Precise automatic welding equipment for quartz boat

By designing the accurate automatic welding equipment of quartz boats, using the flange dial meter and the groove rod dial meter for accurate measurement, and using the ball screw and handwheel system to achieve flexible adjustment of the equipment, the problems of high welding difficulty and insufficient equipment versatility in the existing technology are solved, and the compatibility of high-precision quartz boat welding and equipment is improved.

CN120208527AActive Publication Date: 2025-06-27HUAMENG DIGITAL TECHNOLOGY (HANGZHOU) CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510419152.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-06-27
Estimated Expiration
2045-04-03

AI Technical Summary

Technical Problem

The existing quartz boat production methods have problems such as difficult welding, prone to deviations, and insufficient equipment versatility.

Method used

A quartz boat precision automatic welding equipment is designed, including base frame, fixed chuck and moving chuck. By setting up a flange dial and groove rod dial, the relative position of quartz boat parts is achieved, and the equipment is flexibly adjusted and measured structure stability is achieved through ball screw and handwheel systems.

Benefits of technology

This equipment can effectively avoid deviations during welding of quartz boats, improve welding accuracy, adapt to different models of quartz boats, simplify the operation process, reduce the impact of the equipment on external vibration, and improve the accuracy of measurement results.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120208527A_ABST
    Figure CN120208527A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of quartz boats, and discloses a quartz boat accurate automatic welding device which comprises a base frame, a fixed chuck and a movable chuck, the base frame is in a T shape and comprises a long shaft and a short shaft, the fixed chuck and the movable chuck are coaxially installed on the two sides of the long shaft respectively, and base plates are arranged on the outer sides of the fixed chuck and the movable chuck; a flange dial indicator is arranged on the upper surface; the support is installed on the short shaft, the outer surface of the side, close to the base frame, of the support is connected with a connecting plate, the outer side surface of the connecting plate is connected with an installing plate, the outer surface of the installing plate is provided with two groove rod dial indicators, and the groove rod dial indicators have moving freedom degrees in the horizontal direction, the vertical direction, the front-back direction and the like. The position conditions of the groove rod and the flange can be measured in all directions; the device has the advantages that the relative position tolerance of the quartz boat parts can be controlled, and the external influence on the measuring structure is small.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of quartz boats, and in particular to a precise automatic welding device for quartz boats. Background Art

[0002] The main raw materials of quartz boats are high-purity quartz sand or quartz rods. High-purity quartz has excellent properties such as high temperature resistance, corrosion resistance, high light transmittance, and low expansion coefficient, which make it an ideal material for making quartz boats. Quartz boats are widely used in laboratory and industrial fields, such as semiconductor production, chemical analysis, medical testing, etc. With the continuous development of these fields, the quality and performance requirements for quartz boats are also constantly increasing. Therefore, the background art of quartz boat manufacturing methods is also constantly updated and upgraded to meet market demands and promote industry development.

[0003] Currently, the manufacturing method of quartz boats is to temporarily build a fixed platform with a simple tooling. This method will cause the following problems: First, the deviation of the welded quartz boats is relatively large; Second, it cannot be used continuously. After the first boat is welded, the second boat cannot be directly welded, and the fixed platform needs to be rebuilt again; Third, the compatibility is not strong, and different fixed platforms need to be built for each type of quartz boat; Fourth, the platform construction requires welders with strong experience to control the welding accuracy of the final product, and errors are likely to occur. Summary of the Invention

[0004] Technical Problems to be Solved Aiming at the deficiencies of the prior art, the present invention provides a precise automatic welding device for quartz boats, which has the advantages of being able to control the relative position tolerance of quartz boat components and having little influence on the measurement structure by the outside world, and solves the problems of difficult welding, easy deviation, and insufficient versatility of the prior art.

