Full-automatic assembling equipment for assembling touch assembly in rotary switch
By designing fully automatic assembly equipment, using the coordinated work of components such as frame, feeding mechanism, and clamping mechanism, the problem of low assembly efficiency of micro switches is solved, automatic assembly is realized, and work efficiency is improved.
Patent Information
- Application Number
- CN202510362347.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the assembly of micro switches requires manual operation, resulting in large workloads and low efficiency of staff.
Design a fully automatic assembly equipment, including a frame, feeding mechanism, clamping mechanism, rotating disk, fixture, pressing assembly and feeding mechanism, through the coordinated work of these components, the automatic assembly of the micro switch touch assembly is realized.
Automatic assembly of micro switch touch components is realized, reducing the amount of operation of staff and improving processing efficiency.
Smart Images

Figure CN120190612A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of processing micro-switch devices, and particularly to a fully automatic assembly device for assembling a trigger component in a rotary switch. Background Art
[0002] A small micro-switch, also called a small sensitive switch, is a small and fast-switching switch with a relatively small contact spacing of the switch and actuated by pressure. Among them, the trigger component is one of the essential components of the micro-switch.
[0003] However, in the prior art, the components of the micro-switch are manually assembled by workers, which increases the workload of the workers, is time-consuming and laborious. Therefore, there is room for further improvement.
[0004] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop a fully automatic assembly device for assembling the trigger component in the rotary switch. Summary of the Invention
[0005] The purpose of the present invention is to provide a fully automatic assembly device for assembling a trigger component in a rotary switch to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] A technical solution of a fully automatic assembly device for assembling a trigger component in a rotary switch, including a frame and multiple feeding mechanisms, and multiple said feeding mechanisms are all arranged on the frame;
[0008] A clamping mechanism, the clamping mechanism is arranged on the frame along the circumferential direction of the frame, and the clamping mechanism is used for clamping the raw materials conveyed by the feeding mechanism;
[0009] A rotating disk, the rotating disk is rotatably connected to the frame, and a driving component one is arranged on the frame, and the driving component one drives the rotating disk to rotate;
[0010] Multiple jigs, and multiple said jigs are installed on the top surface of the rotating disk;
[0011] A pressing component, the pressing component is arranged on the top surface of the frame;
[0012] A discharging mechanism, the discharging mechanism is arranged on the frame.
[0013] As a preferred technical solution, the feeding mechanism includes a vibrator, the vibrator is horizontally installed on the top surface of the frame, two guiding plates one are symmetrically installed on the top surface of the vibrator, a supporting plate is horizontally installed on one side of the frame, and a vibrating disk is vertically installed on the top surface of the supporting plate.
[0014] As a preferred technical solution, the clamping mechanism includes a fixed frame vertically installed on the frame. On one side of the fixed frame, there is a second driving assembly. On the output shaft of the first driving assembly, there is a moving plate. On the side of the moving plate away from the fixed frame, there is a third driving assembly. On the output shaft of the third driving assembly, there is a clamping assembly.
[0015] As a preferred technical solution, the clamping assembly includes two second cylinders symmetrically installed on the output shaft of the third driving assembly. On the piston rods of the two second cylinders, there are first clamping blocks installed respectively.
[0016] As a preferred technical solution, the first driving assembly includes a first rotating shaft rotatably connected to the frame. Vertically installed on the bottom surface of the frame is a first motor. On the output shaft of the first motor, there is a first gear. The bottom end of the first rotating shaft extends out of the bottom surface of the frame. On the output shaft of the first rotating shaft, there is a second gear meshing with the first gear.
[0017] As a preferred technical solution, the fixture includes a fixed block installed on the top surface of the rotating disk. On the top surface of the fixed block, there are two first strip-shaped grooves symmetrically opened in the vertical direction. On the top surface of the fixed block, there is a second strip-shaped groove opened in the horizontal direction and communicating with the two first strip-shaped grooves.
