Injection-molded member multi-shot insert inspection device and inspection method

Abstract

The present invention relates to the technical field of injection-molded member inspection, and disclosed are an injection-molded member multi-shot insert inspection device and inspection method. The injection-molded member multi-shot insert inspection device comprises a turntable, a plurality of molds, and a plurality of manipulators arranged on a multi-shot multi-station vertical injection molding machine body. Each manipulator is rotatably connected to a rotating frame, and a sidewall of the rotating frame is fixedly connected to a plurality of suction cup grippers. An inspection module is arranged at an end portion of the rotating frame, each inspection module comprises a CCD camera fixedly connected to the end portion of the rotating frame, and a protective cover is arranged on the CCD camera. The injection-molded member multi-shot insert inspection device and inspection method can blow-clean an insert position before insertion, and automatically blow-clean lenses of the CCD cameras. The injection-molded member multi-shot insert inspection device and inspection method facilitate the detection of protrusion and depression defects on the surface of an insert, and can detect tilting after insertion. In cooperation with the CCD cameras, the injection-molded member multi-shot insert inspection device and inspection method can improve the accuracy of inspection results.

Description

Injection molding multi-shot implantation detection equipment and detection method TECHNICAL FIELD

[0001] The present application relates to the technical field of injection molding detection, in particular to an injection molding multi-shot implantation detection equipment and detection method. BACKGROUND

[0002] Multi-shot implantation injection molding process technology is an advanced technology combining injection molding and implantation process. It uses a new vertical injection molding equipment and customizes the machine according to the needs of different products. By using vertical injection molding process, this technology can meet the needs of various products that require multi-implantation and multi-shot. The multi-shot implantation injection molding scheme has obvious advantages, including realizing the one-piece molding of products, multi-color modeling, saving the subsequent assembly steps, and also realizing multi-functional integration.

[0003] It is understood that the core of this process technology lies in the flexible application of vertical injection molding machines. Common models include single-shot six-station, double-shot four-station, and triple-shot six-station, etc. Among them, the design of multi-station cooling can effectively shorten the molding time and improve the production efficiency. At the same time, the implantation injection and product extraction process is also more convenient, which provides the possibility for automated production. For example, the multi-shot multi-station vertical injection molding machine successfully solves the problems of placing and multi-material mixing injection of such implantation products by vertically placing the implantation parts and using multi-station carousel to parallel the process, thereby realizing the low-cost and efficient production of precision multi-functional components.

[0004] When performing injection molding multi-shot implantation, the implantation part and the mold need to be visually detected and positioned by a CCD camera in sequence, and the implantation part is implanted into the mold by a suction cup gripper. After implantation is completed, the position after implantation is detected by the CCD camera. However, the existing detection system only detects by the CCD camera, and the detection is not comprehensive and reliable. At the same time, the lens of the CCD camera is easy to stick dust and other impurities, which also affects the accuracy of the detection result. In addition, when the surface of the implantation part has protrusions or recessed defects and tilts after implantation, it is not easy to be detected, thereby affecting the accuracy of the detection result.

[0005] Therefore, we propose an injection molding multi-shot implantation detection equipment and detection method. TECHNICAL PROBLEM

[0006] The purpose of the present application is to provide an injection molding multi-shot implantation detection equipment and detection method to solve the problems raised in the background art. TECHNICAL SOLUTION

[0007] In order to achieve the above object, the present application provides the following technical scheme: a multi-injection implantation detection equipment for injection molding parts, comprising a rotating disc, a plurality of molds and a plurality of mechanical hands arranged on a multi-injection multi-station vertical injection molding machine body, each mechanical hand is rotatably connected with a rotating frame, a plurality of suction disc clamping jaws are fixedly connected to the side wall of the rotating frame, a detection module is arranged at the end of the rotating frame, each detection module comprises a CCD camera fixedly connected to the end of the rotating frame, a sheath is arranged on the CCD camera, a first moving block is connected to the side wall of the rotating frame through a first moving mechanism, a hollow cover is fixedly connected to the top of the first moving block, a plurality of arrayed blowing holes are formed in the bottom of the hollow cover, a strip-shaped opening is formed in the top of the hollow cover, an enclosing plate is connected in the hollow cover through a second moving mechanism, a fan is fixedly connected to the top of the hollow cover, a mounting plate group is connected to the bottom of the hollow cover through a third moving mechanism, the mounting plate group comprises a first mounting plate and a second mounting plate, a plurality of arrayed moving rods are arranged through the first mounting plate and the second mounting plate, a ball is arranged at the lower end of each moving rod, a moving disc is fixedly connected to the upper end of each moving rod, a fixed ring is fixedly sleeved on the side wall of each moving rod, a first spring is sleeved on the side wall of each moving rod, and a detection mechanism for detecting the movement of the moving rod is arranged on the top of the mounting plate group.

