A roadbed tamping device and a tamping method
By designing a hydraulic component-driven multiple tamping and pre-tamping mechanism, combined with a cleaning unit, the problem of low tamping efficiency of existing devices is solved, and the efficiency of efficient tamping and construction efficiency is improved.
Patent Information
- Application Number
- CN202510678987.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-05-26
AI Technical Summary
The existing roadbed tamping equipment has low tamping efficiency, making it difficult to solve the problems of tamping effect and construction efficiency at the same time, and requires external tools to be used together.
A roadbed tamping device is designed, including hydraulic components, main tamping hammer, multiple tamping mechanism and auxiliary tamping mechanism. Through the reciprocating movement of the main tamping hammer and the coordination of the multiple tamping mechanism, multiple tamping and pre-tamping are achieved, and impurities are cleaned up in combination with the cleaning unit to improve the tamping effect and efficiency.
Through multiple tamping and pre-tamping, the tamping effect and construction efficiency are improved, the construction time is shortened, the soil surface of the roadbed is tight and smooth, the influence of debris is avoided, and the equipment is protected.
Smart Images

Figure CN120193503B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of road paving, and specifically provides a road subgrade tamping device and a tamping method. Background Art
[0002] A road subgrade tamping device is a piece of equipment used in road construction, mainly for tamping and leveling the subgrade. Its main function is to compact soil and stones to ensure the stability and durability of the subgrade.
[0003] Road subgrade tamping refers to the treatment of the road subgrade through tamping and compaction techniques to improve the bearing capacity and stability of the subgrade. In order to tamp the subgrade more evenly and quickly, especially when tamping a subgrade with a poor soil surface, multiple tamping treatments are required during the tamping construction. The existing road subgrade tamping devices usually have relatively low tamping efficiency, which is likely to prolong the construction period, and the low tamping efficiency is also likely to result in a poor tamping effect. Therefore, we propose a road subgrade tamping device and a tamping method.
[0004] Combining the above problems, we will find that the existing road subgrade tamping devices on the market are difficult to avoid the above-mentioned problems simultaneously during use. And even if they can be solved, external tools need to be used in cooperation, thus failing to achieve the desired effect. Therefore, we propose a road subgrade tamping device and a tamping method. Summary of the Invention
[0005] The purpose of the present invention is to provide a road subgrade tamping device and a tamping method to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solutions: A road subgrade tamping device and a tamping method, including a machine body, the machine body includes a fuselage, the inner wall of the fuselage is fixedly installed with a hydraulic component, the output end of the hydraulic component is fixedly installed with a main tamper, the bottom of the fuselage is fixedly connected with a tamping base, a multiple tamping mechanism is arranged on the inner wall of the fuselage, and an auxiliary tamping mechanism is arranged on the surface of the fuselage;
[0007] The auxiliary tamping mechanism includes a pre-tamping unit, and the pre-tamping unit is arranged on the surface of the fuselage;
[0008] The auxiliary tamping mechanism includes a cleaning unit, the cleaning unit is arranged on the surface of the pre-tamping unit, and the cleaning unit is used in cooperation with the pre-tamping unit;
[0009] One side of the fuselage is fixedly connected with a mounting frame;
[0010] The vertical reciprocating displacement of the main rammer during operation drives the multiple ramming mechanisms to produce multiple ramming actions, and the rotational force generated during the operation of the multiple ramming mechanisms is used to drive the auxiliary ramming mechanism.
[0011] Preferably, the pre-ramming unit includes side plates, the side plates are fixedly installed on the surface of the fuselage, the number of the side plates is two, a ramming block is jointly arranged on one side of the two side plates facing each other, a square hole plate is jointly fixedly connected to one side of the two side plates, a chute is formed on the surface of the side plates, the number of the chutes is four, a convex block is fixedly connected to the surface of the ramming block, and one end of the convex block is slidably connected to the inner wall of the chute.
[0012] Preferably, an angle plate is fixedly installed on the top of the ramming block, a shaft rod is fixedly installed on the inner wall of the angle plate, both ends of the shaft rod penetrate to the outside of the angle plate, a connecting strip is movably sleeved on the surface of the shaft rod, one end of the connecting strip is movably connected to the surface of the shaft rod through a bearing, the number of the connecting strips is two, an eccentric wheel is arranged on one side of the other end of the connecting strip, and the surface of the connecting strip is movably connected to the inner wall of the eccentric wheel through a bearing.
