.

[0011] Preferably, the front wheels, the middle wheels and the rear wheels are respectively connected to a first motor, the first motor is electrically connected to a controller, and the first motor is connected to a storage battery.

[0012] Preferably, the dough forming device comprises a hopper, a stirring roller and a top cover, both sides of the hopper are fixedly connected to short rods, the short rods are connected to a support frame through bearings, the short rods pass through the bearings and are connected to a second motor through splines, the stirring roller is installed inside the hopper, a third air cylinder is fixedly installed on the support frame, and the other end of the third air cylinder is fixedly connected to a fixed plate on the side wall of the top cover.

[0013] Therefore, the present application adopts the above-mentioned full-automatic maturation system for Chinese noodles, which has the following advantages

[0014] Beneficial effects:

[0015] (1) The full-automatic maturation system for Chinese noodles integrates a dough forming device, a conveying device, a cutting device, a tray loading device, a fermentation device and a steaming device, and each device is connected to a controller, realizing full-process automatic control from dough forming to maturation, greatly reducing the labor intensity and improving the production efficiency.

[0016] (2) An automatic feeding mechanism is arranged between the fermentation device and the steaming device, which can realize automatic feeding of noodles, improving the continuity of production. The automatic opening and closing of the steaming box and the reasonable structure design inside the steaming box make the steaming process more efficient, energy-saving, convenient to operate and maintain.

[0017] (3) The feeding trolley of the automatic feeding mechanism is longer than the steaming box and the supporting plate, has the same width as the supporting plate and is shorter than the distance between the two supports, and the unique design of the wheels (the front wheels are higher than the middle and rear wheels, and the middle wheels can be controlled by a cylinder), which makes the feeding trolley smoothly enter and exit the steaming box while keeping stable during feeding, improves the accuracy and reliability of feeding.

[0018] The technical solutions of the present application will be further described in detail below with the aid of the accompanying drawings and examples. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a structural schematic diagram of a first embodiment of a Chinese-style pastry full-automatic ripening system of the present application;

[0020] Figure 2 is a structural schematic diagram of an automatic feeding mechanism of the first embodiment of a Chinese-style pastry full-automatic ripening system of the present application;

[0021] Figure 3 is a structural schematic diagram of a steaming device of the first embodiment of a Chinese-style pastry full-automatic ripening system of the present application (the automatic opening and closing door is not drawn).

[0022] REFERENCE NUMERALS

[0023] 1, dough forming device; 2, conveying device; 3, cutting device; 4, tray loading device; 5, proofing device; 6, steaming device; 7, steaming box; 8, support; 9, feeding trolley; 10, first cylinder; 11, supporting plate; 12, baffle; 13, front wheel; 14, middle wheel; 15, rear wheel; 16, first connecting rod; 17, second connecting rod; 18, third connecting rod; 19, second cylinder; 20, connecting plate; 21, steaming tray rack. DETAILED DESCRIPTION

[0024] The technical solutions of the present application will be further described in detail below with the aid of the accompanying drawings and examples.

[0025] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0026] Example 1

[0027] like Figure 1 As shown, the present invention provides a fully automatic cooking system for Chinese pastries, including a dough forming device 1, a transport device 2, a cutting device 3, a traying device 4, a proofing device 5, and a steaming device 6. The dough forming device 1 is provided with a transport device 2 on one side, and the cutting device 3 and the traying device 4 are installed on the transport device 2. The traying device 4 is provided with a proofing device 5 on one side, and the proofing device 5 is provided with a steaming device 6 on one side. An automatic feeding mechanism is provided between the proofing device 5 and the steaming device 6.

[0028] The dough forming device 1, conveying device 2, cutting device 3, traying device 4, and proofing device 5 are all set up using existing technologies to realize the forming, conveying, and proofing of Chinese pastries. They are all controlled by a controller, and by setting the corresponding parameters in the controller, fully automatic production is achieved.