[0008] Preferably, the detection mechanism comprises a first baffle and a second baffle, the side wall of the second baffle is fixedly connected with a second moving block, the second moving block and the first baffle are connected with the top of the mounting plate group through a first reset mechanism, the side wall of each moving disc is fixedly connected with a pushing block, the pushing block is inserted between the first baffle and the second baffle, the side wall of the second moving block is fixedly connected with an L-shaped block, the top of the first baffle is fixedly connected with a guide rail, a sliding block is slidingly connected to the guide rail, the side wall of the sliding block is fixedly connected with a proximity switch, the top of the first baffle is fixedly connected with a mounting block, the side wall of the mounting block is fixedly connected with a sensing block, and the movement of the sliding block is pushed by a first pushing mechanism.

[0009] Preferably, the first reset mechanism comprises two symmetrically arranged first T-shaped guide rods fixedly inserted into the top of the mounting plate group, the first baffle and the second moving block are sleeved on the side wall of the first T-shaped guide rod, the side wall of the first T-shaped guide rod is sleeved with a second spring, and the two ends of the second spring are respectively fixed with the first baffle and the second moving block.

[0010] Preferably, the first pushing mechanism comprises an inclined groove formed in the side wall of the L-shaped block, the side wall of the sliding block is fixedly connected with a first connecting block, the side wall of the first connecting block is fixedly connected with a pushing pin, and the pushing pin is inserted into the inclined groove.

[0011] Preferably, the first moving mechanism comprises two symmetrically arranged L-shaped plates fixedly connected to the side walls of the rotating frame, and two symmetrically arranged guide rods are fixedly connected to the opposite side walls of the L-shaped plates, the first moving block is sleeved on the side wall of the guide rod, and a third spring is sleeved on the side wall of each guide rod, the bottom of the L-shaped plate is connected with a push plate through a second reset mechanism, the top of the push plate is provided with an inclined surface, and the bottom of the push plate is fixedly connected with a push rod.

[0012] Preferably, the second moving mechanism comprises a second connecting block fixedly connected to the top of the sealing plate, and a fixed plate is fixedly connected to the top of the second connecting block, two symmetrically arranged inclined plates are fixedly connected to the two ends of the fixed plate, and the sealing plate is connected with the inner side wall of the hollow cover through a third reset mechanism.

[0013] Preferably, the third moving mechanism comprises two symmetrically arranged sleeves fixedly connected to the bottom of the hollow cover, and a sleeve rod is inserted into each sleeve, the lower end of the sleeve rod is fixedly connected with a first connecting plate, and the first connecting plate is fixed with the side wall of the mounting plate group, a fourth spring is sleeved on the side wall of each sleeve, the top of the first connecting plate is fixedly connected with an iron block, and the bottom of the hollow cover is fixedly connected with an electromagnet.

[0014] Preferably, the second reset mechanism comprises two symmetrically arranged second T-shaped guide rods fixedly connected to the bottom of the L-shaped plate, and a second connecting plate is sleeved on the side wall of the second T-shaped guide rod, the second connecting plate is fixed with the side wall of the push plate, and a fifth spring is sleeved on the side wall of each second T-shaped guide rod.

[0015] Preferably, the third reset mechanism comprises two symmetrically arranged third T-shaped guide rods fixedly connected to the bottom of the sealing plate, and a third connecting plate is sleeved on the side wall of each third T-shaped guide rod, the third connecting plate is fixed with the side wall of the hollow cover, and a sixth spring is sleeved on the side wall of each third T-shaped guide rod.

[0016] A method for detecting multi-shot implantation of an injection molded part, using the above-mentioned injection molded part multi-shot implantation detection device, comprising the following steps:

[0017] S1: first, the CCD camera is positioned by visualizing the implant, then the implant is adsorbed by the chuck jaw, the mold is positioned by the CCD camera, then the rotating frame is driven by the manipulator to move downward, when the push rod abuts against the top of the rotating disc, the push plate is pushed to move upward, at the same time, the second connecting plate moves upward along the second T-shaped guide rod, the fifth spring is compressed, and the inclined surface abuts against the bottom of the first moving block, so that the first moving block can be pushed to move along the guide rod, at the same time, the third spring is compressed, so that the first moving block drives the hollow cover to move to the other side, at this time, the fan is started, so that the external air enters the hollow cover after being filtered, and is blown at the implantation position through the blowing hole, which can blow and clean the implantation position, finally, the implant can be implanted, so as to ensure the implantation effect and further ensure the accuracy of detection;