[0013] Preferably, the cleaning unit includes a pressing plate, the pressing plate is fixedly installed on the top of the ramming block, one end of the pressing plate penetrates to the outside of the square hole plate, a travel plate is fixedly connected to the bottom of the pressing plate, a base plate is fixedly connected to one side of the square hole plate, two long slots are formed on one side of the base plate, one end of the travel plate is slidably connected to the inner wall of the long slot, and two bearing sleeves are fixedly installed on the inner wall of the base plate.
[0014] Preferably, two screw rods are fixedly installed on the bottom of the travel plate, a rod seat tube is fixedly connected to the inner wall of the inner ring of the bearing sleeve, a matching block is fixedly connected to the inner wall of the rod seat tube, a matching groove hole is formed on the surface of the matching block, one end of the screw rod penetrates to the outside of the matching block and extends into the inner cavity of the rod seat tube, the surface of the screw rod is fitted to the inner wall of the matching groove hole, and a cleaning rake is fixedly installed at the bottom of the rod seat tube.
[0015] Preferably, the multiple ramming mechanism includes a long shaft, the long shaft is rotatably installed on the inner wall of the fuselage, one end of the long shaft penetrates to the outside of the fuselage, the number of the long shafts is two, the surface of the long shaft is fixedly connected to the inner wall of the eccentric wheel, the surface of the long shaft is movably connected to the inner wall of the fuselage through a bearing, two short shafts are rotatably installed on the inner wall of the fuselage, the number of the short shafts is two, and the surface of the short shaft is movably connected to the inner wall of the fuselage through a bearing.
[0016] Preferably, crankshafts are fixedly connected to opposite ends of the two short axes and opposite ends of the two long axes. A collar is movably sleeved on the surface of the crankshaft. There are eight collars. The inner wall of the collar is movably connected to the surface of the crankshaft through a bearing. A crank is fixedly connected to the bottom of the collar. A rotating block is arranged at the bottom end of the crank. A secondary rammer is fixedly connected to the bottom of the rotating block. The crank is rotationally connected to the secondary rammer through the rotating block.
[0017] Preferably, a slotted plate is fixedly connected to the inner wall of the fuselage. There are eight slotted plates. A guide post is fixedly connected to one side of the secondary rammer. There are eight guide posts. The surface of the guide post is slidably connected to the inner wall of the slotted plate.
[0018] Preferably, a wide gear is fixedly sleeved on the surface of the crankshaft. A toothed plate is fixedly connected to the surface of the main rammer. There are two toothed plates. The toothed plate meshes with the wide gear.
[0019] A ramming method for a roadbed ramming device includes the following steps:
[0020] S1: First, install the equipment body on a special vehicle driven through a mounting frame to perform ramming operations. After a series of inspections, lower the body onto the area to be rammed to start the ramming operation;
[0021] S2: Then start the hydraulic component on the body. The hydraulic component drives the main rammer to reciprocate up and down to hammer the rammer seat. The main rammer hammers the rammer seat multiple times. Through the impact of the main rammer and the self-weight of the body, the effect of ramming the roadbed soil surface is achieved;
[0022] S3: During the ramming operation, to enhance the ramming effect and improve the operation efficiency at the same time, the force of the up and down movement of the main rammer can be utilized to cooperate with the toothed plate and the wide gear meshing with it. Then, the crankshaft drives multiple secondary rammers to reciprocate up and down in a staggered manner, thereby achieving the purpose of multiple rammings, which can enhance the ramming effect and improve the operation efficiency;
[0023] S4: In addition, during multiple rammings, the force of the rotation of the crankshaft can be utilized to drive the ramming block to perform pre-ramming. The long axes at both ends of the crankshaft extend outside the fuselage, driving the eccentric wheel to rotate. The eccentric wheel drives the ramming block to directly strike the roadbed soil surface for pre-ramming, which can make the ramming effect better during subsequent formal rammings;
[0024] S5: Meanwhile, the power generated by the reciprocating movement of the ramming block up and down can be utilized to drive the pressing plate to move up and down. When the pressing plate moves, it will drive the stroke plate to reciprocate, and at the same time drive the screw rod to reciprocate up and down. The screw rod will be linked and cooperated with the matching block and the matching slot hole in the rod seat tube, and can drive the rod seat tube to drive the cleaning rake to rotate through the bearing sleeve on the base plate, thereby realizing the cleaning of sundries. At the same time, the mud blocks can be broken up, which can avoid the sundries from affecting the ramming effect of the subgrade soil surface.
