Cord fabric deviation rectifying method and deviation rectifying device
By setting the parameters of the cord and measuring the width in real time, the first and second sides of the cord are automatically corrected, which solves the problem of poor cord correction effect in the prior art, and realizes automatic correction and good bonding effect during the cord bonding process.
Patent Information
- Application Number
- CN202311800842.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-06-27
AI Technical Summary
In the prior art, the correction effect of the cord cloth is poor, and the fitting problem caused by changes in the width of the cord cloth cannot be effectively solved.
Automatic deviation correction of the cord is achieved by setting the cord parameters, including angle, length and width. The specific method includes correcting the first and second sides of the cord, and measuring the cord width in real time during the cord, and adjusting the deviation correction strategy to adapt to different cord types.
Automatic deviation correction during the bonding process of the cord cloth is achieved, and the problem of changing the deviation target position caused by changes in the head and tail width of the cord cloth is solved, achieving good results after bonding.
Smart Images

Figure CN120206867A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tire production, and more particularly, to a method and device for correcting the deviation of a cord fabric. Background Art
[0002] At present, for the cord fabric lamination of most domestic automatic air spring devices, the cord fabric is first corrected for deviation and then laminated, and the operation of laminating while correcting the deviation is not realized. Or the centering deviation correction is used, and the lap problem caused by the change in the width of the cord fabric after lamination cannot be solved. For more manual air spring devices, the cord fabric lamination relies on mechanical edge stops and manual deviation correction. The cord fabric cord is relatively soft, the edge stop effect is limited, and the manual deviation correction is inefficient and prone to uneven stretching of the cord fabric.
[0003] Therefore, there is a problem of poor cord fabric deviation correction effect in the prior art. Summary of the Invention
[0004] The main object of the present invention is to provide a method and device for correcting the deviation of a cord fabric to solve the problem of poor cord fabric deviation correction effect in the prior art.
[0005] To achieve the above object, according to one aspect of the present invention, a method for correcting the deviation of a cord fabric is provided, including: setting cord fabric parameters and starting detection, where the cord fabric parameters include a set cord fabric angle α, a set cord fabric length L, and a set cord fabric width W; when the cord fabric is detected, starting to record the length and correcting the deviation of the first side and the second side of the cord fabric, and measuring the real-time cord fabric width while correcting the deviation of the second side; when correcting the deviation of the first side and the second side, first correcting the deviation of the first side, and after a first preset length, correcting the deviation of the second side, and correcting the deviation of the first side of the new cord fabric again after a second preset length A until the deviation correction of all the cord fabrics is completed.
[0006] Further, after correcting the deviation of the second side of the previous cord fabric, the average value of the real-time cord fabric width is used as the set cord fabric width W for correcting the deviation of the subsequent cord fabric.
[0007] Further, the value range of the second preset length A is: 0 < A < (L - W / tanα); or 5 mm ≤ A ≤ 10 mm.
[0008] Further, the cord fabric parameters further include the cord fabric type, and corresponding to different cord fabric types, the first preset length and / or the second preset length A are different.
[0009] Further, the types of cord fabric include the first type of cord fabric, the second type of cord fabric, and the third type of cord fabric. The sum of the lengths of the first side and the second side of the cord fabric corresponding to the first type of cord fabric is greater than the length of the cord fabric; the sum of the lengths of the first side and the second side of the cord fabric corresponding to the second type of cord fabric is equal to the length of the cord fabric; and the sum of the lengths of the first side and the second side of the cord fabric corresponding to the third type of cord fabric is less than the length of the cord fabric.
[0010] Further, the first preset length corresponding to the first type of cord fabric is L - A, and the deviation of the first side of the cord fabric corresponding to the first type of cord fabric is corrected within the first preset length.
[0011] Further, the first preset length corresponding to the second type of cord fabric includes a deviation correction length and a non - deviation correction length. The non - deviation correction length is 2B, and the deviation correction length is L - B, where B is the maximum deviation value between the set cord fabric length L and W1 / tanα, and W1 is the actual width of the cord fabric. The deviation of the first side of the cord fabric is corrected within the deviation correction length, and the deviation correction of the cord fabric is stopped within the non - deviation correction length. Moreover, the deviation of the first side is corrected first, and the deviation correction of the first side is stopped after the deviation correction of the first side is completed.
