An automatic feeding and injection molding equipment for a shaver head

By designing automated loading and unloading and injection molding equipment, and utilizing gear transmission and telescopic mechanisms to achieve automated loading and unloading of shaver heads, the problem of low efficiency in manual operation in existing technologies has been solved, thereby improving production efficiency and product quality.

CN120206729BActive Publication Date: 2026-01-23NINGBO MEIZUAN MECHATRONICS CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510657739.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2026-01-23
Estimated Expiration
2045-05-21

AI Technical Summary

Technical Problem

The current shaver head production process involves manual feeding, conveying, injection molding, and unloading, resulting in low efficiency and wasted manpower and time.

Method used

An automatic loading and unloading and injection molding equipment was designed, including a loading mechanism, an installation mechanism, a telescopic mechanism, and a clamping mechanism. Through the cooperation of gear transmission and the telescopic mechanism, the automatic loading and unloading of razor heads is realized. Combined with a vibration loading module, a gripping module, a linear conveying module, and a material picking module, production efficiency is improved.

Benefits of technology

It has enabled automated loading, unloading, and injection molding of shaver heads, improving production efficiency, reducing manual intervention, and enhancing both production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120206729B_ABST
    Figure CN120206729B_ABST
Patent Text Reader

Abstract

The application discloses an automatic feeding and discharging and injection molding equipment for a shaving head, and relates to the field of injection molding processing.The equipment comprises an injection molding machine, a stand column, a vertical injection molding mold, a feeding mechanism, a mounting mechanism, a telescopic mechanism and a clamping mechanism.The feeding mechanism is arranged on the stand column and is used for feeding and discharging the shaving head;the mounting mechanism is arranged between the feeding mechanism and the stand column and is used for fixing the feeding mechanism on the injection molding machine;the telescopic mechanism is arranged on the feeding mechanism and is used for driving the feeding mechanism to perform telescopic movement;and the clamping mechanism is fixedly arranged on the feeding mechanism and is used for forming a connecting structure on the feeding mechanism.By driving two connecting arms and fixing discs to reciprocally rotate, one of the fixing discs sequentially passes above the injection molding mold and the linear module to perform feeding work, and the other fixing disc passes above the injection molding mold to perform discharging work, so that the automatic feeding of the shaving head is realized, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the field of injection molding processing, in particular to an automatic feeding and discharging and injection molding equipment for a razor head. BACKGROUND

[0002] The razor is a tool for shaving beard, which belongs to self-service tool. In the process of razor head processing, the razor head needs to be assembled and processed. The common razor head is composed of a metal head and a plastic connecting piece. The plastic connecting piece of the razor head needs to be injection molded using an injection molding equipment, and the assembly of the metal head and the plastic connecting piece is completed during the injection molding process.

[0003] In the production process of the razor head, the metal head is usually placed on a mold, and then the mold is placed in an injection molding equipment. The plastic connecting piece is injection molded on the metal head by using the injection molding equipment. Workers need to place the metal head into the mold, and then the mold is transmitted to the injection molding equipment by a conveying device. After being processed by the injection molding equipment, the injection molding of the razor head is completed. Then, the workers take out the molded product. The processes of feeding, conveying, injection molding and discharging need to be performed in sequence, which causes waste of manpower and time and reduces the production efficiency of the razor head. SUMMARY

[0004] The present application aims to provide an automatic feeding and discharging and injection molding equipment for a razor head to solve the problems in the background.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an automatic feeding and discharging and injection molding equipment for a razor head, comprising:

[0006] an injection molding machine;

[0007] a column fixedly installed on the injection molding machine;

[0008] an injection molding mold arranged in the interior of the injection molding piece;

[0009] further comprising a feeding mechanism, a mounting mechanism, an extension mechanism and a clamping mechanism, the feeding mechanism is arranged on one of the columns, and is used for feeding and discharging the razor head;

[0010] the mounting mechanism is arranged between the feeding mechanism and the column, and is used for fixing and mounting the feeding mechanism on the injection molding machine;

[0011] the extension mechanism is arranged on the feeding mechanism, and is used for driving the feeding mechanism to perform extension and retraction movements;

[0012] the clamping mechanism is fixedly installed on the feeding mechanism, and is used for forming a connecting structure on the feeding mechanism and maintaining the operation of the feeding mechanism.

[0013] Preferably, the feeding mechanism comprises:

[0014] A fixed disc is symmetrically arranged on both sides of the column, which is used for fixing and installing the suction disc and driving the suction disc to move;

[0015] A connecting arm is arranged above the fixed disc, which is used for installing the fixed disc;

[0016] An installation ring is arranged in the column, which is composed of two semicircular rings;

[0017] A connecting rod is fixedly connected to the outer wall of the installation ring;

[0018] A fixed block is fixedly connected to the other end of the connecting rod, which is arranged in a circular arc shape.