[0025] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0026] 1. By setting the cooperation of the pre-ramming unit and the cleaning unit, the present invention can achieve the purpose of pre-ramming and cleaning impurities. It can pre-ram the next ramming point simply during the ramming operation, and at the same time can clean the sundries on the soil surface. Through the pre-ramming treatment, the ramming effect during subsequent formal ramming can be effectively improved. At the same time, cleaning the sundries can effectively avoid the unevenness of the soil surface after ramming caused by the sundries, and prevent the sundries from damaging the ramming surface of the equipment, thereby improving the overall construction efficiency.
[0027] 2. By setting multiple ramming mechanisms, the present invention can achieve the purpose of multiple rammings. Through the mechanical cooperation of multiple structures, the effect of continuous multiple rammings can be formed, which can effectively improve the overall operation efficiency and ramming effect of the equipment, greatly shorten the overall construction time, and at the same time make the subgrade soil surface after ramming more compact and beneficial to subsequent construction, thereby improving the construction efficiency and ensuring the ramming effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 is a schematic cross-sectional view of the overall structure of the present invention;
[0030] Figure 3 is a schematic diagram of the structure of the auxiliary ramming mechanism of the present invention;
[0031] Figure 4 is a schematic diagram of the structure of the pre-ramming unit of the present invention;
[0032] Figure 5 is of the present invention Figure 4 the enlarged view of A in;
[0033] Figure 6 is a schematic diagram of the structure of the cleaning unit of the present invention;
[0034] Figure 7 is a schematic diagram of the partial structure of the cleaning unit of the present invention;
[0035] Figure 8 is a schematic cross-sectional view of the partial structure of the cleaning unit of the present invention;
[0036] Figure 9 This is a schematic structural diagram of the multiple tamping mechanism of the present invention;
[0037] Figure 10 For the present invention Figure 9 An enlarged view of B in;
[0038] Figure 11 For the present invention Figure 9 An enlarged view of C in;
[0039] Figure 12 This is a schematic cross-sectional view of the structure of the multiple tamping mechanism of the present invention;
[0040] Figure 13 This is a schematic partial cross-sectional view of the structure of the multiple tamping mechanism of the present invention;
[0041] Figure 14 For the present invention Figure 13 An enlarged view of D in;
[0042] Figure 15 This is a schematic partial structure diagram of the multiple tamping mechanism of the present invention.
[0043] In the figure: 1, body; 11, fuselage; 12, hydraulic components; 13, mounting bracket; 14, tamping base; 15, main tamping hammer; 2, auxiliary tamping mechanism; 21, pre-tamping unit; 2101, side plate; 2102, tamping block; 2103, convex block; 2104, chute; 2105, angle plate; 2106, shaft rod; 2107, connecting bar; 2108, eccentric wheel; 2109, square hole plate; 22, cleaning unit; 2201, pressing plate; 2202, stroke plate; 2203, screw rod; 2,204, rod seat tube; 2205, cleaning rake; 2206, base plate; 2207, bearing sleeve; 2208, long slot; 2209, mating block; 2210, mating slot hole; 3, multiple tamping mechanism; 301, long shaft; 302, short shaft; 303, crankshaft; 304, wide gear; 305, toothed plate; 306, collar; 307, crank; 308, rotating block; 309, secondary tamping hammer; 310, guide post; 311, slotted plate. Detailed implementation manners
[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0045] Example 1: Please refer to Figures 1 - 15, the present invention provides a technical solution: a roadbed tamping device and a tamping method, including a machine body 1, the machine body 1 includes a fuselage 11, a hydraulic component 12 is fixedly installed on the inner wall of the fuselage 11, the output end of the hydraulic component 12 is fixedly installed with a main tamping hammer 15, the bottom of the fuselage 11 is fixedly connected with a tamping base 14, a multiple tamping mechanism 3 is arranged on the inner wall of the fuselage 11, and an auxiliary tamping mechanism 2 is arranged on the surface of the fuselage 11;
[0046] The auxiliary tamping mechanism 2 includes a pre-tamping unit 21, and the pre-tamping unit 21 is arranged on the surface of the fuselage 11;
[0047] The auxiliary tamping mechanism 2 includes a cleaning unit 22, the cleaning unit 22 is arranged on the surface of the pre-tamping unit 21, and the cleaning unit 22 is used in cooperation with the pre-tamping unit 21;
[0048] One side of the fuselage 11 is fixedly connected with a mounting bracket 13;
[0049] The vertical reciprocating displacement of the main tamping hammer 15 during operation drives the multiple tamping mechanism 3 to generate multiple tamping actions, and the rotational force generated during the operation of the multiple tamping mechanism 3 is used to drive the auxiliary tamping mechanism 2.