[0018] S2: when the inclined plate abuts against the bottom of the sheath, the sealing plate can be pushed downward by the second connecting block, at the same time, the sixth spring is compressed, and the fixed plate can slide to the bottom of the sheath, at this time, the air in the hollow cover can be blown out through the strip-shaped opening and blown at the lens of the CCD camera, so as to automatically blow and clean the lens of the CCD camera and ensure the accuracy of detection;

[0019] S3: after the implantation is completed, the rotating frame is gradually moved upward by the manipulator, at this time, the push rod gradually separates from the top of the rotating disc, so that the first moving block and the hollow cover can be moved to reset under the action of the third spring, at the same time, the electromagnet is de-energized, at this time, the first connecting plate can move downward under the action of the fourth spring, and drive the first mounting plate and the second mounting plate to move downward, and further drive the plurality of moving rods to move downward, when the first moving block and the hollow cover move, the mounting plate group and the moving rod can be driven to move, and the ball can slide on the top of the implant;

[0020] S4: when the surface of the implant has protruding defects, the partial moving rod is pushed to move upwards, and the pushing block is driven to move upwards through the moving disc, so that the first baffle is pushed to move upwards along the first T-shaped guide rod, at the same time, the second spring is stretched, when the first baffle moves upwards, the pushing pin is pushed to move upwards along the inclined groove, so that the sliding block is pushed to move along the guide rail to the direction close to the mounting block, when the proximity switch detects the sensing block, an alarm is given, when the surface of the implant has recessed defects, the partial moving rod is pushed to move downwards, and the pushing block is driven to move downwards through the moving disc, so that the second baffle is pushed to move downwards, and the L-shaped block is driven to move downwards through the second moving block, at the same time, the second spring is stretched, so that the pushing pin is pushed to move upwards along the inclined groove, and the sliding block is also pushed to move along the guide rail to the direction close to the mounting block, at this time, when the proximity switch detects the sensing block, an alarm is given, so that the defects on the surface of the implant can be detected, and the same reason, when the implant is tilted, the multiple moving rods will also move relatively, at this time, it can also be detected, finally, the position after implantation is detected through the CCD camera, the accuracy of the detection result is ensured, and the quality of implantation is ensured. Advantages

[0021] Compared with the prior art, the advantages of the present application are:

[0022] The detection module and the second moving mechanism are arranged, so that the implantation position can be cleaned by blowing before implantation, and the lens of the CCD camera can be automatically cleaned by blowing; the protruding and recessed defects on the surface of the implant can be detected, and when the implant is tilted after implantation, it can also be detected, and the accuracy of the detection result can be improved through the cooperation of the CCD camera. BRIEF DESCRIPTION OF DRAWINGS

[0023] Fig. 1 is a use state schematic diagram of the present application;

[0024] Fig. 2 is a whole structure schematic diagram of the present application;

[0025] Fig. 3 is a position schematic diagram of the second reset mechanism in the present application;

[0026] Fig. 4 is a position schematic diagram of the detection module in the present application;

[0027] Fig. 5 is an enlarged view of A in Fig. 2;

[0028] Fig. 6 is an enlarged view of B in Fig. 3;

[0029] Fig. 7 is an enlarged view of C in Fig. 4;

[0030] Fig. 8 is an enlarged view of D in Fig. 5;

[0031] Fig. 9 is an enlarged view of E in Fig. 5;

[0032] Fig. 10 is an enlarged view of F in Fig. 7;

[0033] Fig. 11 is an enlarged view of G in Fig. 10.

[0034] In the figure: 1, multi-shot multi-station vertical injection molding machine body; 101, turntable; 102, mold; 103, manipulator; 104, rotating frame; 105, suction cup clamping jaw; 201, chute; 202, first connecting block; 203, push pin; 301, first T-shaped guide rod; 302, second spring; 401, L-shaped plate; 402, guide rod; 403, third spring; 501, third connecting plate; 502, third T-shaped guide rod; 503, sixth spring; 601, second connecting block; 602, fixed plate; 603, inclined plate; 701, push plate; 702, push rod; 703, inclined surface; 801, sleeve rod; 802, sleeve; 803, fourth spring; 804, electromagnet; 805, iron block; 806, first connecting plate; 901, second T-shaped guide rod; 902, second connecting plate; 903, fifth spring; 1001, CCD camera; 1002, sheath; 1003, first moving block; 1004, hollow cover; 1005, air blowing hole; 1006, first mounting plate; 1007, second mounting plate; 1008, moving rod; 1009, ball; 1010, moving disc; 1011, first baffle; 1012, second moving block; 1013, push block; 1014, L-shaped block; 1015, guide rail; 1016, mounting block; 1017, sensing block; 1018, sliding block; 1019, proximity switch; 1020, strip-shaped opening; 1021, sealing plate; 1022, fan; 1023, fixed ring; 1024, first spring; 1025, second baffle. Embodiments of the present application