[0019] Preferably, the feeding mechanism further comprises:

[0020] A movable rod is arranged in the inner cavity of the fixed block, which is used for driving the fixed block to rotate;

[0021] A rotating disc is arranged outside the column;

[0022] A clamping tooth is fixedly connected to the outer wall of the fixed block and the rotating disc, respectively;

[0023] A movable ring is arranged above the installation ring;

[0024] A fixed shaft is fixedly connected to the middle position of the rotating disc;

[0025] A first gear is fixedly and penetratingly connected to the movable ring and the fixed shaft, respectively;

[0026] A second gear is arranged between the first gears, which is meshingly connected to the first gears.

[0027] Preferably, the installation mechanism comprises:

[0028] An installation plate is fixedly connected to the injection molding machine;

[0029] A stepping motor is fixedly installed at the top end of the installation plate, and the output end of the stepping motor is drivingly connected to the second gear;

[0030] A fixed plate is fixedly connected to the bottom of the outer wall of the stepping motor, and the other end of the fixed plate is penetratingly arranged with the top of the fixed shaft;

[0031] A fixed ring, which is inserted into the bottom of the column, is composed of a semicircular ring;

[0032] A first bolt, one end of which is inserted into one side of the fixed ring, is threadedly connected to the column.

[0033] Preferably, the mounting mechanism further comprises:

[0034] A connecting ring, which is fixedly connected to the bottom of the inner wall of the mounting ring, is composed of a semicircular ring;

[0035] A mounting groove, which is provided at the bottom of the mounting ring, is inserted into the top of the fixed ring;

[0036] A connecting groove, which is provided at the top of the fixed ring, is inserted into the connecting ring;

[0037] A ball, which is movably connected to the top of the inner wall of the mounting groove and the top and bottom of the connecting ring, respectively;

[0038] A connecting block, one end of which is fixedly connected to the outer wall of the mounting ring and the movable ring, respectively;

[0039] A second bolt, one end of which is inserted into the other end of the connecting block.

[0040] Preferably, the telescopic mechanism comprises:

[0041] A movable groove, which is provided at one end of the connecting arm;

[0042] A movable block, the top of which is inserted into the inner cavity of the movable groove, and the bottom of which is fixedly connected to the middle of the upper surface of the fixed disc;

[0043] A fixed rod, one end of which is fixedly connected to the top of the outer wall of the movable block, and the other end of which is inserted into the inner wall of the movable groove;

[0044] A clamping block, one end of which is fixedly connected to the outer wall of the movable block;

[0045] A clamping groove, which is provided in the inner wall of the movable groove, is inserted into the clamping block.

[0046] Preferably, the telescopic mechanism further comprises:

[0047] A pushing block, the top of which is fixedly connected to the other end of the fixed rod;

[0048] A limiting groove, which is provided at the bottom of one end of the connecting arm, is inserted into the pushing block;

[0049] The mounting plate is fixedly connected to the top of the fixing ring and is located below the connecting arm;

[0050] An extrusion groove is provided on the upper surface of the mounting plate, and its inner cavity is intersected with the bottom of the push block;

[0051] The first compression spring is disposed in the inner cavity of the connecting arm and on both sides of the push block.

[0052] Preferably, the snap-fit ​​mechanism includes:

[0053] A fixed tube, one end of which is fixedly connected to the outer wall of the movable ring, and the inner cavity of the fixed tube is interposed with one end of the movable rod;

[0054] An extrusion block is disposed in the inner cavity of a fixed tube and is fixedly connected to one end of a movable rod;

[0055] The second compression spring is located inside the fixed tube and is movably connected to one end of the movable rod.

[0056] Preferably, the snap-fit ​​mechanism includes:

[0057] A connecting hole is provided in the middle of the inner wall of the fixed block, and its inner cavity is intersected with the other end of the movable rod;

[0058] The groove is provided on the column and corresponds to the position of the movable rod.

[0059] An automatic loading, unloading, and injection molding system for razor heads, using the aforementioned automatic loading, unloading, and injection molding equipment for razor heads, includes:

[0060] A vibratory feeding module, which uses a vibratory plate to transport metal cutting heads and change the direction of the metal cutting heads;

[0061] The gripping module is positioned above the vibratory feeding module. The gripping module is used to grip the metal blades on the vibratory feeding module. The gripping module adopts a combination of three-axis frame adsorption and vision-based material handling.

[0062] A linear conveying module is mounted on the material handling module and is used to drive the gripping module and the metal cutter head to move horizontally.

[0063] The injection molding module is located on one side of the vibratory feeding module and is used to connect the metal cutter head and the plastic for injection molding.

[0064] The material handling module is mounted on the injection molding module. The material handling module is used to receive the metal blades on the gripping module and transport the metal blades to the injection molding module, while simultaneously removing the shaver heads that have been injection molded.