[0050] As a further limitation of the present invention, the pre-tamping unit 21 includes side plates 2101, the side plates 2101 are fixedly installed on the surface of the fuselage 11, the number of the side plates 2101 is two, a tamping block 2102 is jointly arranged on the opposite sides of the two side plates 2101, a square hole plate 2109 is jointly fixedly connected to one side of the two side plates 2101, four sliding grooves 2104 are formed on the surface of the side plates 2101, a convex block 2103 is fixedly connected to the surface of the tamping block 2102, and one end of the convex block 2103 is slidably connected to the inner wall of the sliding groove 2104. By arranging the tamping block 2102, the tamping block 2102 is driven by structures such as a connecting bar 2107 and an eccentric wheel 2108 in cooperation with the rotational force of a crankshaft 303, and the tamping block 2102 will perform up-and-down reciprocating tamping on the soil surface, so as to effectively perform pre-tamping. Simply tamping the soil surface flat is beneficial to subsequent formal tamping, can improve the tamping effect during formal tamping, and at the same time helps to shorten the tamping time and improve work efficiency.
[0051] A corner plate 2105 is fixedly installed on the top of the tamping block 2102, a shaft rod 2106 is fixedly installed on the inner wall of the corner plate 2105, both ends of the shaft rod 2106 penetrate to the outside of the corner plate 2105, a connecting bar 2107 is movably sleeved on the surface of the shaft rod 2106, one end of the connecting bar 2107 is movably connected to the surface of the shaft rod 2106 through a bearing, the number of the connecting bars 2107 is two, an eccentric wheel 2108 is arranged on one side of the other end of the connecting bar 2107, and the surface of the connecting bar 2107 is movably connected to the inner wall of the eccentric wheel 2108 through a bearing.
[0052] The cleaning unit 22 includes a pressing plate 2201 which is fixedly installed on the top of the ramming block 2102. One end of the pressing plate 2201 penetrates to the outside of the square hole plate 2109. A travel plate 2202 is fixedly connected to the bottom of the pressing plate 2201. A base plate 2206 is fixedly connected to one side of the square hole plate 2109. A long strip groove 2208 is formed on one side of the base plate 2206. The number of the long strip grooves 2208 is two. One end of the travel plate 2202 is slidably connected to the inner wall of the long strip groove 2208. Two bearing sleeves 2207 are fixedly installed on the inner wall of the base plate 2206.
[0053] Two screw rods 2203 are fixedly installed on the bottom of the travel plate 2202. A rod seat tube 2204 is fixedly connected to the inner wall of the inner ring of the bearing sleeve 2207. A mating block 2209 is fixedly connected to the inner wall of the rod seat tube 2204. A mating groove hole 2210 is formed on the surface of the mating block 2209. One end of the screw rod 2203 penetrates to the outside of the mating block 2209 and extends into the inner cavity of the rod seat tube 2204. The surface of the screw rod 2203 is fitted with the inner wall of the mating groove hole 2210. A cleaning rake 2205 is fixedly installed at the bottom of the rod seat tube 2204. By providing the cleaning rake 2205, the reciprocating rotational force of the screw rod 2203 up and down is transmitted to the rod seat tube 2204 through the mating block 2209 and the mating groove hole 2210, and the cleaning rake 2205 is driven by the rod seat tube 2204 to rotate, which can effectively sweep out the sundries in the soil surface to be rammed flat, is conducive to better ramming treatment, avoids the broken rammed flat soil surface caused by sundries, and can also protect the bottom surface of the device from being scratched.
