Grouting equipment for municipal highway repair
Through the combination of lifting motor, bevel gear transmission assembly and opening and closing sliding sleeve, the conveying of asphalt and coarse sand is adjusted according to the crack width, solving the problem that existing equipment cannot adapt to cracks of different widths, and improving the repair efficiency and effect.
Patent Information
- Application Number
- CN202510697639.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-05-28
AI Technical Summary
The existing municipal highway repair equipment cannot adjust the repair method according to the crack width, resulting in poor repair results of cracks of different widths.
A grouting equipment including a quantitative cutting mechanism and a cleaning and scraping mechanism is designed. Through the combination of a lifting motor, bevel gear transmission assembly and an opening and closing sliding sleeve, the precise transportation and spread of asphalt and coarse sand is achieved, adapted to cracks of different widths, and equipped with heating rings to prevent asphalt from solidifying. The cleaning and scraping mechanism is used for dust cleaning and flattening.
It improves the efficiency and effect of road surface repair, can adapt to cracks of different widths for precise repair, and ensures the normal operation of the equipment.
Smart Images

Figure CN120211169B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of municipal road repair equipment, in particular to grouting equipment used for municipal highway repair. Background Art
[0002] Roads determine the speed of logistics. Developed and smooth logistics are the guarantee for rapid economic development. China's economy has experienced decades of development, with huge investment in basic roads. Damaged roads need to be repaired during use. When cracks appear on the road surface, the traditional method is to manually pour asphalt into it. Because the rigidity of asphalt is very low after heating, the cracks will be eroded by the tires when the vehicles pass by, causing the cracks to continue to grow, and the road surface needs to be fully filled.
[0003] Publication No. CN211446522U discloses a vertical grouting device for highway repair. By providing a feed barrel, under the joint action of a first spring, a column, a cover plate, a slide rod and a slip ring, the feed barrel can be forced to compress the first spring after reaching a set material volume, thereby allowing the column to push open the cover plate, so that the material inside the feed barrel is injected into the feed port along the discharge pipe, thereby achieving the purpose of quantitative feeding. By providing a proximity switch, when the feed barrel presses the proximity switch, the electromagnet is energized to generate magnetic force, causing the magnetic forces of four pairs of electromagnets to repel each other, thereby keeping the feed barrel in a downwardly pressed state, so that all the material inside the feed barrel can be discharged smoothly. However, this patent still has the following problems during actual use:
[0004] Although the vertical grouting equipment for highway repair is provided with a feed barrel, under the joint action of the first spring, the column, the cover plate, the slide rod and the slip ring, the feed barrel can be forced to compress the first spring after reaching the set material volume, so that the column can push open the cover plate, so that the material inside the feed barrel is injected into the inside of the feed port along the discharge pipe, thereby achieving the purpose of quantitative feeding, but when repairing the highway, for asphalt pavement cracks, different treatment methods are adopted according to the width of the cracks. For slight cracks with a width of less than two millimeters, asphalt can be sprayed on the surface and pressed in. For cracks with a width of more than two millimeters, modified asphalt can be poured in and coarse sand can be sprinkled on it for rolling. Therefore, the repair methods for cracks of different widths are different, and corresponding adjustments cannot be made according to the size of the cracks.