[0018] As a preferred technical solution, the pressing assembly includes a fixed frame vertically installed on the frame. A swinging rod is rotatably connected to the fixed frame. On the bottom surface of the inner end of the swinging rod, there is a first pressing block. Vertically installed on the top surface of the frame is a first cylinder. The piston rod of the first cylinder is rotatably connected to the outer end of the swinging rod. Vertically installed on the top surface of the first cylinder are two fixed rods. Vertically opened in the inner sides of the two fixed rods are strip-shaped holes. Vertically slidably connected in the two strip-shaped holes are guide rods. The inner ends of the two guide rods are fixed to the piston rod of the first cylinder.
[0019] As a preferred technical solution, the blanking mechanism includes a support frame vertically installed on the top surface of the frame. Horizontally installed on the bottom surface of the support frame is a third cylinder. Vertically installed on the piston rod of the third cylinder is a fourth cylinder. On the piston rod of the fourth cylinder, there is a support block. Vertically installed on the top surface of the support block is a fifth cylinder. Symmetrically installed on the piston rod of the fifth cylinder are two second clamping blocks.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] (1) The present invention relates to a fully automatic assembly device for assembling a touch component in a rotary switch. When assembling the touch component, the staff first sequentially place three components on three vibrating trays. First, the first component is conveyed into the fixture in sequence. When the fixture moves to the second feeding mechanism, the second component is placed into the fixture. Finally, when the two components move to the position of the third feeding mechanism, the last component is placed into the fixture, thus realizing the combination of the three components in an automated manner without manual operation by the staff, reducing the workload of the staff and improving the processing efficiency.
[0022] (2) The present invention relates to a fully automatic assembly device for assembling a touch component in a rotary switch. The provided pressing component realizes fixing the three components together in an automated manner, improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a front view of a fully automatic assembly device for assembling a touch component in a rotary switch.
[0024] Figure 2 It is Figure 1 a partially enlarged view at A in
[0025] Figure 3 It is Figure 2 a partially enlarged view at B in
[0026] Figure 4 It is a front view of the blanking mechanism in a fully automatic assembly device for assembling a touch component in a rotary switch.
[0027] Figure 5 It is a front view of the pressing component in a fully automatic assembly device for assembling a touch component in a rotary switch.
[0028] In the reference numerals of the drawings: 1, frame; 2, rotating disk; 3, fixture; 4, vibrator; 5, first guide plate; 6, support plate; 8, vibrating tray; 9, first fixing frame; 10, moving plate; 11, second cylinder; 12, first clamping block; 13, first rotating shaft; 14, first motor; 15, first gear; 16, second gear; 17, fixing block; 18, first strip-shaped groove; 19, second strip-shaped groove; 20, second fixing frame; 21, swinging rod; 22, first pressing block; 23, first cylinder; 24, fixing rod; 25, strip-shaped hole; 26, guide rod; 27, support frame; 28, third cylinder; 29, fourth cylinder; 30, support block; 31, second clamping block; 32, fifth cylinder; 33, second pressing block; 34, sixth cylinder; 35, sliding block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. To make the objectives, technical solutions, and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by showing examples of the present invention.
[0030] As Figures 1-5 shown, the present invention provides a technical solution for a fully automatic assembly device for assembling a touch component in a rotary switch: including a frame 1 and three feeding mechanisms. The three feeding mechanisms are arranged around the circumference of the frame 1. Two of the feeding mechanisms are used to convey two identical connecting components that make up the touch component, and the other feeding component is used to convey the components of the touch component.
[0031] In this embodiment, taking one of the feeding mechanisms as an example, the feeding mechanism includes a vibrator 4. The vibrator 4 is horizontally installed on the top surface of the frame 1. Two guide plates 5 are symmetrically installed on the top surface of the vibrator 4. The two guide plates 5 form a channel. A support plate 6 is horizontally installed on one side of the frame 1, and a vibrating disk 8 is vertically installed on the top surface of the support plate 6.