[0054] By providing the cooperation of the pre-ramming unit 21 and the cleaning unit 22, the purpose of pre-ramming and cleaning impurities can be achieved. It can pre-ram a simple ramming on the next ramming point during the ramming flat operation, and at the same time can clean the sundries on the soil surface. Through the pre-ramming treatment, the ramming flat effect during the subsequent formal ramming can be effectively improved. At the same time, cleaning the sundries can effectively avoid the uneven rammed flat soil surface caused by sundries and prevent the sundries from damaging the ramming surface of the equipment, thereby improving the overall construction efficiency.
[0055] The specific implementation manner of this embodiment is as follows: While performing multiple ramming operations, the force generated by the rotation of the crankshaft 303 can be utilized to drive the cooperation of multiple structures for pre-ramming. The long shafts 301 at both ends of the crankshaft 303 extending outside the fuselage 11 drive the eccentric wheels 2108 to rotate. The eccentric wheels 2108 drive the ramming block 2102 to move through the cooperation of the connecting bar 2107 with the angle plate 2105 and the shaft rod 2106. The ramming block 2102 reciprocates up and down stably along the chute 2104 on the surface of the side plate 2101 through the convex block 2103. The ramming block 2102 directly strikes the roadbed soil surface for pre-leveling, which can make the leveling effect better during the subsequent formal ramming. At the same time, the power of the reciprocating up and down movement of the ramming block 2102 can be utilized to drive the pressing plate 2201 to move up and down. When the pressing plate 2201 moves, it drives the stroke plate 2202 to reciprocate along the long slot 2208 on the base plate 2206, and at the same time drives the screw rod 2203 to reciprocate up and down. The screw rod 2203 is linked and cooperated with the mating block 2209 and the mating slot hole 2210 in the rod seat tube 2204, which can enable the rod seat tube 2204 to drive the cleaning rake 2205 to rotate on the base plate 2206 through the bearing sleeve 2207, thereby realizing debris cleaning and being able to break up mud blocks, and can avoid debris affecting the leveling effect of the roadbed soil surface.
[0056] Embodiment 2: Please refer to Figures 1 - 15 , the present invention provides a technical solution: A roadbed leveling device and a leveling method. The present invention makes corresponding improvements to the technical problems mentioned in the background art.
[0057] As a further limitation of the present invention, the multiple ramming mechanism 3 includes long shafts 301. The long shafts 301 are rotatably installed on the inner wall of the fuselage 11. One end of the long shaft 301 penetrates to the outside of the fuselage 11. The number of long shafts 301 is two. The surface of the long shaft 301 is movably connected to the inner wall of the fuselage 11 through bearings. Two short shafts 302 are rotatably installed on the inner wall of the fuselage 11. The number of short shafts 302 is two. The surface of the long shaft 301 is fixedly connected to the inner wall of the eccentric wheel 2108. The surface of the short shaft 302 is movably connected to the inner wall of the fuselage 11 through bearings.
[0058] At opposite ends of the two short axes 302 and opposite ends of the two long axes 301, there are fixedly connected crankshafts 303. A collar 306 is movably sleeved on the surface of the crankshaft 303. The number of collars 306 is eight. The inner wall of the collar 306 is movably connected to the surface of the crankshaft 303 through a bearing. A crank 307 is fixedly connected to the bottom of the collar 306. A rotating block 308 is arranged at the bottom end of the crank 307. A secondary rammer 309 is fixedly connected to the bottom of the rotating block 308. The crank 307 is rotationally connected to the secondary rammer 309 through the rotating block 308. By providing the crankshaft 303, driven by the force of the up and down movement of the main rammer 15 in cooperation with the meshed wide gear 304 and toothed plate 305, the rotation of the crankshaft 303 can drive the secondary rammer 309 to perform ramming through structures such as the crank 307, which can effectively drive multiple groups of secondary rammers 309 to move in a staggered reciprocating motion, thereby improving the uniformity of the overall ramming effect, making the rammed soil surface more compact, and being beneficial to subsequent road paving.
[0059] A slotted plate 311 is fixedly connected to the inner wall of the fuselage 11. The number of slotted plates 311 is eight. A guide post 310 is fixedly connected to one side of the secondary rammer 309. The number of guide posts 310 is eight. The surface of the guide post 310 is slidably connected to the inner wall of the slotted plate 311.