[0005] Therefore, a grouting device for municipal highway repair is proposed to solve the above-mentioned problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a grouting device for municipal highway repair, so as to solve the problem proposed in the above background technology that when repairing the highway, different treatment methods are adopted for asphalt pavement cracks according to the crack width. For slight cracks with a width of less than two millimeters, asphalt can be sprayed on the surface and pressed in. For cracks with a width of more than two millimeters, modified asphalt can be poured in and coarse sand can be sprinkled on it for rolling. Therefore, the repair methods for cracks of different widths are different and cannot be adjusted accordingly according to the size of the cracks.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a grouting device for municipal highway repair, comprising a quantitative feeding mechanism and a heating ring installed outside the quantitative feeding mechanism;
[0008] A cleaning and scraping mechanism is provided at the bottom of the quantitative feeding mechanism, and a pump body is provided on one side of the top of the cleaning and scraping mechanism;
[0009] Also includes:
[0010] The quantitative unloading mechanism includes a lifting bracket, a lifting motor is fixedly installed on one side of the top of the lifting bracket, the output end of the lifting motor is fixedly connected to a lifting rotating rod, and bevel gear transmission assemblies are symmetrically installed at both ends of the lifting rotating rod;
[0011] Wherein, the bottoms of the two bevel gear transmission assemblies are fixedly mounted with lifting threaded rods, and the outer sides of the two lifting threaded rods are threadedly connected with lifting threaded sleeves;
[0012] Among them, a lifting plate is fixedly installed between the two lifting threaded sleeves, and a first cylinder is fixedly installed at the top center position of the lifting plate;
[0013] The lifting plate is fixedly mounted with a first discharge pipe near the bottom of the first cylinder, the heating ring is fixedly mounted on the outside of the first discharge pipe, the top of the first cylinder is fixedly mounted with a discharge motor, the output end of the discharge motor is fixedly connected to a discharge auger, the bottom of the discharge auger is rotatably connected to an auger support ring, and the auger support ring is fixedly mounted on the inner side of the bottom of the first discharge pipe;
[0014] A discharge nozzle is fixedly installed at the bottom of the first discharge pipe, and second cylinders are symmetrically installed on both sides of the lifting plate close to the first cylinder. One side of the two second cylinders is fixedly connected to a connecting pipe. A fixed bracket is fixedly installed on the bottom of the lifting plate close to the second cylinder, and a sliding plate is slidably connected to the inner side of the bottom of the fixed bracket;
[0015] An opening and closing sliding rod is fixedly installed around the inner periphery of the sliding plate, an opening and closing sliding sleeve is slidably connected to the outer side of the opening and closing sliding rod, an opening and closing spring is fixedly installed on one side of the opening and closing sliding sleeve, an opening and closing rotating rod is rotatably connected to the top of the opening and closing sliding sleeve, the opening and closing rotating rod is rotatably connected to the fixed bracket, and a protective cylinder is fixedly installed at the inner center position of the fixed bracket;
[0016] An opening and closing baffle is fixedly installed on the bottom of the opening and closing sliding sleeve, a second discharge pipe is fixedly installed on the bottom of the sliding plate, an inclined nozzle is fixedly installed on the bottom of the second discharge pipe, a support block is fixedly installed on the outer side of the bottom of the second discharge pipe, and a measuring feeder is fixedly installed on the bottom of the support block.
[0017] Preferably, the cleaning and scraping mechanism includes a repair trolley, which is fixedly mounted on the bottom of the lifting bracket, and a push handle is rotatably connected to one side of the top of the repair trolley, and motor covers are symmetrically mounted on both sides of the top of the repair trolley, and adjusting motors are fixedly mounted inside the two motor covers, and the output end of the adjusting motor is fixedly connected to a sprocket transmission assembly, and the bottom of the sprocket transmission assembly is symmetrically connected to an adjusting threaded rod, and the outer side of the adjusting threaded rod is threadedly connected to an adjusting threaded sleeve.
[0018] Preferably, a dust suction bracket is fixedly installed on the outer side of the adjusting threaded sleeve on one side, and a leveling bracket is fixedly installed on the outer side of the adjusting threaded sleeve on the other side. A first rotating support is symmetrically installed on the bottom of the dust suction bracket, a rotating motor is fixedly installed on the outer side of the first rotating support on one side, and a cleaning roller is fixedly connected to the output end of the rotating motor. A second rotating support is symmetrically installed on the bottom of the leveling bracket, and a flattening roller is rotatably connected between the two second rotating supports. A leveling block is fixedly installed on one side of the bottom of the leveling bracket.
[0019] Preferably, a vacuum cleaner is fixedly installed on one side of the top of the repair vehicle, a collection tray is provided on the inner side of the bottom of the vacuum cleaner, a dust suction pipe is fixedly connected to one side of the vacuum cleaner, the dust suction pipe is fixedly connected to the dust suction bracket, a fixed cover plate is threadedly connected to the top of the vacuum cleaner, a filter screen is fixedly installed on the bottom of the fixed cover plate, and a dust suction fan is fixedly installed on the top of the fixed cover plate.