[0065] The technical effects and advantages of this invention are as follows:

[0066] This invention utilizes a combination of a second gear, a first gear, a mounting ring, a movable ring, a fixed block, a locking tooth, a rotating disk, and a movable rod. The rotation of the second gear drives two first gears to rotate together. One of the first gears drives the movable ring to rotate, and the movable rod rotates with the movable ring. One end of the movable rod pushes the fixed block to rotate, which in turn drives the mounting ring to rotate. The two connecting arms and the fixed disk rotate with the mounting ring. The other first gear drives the rotating disk to rotate. When the mounting ring drives the two fixed disks to rotate 135 degrees clockwise, the connection between the movable rod and the fixed block is released, and the locking tooth on the rotating disk and the fixed block engages. As the rotating disk rotates, it drives the fixed block and the mounting ring to rotate, causing the two fixed disks to rotate counterclockwise. One fixed disk passes over the injection mold and the linear module sequentially for loading, while the other fixed disk passes over the injection mold for unloading, thus achieving automated loading of shaver heads and improving production efficiency.

[0067] This invention utilizes a combination of a connecting arm, a pushing block, a fixed rod, a movable block, and an extrusion groove. The connecting arm drives the pushing block to rotate, causing the pushing block to press against the inner wall of the extrusion groove, thereby moving the pushing block. The fixed rod and the movable block move together with the pushing block. The bottom of the pushing block moves from the position of maximum diameter of the extrusion groove to the position of minimum diameter, driving the movable block and the fixed plate to move back and forth, thus realizing the telescopic movement of the fixed plate.

[0068] This invention utilizes a combination of a movable ring, a movable rod, a second compression spring, a groove, and a connecting hole. The movable ring drives the movable rod to rotate together. When one end of the movable rod rotates into the inner cavity of the groove, the elasticity of the second compression spring pushes the movable rod inward, causing one end of the movable rod to separate from the connecting hole and disconnect the movable rod from the fixed block. When one end of the movable rod moves out of the inner cavity of the groove, it comes into contact with the outer wall of the column, pushing the other end of the movable rod to insert into the inner cavity of the connecting hole, causing the movable rod to drive the fixed block to rotate together. Attached Figure Description

[0069] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0070] Figure 2 This is a schematic diagram of the structure of the fixed disk in this invention.

[0071] Figure 3This is a top view of the fixed disk structure of the present invention.

[0072] Figure 4 This is a top view of the mounting plate of the present invention.

[0073] Figure 5 This is a schematic diagram of the clockwise rotation structure at the fixed block of the present invention.

[0074] Figure 6 This is a schematic diagram of the counterclockwise rotation structure at the fixed block of the present invention.

[0075] Figure 7 This is a top view of the mounting ring structure of the present invention.

[0076] Figure 8 This is a schematic diagram of the top cross-sectional view of the column of the present invention.

[0077] Figure 9 For the present invention Figure 8 A magnified structural diagram at point A.

[0078] Figure 10 This is a schematic diagram of the front structure of the fixing ring of the present invention.

[0079] Figure 11 This is a schematic diagram of the front structure of the mounting ring of the present invention.

[0080] Figure 12 This is a frontal cross-sectional view of the column structure of the present invention.

[0081] Figure 13 This is a front cross-sectional view of the mounting ring of the present invention.

[0082] Figure 14 This is a front cross-sectional view of the connecting arm of the present invention.

[0083] In the diagram: 1. Injection molding machine; 2. Column; 3. Injection mold; 4. Feeding mechanism; 41. Fixed plate; 42. Connecting arm; 43. Mounting ring; 44. Connecting rod; 45. Fixed block; 46. Movable rod; 47. Rotating plate; 48. Gear; 49. Movable ring; 410. Fixed shaft; 411. First gear; 412. Second gear; 5. Mounting mechanism; 51. Mounting plate; 52. Stepper motor; 53. Fixed plate; 54. Fixed ring; 55. 56. First bolt; 57. Connecting ring; 58. Ball bearing; 59. Connecting block; 60. Second bolt; 61. Telescopic mechanism; 62. Movable groove; 63. Movable block; 64. Fixed rod; 65. Locking block; 66. Locking groove; 67. Pushing block; 68. Limiting groove; 69. Mounting plate; 60. Extrusion groove; 610. First compression spring; 71. Locking mechanism; 72. Fixed tube; 73. Extrusion block; 74. Second compression spring; 75. Connecting hole; 76. Groove. Detailed Implementation