[0005] (II) Technical Solution To achieve the above object of controlling the relative position tolerance of the quartz boat components and having a measurement structure less affected by the outside world, the present invention provides the following technical solutions: A precise automatic welding device for a quartz boat, including a base frame, a fixed chuck, and a moving chuck. The base frame is T-shaped, including a long axis and a short axis. The fixed chuck and the moving chuck are coaxially installed on both sides of the long axis, and substrates are provided on the outer sides. The substrates are parallel to the horizontal plane, and a flange dial indicator is provided on the upper surface. The bracket is installed on the short axis. On the outer surface of the bracket close to the base frame side, a connecting plate is connected through a vertical ball screw. The vertical ball screw is fixedly connected to the connecting plate. A horizontal ball screw is provided on the outer side surface of the connecting plate, and an installation plate is connected through the horizontal ball screw. The horizontal ball screw is fixedly connected to the installation plate. A groove rod dial indicator is provided on the outer surface of the installation plate. The vertical ball screw is connected to a second handwheel, and the horizontal ball screw is connected to a third handwheel. When in use, when the second handwheel and the third handwheel rotate, the vertical ball screw and the horizontal ball screw have a linear motion tendency along their own axis directions.

[0006] Preferably, flange clamping toes are provided on the outer surfaces of the fixed chuck and the moving chuck, and are clamped and connected to the flanges on both sides of the quartz boat. Rotating shafts are connected to the centers of the fixed chuck and the moving chuck.

[0007] Preferably, a number greater than two groove rod support grooves are formed on the outer surface of the flange. The inner surface of the groove rod support groove is arc-shaped, and the diameter is the same as that of the groove rod to be welded. The groove rod support grooves are evenly distributed along the outer surface of the flange, and the number of the groove rod support grooves is the same as that of the groove rods.

[0008] Preferably, cover shells are provided behind the fixed chuck and the moving chuck. The inside of the cover shells includes a chain, a gear, and an angle encoder. The rotating shaft extends into the inside of the cover shell and is connected to a key shaft through the chain and the gear. The key shafts are arranged above the base frame, and the number is two, coaxially placed. The two key shafts are connected through a coupling. The key shaft close to the fixed chuck side is connected to a first handwheel through a bevel gear and a bevel gear. The number of the first handwheels is one, and it is arranged on the outer side of the base frame. When the first handwheel rotates, the fixed chuck and the moving chuck rotate coaxially. The angle encoder is installed at the rear end of the rotating shaft, and the angle encoder is connected to the rotating shaft.

[0009] Preferably, a protective shell is provided on the upper surface of the base frame, and the key shaft, bevel gear, and bevel gear are all installed inside the protective shell.

[0010] Preferably, the number of the groove bar dial indicators is two, and they are connected to the mounting plate through a support shaft; dial indicator brackets are provided at the bottoms of the groove bar dial indicators and the flange dial indicators, and are fixedly connected to the support shaft and the substrate respectively through the dial indicator brackets.

[0011] Preferably, a rubber support ring is provided at the bottom of the dial indicator bracket, the inside of the rubber support ring is a hollow structure, and the lower surface of the rubber support ring is fixedly connected to the support shaft and the substrate.

[0012] Preferably, a universal ball structure is provided at the connection between the dial indicator bracket and the dial indicator, and the dial indicator has a rotational freedom degree along the universal ball structure on the dial indicator bracket.

[0013] Preferably, a bracket cover is provided on the outer surface of the bracket, a notch for the horizontal movement of the mounting plate is provided on the outer surface of the bracket cover, and the mounting plate, the connecting plate and the horizontal ball screw are all installed inside the bracket cover.

[0014] Preferably, a moving ball screw is provided on the upper surface of the base frame, the moving ball screw is installed on one side close to the moving chuck, and is fixedly connected to the moving chuck through a nut set. The moving ball screw is connected to a fourth hand wheel through a bevel gear and a rotating shaft, and the fourth hand wheel is provided on the side surface of the base frame. When the fourth hand wheel rotates, the moving chuck has a linear movement tendency along the direction of the moving ball screw.

[0015] Preferably, chuck ball screws are fixedly connected to the rear sides of the moving chuck and the fixed chuck, and the chuck ball screws are connected to a sixth hand wheel, and the sixth hand wheel is located above the housing.