[0035] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0036] Referring to FIG. 1-11, one of the injection molded parts multi-shot implant detection equipment, including the rotary table 101 provided on the multi-shot multi-station vertical injection molding machine body 1, a plurality of molds 102 and a plurality of mechanical hands 103, each mechanical hand 103 is rotatably connected with a rotating frame 104, and a plurality of suction disc clamping jaws 105 are fixedly connected to the side wall of the rotating frame 104, and a detection module is arranged at the end of the rotating frame 104, and each detection module comprises a CCD camera 1001 fixedly connected to the end of the rotating frame 104, and a sheath 1002 is arranged on the CCD camera 1001, the side wall of the rotating frame 104 is connected with a first moving block 1003 through a first moving mechanism, and a hollow cover 1004 is fixedly connected to the top of the first moving block 1003, a plurality of arrayed blowing holes 1005 are arranged on the bottom of the hollow cover 1004, and a strip-shaped opening 1020 is arranged on the top of the hollow cover 1004, a sealing plate 1021 is connected in the hollow cover 1004 through a second moving mechanism, and a fan 1022 is fixedly connected to the top of the hollow cover 1004, a mounting plate group is connected to the bottom of the hollow cover 1004 through a third moving mechanism, and the mounting plate group comprises a first mounting plate 1006 and a second mounting plate 1007, a plurality of arrayed moving rods 1008 are arranged on the first mounting plate 1006 and the second mounting plate 1007, the moving rods 1008 on the first mounting plate 1006 and the second mounting plate 1007 are arranged in a staggered manner, and the top connecting track is connected in a plurality of "V" shapes, which is convenient for detecting the inclination of the implant, and the lower end of each moving rod 1008 is provided with a ball 1009, the upper end of each moving rod 1008 is fixedly connected with a moving disc 1010, and the side wall of each moving rod 1008 is fixedly sleeved with a fixed ring 1023, the side wall of each moving rod 1008 is sleeved with a first spring 1024, and the two ends of the first spring 1024 are fixedly connected with the mounting plate group and the fixed ring 1023, and the top of the mounting plate group is provided with a detection mechanism for detecting the movement of the moving rod 1008, before implantation, the implantation position can be blown and cleaned, at the same time, the lens of the CCD camera 1001 can be automatically blown and cleaned; it is convenient to detect the protrusion and depression defects on the surface of the implant, at the same time, when the implant is inclined after implantation, it can also be detected, and together with the CCD camera 1001, the accuracy of the detection result can be improved.

[0037] The detection mechanism comprises a first baffle 1011 and a second baffle 1025, the side wall of the second baffle 1025 is fixedly connected with a second moving block 1012, the second moving block 1012 and the first baffle 1011 are connected with the top of the mounting plate group through a first reset mechanism, the side wall of each moving disc 1010 is fixedly connected with a pushing block 1013, the pushing block 1013 is inserted between the first baffle 1011 and the second baffle 1025, the side wall of the second moving block 1012 is fixedly connected with an L-shaped block 1014, the top of the first baffle 1011 is fixedly connected with a guide rail 1015, the guide rail 1015 is slidably connected with a sliding block 1018, the side wall of the sliding block 1018 is fixedly connected with a proximity switch 1019, the top of the first baffle 1011 is fixedly connected with a mounting block 1016, the side wall of the mounting block 1016 is fixedly connected with a sensing block 1017, the movement of the sliding block 1018 is pushed through a first pushing mechanism, after implantation is completed, the rotating frame 104 is driven by the mechanical hand 103 to gradually move upwards, at this time, the pushing rod 702 is gradually separated from the top of the rotating disc 101, so that the first moving block 1003 and the hollow cover 1004 can be moved and reset under the action of the third spring 403, at the same time, the first mounting plate 1006 and the second mounting plate 1007 are driven to move downwards through a third moving mechanism, thereby driving the plurality of moving rods 1008 to move downwards, when the first moving block 1003 and the hollow cover 1004 move, the mounting plate group and the moving rod 1008 can be driven to move, and the ball 1009 can slide on the top of the implant, when there is a protruding defect on the surface of the implant, part of the moving rod 1008 can be pushed to move upwards, and the pushing block 1013 is driven to move upwards through the moving disc 1010, so that the first baffle 1011 can be pushed to move upwards, and the sliding block 1018 is driven to move along the guide rail 1015 to the direction close to the mounting block 1016 through the first pushing mechanism, when the proximity switch 1019 detects the sensing block 1017, an alarm is given, and in the same way, when there is a recess defect on the surface of the implant and when the implant is inclined, it can also be detected.