[0020] Preferably, a first mixing box and a second mixing box are fixedly installed on the top of the repair vehicle, a feeding hopper is fixedly installed on one side of the top of the first mixing box, a first mixing motor is fixedly installed at the top center of the first mixing box, an output end of the first mixing motor is fixedly connected to a mixing auger, a first mixing bracket is fixedly installed at the bottom of the mixing auger, a mixing fixing frame is fixedly installed on the inner side of the top of the second mixing box, a second mixing motor is fixedly installed at the top center of the mixing fixing frame, an output end of the second mixing motor is fixedly connected to a second mixing bracket, the pump body is symmetrically installed on one side of the top of the repair vehicle, the output ends of the pump bodies are fixedly connected to pump pipes, and the pump pipes are fixedly connected to the first cylinder and the second cylinder respectively.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the grouting equipment for municipal highway repair, under the action of the opening and closing rotating rod, causes the opening and closing sliding sleeve to slide on the outside of the opening and closing sliding rod, and at the same time, the opening and closing sliding sleeve drives the opening and closing baffle to move relatively, which can open the bottom of the sliding plate, so that the coarse sand passes through the second cylinder and the protective cylinder into the second discharge pipe, and falls into the gap through the inclined nozzle and the measuring feeder, thereby cooperating with asphalt to repair the road surface gap, starting the second mixing motor to drive the second mixing bracket to rotate, which can stir the coarse sand raw material inside the second mixing box, avoid the coarse sand agglomeration, and cause the second mixing box to be blocked, and the asphalt raw material and coarse sand can be pumped through the pump body and the pump pipe, thereby realizing road surface repair. The specific contents are as follows:
[0022] 1. By setting up a quantitative unloading mechanism, not only can the lifting motor be used to drive the lifting rotating rod and the bevel gear transmission assembly to rotate, so that the bevel gear transmission assembly drives the lifting threaded rod to rotate, and at the same time the lifting threaded sleeve drives the lifting plate to move up and down, when the ground crack is less than two millimeters, the bottom of the discharge nozzle can be inserted into the gap, and the discharge motor is started to drive the discharge auger to rotate. Through the structural characteristics of the discharge auger, the asphalt raw material can be transported, which is convenient for repairing the cracks in the road surface. At the same time, the heating ring is used to heat the first discharge pipe to avoid the asphalt raw material from cooling and solidifying, which causes the first discharge pipe to be blocked. When the crack width of the road surface is greater than two millimeters, coarse sand needs to be sprinkled and modified asphalt is used to repair the road surface, thereby improving the efficiency and repair effect of the road surface repair. When the width is greater than two millimeters, the measuring feeder will extend into the crack, and under the action of the support block, the second discharge pipe drives the sliding plate to descend, and under the action of the opening and closing rotating rod, the opening and closing sliding sleeve slides on the outside of the opening and closing sliding rod, and at the same time, the opening and closing sliding sleeve drives the opening and closing baffle to move relatively, which can open the bottom of the sliding plate, so that the coarse sand passes through the second cylinder and the protective cylinder into the second discharge pipe, and falls into the gap through the inclined nozzle and the measuring feeder, thereby cooperating with asphalt to repair the road surface gap. By measuring the inclined surfaces on both sides of the feeder, it can adapt to cracks of different widths, thereby adjusting the expansion range of the opening and closing baffle, and can increase the amount of coarse sand discharged according to the width of the crack, so as to carry out corresponding repairs on the crack, thereby improving the efficiency of crack repair, and at the same time, can repair potholes on the road surface;