[0084] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0085] This invention provides, for example Figures 1-14 The diagram illustrates an automatic loading, unloading, and injection molding device for shaver heads, comprising an injection molding machine 1, a column 2, an injection mold 3, a loading mechanism 4, an mounting mechanism 5, a telescopic mechanism 6, and a locking mechanism 7. The injection molding machine 1 moves the injection mold 3 via a hydraulic system, injecting molten raw material into the cavity of the injection mold 3. The column 2 is fixedly mounted on the injection molding machine 1, with two columns 2 symmetrically arranged on both sides of the front of the injection molding machine 1 for support. The injection mold 3 is located inside the injection molding machine 1 and is used for injection molding the plastic parts of the shaver head. The loading mechanism 4 is mounted on one of the columns 2 and is used for loading and unloading the shaver head. The loading mechanism 4 picks up the shaver head and completes the shaver head assembly. Automatic loading and unloading; the mounting mechanism 5 is set between the loading mechanism 4 and the column 2, and is used to fix the loading mechanism 4 on the injection molding machine 1. The loading mechanism 4 is stably installed on one of the columns 2 through the mounting mechanism 5, so that the loading mechanism 4 can rotate inside the injection molding machine 1; the telescopic mechanism 6 is set on the loading mechanism 4, and is used to drive the loading mechanism 4 to telescopically move. The telescopic mechanism 6 drives the fixed plate 41 on the loading mechanism 4 to retract and move, so that the fixed plate 41 can move above the injection mold 3; the snap-fit ​​mechanism 7 is fixedly installed on the loading mechanism 4, and is used to form a connection structure on the loading mechanism 4 and maintain the operation of the loading mechanism 4. The snap-fit ​​mechanism 7 connects the movable rod 46 of the loading mechanism 4 to the fixed block 45.

[0086] Specifically, the feeding mechanism 4 includes fixed plates 41, which are symmetrically arranged on both sides of the column 2. These fixed plates 41 are used to fix and install the suction plates and drive their movement. The included angle between the two fixed plates 41 is 135 degrees. One fixed plate 41 is used for feeding the shaver head, and the other fixed plate 41 is used for unloading the shaver head after injection molding. The two fixed plates 41 drive the two suction plates to reciprocate, completing the loading and unloading operations. A connecting arm 42 is also included, with one end positioned above the fixed plates 41. The connecting arm 42 connects the fixed plates 41 and the mounting ring 43, driving the fixed plates 41 forward. The mounting ring 43, which is interlocked with the column 2, consists of two semi-circular rings. The mounting ring 43 is used to mount the fixing plate 41 and connecting arm 42 onto the column 2, and drives the fixing plate 41 to rotate around the column 2. A connecting rod 44, one end of which is fixedly connected to the outer wall of the mounting ring 43, is used to connect the fixing block 45. A fixing block 45, one end of which is fixedly connected to the other end of the connecting rod 44, is arc-shaped and rotates with the mounting ring 43. A movable rod 46 is located inside the fixing block 45 and is used for... The fixed block 45 is rotated by the movable ring 46, which is located between the movable ring 49 and the fixed block 45, causing the mounting ring 43 to rotate the fixed block 45 clockwise. A rotating disk 47 is located outside the column 2 and is used to rotate the fixed block 45 and the mounting ring 43 counterclockwise. Clamping teeth 48 are equidistantly fixed to the outer walls of the fixed block 45 and the rotating disk 47, arranged in a ring on both surfaces. The fixed block 45 and the rotating disk 47 are connected by the meshing of the clamping teeth 48, causing the rotating disk 47 to rotate the fixed block 45. A movable ring 49 is connected to the column 2. The column 2 is interlocked, and the movable ring 49 is positioned above the mounting ring 43. The movable ring 49 consists of two semicircular rings, and its bottom end is rotatably connected to the top end of the mounting ring 43. The movable ring 49 drives the movable rod 46 to rotate around the column 2. The fixed shaft 410 is fixedly connected at its bottom to the middle of the rotating disk 47. The fixed shaft 410 is used to mount the rotating disk 47, allowing the rotating disk 47 to rotate around the fixed shaft 410. The first gear 411 is fixedly interlocked with both the movable ring 49 and the fixed shaft 410. The first gear 411 is used to drive the movable ring 49 and the fixed shaft 410 to rotate.The second gear 412 is positioned between the first gears 411 and meshes with them. The two first gears 411 mesh with opposite sides of the second gear 412. Rotation of the second gear 412 causes both first gears 411 to rotate together. One of the first gears 411 drives the movable ring 49 to rotate, causing the movable rod 46 to rotate as well. One end of the movable rod 46 pushes the fixed block 45 to rotate, which in turn drives the mounting ring 43 to rotate. The two connecting arms 42 and the fixed plate 41 rotate with the mounting ring 43. As the rotating disc 47 rotates, the other first gear 411 drives the rotating disk 47 to rotate as well. When the mounting ring 43 drives the two fixed disks 41 to rotate 135 degrees clockwise, the connection between the movable rod 46 and the fixed block 45 is released, and the locking teeth 48 on the rotating disk 47 and the fixed block 45 engage. As the rotating disk 47 rotates, it drives the fixed block 45 and the mounting ring 43 to rotate, causing the two fixed disks 41 to rotate counterclockwise. One fixed disk 41 passes over the injection mold 3 and the linear module in sequence for loading, while the other fixed disk 41 passes over the injection mold 3 for unloading.