[0016] Preferably, an adjusting ball screw is provided at the upper end of the short shaft through a fixed seat, the adjusting ball screw is fixedly connected to the lower surface of the upper bracket through a nut set, the adjusting ball screw is connected to a fifth hand wheel, and the fifth hand wheel is installed on the side surface of the base frame. When the fifth hand wheel rotates, the bracket has a linear movement tendency along the direction of the adjusting ball screw.

[0017] Preferably, guide rails parallel to each other are provided on both sides of the moving ball screw, the vertical ball screw, the horizontal ball screw and the adjusting ball screw, sliders adapted to the guide rails are connected to the guide rails, the sliders are fixedly connected to the ball screws, and are fixedly connected to the rear surfaces of the components having a movement tendency when the hand wheel rotates. The sliders have a movement freedom degree along the direction of the guide rails.

[0018] (III) Beneficial effects Compared with the prior art, the present invention provides a precise automatic welding device for a quartz boat, which has the following beneficial effects: 1. In this precise automatic welding device for a quartz boat, by setting a flange dial indicator and a groove bar dial indicator on the outer side of the chuck and the bracket, during the steps of installing and fixing the flange and determining the welding points of the groove bars, the perpendicularity and parallelism of the flange and the groove bars are measured, avoiding the deviation during the welding of the quartz boat and the influence of the table flatness on the welding; moreover, the groove bar dial indicator can move in both the large horizontal and vertical directions and the small direction along the circumference of the universal ball structure, enabling it to adapt to the shapes and groove bar positions of most quartz boats on the market. Compared with the prior art, there is no need to build the platform again after fixing each groove bar during welding. Instead, by operating the second handwheel and the third handwheel, the position of the groove bar dial indicator can be directly changed to measure the groove bar; and the connection between the dial indicator bracket and the substrate or the support shaft is realized through a rubber support ring. The inside of this rubber support ring is a hollow structure and is made of rubber material. When the plane where the dial indicator is located is affected by the vibration caused by the movement of internal components of the device, the rubber material can effectively absorb and disperse the vibration energy, and at the same time, it can undergo elastic deformation, thereby slowing down the transmission of vibration to the dial indicator bracket and the dial indicator. The design of the hollow rubber layer further enhances its shock absorption effect. Since the middle of the rubber is hollow, when subjected to vibration, the hollow part can serve as a buffer area, absorb more vibration energy, and reduce the transmission efficiency of vibration. In actual use, this greatly reduces the influence of external vibration on the dial indicator and makes the measurement result more accurate.

[0019] 2. In this precise automatic welding device for a quartz boat, by fixedly connecting the lower surface of the movable chuck with the movable ball screw, the linear movement of the movable chuck on the upper surface of the base frame is realized by rotating the fourth handwheel, enabling the length added by this device to be flexibly adjusted and capable of adapting to the lengths of most quartz boats on the market; rotating shafts are provided at the centers of both the fixed chuck and the movable chuck. These rotating shafts are connected to the key shafts through chains and gears, and couplings are installed at the connection points of the key shafts on both sides. Therefore, the rotating shafts on both sides rotate synchronously. Then, through the transmission of bevel gears and spur gears, the rotating shafts are connected to the first handwheel, realizing the process of converting rotational motion into linear motion and then back into rotational motion. The user only needs to rotate the first handwheel externally to achieve the synchronous rotation of both chucks along the rotating shafts. Compared with the existing quartz boat welding technology that requires an experienced welder to hold the quartz boat, the operation difficulty is greatly simplified, and the device compatibility is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view schematic diagram of the complete structure of the present invention; Figure 2 It is a schematic diagram of the structure at the connection of the rotating shaft, chain and gear when the housing of the present invention is not installed; Figure 3Schematic diagrams of the internal structure of the housing and the internal structure of the protective case of the present invention; Figure 4 Top view schematic diagram of the present invention without the protective case installed; Figure 5 Schematic diagram of the flange structure of the present invention; Figure 6 Schematic diagram of the chuck ball screw structure of the present invention without the housing installed; Figure 7 Partial enlarged schematic diagram of the groove rod dial indicator of the present invention; Figure 8 Internal sectional view schematic diagram of the groove rod dial indicator or the flange dial indicator of the present invention.

