Reducing rotary drum centrifugal high-efficiency dehydrator for processing chili products
By designing a variable diameter rotary drum centrifugal high-efficiency dehydrator, the use of electric push rods, sealing disks, cross screening racks and vibrating components, the problem of slow dehydration process of chili sauce is solved, and efficient dehydration and production efficiency are improved.
Patent Information
- Application Number
- CN202510493936.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-19
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the dehydration process of chili sauce is slow, resulting in low production efficiency.
A variable diameter rotary drum centrifugal high-efficiency dewatering machine is designed, including a dewatering frame, a screen hole frame and a water-swinging component. The telescopic rod is driven to extend through an electric push rod, and the sealing disc and the cross screen rack are rotated with the screen hole frame, and the moisture discharge is accelerated by centrifugal force and vibrating components.
The rapid detachment of pepper moisture is achieved, the dehydration efficiency is improved, and the production time is shortened.
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Figure CN120194489A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chili product production, and particularly to a variable-diameter drum centrifugal high-efficiency dehydrator for chili product processing. Background Technique
[0002] Chili sauce is a paste-like food mainly made of fresh chili peppers or dried chili peppers and processed through specific processes such as crushing, fermentation or non-fermentation. It can not only enhance the flavor of dishes but also stimulate appetite, becoming an indispensable condiment on the table. According to different production methods, chili sauce can be divided into two types: oil-based and water-based. During the production of chili sauce, it is necessary to dehydrate the crushed chili peppers. Currently, a screen is generally used to remove the water in the chili peppers. When using a screen to process chili peppers, the chili peppers need to be spread on the surface of the screen, and the water in the chili peppers will drip by gravity. However, it takes a certain amount of time for the water in the chili peppers to gather together and drip, resulting in a longer dehydration time for the chili peppers and thus affecting the production efficiency of chili sauce. Summary of the Invention
[0003] The purpose of the present invention is to provide a variable-diameter drum centrifugal high-efficiency dehydrator for chili product processing to solve the problems raised in the above background technique.
[0004] To solve the above technical problems, the present invention is realized through the following technical solutions: The present invention is a variable-diameter drum centrifugal high-efficiency dehydrator for chili product processing, including a mounting frame. The bottom of the mounting frame is fixedly connected with support legs, the top of the mounting frame is fixedly connected with an electric push rod, the inner wall of the mounting frame is fixedly connected with a dehydration frame, the bottom of the dehydration frame is fixedly connected with a stabilizing frame, the inner wall of the stabilizing frame is fixedly connected with a power device, a drain pipe is opened on the lower surface of the dehydration frame, the top of the electric push rod is fixedly connected with a bent rod, a sieve hole frame is arranged inside the dehydration frame, the bottom of the sieve hole frame is fixedly connected with the output end of the power device, and a water throwing component is arranged inside the sieve hole frame. The water throwing component includes a cross-shaped screening frame. The end of the cross-shaped screening frame is fixedly connected with a sealing disc. A chute is opened on the surface of the sealing disc. A sliding plate is fixedly connected to the inner wall of the sieve hole frame. A bottom frame is fixedly connected to the top of the sealing disc. A connecting rod is fixedly connected to the surface of the bottom frame. The end of the connecting rod away from the bottom frame is fixedly connected with a circular ring frame. A telescopic rod is fixedly connected to the top of the bottom frame. The top of the telescopic rod is rotatably connected with the end of the bent rod. A scraping component is arranged on the surface of the cross-shaped screening frame, and a vibrating component is arranged on the surface of the cross-shaped screening frame.
[0005] Further, the number of the supporting legs is set to four. The four supporting legs are arranged in a circumferential manner with the mounting frame as the center. The bottom of the supporting legs extends below the power device. The end of the dehydration rack extends to the outer end of the mounting frame. The drain pipe is located below the mounting frame.