[0032] The staff first puts the connecting components to be conveyed into the vibrating disk 8, starts the vibrating disk 8, and the connecting components are sequentially conveyed into the two guide plates 5. Then start the vibrator 4, and the connecting components are sequentially conveyed along the length direction of the channel.
[0033] In this embodiment, three clamping mechanisms are provided on the frame 1. The three clamping mechanisms are arranged along the circumferential direction of the frame 1. The clamping mechanism is used to clamp the components inside the channel. Taking one of the clamping mechanisms as an example, the clamping mechanism includes a fixed frame 9. The fixed frame 9 is vertically installed on the frame 1. A driving component 2 is arranged on one side of the fixed frame 9, and a moving plate 10 is installed on the output shaft of the driving component 2. The driving component 2 drives the moving plate 10 to move horizontally.
[0034] Among them, the driving component 2 includes a cylinder 6 34. The cylinder 6 34 is horizontally installed on one side of the fixed frame 9. A sliding block 35 is installed on the piston rod of the cylinder 6 34. The sliding block 35 is slidably connected to the fixed frame 9. The moving plate 10 is installed on one side of the sliding block 35. Start the cylinder 6 34, and the piston rod of the cylinder 6 34 drives the sliding block 35 to move linearly, and the sliding block 35 drives the moving plate 10 to move linearly.
[0035] In this embodiment, a third driving assembly is provided on the side of the moving plate 10 away from the first fixing frame 9. The third driving assembly includes a seventh cylinder 36, which is vertically installed on the bottom surface of the moving plate 10. A connecting block 37 is installed on the piston rod of the seventh cylinder 36. When the seventh cylinder 36 is started, the piston rod of the seventh cylinder 36 drives the connecting block 37 to move vertically. A clamping assembly is provided on the bottom surface of the connecting block 37, and the connecting block 37 drives the clamping assembly to move vertically.
[0036] Among them, the clamping assembly includes two second cylinders 11, which are symmetrically installed on the bottom surface of the connecting block. Clamping blocks 12 are installed on the piston rods of the two second cylinders 11. The clamping blocks 12 are vertically moved to both sides of the first connecting component, and at the same time, the two second cylinders 11 are started, and the two second cylinders 11 drive the clamping blocks 12 to move in the same direction to clamp the component.
[0037] In this embodiment, a rotating disk 2 is rotatably connected to the frame 1. A first driving assembly is provided on the frame 1, and the first driving assembly drives the rotating disk 2 to rotate. Among them, the first driving assembly includes a first rotating shaft 13, which is rotatably connected to the frame 1. A first motor 14 is vertically installed on the bottom surface of the frame 1. A first gear 15 is installed on the output shaft of the first motor 14. The bottom end of the first rotating shaft 13 extends out of the bottom surface of the frame 1, and a second gear 16 meshing with the first gear 15 is installed on the output shaft of the first rotating shaft 13.
[0038] Start the first motor 14. The output shaft of the first motor 14 drives the first gear 15 to rotate. The first gear 15 meshes with the second gear 16, and the second gear 16 drives the first rotating shaft 13 to rotate. The first rotating shaft 13 drives the rotating disk 2 to move.
[0039] In this embodiment, a plurality of jigs 3 are provided on the top surface of the rotating disk 2. The plurality of jigs 3 are arranged along the circumferential direction of the rotating disk 2. When assembling the triggering assembly, the staff first sequentially place three components on three vibrating trays 8. First, the first component is sequentially conveyed into the jig 3. When the jig 3 moves to the second feeding mechanism, the second component is placed into the jig 3. Finally, when the two components move to the position of the third feeding mechanism, the last component is placed into the jig 3.