[0029] The dough forming device 1, conveying device 2, cutting device 3, traying device 4, proofing device 5, steaming device 6, and automatic feeding mechanism are all connected to the controller. The conveying device 2 is responsible for sequentially transporting the formed dough to the cutting device 3, traying device 4, proofing device 5, and steaming device 6, connecting each process and transferring materials to ensure the continuity of the production process. The cutting device 3 cuts the transported dough according to a preset program and size requirements, dividing it into appropriately sized dough pieces that meet production requirements, preparing for subsequent traying and steaming. The traying device 4 places the cut dough pieces on the steaming tray rack in a specific arrangement, completing the traying operation and ensuring even heating during steaming to guarantee the steaming effect. The proofing device 5 provides a suitable temperature and humidity environment for the trayed dough pieces, allowing them to proof and expand within a certain time, promoting the internal fermentation process of the dough and improving the taste and texture of the pastries.

[0030] The dough forming device 1 comprises a hopper, a stirring roller and a top cover, both sides of the hopper are fixedly connected with short rods, the short rods are connected with the support frame through bearings, the short rods and the bearings are used to connect the hopper and the support frame, allowing the hopper to rotate to pour the formed dough. And the short rods are connected with the second motor through the splines through the bearings, the hopper is used to store the raw materials for making Chinese pastries, providing space for stirring and forming, and discharging the dough after stirring is completed. The second motor is used to drive the stirring roller to rotate or control the overturning action of the hopper. The stirring roller is installed inside the hopper, which stirs and kneads the raw materials by rotating to form uniform dough. The support frame is fixedly installed with a third cylinder, and the other end of the third cylinder is fixedly connected with a fixed plate on the side wall of the top cover. The top cover is used to close the hopper to prevent the raw materials from splashing or being contaminated, and the third cylinder controls its opening and closing to realize automatic operation.

[0031] As shown in Figure 3 , the steaming device 6 comprises a steaming box 7 and a support 8, the switch door of the steaming box 7 is an automatic switch door, the steaming box 7 is the main equipment for steaming pastries, steam is introduced into the inside, providing a high-temperature environment for the dough, so that the dough is cooked thoroughly within a specified time, and the maturation process is completed. The design of the automatic switch door facilitates the entry and exit of materials, improves the degree of automation of operation and work efficiency. The support 8 is fixedly installed on the inner walls of both sides of the inside of the steaming box 7, and the support 8 is used to support the placement of the steaming tray rack, so that the steaming tray rack maintains a stable position in the steaming box 7, ensuring that the pastries can be uniformly heated during the steaming process.

[0032] As shown in Figure 2 , the automatic feeding mechanism comprises a feeding trolley 9, a support plate 11 and wheels, the feeding trolley 9 serves as a transportation carrier, moves between the proofing device 5 and the steaming device 6 under the drive of the first motor through the rotation of the wheels, realizes the transportation of the steaming tray rack, sends the proofed dough into the steaming box 7, and takes out the steamed pastries from the steaming box 7. The support plate 11 is used to place the steaming tray rack, providing a support plane for the steaming tray rack, ensuring the stability of the steaming tray rack during transportation. The feeding trolley 9 is fixedly connected with the support plate 11 through four first cylinders 10 above the feeding trolley 9, the first cylinders 10 are used to adjust the height and position of the support plate 11 to adapt to different work requirements and ensure the stability of the placement of the steaming tray rack. The support plate 11 is symmetrically provided with baffles 12 on the front and rear sides, and the baffles 12 on both sides prevent the steaming tray rack from falling off.

[0033] The length of the feeding trolley 9 is longer than the length of the steaming box 7 and the length of the support plate 11, the width of the feeding trolley 9 is smaller than the distance between the two supports 8, and the width of the feeding trolley 9 is the same as the width of the support plate 11. The length and width of the feeding trolley 9 are designed to smoothly enter and exit the steaming box 7 and carry the support plate 11 and the steaming tray rack, and the length of the feeding trolley 9 is longer than the length of the steaming box 7, so that when the feeding trolley 9 transports the steaming tray rack to the steaming box 7, the front wheels 13 enter the steaming box 7 first, the middle wheels 14 are retracted, and the rear wheels 15 are placed outside the steaming box 7.