[0060] A wide gear 304 is fixedly sleeved on the surface of the crankshaft 303. A toothed plate 305 is fixedly connected to the surface of the main rammer 15. The number of toothed plates 305 is two. The toothed plate 305 is meshed with the wide gear 304.
[0061] By providing the multiple ramming mechanism 3, the purpose of multiple ramming can be achieved. Through the mechanical cooperation of multiple structures, a continuous multiple ramming effect is formed, which can effectively improve the overall operation efficiency and ramming effect of the equipment, greatly shorten the overall construction time, and at the same time make the rammed subgrade soil surface more compact and beneficial to subsequent construction, thereby improving the construction efficiency and ensuring the ramming effect.
[0062] The specific implementation of this embodiment is as follows: First, install the equipment body 1 on a driven special vehicle through the mounting frame 13, and then the ramming operation can be carried out. After a series of inspections, place the device body at the location to be rammed to start the ramming operation. At the beginning, use the external control switch and power supply to start the hydraulic component 12 on the body 1. The hydraulic component 12 drives the main rammer 15 to reciprocate up and down to hammer the ram base 14. The main rammer 15 hammers the ram base 14 multiple times. Through the impact of the main rammer 15 and the self-weight of the body 1, the effect of ramming the roadbed soil surface is achieved. During the ramming operation, to enhance the ramming effect and improve the operation efficiency at the same time, the force of the up-and-down movement of the main rammer 15 can be utilized to cooperate with the two sets of toothed plates 305 and the wide gears 304 meshing with them. The two wide gears 304 will respectively drive the two crankshafts 303 to rotate through the long shaft 301 and the short shaft 302. The crankshaft 303, through the cooperation of the collar 306 and the crank 307, and then through the rotating block 308, drives multiple auxiliary rammers 309 to reciprocate up and down in a staggered manner. During the reciprocating ramming process, the guide posts 310 on the surface of the auxiliary rammer 309 will cooperate with the strip hole plate 311 on the inner wall of the fuselage 11 for sliding guidance to ensure the smooth ramming of the auxiliary rammer 309, so as to achieve the purpose of multiple rammings, which can enhance the ramming effect and improve the operation efficiency.
[0063] A ramming method for a roadbed ramming device includes the following steps:
[0064] S1: First, install the equipment body 1 on a driven special vehicle through the mounting frame 13, and then the ramming operation can be carried out. After a series of inspections, place the body 1 at the location to be rammed to start the ramming operation;
[0065] S2: Then start the hydraulic component 12 on the body 1. The hydraulic component 12 drives the main rammer 15 to reciprocate up and down to hammer the ram base 14. The main rammer 15 hammers the ram base 14 multiple times. Through the impact of the main rammer 15 and the self-weight of the body 1, the effect of ramming the roadbed soil surface is achieved;
[0066] S3: During the ramming operation, to enhance the ramming effect and improve the operation efficiency at the same time, the force of the up-and-down movement of the main rammer 15 can be utilized to cooperate with the toothed plate 305 and the wide gear 304 meshing with it, and then drive multiple auxiliary rammers 309 to reciprocate up and down in a staggered manner through the crankshaft 303, so as to achieve the purpose of multiple rammings, which can enhance the ramming effect and improve the operation efficiency;
[0067] S4: In addition, during the multiple rammings, the force of the rotation of the crankshaft 303 can be utilized to drive the ramming block 2102 to perform pre-ramming. The long shafts 301 at both ends of the crankshaft 303 extend outside the fuselage 11 to drive the eccentric wheel 2108 to rotate. The eccentric wheel 2108 drives the ramming block 2102 to directly strike the roadbed soil surface for pre-ramming, which can make the ramming effect better during the subsequent formal ramming;
[0068] S5: Meanwhile, the power generated by the reciprocating up-and-down movement of the ramming block 2102 can be utilized to drive the pressing plate 2201 to move up and down. When the pressing plate 2201 moves, it will drive the travel plate 2202 to reciprocate, and at the same time drive the screw rod 2203 to reciprocate up and down. The screw rod 2203 will be in linkage cooperation with the mating block 2209 and the mating slot 2210 in the rod seat tube 2204, and can drive the rod seat tube 2204 to drive the cleaning rake 2205 to rotate on the base plate 2206 through the bearing sleeve 2207, thereby realizing debris cleaning. At the same time, it can break up the mud blocks and avoid the influence of debris on the ramming effect of the subgrade soil surface.
