Intelligent overhead rail type spraying device based on clean energy
By designing an intelligent hanging rail spraying device based on clean energy, using solar panels to provide power, combined with reducer motors, motors, gears and liquid pump systems, the problems of inefficiency and health threats of traditional manual spraying operations are solved, and efficient and smooth spraying operations and effective utilization of clean energy are achieved.
Patent Information
- Application Number
- CN202510649245.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-06-27
AI Technical Summary
Most regions rely on traditional manual methods in spraying operations, which leads to time-consuming, labor-intensive and inefficient, making it difficult to meet the needs of large-scale agricultural production, and long-term exposure to pesticide chemicals poses a threat to human health.
Design an intelligent hanging rail spraying device based on clean energy, using solar panels to provide power, and automatically adjust it by driving the U-wheel through a reducer motor to ensure smooth movement of the equipment. Combined with the motor, gear and liquid pump system, uniform rotation of the spray head and liquid spraying are achieved.
It improves the efficiency and smoothness of spraying operations, reduces the time and labor consumption of manual operations, realizes the effective utilization of clean energy, reduces the dependence on fossil fuels, and improves the spraying effect through automated systems.
Smart Images
Figure CN120205352A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of spraying devices, and particularly to an intelligent suspended rail spraying device based on clean energy. Background Art
[0002] Spraying operation is an operation of evenly spraying a liquid (such as water, pesticide, fertilizer, etc.) in the form of mist, fine stream or scattering onto a target area or the surface of an object with the aid of specific equipment or tools. In agricultural applications, its purposes include: preventing crop diseases and pests by spraying pesticides to ensure crop health; spraying liquid fertilizers to provide the nutrients required by crops and promote growth; and spraying plant growth regulators to regulate the growth cycle and yield of crops. However, in most areas, spraying operations still rely on traditional manual methods. Manual spraying is not only time-consuming and laborious, with low efficiency and difficult to meet the needs of large-scale agricultural production, but also long-term exposure to pesticide chemicals poses a serious threat to human health. Summary of the Invention
[0003] The purpose of the present invention is to provide an intelligent suspended rail spraying device based on clean energy to solve the problems mentioned in the above background art, that is, in most areas, spraying operations still rely on traditional manual methods. Manual spraying is not only time-consuming and laborious, with low efficiency and difficult to meet the needs of large-scale agricultural production, but also long-term exposure to pesticide chemicals poses a serious threat to human health.
[0004] To achieve the above purpose, the present invention provides the following technical solution: An intelligent suspended rail spraying device based on clean energy, comprising: a box body; a fixed top frame symmetrically arranged on the top of the box body; a sliding block slidably arranged inside the fixed top frame, a U-shaped wheel rotatably arranged on the top of the sliding block, and the sliding block is slidably connected to the box body; a reduction motor installed at the bottom of the sliding block, and the output end of the reduction motor is fixedly connected to the U-shaped wheel; solar panels equidistantly installed on the outside of the box body, and a plurality of ropes are equidistantly arranged at the bottom of the box body; a bottom support frame arranged at the bottom end of the ropes; a fixed support arranged at the bottom of the bottom support frame, and a water passing column rotatably arranged at the bottom of the fixed support; a bottom rotating frame arranged at the bottom of the water passing column, and a plurality of spray heads are equidistantly installed inside the bottom rotating frame, and the spray heads are connected to the water passing column through water pipes.
[0005] As a preferred solution of the present invention: a rotating pipe is rotatably arranged inside the fixed support, the bottom end of the rotating pipe is fixedly connected to the water passing column, a rotary joint is arranged at the top of the fixed support, the top end of the rotating pipe is connected to the rotary joint, and a liquid extraction pump is installed at the top of the fixed support through bolts, and the output end of the liquid extraction pump is connected to the rotary joint through a water pipe.
[0006] As a preferred embodiment of the present invention: A first gear is fixedly connected to the outer side of the rotating pipe. A second gear is rotatably arranged inside the fixed bracket. The second gear is meshed and connected with the first gear. A motor is installed inside the fixed bracket, and the output end of the motor is fixedly connected to the second gear.
[0007] As a preferred embodiment of the present invention: A liquid storage tank is arranged inside the bottom support frame. The input end of the liquid pumping pump is connected to the liquid storage tank through a water pipe. A liquid inlet pipe is arranged at the top of the liquid storage tank.
[0008] As a preferred embodiment of the present invention: It further includes a limiting slide bar. The limiting slide bar is fixedly connected to the outer side of the sliding block. The limiting slide bar is slidably connected to the fixed top frame, and a spring is sleeved on the outer side of the limiting slide bar.