[0034] The bottom of the feeding trolley 9 is provided with three groups of wheels, each group having two wheels, and the wheels include front wheels 13, middle wheels 14 and rear wheels 15. The horizontal height of the front wheels 13 is higher than that of the middle wheels 14 and the rear wheels 15. The wheels are used to provide support and power for the movement of the feeding trolley 9, so that the feeding trolley 9 can move freely in the system. The horizontal height of the front wheels 13 is higher than that of the middle and rear wheels 15, and the middle wheels 14 can be controlled to rise and fall by the second air cylinder 19. This design helps the feeding trolley 9 to adjust the horizontal state of the body when entering and exiting the steaming box 7, smoothly pass through the opening of the steaming box 7 and accurately place and take out the steaming tray rack on the supports 8 in the steaming box 7.

[0035] The front wheels 13 are rotatably connected to the feeding trolley 9 by the first connecting rod 16, the middle wheels 14 are rotatably connected to the connecting plate 20 by the second connecting rod 17, the connecting plate 20 is fixedly connected to the feeding trolley 9 by the second air cylinder 19, and the rear wheels 15 are rotatably connected to the feeding trolley 9 by the third connecting rod 18. When the second air cylinder 19 is in the uncontracted state, the middle wheels 14 and the rear wheels 15 are in the same horizontal plane.

[0036] The front wheels 13, the middle wheels 14 and the rear wheels 15 are respectively connected to the first motor, which serves as the power source for the wheels of the feeding trolley 9. The first motor drives the wheels to rotate through the connection with the wheels, so that the feeding trolley 9 can move in the system and realize the transportation function of the steaming tray rack. The first motor is electrically connected to the controller, and the first motor is connected to the battery. The battery provides power support for the first motor, ensures the normal operation of the feeding trolley 9 in the system, and enables the feeding trolley 9 to independently complete the feeding task without being limited by external power wiring.

[0037] When the full-automatic Chinese pastry maturation system provided by the application is used, first, the raw materials for making pastries are put into the hopper, and the second motor drives the short rod and the stirring roller to rotate through the spline, stirring the raw materials in the hopper to make them evenly mixed. After stirring is completed, the third air cylinder is retracted to open the top cover, and the dough is discharged from the hopper under the action of gravity or other external force.

[0038] The dough is placed on transport device 2, which then conveys it to cutting device 3. Cutting device 3 cuts the dough into appropriately sized pieces according to a preset program and size requirements. The cut pieces are then conveyed by transport device 2 to traying device 4, which arranges them on steaming trays in a specific pattern. The steaming trays are then transported by transport device 2 to proofing device 5, which provides a suitable temperature and humidity environment for the dough to proof and expand, reaching the ideal fermentation state.

[0039] After proofing, the automatic feeding mechanism starts working. The steamer 7 receives a signal from the feeding trolley 9 to start feeding, opening the automatic door. Driven by the first motor, the feeding trolley 9 moves to the proofing device 5, placing the steaming trays containing the proofed dough onto the support plate 11. Side baffles 12 prevent the trays from slipping. Because the front wheels 13 are at a higher horizontal height than the middle and rear wheels 15, as the feeding trolley 9 approaches the steamer 7, the second cylinder 19 can be controlled to retract, causing the middle wheel 14 to rise. This changes the load-bearing wheels of the feeding trolley 9 from the middle and rear wheels 14 to the front and rear wheels 13, while the rear wheels 15 do not enter the steamer 7. Adjusting the level of the feeding trolley 9 allows it to smoothly enter between the two supports 8 inside the steamer 7. Simultaneously, the first cylinder 10 retracts, causing the steaming trays to detach from the support plate 11 and be placed on the supports 8.