[0006] Further, there is a distance between the surface of the sieve hole frame and the inner wall of the dehydration rack. The end of the cross sieve frame contacts the inner wall of the sieve hole frame. The number of the sealing disks is set to two. The two sealing disks are symmetrically arranged with the cross sieve frame as the center.
[0007] Further, the surface of the sealing disk contacts the inner wall of the sieve hole frame. The inner wall of the sliding groove contacts the surface of the sliding plate. The inner wall of the circular ring frame contacts the surface of the sieve hole frame. The surface of the circular ring frame contacts the inner wall of the dehydration rack.
[0008] Further, the scraping component includes a synchronous frame. The inner wall of the synchronous frame is fixedly connected to the upper surface of the telescopic rod. A cylindrical rod is fixedly connected to the bottom of the synchronous frame. A fixed frame is fixedly connected to the bottom of the cylindrical rod. A scraper is fixedly connected to the end of the fixed frame.
[0009] Further, the bottom of the cylindrical rod penetrates through the sealing disk and extends into the interior of the sieve hole frame. The surface of the scraper contacts the surface of the cross sieve frame. The end of the scraper contacts the surface of the sliding plate. One end of the scraper close to the sliding plate contacts the inner wall of the sieve hole frame.
[0010] Further, the vibration component includes a semi-circular frame. The inner wall of the semi-circular frame is fixedly connected to the surface of the fixed frame. A semi-circular elastic piece is fixedly connected to the end of the semi-circular frame. A vibration plate is fixedly connected to the end of the semi-circular elastic piece. A round rod is fixedly connected to the end of the vibration plate away from the semi-circular elastic piece.
[0011] Further, the semi-circular frames are symmetrically arranged with the fixed frame as the center. Two semi-circular elastic pieces are arranged at the end of the semi-circular frame. The two semi-circular elastic pieces are symmetrically arranged with the semi-circular frame as the center. The end of the round rod away from the vibration plate contacts the surface of the cross sieve frame.
[0012] The present invention has the following beneficial effects: When the crushed pepper needs to be placed into the interior of the dehydration rack, the electric push rod is started to operate, and the electric push rod pulls the telescopic rod to extend through the bending rod. When the telescopic rod is extended to the maximum, the sealing disk is pulled to move upward, and the sealing disk pulls the cross screen frame to move upward and move to the top outer end of the sieve frame. At this time, the pepper can be placed in the sieve frame and contact with the sealing disk. The cross screen frame can divide the interior of the sieve frame into four cavities, which can prevent the peppers from piling up and affecting the water rejection effect. After the cross screen frame is moved to the interior of the sieve frame by the electric push rod, the sieve frame is sealed by the sealing disk, and the power device is started to drive the sieve frame to rotate. When the sieve frame rotates, the contact between the slide plate and the slide groove drives the cross screen frame to rotate. When the sieve frame and the cross screen frame rotate, the pepper is driven to rotate. The moisture in the pepper enters the interior of the dehydration rack through the sieve frame and is discharged through the drain pipe. After the pepper is subjected to centrifugal force, it will adhere to the surface of the cross screen frame, so that the pepper can be quickly separated to avoid piling up, thereby improving the efficiency of separating the pepper moisture.
[0013] When the sieve frame of the present invention rotates, the electric push rod is started to pull the telescopic rod to extend and retract. When the telescopic rod moves, the cylindrical rod is pushed by the synchronous frame to slide up and down inside the sieve frame. When the cylindrical rod moves, the scraper is driven to move by the fixed frame. When the scraper moves, the peppers on the surface of the cross screen frame are scraped off to avoid the peppers from accumulating on the surface of the cross screen frame, so that the peppers can be repeatedly attached to the surface of the cross screen frame through centrifugal force to improve the water removal efficiency.