[0009] As a preferred embodiment of the present invention: Protective covers are symmetrically and fixedly connected to the top of the box body. A suspension rail is arranged inside the U-shaped wheel.
[0010] As a preferred embodiment of the present invention: A battery module is arranged inside the box body. A control module is arranged inside the box body. A junction box is arranged on one side of the box body.
[0011] As a preferred embodiment of the present invention: The liquid pumping pump, the motor, the reduction motor, the control module, and the junction box are all electrically connected to the battery module.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: By setting the limiting slide bar, the spring, and the sliding block, each group of U-shaped wheels can be automatically adjusted according to the changes in the path and bending radius of the suspension rail, enabling the smooth and seamless movement of the entire set of equipment. Protective covers are set to protect the U-shaped wheel structure. By setting the motor, the second gear, and the first gear, the output end of the motor drives the second gear to rotate. When the second gear rotates, it drives the meshed first gear to rotate. When the first gear rotates, it drives the rotating pipe, the water passing column, and the bottom rotating frame to rotate, completing the rotation of each spray head and improving the spraying effect. By setting the solar panel, the effective utilization of clean energy is achieved. The solar panel can absorb solar energy. The direct current generated by the solar panel is first preliminarily processed by the charge controller and then charged into the battery module. When alternating current is needed, the battery module converts the direct current into alternating current through an inverter and outputs it to the electrical equipment or the power grid, and converts it into electrical energy to provide continuous and stable power support for the entire intelligent suspension rail type adjustable spraying device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the U-shaped wheel structure of the present invention; Figure 3 Schematic diagram of the fixed bracket structure of the present invention; Figure 4 Schematic diagram of the internal structure of the fixed bracket of the present invention; Figure 5 Schematic diagram of the internal structure of the box body of the present invention; Figure 6 Bottom view of the bottom rotating frame of the present invention; Figure 7 Schematic diagram of the fixed top frame and sliding block structure of the present invention.
[0014] In the figure: 1, box body; 2, solar panel; 3, rope; 4, bottom support frame; 5, liquid storage tank; 6, fixed bracket; 7, liquid extraction pump; 8, rotary joint; 9, rotating pipe; 10, first gear; 11, second gear; 12, motor; 13, water passing column; 14, bottom rotating frame; 15, spray head; 16, fixed top frame; 17, sliding block; 18, limit slide bar; 19, spring; 20, reduction motor; 21, U-shaped wheel; 22, battery module; 23, control module; 24, junction box; 25, suspension rail; 26, protective cover. Specific embodiments
[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0016] Please refer to Figures 1 to 7 , the present invention provides a technical solution: an intelligent suspension rail type spraying device based on clean energy, including: box body 1; fixed top frame 16 is symmetrically fixedly connected to the top of box body 1; sliding block 17 is slidably arranged inside fixed top frame 16, a U-shaped wheel 21 is rotatably arranged on the top of sliding block 17, and sliding block 17 is slidably connected to box body 1; reduction motor 20 is installed at the bottom of sliding block 17 through bolts, and the output end of reduction motor 20 is fixedly connected to U-shaped wheel 21; solar panels 2 are equidistantly installed on the outside of box body 1, and a plurality of ropes 3 are equidistantly arranged at the bottom of box body 1; bottom support frame 4 is arranged at the bottom end of rope 3; fixed bracket 6 is fixedly connected to the bottom of bottom support frame 4, and a water passing column 13 is rotatably arranged at the bottom of fixed bracket 6; bottom rotating frame 14 is fixedly connected to the bottom of water passing column 13, and a plurality of spray heads 15 are equidistantly installed inside bottom rotating frame 14, and spray heads 15 are connected to water passing column 13 through water pipes.