[0021] In the figure: 1. Base frame; 11. Fixed chuck; 12. Moving chuck; 13. Flange clip toe; 14. Rotating shaft; 15. Moving ball screw; 16. Fourth handwheel; 17. Chuck ball screw; 18. Sixth handwheel; 2. Flange; 21. Groove rod support groove; 22. Groove rod; 3. Substrate; 31. Flange dial indicator; 4. Support; 41. Vertical ball screw; 42. Connecting plate; 43. Horizontal ball screw; 44. Mounting plate; 441. Support shaft; 45. Groove rod dial indicator; 46. Second handwheel; 47. Third handwheel; 5. Housing; 51. Chain; 52. Gear; 53. Key shaft; 54. First handwheel; 55. Protective case; 56. Support housing; 561. Notch; 6. Dial indicator support; 61. Universal ball structure; 62. Rubber support ring; 7. Adjusting ball screw; 71. Fifth handwheel; 8. Guide rail; 9. Slide block; 10. Angle encoder. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1 - 5, A precise automatic welding device for a quartz boat, including a base frame 1, a fixed chuck 11 and a moving chuck 12. In this embodiment, both the fixed chuck 11 and the moving chuck 12 (hereinafter collectively referred to as chucks) are circular, and the base frame 1 is T-shaped, including a long axis and a short axis. The fixed chuck 11 and the moving chuck 12 are coaxially installed on both sides of the long axis respectively, and substrates 3 are arranged on the outer sides; the substrates 3 are parallel to the horizontal plane, and a flange dial indicator 31 is arranged on the upper surface; a bracket 4 is installed on the short axis. On the outer surface of the side of the bracket 4 close to the base frame 1, a connecting plate 42 is connected through a vertical ball screw 41. The vertical ball screw 41 is fixedly connected to the connecting plate 42 through a nut group. A horizontal ball screw 43 is arranged on the outer side surface of the connecting plate 42, and an installation plate 44 is connected through the horizontal ball screw 43. The horizontal ball screw 43 is fixedly connected to the installation plate 44 through a nut group. A groove rod dial indicator 45 is arranged on the outer surface of the installation plate 44; the vertical ball screw 41 is connected to a second handwheel 46, and the horizontal ball screw 43 is connected to a third handwheel 47; at the upper end of the short axis, an adjusting ball screw 7 is arranged through a fixed seat. The adjusting ball screw 7 is fixedly connected to the lower surface of the upper bracket 4 through a nut group. The adjusting ball screw 7 is connected to a fifth handwheel 71, and the fifth handwheel 71 is installed on the side surface of the base frame 1. When the fifth handwheel 71 rotates, the bracket 4 has a tendency of linear motion along the direction of the adjusting ball screw 7; during use, therefore, the user can rotate the second handwheel 46, the third handwheel 47 and the fifth handwheel 71 to convert the rotational motion into a linear motion through the ball screw, thereby changing the position of the groove rod dial indicator 45 in three-dimensional directions.

[0024] In this embodiment, the groove rod dial indicator 45 is used to measure the perpendicularity and flatness of the groove rod 22 to be welded. Therefore, the flexible movement of the groove rod dial indicator 45 makes the device applicable to most models of quartz boats on the market, and the data of the groove rod 22 can be measured in all directions.