[0012] Further, the first preset length corresponding to the third type of cord fabric includes a deviation correction length and a non - deviation correction length. The non - deviation correction length is 2B1 + C + 2D, and the deviation correction length is L - D, where B1 is the maximum deviation value between W / tanα and W1 / tanα, W1 is the actual width of the cord fabric, D is the maximum deviation value between the set cord fabric length L and the actual cord fabric length, and C is equal to W / tanα - L - D - B. The deviation of the first side of the cord fabric is corrected within the deviation correction length, and the deviation correction of the cord fabric is stopped within the non - deviation correction length. Moreover, the deviation of the first side is corrected first, and the deviation correction of the first side is stopped after the deviation correction of the first side is completed.
[0013] Further, during the deviation correction of the first side and the second side, the deviation is corrected respectively by half of the fixed cord fabric width W.
[0014] According to another aspect of the present invention, a deviation correction device is provided, which corrects the deviation of the cord fabric by using the above - mentioned cord fabric deviation correction method.
[0015] Applying the technical solution of the present invention, the cord fabric deviation rectification method in this application includes: setting cord fabric parameters and starting detection, where the cord fabric parameters include the set cord fabric angle α, the set cord fabric length L, and the set cord fabric width W; when the cord fabric is detected, start recording the length and rectify the first side and the second side of the cord fabric, and measure the real-time cord fabric width while rectifying the second side; when rectifying the first side and the second side, first rectify the first side, and after a first preset length, rectify the second side, and rectify the first side of the new cord fabric again after a second preset length A until the rectification of all the cord fabric is completed.
[0016] When using the cord fabric deviation rectification method in this application, the problem that the deviation rectification target position changes due to the change in the width of the head and tail of the cord fabric, and the deviation rectification cannot be carried out according to the set width can be solved. Through the cord fabric deviation rectification method of this solution, automatic deviation rectification during the cord fabric fitting process is realized, achieving a good effect after fitting. Therefore, the cord fabric deviation rectification method in this application effectively solves the problem of poor cord fabric deviation rectification effect in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The specification drawings forming a part of this application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:
[0018] Figure 1 The structural schematic diagram of the first type of cord fabric in this application is shown;
[0019] Figure 2 The structural schematic diagram of the second type of cord fabric in this application is shown;
[0020] Figure 3 The structural schematic diagram of the third type of cord fabric in this application is shown.
[0021] Among them, the above-mentioned drawings include the following reference numerals:
[0022] 10. First side; 20. Second side. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.
[0024] It should be pointed out that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0025] In the present invention, unless otherwise specified, the orientation terms such as "upper, lower, top, bottom" generally refer to the directions shown in the drawings or to the vertical, perpendicular or gravitational directions of the components themselves; similarly, for the convenience of understanding and description, "inner, outer" refer to the inner and outer of the contours of the respective components themselves, but the above orientation terms are not used to limit the present invention.
[0026] In order to solve the problem of poor deviation correction effect of the cord fabric in the prior art, the present application provides a cord fabric deviation correction method and a deviation correction device.
[0027] Moreover, the deviation correction device in the present application performs deviation correction using the following cord fabric deviation correction method.
[0028] The cord fabric deviation correction method in the present application includes: setting cord fabric parameters and starting detection, where the cord fabric parameters include the set cord fabric angle α, the set cord fabric length L, and the set cord fabric width W; when the cord fabric is detected, start recording the length and perform deviation correction on the first side 10 and the second side 20 of the cord fabric, that is, when there is material under the deviation correction lens, the encoder starts to record the length. And when performing deviation correction on the second side 20, simultaneously measure the real-time cord fabric width and calculate the deviation correction position; when performing deviation correction on the first side 10 and the second side 20, first perform deviation correction on the first side 10, after a first preset length, perform deviation correction on the second side 20, and after passing through a second preset length A, perform deviation correction on the first side 10 of the new cord fabric again until the deviation correction of all the cord fabric is completed. Or rather, when the lens can no longer detect the cord fabric, stop the deviation correction.