[0040] The feeding trolley 9 delivers the steaming tray rack onto the support 8 inside the steaming chamber 7 and then exits. The automatic door of the steaming chamber 7 closes, and steam begins to flow into the steaming chamber 7 to steam the dough. After the preset steaming time and temperature are reached, steaming is complete, the automatic door opens, and the feeding trolley 9 re-enters the steaming chamber 7 to remove the steamed pastry, completing the fully automatic cooking process of the Chinese pastry.

[0041] Therefore, the present invention adopts the above-mentioned fully automatic maturation system for Chinese pastries, which has a high degree of automation and can realize full process control from dough forming to maturation, reducing labor intensity, ensuring stable product quality, and providing continuous proofing and steaming, flexible and efficient feeding, and uniform dough mixing. It has the advantages of high efficiency and energy saving as well as easy operation and maintenance.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solutions of the present invention, and these modifications or equivalent substitutions cannot cause the modified technical solutions to deviate from the spirit and scope of the technical solutions of the present invention.

Claims

1. A fully automatic cooking system for Chinese pastries, characterized in that: The device comprises a dough forming device, a conveying device, a cutting device, a tray loading device, a fermentation device and a steaming device, wherein the dough forming device is provided with the conveying device on one side, the cutting device and the tray loading device are installed on the conveying device, the fermentation device is provided on one side of the tray loading device, the steaming device is provided on one side of the fermentation device, and an automatic feeding mechanism is arranged between the fermentation device and the steaming device; The automatic feeding mechanism comprises a feeding trolley, a support plate and wheels, the feeding trolley is fixedly connected with the support plate through four first air cylinders, and the front and rear sides of the support plate are symmetrically provided with baffles; The length of the feeding trolley is longer than the length of the steaming box and the length of the support plate, the width of the feeding trolley is smaller than the distance between the two supports, and the width of the feeding trolley is the same as the width of the support plate; The bottom of the feeding trolley is provided with three groups of wheels, each group of wheels comprises two wheels, and the wheels comprise front wheels, middle wheels and rear wheels, the horizontal height of the front wheels is higher than that of the middle wheels and the rear wheels; The front wheels are rotatably connected with the feeding trolley through first connecting rods, the middle wheels are rotatably connected with the connecting plates through second connecting rods, the connecting plates are fixedly connected with the feeding trolley through second air cylinders, the rear wheels are rotatably connected with the feeding trolley through third connecting rods, and the second air cylinders are in an uncontracted state, so that the middle wheels and the rear wheels are in the same horizontal plane.

2. The full-automatic ripening system for Chinese pastries according to claim 1, characterized in that: The dough forming device, the conveying device, the cutting device, the tray loading device, the fermentation device, the steaming device and the automatic feeding mechanism are connected with the controller.

3. The full-automatic ripening system for Chinese pastries according to claim 1, characterized in that: The steaming device comprises a steaming box and supports, the opening and closing door of the steaming box is an automatic opening and closing door, and the inner walls on both sides of the steaming box are respectively fixedly provided with supports.

4. The full-automatic ripening system for Chinese pastries according to claim 1, characterized in that: The front wheels, the middle wheels and the rear wheels are respectively connected with the first motor, the first motor is electrically connected with the controller, and the first motor is connected with a storage battery.

5. The full-automatic ripening system for Chinese pastries according to claim 1, characterized in that: The dough forming device comprises a feeding hopper, a stirring roller and a top cover, short rods are fixedly connected with the two sides of the feeding hopper, the short rods are connected with supporting frames through bearings, the short rods pass through the bearings and are connected with the second motor through splines, the stirring roller is installed in the feeding hopper, a third air cylinder is fixedly installed on the supporting frame, and the other end of the third air cylinder is fixedly connected with a fixed plate on the side wall of the top cover.

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