[0087] Furthermore, the mounting mechanism 5 includes a mounting plate 51, which is fixedly connected to the injection molding machine 1 and is used to fix a stepper motor 52. The top end of the stepper motor 52 is fixedly mounted on the lower surface of the mounting plate 51, and the output end of the stepper motor 52 is connected to the second gear 412 for transmission. The stepper motor 52 is electrically connected to an external power supply through an external first switch, and drives the second gear 412 to rotate. A fixing plate 53 is fixedly connected at one end to the bottom of the outer wall of the stepper motor 52, and at the other end... A fixing plate 53 is inserted into the top of the fixing shaft 410, and is used to install the fixing shaft 410 to ensure that the first gear 411 and the rotating disk 47 rotate around the fixing shaft 410; a fixing ring 54 is inserted into the bottom of the column 2, and the fixing ring 54 is composed of a semi-circular ring, and is used to connect the mounting ring 43 to ensure the stable rotation of the mounting ring 43; a first bolt 55 is inserted into one side of the fixing ring 54, and its other end is threaded to the column 2, and the fixing ring 54 is connected to the column 2 through the first bolt 55; connection Ring 56, the connecting ring 56 is fixedly connected to the bottom of the inner wall of the mounting ring 43. The connecting ring 56 is composed of a semi-circular ring and is used to connect the mounting ring 43 and the fixing ring 54. Mounting groove, the mounting groove is located at the bottom of the mounting ring 43, and its inner cavity intersects with the top of the fixing ring 54. Connecting groove, the connecting groove is located at the top of the fixing ring 54, and its inner cavity intersects with the connecting ring 56. The limiting cooperation between the connecting ring 56 and the connecting groove ensures the stability of the mounting ring 43. Ball bearings 57 are respectively engaged with the top of the inner wall of the mounting groove and the top and bottom of the connecting ring 56. Next, the ball bearing 57 reduces the frictional resistance received by the rotating mounting ring 43, making it easier for the mounting ring 43 to drive the fixed disk 41 to rotate; the connecting block 58, one end of which is fixedly connected to the outer wall of the mounting ring 43 and the movable ring 49 respectively, the connecting block 58 is arc-shaped, and the inner wall is tightly fitted to the outer wall of the mounting ring 43 and the movable ring 49; the second bolt 59, one end of which is inserted into the other end of the connecting block 58, fixes the connecting block 58 to the mounting ring 43 and the movable ring 49 through the second bolt 59, ensuring the stability of the mounting ring 43 and the movable ring 49.

[0088] Furthermore, the telescopic mechanism 6 includes a movable groove 61, which is located at one end of the connecting arm 42 and is elongated for mounting a movable block 62; a movable block 62, the top of which is inserted into the inner cavity of the movable groove 61, and the bottom of which is fixedly connected to the middle of the upper surface of the fixed plate 41; the movable block 62 slides within the inner cavity of the movable groove 61, connecting the fixed plate 41 and the connecting arm 42 and driving the fixed plate 41 to move; and a fixed rod 63, one end of which is fixedly connected to the top of the outer wall of the movable block 62, and the other end of which is inserted into the inner wall of the movable groove 61. The fixed rod 63 is used to drive the movable block 62 and the fixed plate 41 to move. The fixed plate 41 moves; a locking block 64, one end of which is fixedly connected to the outer wall of the movable block 62, and two locking blocks 64 are symmetrically fixedly connected to both sides of the movable block 62 to connect the movable block 62 to the connecting arm 42; a locking groove 65, which is opened on the inner wall of the movable groove 61, and the inner cavity of the locking groove 65 is interlocked with the locking block 64. The movable block 62 is movably locked with the connecting arm 42 through the locking block 64 and the locking groove 65. As the movable block 62 moves, the locking block 64 slides in the inner cavity of the locking groove 65; a pushing block 66, the top of which is fixedly connected to the other end of the fixed rod 63, and the pushing block 66 is elongated and used to drive the fixed rod. 63. Movement; Limiting groove 67, the limiting groove 67 is opened at the bottom of one end of the connecting arm 42, and its inner cavity is intersected with the pushing block 66, the pushing block 66 slides in the inner cavity of the limiting groove 67; Mounting plate 68, the mounting plate 68 is fixedly connected to the top of the fixing ring 54, the mounting plate 68 is set below the connecting arm 42, the mounting plate 68 is composed of two semi-circular plates; Extrusion groove 69, the extrusion groove 69 is set on the upper surface of the mounting plate 68, its inner cavity is intersected with the bottom of the pushing block 66, the extrusion groove 69 is cross-shaped, used to install the pushing block 66, when the connecting arm 42 rotates around the column 2, it drives the pushing block 66 to rotate together, so that the pushing block 66 and the extrusion groove 69 are intersected. The inner wall of the pressing groove 69 is pressed together, which in turn drives the pushing block 66 to move. The fixed rod 63 and the movable block 62 move together with the pushing block 66. The bottom of the pushing block 66 moves from the maximum diameter position of the pressing groove 69 to the minimum position, which drives the movable block 62 and the fixed plate 41 to move back and forth, realizing the telescopic movement of the fixed plate 41. The first compression spring 610 is set in the inner cavity of the connecting arm 42 and on both sides of the pushing block 66. When the pushing block 66 moves, one of the first compression springs 610 is compressed and deformed, and the elastic action of the first compression spring 610 is used to compress the pushing block 66 to ensure the stability of the pushing block 66.