[0025] In this embodiment, flange clamping toes 13 are arranged on the outer surfaces of the fixed chuck 11 and the moving chuck 12, which are clamped and connected to the flanges 2 on both sides of the quartz boat. If the flanges 2 on both sides of the quartz boat to be measured are special-shaped flanges, a tapered groove can be opened on the outer surface of the chuck for fixing. In actual use, the staff fixes the two flanges 2 of the quartz boat with the chuck, uses the tapered groove to fix the starting point of the special-shaped flange, and then rotates the chuck, and uses the flange dial indicator 31 to measure the perpendicularity and parallelism of the two flanges 2; a number of groove rod support grooves 21 are opened on the outer surface of the flange 2. The inner surface of the groove rod support groove 21 is arc-shaped, and the diameter is the same as that of the groove rod 22 to be welded. The groove rod support grooves 21 are evenly distributed along the outer surface of the flange 2, and the number of the groove rod support grooves 21 is the same as that of the groove rods 22. In actual operation, the staff first puts the groove rod 22 into the groove rod groove, and then uses the groove rod dial indicator 45 to measure the parallelism of the groove rod 22 to determine the welding point of the groove rod 22.

[0026] Please refer to Figures 3 - 4 , a rotating shaft 14 is connected to the center of both the fixed chuck 11 and the moving chuck 12; a housing 5 is provided behind both the fixed chuck 11 and the moving chuck 12, and the interior of the housing 5 includes a chain 51, a gear 52, and an angle encoder 10; the angle encoder 10 is installed at the rear end of the rotating shaft 14 and is connected to the rotating shaft 14, and is used to convert the rotation angle of the rotating shaft 14 into an electrical signal and transmit it to the control system, which is selected according to the specific usage situation and is not shown in the accompanying drawings of the specification; the rotating shaft 14 extends into the interior of the housing 5 and is connected to a key shaft 53 through the chain 51 and the gear 52 to convert the rotational motion into a linear motion. The key shaft 53 is arranged above the base frame 1, and one is connected to each of the two chucks on both sides, with a total number of two. The two key shafts 53 are arranged coaxially and are connected through a coupling in the middle. Therefore, the two chucks on both sides rotate synchronously. The key shaft 53 on the side close to the fixed chuck 11 is connected to the first handwheel 54 through a bevel gear and a bevel gear to convert the linear motion into a rotational motion again. The number of the first handwheels 54 is one, and it is arranged outside the base frame 1; in actual use, when the operator rotates the first handwheel 54, the coaxial rotation of the fixed chuck 11 and the moving chuck 12 can be realized.

[0027] In this embodiment, a protective shell 55 is provided on the upper surface of the base frame 1, and a bracket cover 56 is provided on the outer surface of the bracket 4 to protect the internal transmission structure. A notch 561 for the horizontal movement of the mounting plate 44 is provided on the outer surface of the bracket cover 56 to avoid affecting the movement of the mounting plate 44 driven by the horizontal ball screw 43; the key shaft 53, the bevel gear, and the bevel gear are all installed inside the protective shell 55; the mounting plate 44, the connecting plate 42, and the horizontal ball screw 43 are all installed inside the bracket cover 56.

[0028] Please refer to Figures 7 - 8, there are two groove rod dial indicators 45, which are connected to the mounting plate 44 through the support shaft 441; both the bottom of the groove rod dial indicator 45 and the flange dial indicator 31 are provided with dial indicator brackets 6, and are respectively fixedly connected to the support shaft 441 and the substrate 3 through the dial indicator brackets 6; a rubber support ring 62 is provided at the bottom of the dial indicator bracket 6, and the inside of the rubber support ring 62 is a hollow structure. The lower surface of the rubber support ring 62 is fixedly connected to the support shaft 441 or the substrate 3; the inside of the rubber support ring 62 is a hollow structure and is made of rubber material. When the plane where the dial indicator is located is affected by the vibration caused by the movement of the internal components of the equipment, the rubber material can effectively absorb and disperse the vibration energy, and at the same time can undergo elastic deformation, thereby slowing down the transmission of vibration to the dial indicator bracket 6 and the dial indicator. The design of the hollow rubber layer further enhances its shock absorption effect. Since the middle of the rubber is hollow, when subjected to vibration, the hollow part can serve as a buffer area, absorb more vibration energy, and reduce the vibration transmission efficiency. In actual use, this greatly reduces the influence of external vibration on the dial indicator and makes the measurement result more accurate.