[0038] The first reset mechanism comprises two symmetrically arranged first T-shaped guide rods 301 fixedly inserted at the top of the mounting plate group, the first baffle 1011 and the second moving block 1012 are sleeved on the side wall of the first T-shaped guide rod 301, the side wall of the first T-shaped guide rod 301 is sleeved with a second spring 302, and the two ends of the second spring 302 are fixedly connected with the first baffle 1011 and the second moving block 1012 respectively, which plays a guiding and resetting role for the movement of the first baffle 1011 and the second moving block 1012.

[0039] The first pushing mechanism comprises an inclined groove 201 formed in the side wall of the L-shaped block 1014, and the side wall of the sliding block 1018 is fixedly connected with a first connecting block 202, the side wall of the first connecting block 202 is fixedly connected with a pushing pin 203, and the pushing pin 203 is inserted into the inclined groove 201, when the first baffle 1011 moves upward, the pushing pin 203 can move upward along the inclined groove 201, so as to push the sliding block 1018 to move along the guide rail 1015 towards the installation block 1016.

[0040] The first moving mechanism comprises two symmetrical L-shaped plates 401 fixedly connected with the side wall of the rotating frame 104, and the opposite side walls of the two L-shaped plates 401 are fixedly connected with two symmetrical guide rods 402, the first moving block 1003 is sleeved with the side wall of the guide rod 402, and the side wall of each guide rod 402 is sleeved with a third spring 403, the bottom of the L-shaped plate 401 is connected with a pushing plate 701 through the second reset mechanism, the top of the pushing plate 701 is provided with an inclined surface 703, and the bottom of the pushing plate 701 is fixedly connected with a pushing rod 702, when the pushing rod 702 abuts against the top of the rotating disc 101, the pushing plate 701 is pushed to move upward, and the inclined surface 703 abuts against the bottom of the first moving block 1003, so as to push the first moving block 1003 to move along the guide rod 402.

[0041] The second moving mechanism comprises a second connecting block 601 fixedly connected with the top of the sealing plate 1021, and the top of the second connecting block 601 is fixedly connected with a fixed plate 602, the two ends of the fixed plate 602 are fixedly connected with two symmetrical inclined plates 603, and the sealing plate 1021 is connected with the inner side wall of the hollow cover 1004 through the third reset mechanism, when the hollow cover 1004 moves and blows and cleans the implanting position through the blowing hole 1005, the inclined plate 603 abuts against the bottom of the sheath 1002, so as to push the sealing plate 1021 to move downward through the second connecting block 601, and the fixed plate 602 can slide to the bottom of the sheath 1002, at this time, the air in the hollow cover 1004 can be blown out through the strip-shaped opening 1020 and blown on the lens of the CCD camera 1001, so as to automatically blow and clean the lens of the CCD camera 1001, and ensure the accuracy of detection.

[0042] The third moving mechanism comprises two symmetrically arranged sleeves 802 fixedly connected to the bottom of the hollow cover 1004, and a sleeve rod 801 is inserted into each sleeve 802, the lower end of the sleeve rod 801 is fixedly connected with a first connecting plate 806, the first connecting plate 806 is fixed to the side wall of the mounting plate group, the side wall of each sleeve 802 is sleeved with a fourth spring 803, the top of the first connecting plate 806 is fixedly connected with an iron block 805, and the bottom of the hollow cover 1004 is fixedly connected with an electromagnet 804, the electromagnet 804 is powered off, at this time, the first connecting plate 806 can move downward under the action of the fourth spring 803, and the first mounting plate 1006 and the second mounting plate 1007 are driven to move downward, and then the plurality of moving rods 1008 are driven to move downward.

[0043] The second reset mechanism comprises two symmetrically arranged second T-shaped guide rods 901 fixedly connected to the bottom of the L-shaped plate 401, the side wall of the second T-shaped guide rod 901 is sleeved with a second connecting plate 902, the second connecting plate 902 is fixed to the side wall of the push plate 701, and the side wall of each second T-shaped guide rod 901 is sleeved with a fifth spring 903, which guides and resets the movement of the push plate 701.

[0044] The third reset mechanism comprises two symmetrically arranged third T-shaped guide rods 502 fixedly connected to the bottom of the sealing plate 1021, the side wall of each third T-shaped guide rod 502 is sleeved with a third connecting plate 501, the third connecting plate 501 is fixed to the side wall of the hollow cover 1004, and the side wall of each third T-shaped guide rod 502 is sleeved with a sixth spring 503, which guides and resets the movement of the sealing plate 1021.