[0089] In particular, the snap-fit ​​mechanism 7 includes a fixed tube 71, one end of which is fixedly connected to the outer wall of the movable ring 49. The inner cavity of the fixed tube 71 is interposed with one end of the movable rod 46. The fixed tube 71 moves together with the movable ring 49 and is used to install the movable rod 46. One end of the movable rod 46 slides in the inner cavity of the fixed tube 71. A pressing block 72 is disposed in the inner cavity of the fixed tube 71 and is fixedly connected to one end of the movable rod 46. The pressing block 72 slides in the inner cavity of the fixed tube 71 along with the movable rod 46. The movement of the movable rod 46 is restricted to prevent it from separating from the fixed tube 71, and the second compression spring 73 is compressed and deformed. The second compression spring 73 is located in the inner cavity of the fixed tube 71 and is movably connected to one end of the movable rod 46. When the movable rod 46 moves outward, it drives the compression block 72 to compress and deform the second compression spring 73, and the elasticity of the second compression spring 73 pushes the movable rod 46 inward. The connecting hole 74 is located in the middle of the inner wall of the fixed block 45, and its inner cavity is connected to the movable rod 46. The other end of the rod 46 is inserted through a connecting hole 74 for mounting the movable rod 46. When one end of the movable rod 46 is inserted into the inner cavity of the connecting hole 74, the movable rod 46 causes the fixed block 45 to rotate together. A groove 75 is provided on the column 2, corresponding to the position of the movable rod 46. The groove 75 is used to accommodate the movable rod 46, and the movable rod 46 rotates together via the movable ring 49. When one end of the movable rod 46 rotates into the inner cavity of the groove 75, the elasticity of the second compression spring 73 pushes the movable rod 46 towards... The inner side moves, causing one end of the movable rod 46 to separate from the connecting hole 74, releasing the connection between the movable rod 46 and the fixed block 45. When one end of the movable rod 46 moves out of the inner cavity of the groove 75, one end of the movable rod 46 fits against the outer wall of the column 2, pushing the other end of the movable rod 46 to insert into the inner cavity of the connecting hole 74, causing the movable rod 46 to drive the fixed block 45 to rotate together. A suction plate is fixedly installed on the lower surface of the fixed plate 41. One end of the movable rod 46 fits against the outer wall of the column 2, and the ball bearing 57 fits against the inner wall of the mounting groove and the connecting groove.

[0090] An automatic loading, unloading, and injection molding system for shaver heads, using an automatic loading, unloading, and injection molding device for shaver heads, includes a vibratory loading module, a gripping module, a linear conveying module, an injection molding module, and a material handling module. The vibratory loading module uses a vibratory feeder to convey the metal shaver heads and change their orientation to ensure a consistent upward orientation, facilitating gripping by the gripping module. The gripping module is positioned above the vibratory loading module and grips the metal shaver heads from the vibratory loading module. The gripping module employs a combination of three-axis frame adsorption and vision-based material handling. A vision system observes the position and upward orientation of the metal shaver heads, facilitating the rejection of non-compliant heads. Combined with the three-axis frame adsorption, it grips compliant heads, improving the quality and efficiency of shaver head processing. The gripping module is equipped with an overall lifting mechanism; it lowers during material handling and rises back to its original position during operation. The linear conveying module is positioned above the material handling module. In terms of modules, the linear conveyor module drives the gripping module and metal cutter head to move horizontally. The linear conveyor module moves the metal cutter head from the gripping module to the material handling module, placing it on the material tray. The injection molding module is located to one side of the vibratory feeding module. The injection molding module is used to connect the metal cutter head to the plastic connector for injection molding. The injection molding module mainly consists of an injection molding machine and an injection mold. The material handling module places the metal cutter head onto the injection mold, and the injection molding machine then injection molds the plastic connector, pressing the metal cutter head and plastic connector together. The material handling module is located on the injection molding module. It receives the metal cutter head from the gripping module and conveys it to the injection molding module. Simultaneously, it removes the injection-molded razor head. The material handling module uses a motor to rotate the material tray at a fixed angle, allowing the tray to simultaneously feed material and remove the injection-molded razor head, reducing waiting time and improving production efficiency.