[0069] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0070] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A roadbed tamping device, comprising a machine body (1), characterized in that: The machine body (1) includes a fuselage (11). A hydraulic component (12) is fixedly installed on the inner wall of the fuselage (11). The output end of the hydraulic component (12) is fixedly installed with a main rammer (15). The bottom of the fuselage (11) is fixedly connected with a rammer base (14). A multiple ramming mechanism (3) is arranged on the inner wall of the fuselage (11), and an auxiliary ramming mechanism (2) is arranged on the surface of the fuselage (11). The auxiliary ramming mechanism (2) includes a pre-ramming unit (21), and the pre-ramming unit (21) is arranged on the surface of the fuselage (11). The auxiliary ramming mechanism (2) includes a cleaning unit (22). The cleaning unit (22) is arranged on the surface of the pre-ramming unit (21), and the cleaning unit (22) is used in cooperation with the pre-ramming unit (21). An installation frame (13) is fixedly connected to one side of the fuselage (11). The vertical reciprocating displacement of the main rammer (15) during operation drives the multiple ramming mechanism (3) to perform multiple ramming actions, and the rotational force generated during the operation of the multiple ramming mechanism (3) is used to drive the auxiliary ramming mechanism (2). The pre-ramming unit (21) includes side plates (2101). The side plates (2101) are fixedly installed on the surface of the fuselage (11). The number of the side plates (2101) is two. A ramming block (2102) is jointly arranged on the opposite sides of the two side plates (2101). A square hole plate (2109) is jointly fixedly connected to one side of the two side plates (2101). Slide grooves (2104) are formed on the surface of the side plates (2101). The number of the slide grooves (2104) is four. A convex block (2103) is fixedly connected to the surface of the ramming block (2102), and one end of the convex block (2103) is slidably connected to the inner wall of the slide groove (2104). An angle plate (2105) is fixedly installed on the top of the ramming block (2102). A shaft rod (2106) is fixedly installed on the inner wall of the angle plate (2105). Both ends of the shaft rod (2106) penetrate to the outside of the angle plate (2105). A connecting bar (2107) is movably sleeved on the surface of the shaft rod (2106). One end of the connecting bar (2107) is movably connected to the surface of the shaft rod (2106) through a bearing. The number of the connecting bars (2107) is two. An eccentric wheel (2108) is arranged on one side of the other end of the connecting bar (2107). The surface of the connecting bar (2107) is movably connected to the inner wall of the eccentric wheel (2108) through a bearing. The multiple tamping mechanism (3) includes a long shaft (301). The long shaft (301) is rotatably installed on the inner wall of the fuselage (11). One end of the long shaft (301) penetrates to the outside of the fuselage (11). The number of the long shafts (301) is two. The surface of the long shaft (301) is fixedly connected to the inner wall of the eccentric wheel (2108). The surface of the long shaft (301) is movably connected to the inner wall of the fuselage (11) through a bearing. A short shaft (302) is rotatably installed on the inner wall of the fuselage (11). The number of the short shafts (302) is two. The surface of the short shaft (302) is movably connected to the inner wall of the fuselage (11) through a bearing.
2. The roadbed tamping device according to claim 1, characterized in that: The cleaning unit (22) includes a pressing plate (2201). The pressing plate (2201) is fixedly installed on the top of the tamping block (2102). One end of the pressing plate (2201) penetrates to the outside of the square hole plate (2109). A travel plate (2202) is fixedly connected to the bottom of the pressing plate (2201). A base plate (2206) is fixedly connected to one side of the square hole plate (2109). Two long slots (2208) are formed on one side of the base plate (2206). One end of the travel plate (2202) is slidably connected to the inner wall of the long slot (2208). Two bearing sleeves (2207) are fixedly installed on the inner wall of the base plate (2206).