[0045] A kind of injection molding piece multi-shot implantation detection method utilizes the above-mentioned injection molding piece multi-shot implantation detection equipment, comprising the following steps:

[0046] S1: first, the CCD camera 1001 is positioned by the visual implant, then, the implant is adsorbed by the chuck jaw 105, the mold 102 is positioned by the CCD camera 1001, then, the rotating frame 104 is driven by the manipulator 103 to move downward, when the push rod 702 abuts against the top of the rotating disc 101, the push plate 701 is pushed to move upward, at the same time, the second connecting plate 902 moves upward along the second T-shaped guide rod 901, the fifth spring 903 is compressed, and the inclined surface 703 abuts against the bottom of the first moving block 1003, so that the first moving block 1003 can be pushed to move along the guide rod 402, at the same time, the third spring 403 is compressed, so that the first moving block 1003 drives the hollow cover 1004 to move to the other side, at this time, the fan 1022 is started, so that the external air enters the hollow cover 1004 after being filtered, and is blown at the implantation position through the blowing hole 1005, so that the implantation position can be blown and cleaned, finally, the implant can be implanted, so that the implantation effect can be guaranteed, and the detection accuracy is further guaranteed;

[0047] S2: when the inclined plate 603 abuts against the bottom of the sheath 1002, the sealing plate 1021 can be pushed downward by the second connecting block 601, at the same time, the sixth spring 503 is compressed, and the fixed plate 602 can slide to the bottom of the sheath 1002, at this time, the air in the hollow cover 1004 can be blown out through the strip-shaped opening 1020 and blown at the lens of the CCD camera 1001, so that the lens of the CCD camera 1001 can be automatically blown and cleaned, and the detection accuracy is guaranteed;

[0048] S3: after the implantation is completed, the rotating frame 104 is gradually moved upward by the manipulator 103, at this time, the push rod 702 gradually separates from the top of the rotating disc 101, so that the first moving block 1003 and the hollow cover 1004 can be moved and reset under the action of the third spring 403, at the same time, the electromagnet 804 is de-energized, at this time, the first connecting plate 806 can move downward under the action of the fourth spring 803, and drives the first mounting plate 1006 and the second mounting plate 1007 to move downward, and further drives the plurality of moving rods 1008 to move downward, when the first moving block 1003 and the hollow cover 1004 move, the mounting plate group and the moving rod 1008 can be moved, and the ball 1009 can slide on the top of the implant, at the same time, the first spring 1024 is compressed;

[0049] S4: when the surface of the implant has protruding defects, the partial moving rod 1008 is pushed to move upwards, and the pushing block 1013 is driven to move upwards by the moving disc 1010, so that the first baffle 1011 is pushed to move upwards along the first T-shaped guide rod 301, meanwhile, the second spring 302 is stretched, when the first baffle 1011 moves upwards, the pushing pin 203 is pushed to move upwards along the inclined groove 201, so that the sliding block 1018 is pushed to move towards the mounting block 1016 along the guide rail 1015, when the proximity switch 1019 detects the sensing block 1017, an alarm is given, when the surface of the implant has recessed defects, the partial moving rod 1008 is pushed to move downwards, and the pushing block 1013 is driven to move downwards by the moving disc 1010, so that the second baffle 1025 is pushed to move downwards, and the L-shaped block 1014 is driven to move downwards by the second moving block 1012, meanwhile, the second spring 302 is stretched, so that the pushing pin 203 is pushed to move upwards along the inclined groove 201, and the sliding block 1018 is also pushed to move towards the mounting block 1016 along the guide rail 1015, at this time, when the proximity switch 1019 detects the sensing block 1017, an alarm is given, so that the defects on the surface of the implant can be detected, similarly, when the implant is tilted, the multiple moving rods 1008 will also move relatively, at this time, it can also be detected, finally, the position after implantation is detected by the CCD camera 1001, so as to ensure the accuracy of the detection result, and further ensure the quality of implantation.

[0050] It needs to be noted that, in this text, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or equipment.