[0029] When using the cord fabric deviation correction method in the present application, it is possible to solve the problem that the change in the width of the head and tail of the cord fabric causes a change in the deviation correction target position and it is impossible to perform deviation correction according to the set width. Through the cord fabric deviation correction method of this solution, automatic deviation correction during the cord fabric fitting process is achieved, and a good effect after fitting is obtained. Therefore, the cord fabric deviation correction method in the present application effectively solves the problem of poor deviation correction effect of the cord fabric in the prior art.
[0030] In the present application, after setting the cord fabric parameters, input the cord fabric parameters into the deviation correction device, and start to perform deviation correction on the cord fabric rubber material through the deviation correction device.
[0031] Specifically, after performing deviation correction on the second side 20 of the previous cord fabric, use the average value of the real-time cord fabric width as the set cord fabric width W for performing deviation correction on the subsequent cord fabric.
[0032] Specifically, the value range of the second preset length A is: 0 < A < L - W / tanα; or 5mm ≤ A ≤ 10mm.
[0033] Specifically, the cord fabric parameters further include the cord fabric type, and corresponding to different cord fabric types, the first preset length and / or the second preset length A are different.
[0034] As shown Figures 1 to 3 in the figure, the types of cord fabrics include the first type of cord fabric, the second type of cord fabric, and the third type of cord fabric. The sum of the lengths of the first side 10 and the second side 20 of the cord fabric corresponding to the first type of cord fabric is greater than the length of the cord fabric; the sum of the lengths of the first side 10 and the second side 20 of the cord fabric corresponding to the second type of cord fabric is equal to the length of the cord fabric; the sum of the lengths of the first side 10 and the second side 20 of the cord fabric corresponding to the third type of cord fabric is less than the length of the cord fabric.
[0035] Specifically, the first preset length corresponding to the first type of cord fabric is L - A, and the deviation of the first side 10 of the cord fabric corresponding to the first type of cord fabric is corrected within the first preset length all the time.
[0036] Specifically, the first preset length corresponding to the second type of cord fabric includes a deviation correction length and a non - deviation correction length. The non - deviation correction length is 2B, and the deviation correction length is L - B, where B is the maximum deviation value between the set cord fabric length L and W1 / tanα, and W1 is the actual width of the cord fabric. The deviation of the first side 10 of the cord fabric is corrected within the deviation correction length, and the deviation correction of the cord fabric is stopped within the non - deviation correction length. Moreover, the deviation of the first side 10 is corrected first, and the deviation correction of the first side 10 is stopped after the deviation correction of the first side 10 is completed.
[0037] Specifically, the first preset length corresponding to the third type of cord fabric includes a deviation correction length and a non - deviation correction length. The non - deviation correction length is 2B1 + C + 2D, and the deviation correction length is L - D, where B1 is the maximum deviation value between W / tanα and W1 / tanα, W1 is the actual width of the cord fabric, D is the maximum deviation value between the set cord fabric length L and the actual cord fabric length, and C is equal to W / tanα - L - D - B. The deviation of the first side 10 of the cord fabric is corrected within the deviation correction length, and the deviation correction of the cord fabric is stopped within the non - deviation correction length. Moreover, the deviation of the first side 10 is corrected first, and the deviation correction of the first side 10 is stopped after the deviation correction of the first side 10 is completed.
[0038] Specifically, during the process of correcting the deviation of the first side 10 and the second side 20, the deviation is corrected respectively by half of the set cord fabric width W. It should be noted that for the deviation correction device in this application, two deviation correction lenses can be set to correct the deviation of the first side 10 and the second side 20 of the cord fabric respectively.
[0039] Moreover, in this application, the second preset length A is related to the system response time, the scanning period, and is also related to the change amount of the material width per unit length. The above - mentioned B is related to the theoretical material length and the actual material length, and is related to the actual material width, angle, and the theoretical width and angle.
[0040] Meanwhile, in this application, when the set cord fabric width W of the cord fabric does not match the actual width, the deviation is corrected with the actual width of the cord fabric.