[0014] When the fixed frame of the present invention moves downward, the semicircular spring piece is driven to move through the semicircular frame. When the semicircular spring piece moves, it drives the vibration plate and the round rod to move. When the round rod moves, it rubs against the cross screening frame to generate vibration. The vibration is transmitted to the surface of the cross screening frame and the sieve frame, so that the moisture on the surface of the sieve frame can be quickly separated, thereby further improving the dehydration efficiency of the pepper.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the bottom structure of the mounting frame of the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of the dehydration rack of the present invention; Figure 4 Schematic cross-sectional structure diagram of the sieve hole frame of the present invention; Figure 5 Overall structure diagram of the water throwing component of the present invention; Figure 6 Overall structure diagram of the scraping component of the present invention; Figure 7 Overall structure diagram of the vibration component of the present invention; Figure 8 Another structure diagram of the vibration component of the present invention.
[0018] In the attached drawings, the list of components represented by each reference numeral is as follows: In the figure: 1, dehydration frame; 2, electric push rod; 3, support leg; 4, mounting frame; 5, drain pipe; 6, stabilizing frame; 7, power device; 8, sieve hole frame; 9, bending rod; 10, water throwing component; 11, scraping component; 12, vibration component; 20, telescopic rod; 21, bottom frame; 22, sealing disc; 23, cross sieve frame; 24, slide plate; 25, chute; 26, linkage rod; 27, circular ring frame; 30, synchronization frame; 31, cylindrical rod; 32, scraper; 33, fixing frame; 40, vibration plate; 41, semi-circular elastic piece; 42, semi-circular frame; 43, round rod. Detailed implementation manners
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Please refer to Figures 1-8 As shown, the present invention is a variable-diameter drum centrifugal high-efficiency dehydrator for processing chili products, including a mounting frame 4. A support leg 3 is fixedly connected to the bottom of the mounting frame 4. An electric push rod 2 is fixedly connected to the top of the mounting frame 4. A dehydration frame 1 is fixedly connected to the inner wall of the mounting frame 4. A stabilizing frame 6 is fixedly connected to the bottom of the dehydration frame 1. A power device 7 is fixedly connected to the inner wall of the stabilizing frame 6. A drain pipe 5 is opened on the lower surface of the dehydration frame 1. A bending rod 9 is fixedly connected to the top of the electric push rod 2. A sieve hole frame 8 is arranged inside the dehydration frame 1. The bottom of the sieve hole frame 8 is fixedly connected to the output end of the power device 7. A water throwing component 10 is arranged inside the sieve hole frame 8; The water-removing component 10 includes a cross screening frame 23, the end of the cross screening frame 23 is fixedly connected to a sealing disk 22, the surface of the sealing disk 22 is provided with a slide groove 25, the inner wall of the sieve frame 8 is fixedly connected to a slide plate 24, and the top of the sealing disk 22 is fixedly connected to a bottom frame 21. When the crushed pepper needs to be placed inside the dehydration frame 1, the electric push rod 2 is started to work, and the electric push rod 2 extends the telescopic rod 20 through the bending rod 9. When the telescopic rod 20 is extended to the maximum, it will pull the sealing disk 22 to move upward, and the sealing disk 22 pulls The cross screening frame 23 moves upward and moves to the top outer end of the sieve frame 8. At this time, the peppers can be placed inside the sieve frame 8 to contact the sealing plate 22. The surface of the bottom frame 21 is fixedly connected with a connecting rod 26, and the end of the connecting rod 26 away from the bottom frame 21 is fixedly connected with a circular ring frame 27. The top of the bottom frame 21 is fixedly connected with a telescopic rod 20, and the top of the telescopic rod 20 is rotatably connected to the end of the curved rod 9. The surface of the cross screening frame 23 is provided with a scraping component 11, and the surface of the cross screening frame 23 is provided with a vibrating component 12.