[0051] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A multi-shot injection molded part implant detection device, comprising a turntable (101) arranged on a multi-shot multi-station vertical injection molding machine body (1), a plurality of molds (102) and a plurality of mechanical hands (103), each of the mechanical hands (103) is rotatably connected with a rotating frame (104), and a plurality of suction disc clamping jaws (105) are fixedly connected to the side wall of the rotating frame (104), characterized in that, The end of the rotating frame (104) is provided with a detection module, each detection module comprises a CCD camera (1001) fixedly connected to the end of the rotating frame (104), and a sheath (1002) is arranged on the CCD camera (1001), the side wall of the rotating frame (104) is connected with a first moving block (1003) through a first moving mechanism, and the top of the first moving block (1003) is fixedly connected with a hollow cover (1004), a plurality of arrayed air blowing holes (1005) are arranged on the bottom of the hollow cover (1004), and a strip-shaped opening (1020) is arranged on the top of the hollow cover (1004), an enclosing plate (1021) is connected in the hollow cover (1004) through a second moving mechanism, and a fan (1022) is fixedly connected to the top of the hollow cover (1004), the bottom of the hollow cover (1004) is connected with a mounting plate group through a third moving mechanism, and the mounting plate group comprises a first mounting plate (1006) and a second mounting plate (1007), a plurality of arrayed moving rods (1008) are arranged on the first mounting plate (1006) and the second mounting plate (1007), and the lower end of each moving rod (1008) is provided with a ball (1009), the upper end of each moving rod (1008) is fixedly connected with a moving disc (1010), and the side wall of each moving rod (1008) is fixedly sleeved with a fixed ring (1023), the side wall of each moving rod (1008) is sleeved with a first spring (1024), and the top of the mounting plate group is provided with a detection mechanism for detecting the movement of the moving rod (1008).

2. The multi-shot implant detection device of claim 1, wherein: The detection mechanism comprises a first baffle (1011) and a second baffle (1025), and the side wall of the second baffle (1025) is fixedly connected with a second moving block (1012), the second moving block (1012) and the first baffle (1011) are connected with the top of the mounting plate group through a first reset mechanism, the side wall of each moving disc (1010) is fixedly connected with a pushing block (1013), the pushing block (1013) is inserted between the first baffle (1011) and the second baffle (1025), the side wall of the second moving block (1012) is fixedly connected with an L-shaped block (1014), the top of the first baffle (1011) is fixedly connected with a guide rail (1015), the guide rail (1015) is slidably connected with a sliding block (1018), the side wall of the sliding block (1018) is fixedly connected with a proximity switch (1019), the top of the first baffle (1011) is fixedly connected with a mounting block (1016), the side wall of the mounting block (1016) is fixedly connected with a sensing block (1017), and the movement of the sliding block (1018) is pushed through a first pushing mechanism.

3. A multi-shot implant detection device for injection molded parts according to claim 2, characterized in that: The first reset mechanism comprises two symmetrically arranged first T-shaped guide rods (301) fixedly inserted at the top of the mounting plate set, and the first baffle (1011) and the second moving block (1012) are sleeved on the side wall of the first T-shaped guide rod (301), the side wall of the first T-shaped guide rod (301) is sleeved with the second spring (302), and the two ends of the second spring (302) are fixedly connected with the first baffle (1011) and the second moving block (1012) respectively.

4. The multi-shot implant detection apparatus of claim 2, wherein: The first pushing mechanism comprises an inclined groove (201) formed in the side wall of the L-shaped block (1014), and the side wall of the sliding block (1018) is fixedly connected with the first connecting block (202), the side wall of the first connecting block (202) is fixedly connected with the pushing pin (203), and the pushing pin (203) is inserted into the inclined groove (201).

5. The multi-shot implant detection apparatus of claim 1, wherein: The first moving mechanism comprises two symmetrically arranged L-shaped plates (401) fixedly connected at the side wall of the rotating frame (104), and the opposite side walls of the two L-shaped plates (401) are fixedly connected with two symmetrically arranged guide rods (402), the first moving block (1003) is sleeved on the side wall of the guide rod (402), and the side wall of each guide rod (402) is sleeved with the third spring (403), the bottom of the L-shaped plate (401) is connected with the pushing plate (701) through the second reset mechanism, the top of the pushing plate (701) is provided with an inclined surface (703), and the bottom of the pushing plate (701) is fixedly connected with the pushing rod (702).

6. The multi-shot implant detection apparatus of claim 1, wherein: The second moving mechanism comprises a second connecting block (601) fixedly connected at the top of the sealing plate (1021), and the top of the second connecting block (601) is fixedly connected with the fixed plate (602), the two ends of the fixed plate (602) are fixedly connected with two symmetrically arranged inclined plates (603), and the sealing plate (1021) is connected with the inner side wall of the hollow cover (1004) through the third reset mechanism.

7. The multi-shot implant detection apparatus of claim 5, wherein: The third moving mechanism comprises two symmetrically arranged sleeve pipes (802) fixedly connected at the bottom of the hollow cover (1004), and a sleeve rod (801) is inserted into each sleeve pipe (802), the lower end of the sleeve rod (801) is fixedly connected with the first connecting plate (806), and the first connecting plate (806) is fixed with the side wall of the mounting plate set, the side wall of each sleeve pipe (802) is sleeved with the fourth spring (803), the top of the first connecting plate (806) is fixedly connected with the iron block (805), and the bottom of the hollow cover (1004) is fixedly connected with the electromagnet (804).