[0091] The working principle of this invention is as follows: The rotation of the second gear 412 drives the two first gears 411 to rotate together. One of the first gears 411 drives the movable ring 49 to rotate, and the movable rod 46 rotates along with the movable ring 49. One end of the movable rod 46 moves out of the inner cavity of the groove 75, and the other end of the movable rod 46 fits against the outer wall of the column 2, pushing the other end of the movable rod 46 into the inner cavity of the connecting hole 74. This causes one end of the movable rod 46 to push the fixing block 45 to rotate, and the fixing block 45 drives the mounting ring 43 to rotate together. The two connecting arms 42 and the fixing disk 41 rotate with the mounting ring 43. The other first gear 411 drives the rotating disk 47 to rotate together. When the mounting ring 43 drives the two fixing disks 41 to rotate clockwise by 135 degrees, the connection between the movable rod 46 and the fixing block 45 is released, and the rotating disk 47... The 7 and the fixed block 45 are engaged by the 48. As the rotating disk 47 rotates, it drives the fixed block 45 and the mounting ring 43 to rotate, which in turn drives the two fixed disks 41 to rotate counterclockwise. One fixed disk 41 passes over the injection mold 3 and the linear module in sequence to perform the loading operation, and the other fixed disk 41 passes over the injection mold 3 to perform the unloading operation. When the connecting arm 42 rotates around the column 2, it drives the pushing block 66 to rotate together, so that the pushing block 66 is pressed against the inner wall of the extrusion groove 69, thereby driving the pushing block 66 to move. The fixed rod 63 and the movable block 62 move together with the pushing block 66. The bottom of the pushing block 66 moves from the maximum diameter position of the extrusion groove 69 to the minimum position, which drives the movable block 62 and the fixed disk 41 to move back and forth, realizing the telescopic movement of the fixed disk 41.

[0092] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic loading, unloading, and injection molding device for shaver heads, comprising: Injection molding machine (1); The column (2) is fixedly installed on the injection molding machine (1); Injection mold (3), said injection mold (3) is disposed inside the injection molding machine (1); The feature is that it also includes a feeding mechanism (4), an installation mechanism (5), a telescopic mechanism (6) and a snap-fit ​​mechanism (7), wherein the feeding mechanism (4) is disposed on one of the columns (2) and is used to feed and unload shaver heads; The feeding mechanism (4) includes a fixed plate (41), which is symmetrically arranged on both sides of the column (2) and is used to fix and install the suction plate and drive the suction plate to move. Connecting arm (42), one end of which is disposed above the fixing plate (41) and is used to install the fixing plate (41). Mounting ring (43), wherein the mounting ring (43) is interposed with the column (2), and the mounting ring (43) is composed of two semi-circular rings; A connecting rod (44), one end of which is fixedly connected to the outer wall of the mounting ring (43); A fixing block (45) is fixedly connected at one end to the other end of a connecting rod (44), and the fixing block (45) is arranged in an arc shape; Movable rod (46), which is disposed in the inner cavity of fixed block (45) and is used to drive fixed block (45) to rotate; A rotating disk (47) is disposed outside the column (2); The locking teeth (48) are fixedly connected to the outer walls of the fixed block (45) and the rotating disk (47) at equal intervals. The movable ring (49) is interspersed with the column (2) and is positioned above the mounting ring (43); A fixed shaft (410) is fixedly connected at its bottom to the middle position of the rotating disk (47); The first gear (411) is fixedly interlocked with the movable ring (49) and the fixed shaft (410); The second gear (412) is disposed between the first gear (411) and meshes with the first gear (411); The installation mechanism (5) is located between the feeding mechanism (4) and the column (2), and is used to fix the feeding mechanism (4) on the injection molding machine (1); The telescopic mechanism (6) is mounted on the feeding mechanism (4) and is used to drive the feeding mechanism (4) to perform telescopic movements; The snap-fit ​​mechanism (7) is fixedly installed on the feeding mechanism (4), and it is used to form a connection structure on the feeding mechanism (4) and maintain the operation of the feeding mechanism (4).