3. A roadbed tamping device according to claim 2, characterized in that: A screw rod (2203) is fixedly installed on the bottom of the travel plate (2202). The number of the screw rods (2203) is two. A rod seat tube (2204) is fixedly connected to the inner wall of the inner ring of the bearing sleeve (2207). A mating block (2209) is fixedly connected to the inner wall of the rod seat tube (2204). A mating groove hole (2210) is formed on the surface of the mating block (2209). One end of the screw rod (2203) penetrates to the outside of the mating block (2209) and extends into the inner cavity of the rod seat tube (2204). The surface of the screw rod (2203) is fitted to the inner wall of the mating groove hole (2210). A cleaning rake (2205) is fixedly installed on the bottom of the rod seat tube (2204).
4. A roadbed tamping device according to claim 1, characterized in that: Crankshafts (303) are fixedly connected to the opposite ends of the two short shafts (302) and the opposite ends of the two long shafts (301). Collar rings (306) are movably sleeved on the surfaces of the crankshafts (303). The number of the collar rings (306) is eight. The inner walls of the collar rings (306) are movably connected to the surfaces of the crankshafts (303) through bearings. A crank (307) is fixedly connected to the bottom of the collar ring (306). A rotating block (308) is arranged at the bottom end of the crank (307). A secondary tamping hammer (309) is fixedly connected to the bottom of the rotating block (308). The crank (307) is rotatably connected to the secondary tamping hammer (309) through the rotating block (308).
5. The roadbed tamping device according to claim 4, characterized in that: The inner wall of the body (11) is fixedly connected to a strip hole plate (311), and the number of the strip hole plates (311) is eight. One side of the auxiliary rammer (309) is fixedly connected to a guide column (310), and the number of the guide columns (310) is eight. The surface of the guide column (310) is slidably connected to the inner wall of the strip hole plate (311).
6. The roadbed tamping device according to claim 5, characterized in that: A wide gear (304) is fixedly sleeved on the surface of the crankshaft (303), and a toothed plate (305) is fixedly connected to the surface of the main rammer (15). There are two toothed plates (305), which mesh with the wide gear (304).
7. A tamping method for a roadbed tamping device according to any one of claims 1-6, characterized in that, The following steps are involved: S1: First, the equipment body (1) is mounted on a driven special vehicle through a mounting frame (13) to start the tamping operation. After a series of inspections, the body (1) is placed on the area to be tamped and the tamping operation is started; S2: Then the hydraulic assembly (12) on the machine body (1) is started, and the hydraulic assembly (12) drives the main rammer (15) to reciprocate and hammer the rammer seat (14) up and down, and the main rammer (15) reciprocates and hammers the rammer seat (14) multiple times, and the roadbed soil surface is rammed by the impact of the main rammer (15) and the weight of the machine body (1); S3: In order to enhance the tamping effect and improve the working efficiency during the tamping operation, the force of the main tamping hammer (15) moving up and down can be used to cooperate with the tooth plate (305) and the wide gear (304) meshing therewith, and then drive multiple auxiliary tamping hammers (309) to tamp up and down in an interlaced manner through the crankshaft (303), thereby achieving the purpose of multiple tamping, which can enhance the tamping effect and improve the working efficiency; S4: In addition, while performing multiple tamping, the rotational force of the crankshaft (303) can be used to drive the tamping block (2102) to perform pre-tamping. The long shafts (301) at both ends of the crankshaft (303) extend outside the machine body (11) to drive the eccentric wheel (2108) to rotate. The eccentric wheel (2108) drives the tamping block (2102) to directly hit the roadbed soil surface through the connecting bar (2107) to perform pre-tamping, which can make the tamping effect during the subsequent formal tamping better. S5: At the same time, the power of the reciprocating movement of the tamping block (2102) can be used to drive the pressure plate (2201) to move up and down. When the pressure plate (2201) moves, it will drive the stroke plate (2202) to move back and forth, and at the same time drive the spiral rod (2203) to move back and forth. The spiral rod (2203) will cooperate with the matching block (2209) and the matching slot hole (2210) in the rod seat tube (2204), and can drive the rod seat tube (2204) to drive the cleaning rake (2205) to rotate on the base plate (2206) through the bearing sleeve (2207), thereby achieving debris cleaning and breaking up mud blocks, which can prevent debris from affecting the tamping effect of the roadbed soil surface.
Citation Information
Patent Citations
Tamping device for road construction
CN118958084A
Roadbed ramming device
CN219260646U
Garden road tamping device
CN222160846U