8. The multi-shot implant detection apparatus of claim 5, wherein: The second reset mechanism comprises two symmetrically arranged second T-shaped guide rods (901) fixedly connected at the bottom of the L-shaped plate (401), and the side wall of the second T-shaped guide rod (901) is sleeved with the second connecting plate (902), the second connecting plate (902) is fixedly connected with the side wall of the pushing plate (701), and the side wall of each second T-shaped guide rod (901) is sleeved with the fifth spring (903).

9. The multi-shot implant detection apparatus of claim 6, wherein: The third reset mechanism comprises two symmetrically arranged third T-shaped guide rods (502) fixedly connected to the bottom of the sealing plate (1021), the side wall of each third T-shaped guide rod (502) is sleeved with a third connecting plate (501), the third connecting plate (501) is fixed to the side wall of the hollow cover (1004), and the side wall of each third T-shaped guide rod (502) is sleeved with a sixth spring (503).

10. A method for detecting multi-shot implantation of an injection molded part using the injection molded part multi-shot implantation detection apparatus according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: S1: first, the CCD camera (1001) is used for visual positioning of the implant, then the suction cup clamping jaw (105) is used for suction of the implant, the CCD camera (1001) is used for positioning of the mold (102), then the mechanical hand (103) drives the rotating frame (104) to move downwards, when the push rod (702) abuts against the top of the rotating disc (101), the push plate (701) is pushed to move upwards, at the same time, the second connecting plate (902) moves upwards along the second T-shaped guide rod (901), the fifth spring (903) is compressed, and the inclined surface (703) abuts against the bottom of the first moving block (1003), so that the first moving block (1003) is pushed to move along the guide rod (402), at the same time, the third spring (403) is compressed, so that the first moving block (1003) drives the hollow cover (1004) to move to the other side, at this time, the fan (1022) is started, so that the external air enters the hollow cover (1004) after being filtered and is blown through the blowing hole (1005) to the implant position, the implant position can be blown and cleaned, finally, the implant can be implanted; S2: when the inclined plate (603) abuts against the bottom of the sheath (1002), the second connecting block (601) can push the sealing plate (1021) to move downwards, at the same time, the sixth spring (503) is compressed, and the fixed plate (602) can slide to the bottom of the sheath (1002), at this time, the air in the hollow cover (1004) can be blown out through the strip-shaped opening (1020) and blown to the lens of the CCD camera (1001), so that the lens of the CCD camera (1001) can be automatically blown and cleaned; S3: after the implantation is completed, the mechanical hand (103) drives the rotating frame (104) to gradually move upwards, at this time, the push rod (702) gradually separates from the top of the rotating disc (101), so that the first moving block (1003) and the hollow cover (1004) can move and reset under the action of the third spring (403), at the same time, the electromagnet (804) is de-energized, at this time, the first connecting plate (806) can move downwards under the action of the fourth spring (803), and drives the first mounting plate (1006) and the second mounting plate (1007) to move downwards, thereby driving the plurality of moving rods (1008) to move downwards, when the first moving block (1003) and the hollow cover (1004) move, the mounting plate set and the moving rod (1008) can be driven to move, and the ball (1009) can slide on the top of the implant; S4: When the surface of the implant has protruding defects, the partial moving rod (1008) is pushed to move upwards, and the moving disc (1010) drives the pushing block (1013) to move upwards, so as to push the first baffle (1011) to move upwards along the first T-shaped guide rod (301), meanwhile, the second spring (302) is stretched, when the first baffle (1011) moves upwards, the pushing pin (203) moves upwards along the inclined groove (201), so as to push the sliding block (1018) to move towards the installation block (1016) along the guide rail (1015), when the proximity switch (1019) detects the sensing block (1017), an alarm is given, when the surface of the implant has recessed defects, the partial moving rod (1008) is pushed to move downwards, and the moving disc (1010) drives the pushing block (1013) to move downwards, so as to push the second baffle (1025) to move downwards, and the second moving block (1012) drives the L-shaped block (1014) to move downwards, meanwhile, the second spring (302) is stretched, so that the pushing pin (203) moves upwards along the inclined groove (201), and the sliding block (1018) is also pushed to move towards the installation block (1016) along the guide rail (1015), at this time, when the proximity switch (1019) detects the sensing block (1017), an alarm is given, so as to detect the defects on the surface of the implant, similarly, when the implant is inclined, the multiple moving rods (1008) will also move relatively, at this time, it can also be detected, finally, the position after implantation is detected by the CCD camera (1001).

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