2. The automatic loading, unloading, and injection molding equipment for shaver heads according to claim 1, characterized in that, The installation mechanism (5) includes: Mounting plate (51), which is fixedly connected to the injection molding machine (1); A stepper motor (52) is fixedly mounted on the lower surface of a mounting plate (51) at its top end, and the output end of the stepper motor (52) is connected to the second gear (412) for transmission. A fixing plate (53) is fixedly connected at one end to the bottom of the outer wall of the stepper motor (52), and the other end of the fixing plate (53) is interposed with the top of the fixing shaft (410). A fixing ring (54) is provided intersectingly with the bottom of the column (2), and the fixing ring (54) is composed of a semi-circular ring; The first bolt (55) has one end inserted into one side of the fixing ring (54), and the other end is threadedly connected to the column (2).

3. The automatic loading, unloading, and injection molding equipment for shaver heads according to claim 2, characterized in that, The installation mechanism (5) also includes: A connecting ring (56) is fixedly connected to the bottom of the inner wall of the mounting ring (43), and the connecting ring (56) is composed of a semi-circular ring; The mounting groove is located at the bottom of the mounting ring (43), and its inner cavity is intersected with the top of the fixing ring (54); A connecting groove is provided on the top of the fixing ring (54), and its inner cavity is intersected with the connecting ring (56); The ball (57) is movably engaged with the top of the inner wall of the mounting groove and the top and bottom of the connecting ring (56); A connecting block (58), one end of which is fixedly connected to the outer wall of the mounting ring (43) and the movable ring (49); The second bolt (59) has one end intersecting with the other end of the connecting block (58).

4. An automatic loading, unloading, and injection molding device for shaver heads according to claim 3, characterized in that, The telescopic mechanism (6) includes: The movable groove (61) is disposed at one end of the connecting arm (42); The top of the movable block (62) is interposed with the inner cavity of the movable groove (61), and the bottom end of the movable block (62) is fixedly connected to the middle of the upper surface of the fixed plate (41). A fixed rod (63) is fixedly connected at one end to the top of the outer wall of the movable block (62), and at the other end is interposed with the inner wall of the movable groove (61). A locking block (64), one end of which is fixedly connected to the outer wall of the movable block (62); The snap-fit ​​groove (65) is opened on the inner wall of the movable groove (61), and the inner cavity of the snap-fit ​​groove (65) is interlocked with the snap-fit ​​block (64).

5. An automatic loading, unloading, and injection molding device for shaver heads according to claim 4, characterized in that, The telescopic mechanism (6) also includes: A push block (66), the top of which is fixedly connected to the other end of a fixing rod (63); The limiting groove (67) is located at the bottom of one end of the connecting arm (42), and its inner cavity is interposed with the pushing block (66); Mounting plate (68), which is fixedly connected to the top of the fixing ring (54) and is located below the connecting arm (42); The extrusion groove (69) is provided on the upper surface of the mounting plate (68), and its inner cavity is intersected with the bottom of the push block (66); The first compression spring (610) is disposed in the inner cavity of the connecting arm (42) and on both sides of the push block (66).

6. An automatic loading, unloading, and injection molding device for shaver heads according to claim 5, characterized in that, The latching mechanism (7) includes: A fixed tube (71) is fixedly connected at one end to the outer wall of the movable ring (49), and the inner cavity of the fixed tube (71) is interposed with one end of the movable rod (46). The extrusion block (72) is disposed in the inner cavity of the fixed tube (71) and is fixedly connected to one end of the movable rod (46); The second compression spring (73) is located in the inner cavity of the fixed tube (71) and is movably connected to one end of the movable rod (46).

7. An automatic loading, unloading, and injection molding device for shaver heads according to claim 6, characterized in that, The latching mechanism (7) includes: The connecting hole (74) is located in the middle of the inner wall of the fixed block (45), and its inner cavity is intersected with the other end of the movable rod (46); The groove (75) is provided on the column (2) and corresponds to the position of the movable rod (46).

8. An automatic loading, unloading, and injection molding system for shaver heads, characterized in that, Using an automatic loading, unloading, and injection molding equipment for razor heads as described in any one of claims 1-7, comprising: A vibratory feeding module, which uses a vibratory plate to transport metal cutting heads and change the direction of the metal cutting heads; The gripping module is positioned above the vibratory feeding module. The gripping module is used to grip the metal cutting head on the vibratory feeding module. The gripping module adopts a combination of three-axis frame adsorption and vision-based material handling. A linear conveying module is mounted on the material handling module and is used to drive the gripping module and the metal cutter head to move horizontally. The injection molding module is located on one side of the vibratory feeding module and is used to connect the metal cutter head and the plastic for injection molding. The material handling module is mounted on the injection molding module. The material handling module is used to receive the metal blades on the gripping module and transport the metal blades to the injection molding module, while simultaneously removing the shaver heads that have been injection molded.

Citation Information

Patent Citations

  • Plastic injection mold

    CN112372930A

  • Full-automatic injection molding machine for rotating disc type knife handle

    CN112677400A