[0040] Taking one of the jigs 3 as an example, the jig 3 includes a fixed block 17, which is installed on the top surface of the rotating disk 2. Two first strip-shaped grooves 18 are symmetrically opened on the top surface of the fixed block 17 in the vertical direction. A second strip-shaped groove 19 communicating with the two first strip-shaped grooves 18 is opened on the top surface of the fixed block 17 in the horizontal direction. First, two identical components are placed into the two first strip-shaped grooves 18, and then the last component is horizontally placed in the second strip-shaped groove 19.
[0041] In this embodiment, a fixing component is provided on the top surface of the rotating disk 2. The fixing component includes a second fixing frame 20 which is vertically installed on the frame 1. A swinging rod 21 is rotatably connected to the second fixing frame 20. A first pressing block 22 is installed on the bottom surface of the inner end of the swinging rod 21. A first cylinder 23 is vertically installed on the top surface of the frame 1. The piston rod of the first cylinder 23 is rotatably connected to the outer end of the swinging rod 21, and the piston rod of the first cylinder 23 is arranged upward. Two fixing rods 24 are vertically installed on the top surface of the first cylinder 23. Strip-shaped holes 25 are vertically opened on the inner sides of the two fixing rods 24. A guide rod 26 is slidably connected in the two strip-shaped holes 25 along the vertical direction. The inner ends of the two guide rods 26 are fixed to the piston rod of the first cylinder 23. The two guide rods 26 move vertically along the two strip-shaped holes 25, and the two guide rods 26 play a guiding role in the vertical movement of the piston rod of the first cylinder 23.
[0042] Start the first cylinder 23. The piston rod of the first cylinder 23 drives the swinging rod 21 to move upward, and the swinging rod 21 drives the first pressing block 22 to move downward. The first pressing block 22 combines the three components together.
[0043] In this embodiment, a blanking mechanism is provided on the frame 1. The blanking mechanism removes the assembled touch component from the fixture 3. The blanking mechanism includes a support frame 27 which is vertically installed on the top surface of the frame 1. A third cylinder 28 is horizontally installed on one side of the support frame 27. A fourth cylinder 29 is vertically installed on the piston rod of the third cylinder 28. A support block 30 is installed on the piston rod of the fourth cylinder 29. A fifth cylinder 32 is vertically installed on the top surface of the support block 30. Two second clamping blocks 31 are symmetrically installed on the piston rod of the fifth cylinder 32.
[0044] Start the third cylinder 28. The piston rod of the third cylinder 28 drives the fourth cylinder 29 to move horizontally. The fourth cylinder 29 drives the support block 30 to move directly above the touch component. Start the fourth cylinder 29. The fourth cylinder 29 drives the support block 30 to move vertically. The support block 30 drives the fifth cylinder 32 to move vertically. The fifth cylinder 32 drives the two second clamping blocks 31 to move to both sides of the touch component. Start the fifth cylinder 32. The two second clamping blocks 31 clamp the touch component, realizing the automatic movement of the touch component to a pre-set position.
[0045] As mentioned above, it is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
[0046] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present invention.
[0047] In the present invention, unless otherwise clearly specified and defined, the terms "installed", "set", "connected", "fixed", "swivelly connected", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the invention to only the specific embodiments. Obviously, according to the above description, many modifications and variations can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and its modifications based on the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A fully automatic assembly device for assembling a touch assembly in a rotary switch, characterized in that: It comprises a frame (1) and a plurality of groups of feeding mechanisms, wherein the plurality of groups of feeding mechanisms are all arranged on the frame (1); A clamping mechanism, the clamping mechanism being arranged on the frame (1) along the circumferential direction of the frame (1), the clamping mechanism being used to clamp the raw material conveyed by the feeding mechanism; A rotating disk (2), the rotating disk (2) being rotatably connected to the frame (1), the frame (1) being provided with a driving component 1, the driving component 1 driving the rotating disk (2) to rotate; A plurality of clamps (3), wherein the plurality of clamps (3) are mounted on the top surface of the rotating disk (2); A pressing assembly, the pressing assembly being arranged on the top surface of the frame (1); A material unloading mechanism, wherein the material unloading mechanism is arranged on the frame (1).