[0017] It should be noted that in this embodiment, the solar panel 2 installed on the outside of the box body 1 converts light energy into direct current under light conditions and transmits it to the battery module 22 inside the box body 1 through a wire for storage. The battery module 22 serves as an energy storage unit to provide a stable power supply for the electrical components of the device, realizing clean energy drive. The U-shaped wheel 21 at the top of the sliding block 17 is pressed against the hanging rail 25 by the spring 19, and the U-shaped wheel 21 is driven to rotate by the reduction motor 20 to realize the horizontal movement of the device on the hanging rail 25. When the U-shaped wheel 21 moves, it drives the sliding block 17 to slide on the fixed top frame 16, and the sliding block 17 drives the limit slide bar 18 to slide with the fixed top frame 16. By pressing the spring 19 through the sliding block 17, the spring 19 continuously pushes against the sliding block 17. The U-shaped wheel 21 can be automatically adjusted according to the path and bending radius of the hanging rail 25, realizing smooth and unobstructed movement of the entire set of equipment. Pour the liquid to be sprayed into the liquid storage tank 5, and then the box body 1 moves and drives the bottom rotating frame 14 and the spray head 15 to move synchronously. The stored liquid in the liquid storage tank 5 is pumped out by the liquid extraction pump 7, transported to the rotary joint 8 through the liquid extraction pump 7, enters the rotating pipe 9 through the rotary joint 8, and enters the water passing column 13 through the rotating pipe 9. The liquid is transported through the water pipe connected between the water passing column 13 and the spray head 15 and is sprayed through the spray head 15. The output end of the motor 12 drives the second gear 11 to rotate. When the second gear 11 rotates, it drives the engaged first gear 10 to rotate. When the first gear 10 rotates, it drives the inner rotating pipe 9 to rotate. When the rotating pipe 9 rotates, it drives the water passing column 13, the bottom rotating frame 14 and the spray head 15 to rotate, and comprehensive spraying is carried out through the spray head 15.
[0018] In one embodiment, as Figure 4 shown, a rotating pipe 9 is rotatably arranged inside the fixed bracket 6. The bottom end of the rotating pipe 9 is fixedly connected to the water passing column 13. A rotary joint 8 is arranged at the top of the fixed bracket 6. The top end of the rotating pipe 9 is connected to the rotary joint 8. A liquid extraction pump 7 is installed at the top of the fixed bracket 6 through bolts. The output end of the liquid extraction pump 7 is connected to the rotary joint 8 through a water pipe.
[0019] It should be noted that in this embodiment, the rotating pipe 9 is installed at the bottom of the rotary joint 8. When the rotating pipe 9 rotates inside the fixed bracket 6, it drives the water passing column 13, the bottom rotating frame 14 and the spray head 15 to rotate and adjust.
[0020] In one embodiment, as Figure 4 shown, a first gear 10 is fixedly connected to the outside of the rotating pipe 9. A second gear 11 is rotatably arranged inside the fixed bracket 6. The second gear 11 is meshed and connected to the first gear 10. A motor 12 is installed inside the fixed bracket 6. The output end of the motor 12 is fixedly connected to the second gear 11.
[0021] It should be noted that in this embodiment, the output end of the motor 12 drives the second gear 11 to rotate. When the second gear 11 rotates, it drives the meshing first gear 10 to rotate. When the first gear 10 rotates, it drives the inner rotating pipe 9 to rotate. The rotating pipe 9 drives the water passing column 13, the bottom rotating frame 14 and the spray head 15 to rotate for uniform spraying treatment.
[0022] In one embodiment, as Figure 2 , Figure 3 and Figure 4 shown, a liquid storage tank 5 is arranged inside the bottom support frame 4. The input end of the liquid extraction pump 7 is connected to the liquid storage tank 5 through a water pipe. A liquid inlet pipe is arranged at the top of the liquid storage tank 5.
[0023] It should be noted that in this embodiment, the liquid to be sprayed is injected into the liquid storage tank 5 through the liquid inlet pipe, and the liquid in the liquid storage tank 5 is extracted by the liquid extraction pump 7 and injected into the rotary joint 8 and the rotating pipe 9 through the liquid extraction pump 7.
[0024] In one embodiment, as Figure 2 , Figure 3 , Figure 5 and Figure 7 shown, it further includes a limit slide bar 18. The limit slide bar 18 is fixedly connected to the outside of the sliding block 17. The limit slide bar 18 is slidably connected to the fixed top frame 16. A spring 19 is sleeved on the outside of the limit slide bar 18.
[0025] It should be noted that in this embodiment, when the U-shaped wheel 21 moves, it drives the sliding block 17 and the limit slide bar 18 to move. The limit slide bar 18 is limited and slides with the fixed top frame 16. When the sliding block 17 moves, it presses the spring 19, and the spring 19 drives the sliding block 17 and the U-shaped wheel 21 to reset.
[0026] In one embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7 shown, protective covers 26 are symmetrically and fixedly connected to the top of the box body 1. A suspension rail 25 is arranged inside the U-shaped wheel 21.
[0027] It should be noted that in this embodiment, the U-shaped wheel 21 is protected by the protective cover 26, improving the working stability.
[0028] In one embodiment, as Figure 2 and Figure 5 shown, a battery module 22 is arranged inside the box body 1, a control module 23 is arranged inside the box body 1, and a junction box 24 is arranged on one side of the box body 1.