[0021] There are four supporting legs 3. The cross screening frame 23 can divide the interior of the sieve frame 8 into four cavities, which can prevent the peppers from piling up and affecting the water-removing effect. After the cross screening frame 23 is moved to the interior of the sieve frame 8 by the electric push rod 2, the sieve frame 8 is sealed by the sealing disk 22, and the power device 7 is started to drive the sieve frame 8 to rotate. When the sieve frame 8 rotates, the contact between the slide plate 24 and the slide groove 25 drives the cross screening frame 23 to rotate. The four supporting legs 3 are arranged with the mounting frame 4 as the center circumference. The bottom of the supporting leg 3 extends to the bottom of the power device 7, the end of the dehydration frame 1 extends to the outer end of the mounting frame 4, and the drain pipe 5 is located below the mounting frame 4.
[0022] There is a distance between the surface of the sieve frame 8 and the inner wall of the dehydration frame 1 , and the end of the cross sieve frame 23 contacts the inner wall of the sieve frame 8 . There are two sealing discs 22 , which are symmetrically arranged with the cross sieve frame 23 as the center.
[0023] The surface of the sealing disk 22 contacts the inner wall of the sieve frame 8. The sieve frame 8 and the cross screening frame 23 drive the peppers to rotate when rotating. The moisture in the peppers will enter the interior of the dehydration frame 1 through the sieve frame 8 and be discharged through the drain pipe 5. The peppers will adhere to the surface of the cross screening frame 23 after being subjected to centrifugal force, so that the peppers can be quickly separated to avoid piling up, thereby improving the efficiency of separating the moisture from the peppers. The inner wall of the chute 25 contacts the surface of the slide plate 24, the inner wall of the circular ring frame 27 contacts the surface of the sieve frame 8, and the surface of the circular ring frame 27 contacts the inner wall of the dehydration frame 1.
[0024] The scraping component 11 includes a synchronous frame 30, the inner wall of the synchronous frame 30 is fixedly connected to the upper surface of the telescopic rod 20, the bottom of the synchronous frame 30 is fixedly connected to a cylindrical rod 31, and the bottom of the cylindrical rod 31 is fixedly connected to a fixed frame 33. When the sieve frame 8 of the present invention rotates, the electric push rod 2 is started to pull the telescopic rod 20 to extend and contract. When the telescopic rod 20 moves, the cylindrical rod 31 is pushed by the synchronous frame 30 to slide up and down inside the sieve frame 8. When the cylindrical rod 31 moves, it drives the scraper 32 to move through the fixed frame 33, and the end of the fixed frame 33 is fixedly connected to the scraper 32.
[0025] The bottom of the cylindrical rod 31 passes through the sealing disk 22 and extends to the inside of the sieve frame 8. The surface of the scraper 32 contacts the surface of the cross screen frame 23. The scraper 32 will scrape the peppers on the surface of the cross screen frame 23 when moving to prevent the peppers from accumulating on the surface of the cross screen frame 23, so that the peppers can be repeatedly attached to the surface of the cross screen frame 23 through centrifugal force to improve the water removal efficiency. The end of the scraper 32 contacts the surface of the slide plate 24, and the end of the scraper 32 close to the slide plate 24 contacts the inner wall of the sieve frame 8.
[0026] The vibration component 12 includes a semicircular frame 42, the inner wall of the semicircular frame 42 is fixedly connected to the surface of the fixed frame 33, the end of the semicircular frame 42 is fixedly connected to a semicircular spring piece 41, the end of the semicircular spring piece 41 is fixedly connected to a vibration plate 40, and the end of the vibration plate 40 away from the semicircular spring piece 41 is fixedly connected to a round rod 43.
[0027] The semicircular frame 42 is symmetrically arranged with the fixed frame 33 as the center, and two semicircular spring pieces 41 are arranged at the end of the semicircular frame 42. The two semicircular spring pieces 41 are symmetrically arranged with the semicircular frame 42 as the center. When the fixed frame 33 of the present invention moves downward, the semicircular spring pieces 41 are driven to move by the semicircular frame 42. When the semicircular spring pieces 41 move, the vibration plate 40 and the round rod 43 are driven to move. When the round rod 43 moves, it rubs against the cross screening frame 23 to generate vibration. The vibration is transmitted to the surface of the cross screening frame 23 and the sieve frame 8, so that the moisture on the surface of the sieve frame 8 will be quickly separated, further improving the dehydration efficiency of the peppers. The end of the round rod 43 away from the vibration plate 40 contacts the surface of the cross screening frame 23.