[0041] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
[0042] 1. When the width of the cord fabric changes, the deviation correction controller can normally correct the deviation in different zones, fit properly, and does not affect the fitting effect;
[0043] 2. The deviation sizes of multiple zones can be adjusted through parameters, and it can adapt to the deviation correction of more complex cord fabrics in more situations.
[0044] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0045] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0046] It should be noted that the terms "first", "second", etc. in the description, claims and drawings of the present application are used to distinguish similar objects and do not necessarily describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0047] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A method for correcting the deviation of a cord fabric, characterized in that, Including: Set the cord fabric parameters and start detection. The cord fabric parameters include the set cord fabric angle α, the set cord fabric length L, and the set cord fabric width W. When the cord fabric is detected, start recording the length and correct the deviation of the first side (10) and the second side (20) of the cord fabric, and measure the real-time cord fabric width of the cord fabric while correcting the deviation of the second side (20). When correcting the deviation of the first side (10) and the second side (20), first correct the deviation of the first side (10). After a first preset length, correct the deviation of the second side (20), and correct the deviation of the first side (10) of the new cord fabric again after a second preset length A until the deviation correction of all the cord fabrics is completed.
2. The cord deviation rectification method according to claim 1, characterized in that, After correcting the deviation of the second side (20) of the previous cord fabric, use the average value of the real-time cord fabric width as the set cord fabric width W for correcting the deviation of the next cord fabric.
3. The method for correcting the deviation of the cord fabric according to claim 1, wherein, The value range of the second preset length A is: 0 < A < (L - W / tanα); or 5mm ≤ A ≤ 10mm.
4. The cord deviation rectification method according to claim 3, characterized in that, The cord fabric parameters further include the cord fabric type. Corresponding to different cord fabric types, the first preset length and / or the second preset length A are different.
5. The cord deviation rectification method according to claim 4, wherein, The cord fabric types include the first type of cord fabric, the second type of cord fabric, and the third type of cord fabric. The sum of the lengths of the first side (10) and the second side (20) of the cord fabric corresponding to the first type of cord fabric is greater than the length of the cord fabric. The sum of the lengths of the first side (10) and the second side (20) of the cord fabric corresponding to the second type of cord fabric is equal to the length of the cord fabric. The sum of the lengths of the first side (10) and the second side (20) of the cord fabric corresponding to the third type of cord fabric is less than the length of the cord fabric.
6. The method for correcting the deviation of the cord fabric according to claim 5, wherein, The first preset length corresponding to the first type of cord fabric is L - A, and the deviation of the first side (10) of the cord fabric corresponding to the first type of cord fabric is always corrected within the first preset length.
7. The cord deviation correction method according to claim 5, characterized in that, The first preset length corresponding to the second type of cord fabric includes a deviation correction length and a non-deviation correction length. The non-deviation correction length is 2B, and the deviation correction length is L - B, where B is the maximum deviation value between the set cord fabric length L and W1 / tanα, and W1 is the actual width of the cord fabric. The deviation of the first side (10) of the cord fabric is corrected within the deviation correction length, and the deviation correction of the cord fabric is stopped within the non-deviation correction length. First, the deviation of the first side (10) is corrected, and the deviation correction of the first side (10) is stopped after the deviation correction of the first side (10) is completed.
8. The method for correcting the deviation of the cord fabric according to claim 5, characterized in that, The first preset length corresponding to the third type of cord fabric includes a rectification length and a non-rectification length. The non-rectification length is 2B1 + C + 2D, and the rectification length is L - D, where B1 is the maximum deviation value between W / tanα and W1 / tanα, W1 is the actual width of the cord fabric, D is the maximum deviation value between the set cord fabric length L and the actual cord fabric length, C is equal to W / tanα - L - D - B. During the rectification length, rectify the first side (10) of the cord fabric, stop rectifying the cord fabric during the non-rectification length, and first rectify the first side (10), and stop rectifying the first side (10) after completing the rectification of the first side (10).
9. The method for correcting the deviation of the cord fabric according to any one of claims 1 to 8, characterized in that, During the process of rectifying the first side (10) and the second side (20), rectify them respectively with half of the fixed cord fabric width W.
10. A deviation rectifying device, characterized in that, Use the cord fabric rectification method according to any one of claims 1 to 9 to rectify the cord fabric.