[0029] It should be noted that in this embodiment, the built-in battery module 22 can store the electric energy generated by the solar panel 2, achieving self-sufficiency in energy, reducing dependence on external power sources. The battery module 22 provides stable power support for the device. Charging with clean energy solar power reduces the use of fossil fuels and carbon emissions, which is in line with the concept of green and sustainable development. The junction box 24 provides an external interface, enabling the device to be conveniently connected to other devices, enhancing the expandability and compatibility of the device.
[0030] In one embodiment, as Figures 1 to 7 shown, the liquid extraction pump 7, the motor 12, the reduction motor 20, the control module 23, and the junction box 24 are all electrically connected to the battery module 22.
[0031] It should be noted that in this embodiment, there is a unified power supply, and all key components are centrally powered by the battery module 22, simplifying the power line design. As an energy storage unit, the battery module 22 can intelligently distribute electric energy according to the real-time requirements of each component, ensuring the efficient utilization of energy and avoiding waste.
[0032] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the present invention.
[0033] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.
[0034] In the present invention, unless otherwise clearly defined and limited, the terms "installed", "set", "connected", "fixed", "swivelly connected", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent rail-type spraying device based on clean energy, characterized in that: include: Box (1); A fixed top frame (16), the fixed top frame (16) being symmetrically arranged on the top of the box body (1); A sliding block (17), the sliding block (17) being slidably disposed inside the fixed top frame (16), a U-shaped wheel (21) being rotatably disposed on the top of the sliding block (17), and the sliding block (17) being slidably connected to the box body (1); A reduction motor (20), the reduction motor (20) being mounted at the bottom of the sliding block (17), and the output end of the reduction motor (20) being fixedly connected to the U-shaped wheel (21); Solar panels (2), the solar panels (2) being installed at equal intervals on the outside of the box (1), and a plurality of ropes (3) being arranged at equal intervals on the bottom of the box (1); A bottom support frame (4), the bottom support frame (4) being arranged at the bottom end of the rope (3); A fixed bracket (6), the fixed bracket (6) being arranged at the bottom of the bottom support frame (4), and a water column (13) being rotatably arranged at the bottom of the fixed bracket (6); A bottom rotating frame (14) is arranged at the bottom of the water column (13), a plurality of spray heads (15) are equidistantly installed inside the bottom rotating frame (14), and the spray heads (15) are connected to the water column (13) via a water pipe.
2. According to claim 1, an intelligent hanging rail spraying device based on clean energy is characterized in that: A rotating tube (9) is rotatably arranged inside the fixed bracket (6), the bottom end of the rotating tube (9) is fixedly connected to the water column (13), a rotating joint (8) is arranged on the top of the fixed bracket (6), the top end of the rotating tube (9) is connected to the rotating joint (8), a liquid pump (7) is installed on the top of the fixed bracket (6) by means of bolts, and the output end of the liquid pump (7) is connected to the rotating joint (8) by means of a water pipe.
3. According to claim 2, an intelligent hanging rail spraying device based on clean energy is characterized in that: A first gear (10) is fixedly connected to the outer side of the rotating tube (9), a second gear (11) is rotatably arranged inside the fixed bracket (6), the second gear (11) is meshingly connected to the first gear (10), and a motor (12) is installed inside the fixed bracket (6), the output end of the motor (12) is fixedly connected to the second gear (11).
4. According to claim 2, an intelligent hanging rail spraying device based on clean energy is characterized in that: A liquid storage tank (5) is arranged inside the bottom support frame (4), an input end of the liquid pump (7) is connected to the liquid storage tank (5) via a water pipe, and a liquid inlet pipe is arranged on the top of the liquid storage tank (5).
5. The clean energy-based intelligent rail-type spraying device according to claim 1, characterized in that: It also includes a limiting slide rod (18), which is fixedly connected to the outside of the sliding block (17), the limiting slide rod (18) is slidably connected to the fixed top frame (16), and the outside of the limiting slide rod (18) is sleeved with a spring (19).
6. The clean energy-based intelligent rail-type spraying device according to claim 1, characterized in that: A protective cover (26) is symmetrically fixed to the top of the box body (1), and a hanging rail (25) is provided on the inner side of the U-shaped wheel (21).
7. The clean energy-based intelligent rail-type spraying device according to claim 3 is characterized in that: A battery module (22) is arranged inside the box (1), a control module (23) is arranged inside the box (1), and a junction box (24) is arranged on one side of the box (1).
8. The clean energy-based intelligent rail-type spraying device according to claim 7, characterized in that: The liquid pump (7), the motor (12), the reduction motor (20), the control module (23) and the junction box (24) are all electrically connected to the battery module (22).