[0028] When in use, when it is necessary to place the crushed pepper into the interior of the dehydration rack 1, start the electric push rod 2, which pulls the telescopic rod 20 to extend through the bending rod 9. When the telescopic rod 20 is extended to the maximum, it will pull the sealing plate 22 to move upward, and the sealing plate 22 will pull the cross screen frame 23 to move upward and move to the top outer end of the screen frame 8. At this time, the pepper can be placed in the screen frame 8 and contact with the sealing plate 22. The cross screen frame 23 can divide the interior of the screen frame 8 into four cavities, which can avoid the pepper from being crushed. The peppers are piled together, which affects the water removal effect. After the cross screen frame 23 is moved to the inside of the screen frame 8 by the electric push rod 2, the screen frame 8 is sealed by the sealing disk 22, and the power device 7 is started to drive the screen frame 8 to rotate. When the screen frame 8 rotates, the contact between the slide plate 24 and the slide groove 25 drives the cross screen frame 23 to rotate. When the screen frame 8 and the cross screen frame 23 rotate, the peppers are driven to rotate. The water in the peppers will enter the inside of the dehydration frame 1 through the screen frame 8 and be discharged through the drain pipe 5. After the peppers are subjected to centrifugal force The sieve frame 8 is connected to the surface of the cross sieve frame 23, so that the peppers can be quickly separated to avoid being piled up together, thereby improving the efficiency of removing moisture from the peppers. When the sieve frame 8 rotates, the electric push rod 2 is activated to pull the telescopic rod 20 to extend and retract. When the telescopic rod 20 moves, the cylindrical rod 31 is pushed by the synchronous frame 30 to slide up and down inside the sieve frame 8. When the cylindrical rod 31 moves, it drives the scraper 32 to move through the fixed frame 33. When the scraper 32 moves, it will scrape the peppers on the surface of the cross sieve frame 23 to avoid the peppers from piling up on the cross. The surface of the screening frame 23 allows the peppers to repeatedly adhere to the surface of the cross screening frame 23 through centrifugal force to improve the water removal efficiency. When the fixed frame 33 moves downward, the semicircular spring piece 41 is driven to move through the semicircular frame 42. When the semicircular spring piece 41 moves, it drives the vibration plate 40 and the round rod 43 to move. When the round rod 43 moves, it rubs against the cross screening frame 23 to generate vibration. The vibration is transmitted to the surface of the cross screening frame 23 and the sieve frame 8, so that the moisture on the surface of the sieve frame 8 will be quickly separated, further improving the dehydration efficiency of the peppers.
[0029] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A centrifugal high-efficiency dehydrator with a variable diameter drum for processing chili products, comprising a mounting frame (4), characterized in that: The bottom of the mounting frame (4) is fixedly connected to a support leg (3), the top of the mounting frame (4) is fixedly connected to an electric push rod (2), the inner wall of the mounting frame (4) is fixedly connected to a dehydration frame (1), the bottom of the dehydration frame (1) is fixedly connected to a stabilizing frame (6), the inner wall of the stabilizing frame (6) is fixedly connected to a power device (7), a drainage pipe (5) is provided on the lower surface of the dehydration frame (1), the top of the electric push rod (2) is fixedly connected to a bending rod (9), a sieve frame (8) is provided inside the dehydration frame (1), the bottom of the sieve frame (8) is fixedly connected to the output end of the power device (7), and a water-removing component (10) is provided inside the sieve frame (8); The water-removing component (10) comprises a cross screening frame (23), an end of the cross screening frame (23) is fixedly connected to a sealing disk (22), a surface of the sealing disk (22) is provided with a slide groove (25), an inner wall of the sieve frame (8) is fixedly connected to a slide plate (24), a top of the sealing disk (22) is fixedly connected to a base frame (21), a surface of the base frame (21) is fixedly connected to a linkage rod (26), an end of the linkage rod (26) away from the base frame (21) is fixedly connected to a circular frame (27), a top of the base frame (21) is fixedly connected to a telescopic rod (20), a top of the telescopic rod (20) is rotatably connected to an end of a bent rod (9), a scraping component (11) is provided on the surface of the cross screening frame (23), and a vibrating component (12) is provided on the surface of the cross screening frame (23).