[0029] Please refer to Figures 7 - 8 , a universal ball structure 61 is provided at the connection between the dial indicator bracket 6 and the dial indicator. The universal ball structure 61 is a prior art. The dial indicator has a rotational freedom along the universal ball structure 61 on the dial indicator bracket 6. Combining with the movability of the dial indicator in the front-back, horizontal, and vertical directions, all-round measurement within a certain range can be achieved, making the equipment applicable to most models of quartz boats on the market.

[0030] Please refer to Figures 2 - 6 , a moving ball screw 15 is provided on the upper surface of the base frame 1. The moving ball screw 15 is installed on one side close to the moving chuck 12. The length of the moving ball screw 15 is determined according to the size range of the existing quartz boat. The moving ball screw 15 is fixedly connected to the moving chuck 12 through a nut group. The moving ball screw 15 is connected to the fourth handwheel 16 through bevel gears and a rotating shaft 14. The fourth handwheel 16 is arranged on the side surface of the base frame 1. When the fourth handwheel 16 rotates, the moving chuck 12 has a linear movement trend along the direction of the moving ball screw 15. During use, the position of the moving chuck 12 can be adjusted by the specific length of the groove rod 22; both the rear sides of the moving chuck 12 and the fixed chuck 11 are fixedly connected with chuck ball screws 17. The chuck ball screws 17 are connected to the sixth handwheel 18. The sixth handwheel 18 is located above the housing 5. The staff rotates the sixth handwheel 18 to move the two chucks in the vertical direction, making the equipment applicable to most quartz boats on the market.

[0031] In this embodiment, guide rails 8 arranged in parallel with the moving ball screw 15, the vertical ball screw 41, the horizontal ball screw 43 and the adjusting ball screw 7 are provided on both sides thereof. A slider 9 adapted thereto is connected to the guide rail 8. The slider 9 is fixedly connected to the ball screw and the rear surface of the component having a movement tendency when the handwheel rotates. The slider 9 has a degree of freedom of movement along the direction of the guide rail 8. Limiting the moving key by using the guide rail 8 on both sides of the ball screw can well improve the smoothness of the movement of the moving key and the stability of the device, and also prevent the device from vibrating too much during movement and affecting the data of the dial indicator.

[0032] In actual use, the operator first measures the length of the quartz boat to be welded, adjusts the position of the moving chuck 12 by rotating the fourth handwheel 16, and fixes the two flange plates 2 of the quartz boat with the chuck. Among them: the special-shaped flange plate uses the conical groove to fix the starting point, and then rotates the chuck, and uses the flange dial indicator 31 to measure the perpendicularity and parallelism of the two flange plates 2; Subsequently, the groove bar 22 is placed in the groove bar groove, the groove bar 22 is fixed, the two side groove bar dial indicators 45 are slid, the perpendicularity between the groove bar 22 and the flange plate 2 is measured, and the position degree of the groove bar 22 and the parallelism of the groove are measured with another groove bar dial indicator 45. After meeting the requirements, welding is carried out; When preparing to weld the second groove bar 22, the chuck rotates by the required angle, and the groove bar support groove 21 is adjusted to the required position, and the measurement and welding steps of the groove bar 22 are repeated until all the groove bars 22 are welded. Then, the chuck is loosened, the quartz boat is removed, and the next process is continued.