2. The fully automatic assembly equipment for assembling a touch assembly in a rotary switch according to claim 1, characterized in that: The feeding mechanism comprises a vibrator (4), the vibrator (4) being horizontally mounted on the top surface of the frame (1), two guide plates (5) being symmetrically mounted on the top surface of the vibrator (4), one side of the frame (1) being horizontally mounted on a support plate (6), and a vibrating plate (8) being vertically mounted on the top surface of the support plate (6).
3. The fully automatic assembly equipment for assembling a trigger assembly in a rotary switch according to claim 1, characterized in that: The clamping mechanism comprises a fixing frame (9), wherein the fixing frame (9) is vertically mounted on the frame (1), a driving assembly (2) is arranged on one side of the fixing frame (9), a moving plate (10) is mounted on the output shaft of the driving assembly (1), a driving assembly (3) is arranged on the side of the moving plate (10) away from the fixing frame (9), and a clamping assembly is arranged on the output shaft of the driving assembly (3).
4. The fully automatic assembly equipment for assembling a trigger assembly in a rotary switch according to claim 3, characterized in that: The clamping assembly comprises two cylinders two (11), the two cylinders two (11) are symmetrically mounted on the output shaft of the driving assembly three, and the piston rods of the two cylinders two (11) are both mounted with clamping blocks one (12).
5. The fully automatic assembly equipment for assembling a trigger assembly in a rotary switch according to claim 1, characterized in that: The driving assembly 1 comprises a rotating shaft 1 (13), the rotating shaft 1 (13) being rotatably connected to the frame (1), a motor 1 (14) being vertically mounted on the bottom surface of the frame (1), a gear 1 (15) being mounted on the output shaft of the motor 1 (14), the bottom end of the rotating shaft 1 (13) extending out of the bottom surface of the frame (1), and a gear 2 (16) meshing with the gear 1 (15) being mounted on the output shaft of the rotating shaft 1 (13).
6. The fully automatic assembly equipment for assembling a trigger assembly in a rotary switch according to claim 1, characterized in that: The clamp (3) comprises a fixed block (17), the fixed block (17) being mounted on the top surface of the rotating disk (2), the top surface of the fixed block (17) being provided with two strip-shaped grooves (18) symmetrically arranged in a vertical direction, and the top surface of the fixed block (17) being provided with a strip-shaped groove (19) communicating with the two strip-shaped grooves (18) in a horizontal direction.
7. The fully automatic assembly equipment for assembling a trigger assembly in a rotary switch according to claim 1, characterized in that: The clamping assembly comprises a second fixing frame (20), the second fixing frame (20) being vertically mounted on the second fixing frame (20) and being rotatably connected to a swing rod (21), a clamping block (22) being mounted on the inner bottom surface of the swing rod (21), a cylinder (23) being vertically mounted on the top surface of the frame (1), a piston rod of the cylinder (23) being rotatably connected to the outer end of the swing rod (21), two fixing rods (24) being vertically mounted on the top surface of the cylinder (23), strip holes (25) being vertically opened on the inner sides of the two fixing rods (24), guide rods (26) being slidably connected in the two strip holes (25) in the vertical direction, the inner ends of the two guide rods (26) being fixed to the piston rod of the cylinder (23).
8. The fully automatic assembly equipment for assembling a trigger assembly in a rotary switch according to claim 1, characterized in that: The unloading mechanism comprises a support frame (27), the support frame (27) is vertically mounted on the top surface of the frame (1), a cylinder three (28) is horizontally mounted on the bottom surface of the support frame (27), a cylinder four (29) is vertically mounted on the piston rod of the cylinder three (28), a support block (30) is mounted on the piston rod of the cylinder four (29), a cylinder five (32) is vertically mounted on the top surface of the support block (30), and two clamping blocks two (31) are symmetrically mounted on the piston rod of the cylinder five (32).