2. The variable diameter drum centrifugal high-efficiency dehydrator for processing chili products according to claim 1, characterized in that: The number of the supporting legs (3) is four, and the four supporting legs (3) are arranged in a circle with the mounting frame (4) as the center. The bottom of the supporting legs (3) extends to the bottom of the power device (7), the end of the dehydration frame (1) extends to the outer end of the mounting frame (4), and the drainage pipe (5) is located below the mounting frame (4).
3. The variable diameter drum centrifugal high-efficiency dehydrator for processing chili products according to claim 2, characterized in that: A distance is provided between the surface of the sieve frame (8) and the inner wall of the dehydration frame (1); an end of the cross sieve frame (23) contacts the inner wall of the sieve frame (8); and there are two sealing discs (22), which are symmetrically arranged with the cross sieve frame (23) as the center.
4. The variable diameter drum centrifugal high-efficiency dehydrator for processing chili products according to claim 3, characterized in that: The surface of the sealing disk (22) contacts the inner wall of the sieve frame (8), the inner wall of the slide groove (25) contacts the surface of the slide plate (24), the inner wall of the circular ring frame (27) contacts the surface of the sieve frame (8), and the surface of the circular ring frame (27) contacts the inner wall of the dehydration frame (1).
5. The variable diameter drum centrifugal high-efficiency dehydrator for processing chili products according to claim 4, characterized in that: The scraping component (11) comprises a synchronous frame (30), the inner wall of the synchronous frame (30) is fixedly connected to the upper surface of the telescopic rod (20), the bottom of the synchronous frame (30) is fixedly connected to a cylindrical rod (31), the bottom of the cylindrical rod (31) is fixedly connected to a fixed frame (33), and the end of the fixed frame (33) is fixedly connected to a scraper (32).
6. The variable diameter drum centrifugal high-efficiency dehydrator for processing chili products according to claim 5, characterized in that: The bottom of the cylindrical rod (31) passes through the sealing disk (22) and extends to the inside of the sieve frame (8); the surface of the scraper (32) contacts the surface of the cross sieve frame (23); the end of the scraper (32) contacts the surface of the slide plate (24); and the end of the scraper (32) close to the slide plate (24) contacts the inner wall of the sieve frame (8).
7. The variable diameter drum centrifugal high-efficiency dehydrator for processing chili products according to claim 6, characterized in that: The vibration component (12) comprises a semicircular frame (42), the inner wall of the semicircular frame (42) being fixedly connected to the surface of the fixing frame (33), the end of the semicircular frame (42) being fixedly connected to a semicircular spring piece (41), the end of the semicircular spring piece (41) being fixedly connected to a vibration plate (40), and one end of the vibration plate (40) away from the semicircular spring piece (41) being fixedly connected to a round rod (43).
8. The variable diameter drum centrifugal high-efficiency dehydrator for processing chili products according to claim 7, characterized in that: The semicircular frame (42) is symmetrically arranged with the fixed frame (33) as the center, and two semicircular spring pieces (41) are arranged at the end of the semicircular frame (42). The two semicircular spring pieces (41) are symmetrically arranged with the semicircular frame (42) as the center, and one end of the round rod (43) away from the vibration plate (40) contacts the surface of the cross screening frame (23).