[0033] In summary, for the precise automatic welding equipment of a quartz boat, during the steps of installing and fixing the flange 2 and determining the welding points of the groove rod 22, the perpendicularity and parallelism of the flange 2 and the groove rod 22 are measured, avoiding the deviation during quartz boat welding and the influence of the table levelness on welding; moreover, the groove rod dial indicator 45 can move in both the large horizontal and vertical directions and the small direction along the circumference of the universal ball structure 61, enabling it to adapt to the shapes of most quartz boats on the market and the positions of the groove rods 22. Compared with the prior art, there is no need to build the platform again after each welding and fixing of a groove rod 22. Instead, by operating the second handwheel 46 and the third handwheel 47, the position of the groove rod dial indicator 45 can be directly changed to measure the groove rod 22; and the dial indicator support 6 is connected to the substrate 3 or the support shaft 441 through a rubber support ring 62. The inside of the rubber support ring 62 is a hollow structure made of rubber material. When the plane where the dial indicator is located is affected by the vibration caused by the movement of internal components of the equipment, the rubber material can effectively absorb and disperse the vibration energy, and at the same time can undergo elastic deformation, thereby slowing down the transmission of vibration to the dial indicator support 6 and the dial indicator. The design of the hollow rubber layer further enhances its shock absorption effect. Since the middle of the rubber is hollow, when subjected to vibration, the hollow part can serve as a buffer area to absorb more vibration energy and reduce the vibration transmission efficiency. In actual use, this greatly reduces the influence of external vibration on the dial indicator and makes the measurement result more accurate; the operation of this equipment is simple. The user only needs to rotate the first handwheel 54 externally to achieve the synchronous rotation of the two chucks along the rotating shaft 14. Compared with the existing quartz boat welding technology that requires an experienced welder to hold the quartz boat, the operation difficulty is greatly simplified and the equipment compatibility is improved.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or equipment. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or equipment including the said element.

[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quartz boat precision automatic welding device, comprising a base frame (1), a fixed chuck (11) and a movable chuck (12), characterized in that: The base frame (1) is T-shaped and includes a long axis and a short axis. The fixed chuck (11) and the movable chuck (12) are coaxially mounted on both sides of the long axis, and a base plate (3) is disposed on the outer side of each of the two base plates. The base plate (3) is parallel to a horizontal plane, and a flange dial indicator (31) is disposed on the upper surface. The bracket (4) is mounted on the short axis, and the outer surface of the bracket (4) close to the base frame (1) is connected to a connecting plate (42) via a vertical ball screw (41). The vertical ball screw (41) is fixedly connected to the connecting plate (42), and the outer surface of the connecting plate (42) is provided with a horizontal ball screw. A ball screw (43) is connected to a mounting plate (44) through the horizontal ball screw (43); the horizontal ball screw (43) is fixedly connected to the mounting plate (44); a grooved rod dial indicator (45) is arranged on the outer surface of the mounting plate (44); the vertical ball screw (41) is connected to a second hand wheel (46); the horizontal ball screw (43) is connected to a third hand wheel (47); when in use, when the second hand wheel (46) and the third hand wheel (47) rotate, the vertical ball screw (41) and the horizontal ball screw (43) have a tendency to move in a straight line along their own axis direction.

2. The quartz boat precision automatic welding equipment according to claim 1, characterized in that: The outer surfaces of the fixed chuck (11) and the movable chuck (12) are both provided with flange clamping toes (13) which are clamped and connected with the flanges (2) on both sides of the quartz boat. The centers of the fixed chuck (11) and the movable chuck (12) are both connected with rotating shafts (14). The outer surface of the flange (2) is provided with groove rod brackets (21) greater than two in number. The inner surface of the groove rod brackets (21) is arc-shaped and has the same diameter as the groove rod (22) to be welded. The groove rod brackets (21) are evenly distributed along the outer surface of the flange (2). The number of the groove rod brackets (21) is the same as that of the groove rods (22).

3. The quartz boat precise automatic welding equipment according to claim 2 is characterized in that: A cover (5) is disposed behind the fixed chuck (11) and the movable chuck (12), and the cover (5) includes a chain (51), a gear (52) and an angle encoder (10); the rotating shaft (14) extends into the cover (5) and is connected to a key shaft (53) through the chain (51) and the gear (52); the key shaft (53) is disposed above the base frame (1), and there are two of them, which are coaxially arranged. The two key shafts (53) are connected via a coupling. The key shaft (53) on one side close to the fixed chuck (11) is connected to a first hand wheel (54) through a bevel gear and a bevel gear. The first hand wheel (54) is one in number and is arranged on the outside of the base frame (1). When the first hand wheel (54) rotates, the fixed chuck (11) and the movable chuck (12) rotate coaxially. The angle encoder (10) is installed at the rear end of the rotating shaft (14), and the angle encoder (10) is connected to the rotating shaft (14).

4. The quartz boat precision automatic welding equipment according to claim 3 is characterized in that: A protective shell (55) is provided on the upper surface of the base frame (1), and the key shaft (53), the bevel gear and the bevel gear are all mounted inside the protective shell (55); a bracket cover (56) is provided on the outer surface of the bracket (4), and a notch (561) is provided on the outer surface of the bracket cover (56) for horizontal movement of the mounting plate (44), and the mounting plate (44), the connecting plate (42) and the horizontal ball screw (43) are all mounted inside the bracket cover (56).

5. The quartz boat precision automatic welding equipment according to claim 1, characterized in that: The grooved bar dial gauges (45) are two in number and are connected to the mounting plate (44) via a support shaft (441); a dial gauge bracket (6) is provided at the bottom of each of the grooved bar dial gauges (45) and the flange dial gauge (31), and the dial gauge bracket (6) is fixedly connected to the support shaft (441) and the base plate (3) respectively.

6. The quartz boat precise automatic welding equipment according to claim 5, characterized in that: A rubber support ring (62) is provided at the bottom of the dial indicator bracket (6), and the interior of the rubber support ring (62) is a hollow structure.

7. The quartz boat precise automatic welding equipment according to claim 5, characterized in that: A universal ball structure (61) is provided at the connection between the dial indicator bracket (6) and the dial indicator, and the dial indicator has a rotational freedom along the universal ball structure (61) on the dial indicator bracket (6).

8. The quartz boat precise automatic welding equipment according to claim 1, characterized in that: A movable ball screw (15) is provided on the upper surface of the base frame (1). The movable ball screw (15) is installed on a side close to the movable chuck (12) and is fixedly connected to the movable chuck (12) via a nut group. The movable ball screw (15) is connected to a number four hand wheel (16) via a bevel gear and the rotating shaft (14). The number four hand wheel (16) is provided on the side of the base frame (1). When the number four hand wheel (16) rotates, the movable chuck (12) has a tendency to move linearly along the direction of the movable ball screw (15). The rear sides of the movable chuck (12) and the fixed chuck (11) are both fixedly connected with a chuck ball screw (17). The chuck ball screw (17) is connected to a number six hand wheel (18). The number six hand wheel (18) is located above the cover shell (5).

9. The quartz boat precise automatic welding equipment according to claim 1, characterized in that: An adjusting ball screw (7) is arranged at the upper end of the short shaft via a fixing seat, the adjusting ball screw (7) being fixedly connected to the lower surface of the upper bracket (4) via a nut group, the adjusting ball screw (7) being connected to a number five hand wheel (71), the number five hand wheel (71) being mounted on the side surface of the base frame (1), and when the number five hand wheel (71) is rotated, the bracket (4) has a tendency to move linearly along the direction of the adjusting ball screw (7).

10. The quartz boat precision automatic welding equipment according to any one of claims 1 to 9, characterized in that: Guide rails (8) placed parallel to the movable ball screw (15), the vertical ball screw (41), the horizontal ball screw (43) and the adjusting ball screw (7) are arranged on both sides thereof, and a matching slider (9) is connected to the guide rail (8), and the slider (9) is fixedly connected to the ball screw and fixedly connected to the rear surface of a component having a tendency to move when the hand wheel is rotated, and the slider (9) has a degree of freedom of movement along the direction of the guide rail (8).

Citation Information

Patent Citations

  • Quartz boat automatic detection method

    CN116105623A

  • Precise assembly machine for quartz boat

    CN117300495A

  • Quartz boat high-precision assembling and welding device and process thereof

    CN117340534A

  • Semi-automatic quartz boat rapid welding device

    CN118993513A

  • Pipeline manufacturing centering device

    CN211728126U