[0023] 2. By setting up the cleaning and scraping mechanism, not only can the push handle be used to push the repair vehicle to move for the uninterrupted repair of road cracks, but before the road surface is repaired, the adjusting motor is started to drive the sprocket transmission assembly and the adjusting threaded rod to rotate, so that the adjusting threaded sleeve drives the dust suction bracket to move up and down, and the dust suction bracket is moved to the bottom of the road surface. The rotating motor is started to drive the cleaning roller to rotate, and the road surface can be cleaned. At the same time, the dust suction fan is started to make the dust suction bracket generate a certain suction force, which can absorb the dust and garbage on the road surface, and collect the dust and garbage through the collection tray inside the vacuum cleaner. The dust and garbage can be filtered through the filter to avoid the collision of dust and garbage with the dust suction fan. To solve the problem of damage to the dust suction fan, the threaded sleeve is adjusted to drive the scraping bracket and the flattening roller to descend. The flattening roller can flatten the repaired cracks, and the scraping block is used for secondary flattening, thereby improving the effect of crack repair. The asphalt raw material is poured into the first mixing box through the feed hopper, and the first mixing motor is started to drive the mixing auger and the first mixing bracket to rotate, so as to facilitate the full mixing of the asphalt raw materials. At the same time, the second mixing motor is started to drive the second mixing to rotate, which can stir the coarse sand raw material inside the second mixing box to avoid the coarse sand from clumping and causing clogging of the second mixing box. The asphalt raw material and coarse sand can be pumped through the pump body and pump pipe, thereby realizing road repair. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0025] Figure 2 Schematic diagram of the three-dimensional structure of the quantitative feeding mechanism in the present invention;
[0026] Figure 3 This is a schematic diagram of the three-dimensional structure of the lifting plate in the present invention;
[0027] Figure 4 Schematic diagram of the three-dimensional cross-section of the first discharge pipe in the present invention;
[0028] Figure 5 This is a schematic diagram of the three-dimensional structure of the second discharge pipe in the present invention;
[0029] Figure 6 Schematic diagram of the three-dimensional structure of the fixed bracket and the sliding plate in the present invention;
[0030] Figure 7 Schematic diagram of the three-dimensional structure of the cross section of the measuring feeder in the present invention;
[0031] Figure 8 Schematic diagram of the three-dimensional structure of the cleaning and scraping mechanism of the present invention;
[0032] Figure 9 Schematic diagram of the three-dimensional cross-section of the vacuum cleaner of the present invention;
[0033] Figure 10 Schematic diagram of the three-dimensional structure of the flattening roller in the present invention;
[0034] Figure 11 Schematic diagram of the three-dimensional cross-section of the first mixing box and the second mixing box in the present invention;
[0035] Figure 12 Schematic diagram of the three-dimensional structure of the cross section of the measuring feeder in the present invention;
[0036] Figure 13 The three-dimensional structure of the cross section of the lifting plate in the present invention;
[0037] Figure 14 Schematic diagram of the three-dimensional structure of the sliding plate in the present invention.
[0038] Figure: 1. Quantitative unloading mechanism; 101. Lifting bracket; 102. Lifting motor; 103. Lifting rotating rod; 104. Bevel gear transmission assembly; 105. Lifting threaded rod; 106. Lifting threaded sleeve; 107. Lifting plate; 108. First cylinder; 109. First discharge pipe; 110. Heating ring; 111. Discharge motor; 112. Discharge auger; 113. Auger support ring; 114. Discharge nozzle 115. Second cylinder; 116. Connecting pipe; 117. Fixed bracket; 118. Sliding plate; 119. Opening and closing sliding rod; 120. Opening and closing sliding sleeve; 121. Opening and closing spring; 122. Opening and closing rotating rod; 123. Protective cylinder; 124. Opening and closing baffle; 125. Second discharge pipe; 126. Tilting nozzle; 127. Support block; 128. Measuring feeder; 2. Cleaning and leveling mechanism; 201. Repair Cart; 202, push handle; 203, motor cover; 204, adjustment motor; 205, sprocket drive assembly; 206, adjustment threaded rod; 207, adjustment threaded sleeve; 208, dust suction bracket; 209, first rotating support; 210, rotating motor; 211, cleaning roller; 212, leveling bracket; 213, second rotating support; 214, flattening roller; 215, leveling block; 216, vacuum cleaner; 217 , collecting tray; 218, dust suction pipe; 219, fixed cover; 220, filter screen; 221, dust suction fan; 222, first mixing box; 223, feed hopper; 224, first mixing motor; 225, mixing auger; 226, first mixing bracket; 227, second mixing box; 228, mixing fixed bracket; 229, second mixing motor; 230, second mixing bracket; 231, pump body; 232, pump pipe. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0040] See also Figures 1-4The present invention provides a technical solution: a grouting equipment for municipal highway repair, comprising a quantitative feeding mechanism 1, and a heating ring 110 installed on the outside of the quantitative feeding mechanism 1, a cleaning and scraping mechanism 2 is provided at the bottom of the quantitative feeding mechanism 1, and a pump body 231 is provided on the top side of the cleaning and scraping mechanism 2, the quantitative feeding mechanism 1 comprises a lifting bracket 101, a lifting motor 102 is fixedly installed on the top side of the lifting bracket 101, the output end of the lifting motor 102 is fixedly connected to a lifting rotating rod 103, and bevel gear transmission assemblies 104 are symmetrically installed at both ends of the lifting rotating rod 103, wherein the bottoms of the two bevel gear transmission assemblies 104 are fixedly installed with lifting threaded rods 105, the outer sides of the two lifting threaded rods 105 are threadedly connected with lifting threaded sleeves 106, wherein a lifting plate 107 is fixedly installed between the two lifting threaded sleeves 106, and the top center of the lifting plate 107 A first cylinder 108 is fixedly installed in a position, and a first discharge pipe 109 is fixedly installed on the lifting plate 107 near the bottom of the first cylinder 108. A heating ring 110 is fixedly installed on the outside of the first discharge pipe 109. The lifting motor 102 is used to drive the lifting rotating rod 103 and the bevel gear transmission assembly 104 to rotate, so that the bevel gear transmission assembly 104 drives the lifting threaded rod 105 to rotate, and at the same time, the lifting threaded sleeve 106 drives the lifting plate 107 to move up and down. When the ground crack is less than two millimeters, the bottom of the discharge nozzle 114 can be inserted into the gap, and the discharge motor 111 is started at the same time to drive the discharge auger 112 to rotate. Through the structural characteristics of the discharge auger 112, the transportation of asphalt raw materials can be realized, which is convenient for repairing cracks in the road surface. At the same time, the heating ring 110 is used to heat the first discharge pipe 109 to prevent the asphalt raw materials from cooling and solidifying, which will cause the first discharge pipe 109 to be blocked.
[0041] See also Figure 4-Figure 7 、 Figure 12-14A discharge motor 111 is fixedly installed on the top of the first cylinder 108, and a discharge auger 112 is fixedly connected to the output end of the discharge motor 111. The bottom of the discharge auger 112 is rotatably connected to an auger support ring 113. The auger support ring 113 is fixedly installed on the bottom inner side of the first discharge pipe 109. A discharge nozzle 114 is fixedly installed on the bottom of the first discharge pipe 109. Second cylinders 115 are symmetrically installed on both sides of the lifting plate 107 near the first cylinder 108. One side of the two second cylinders 115 is fixedly connected to a connecting pipe 116. A fixing bracket 117 is fixedly installed on the lifting plate 107 near the bottom of the second cylinder 115. The fixing bracket 117 The bottom inner side of the sliding plate 118 is slidably connected to the sliding plate 118, the inner four sides of the sliding plate 118 are fixedly installed with an opening and closing sliding rod 119, the outer side of the opening and closing sliding rod 119 is slidably connected to the opening and closing sliding sleeve 120, one side of the opening and closing sliding sleeve 120 is fixedly installed with an opening and closing spring 121, the top of the opening and closing sliding sleeve 120 is rotatably connected to the opening and closing rotating rod 122, the opening and closing rotating rod 122 is rotatably connected to the fixed bracket 117, a protective cylinder 123 is fixedly installed at the inner center position of the fixed bracket 117, an opening and closing baffle 124 is fixedly installed at the bottom of the opening and closing sliding sleeve 120, a second discharge pipe 125 is fixedly installed at the bottom of the sliding plate 118, and the second discharge pipe 12 5 is fixedly installed with an inclined nozzle 126 at the bottom, and a support block 127 is fixedly installed on the outer side of the bottom of the second discharge pipe 125. A measuring feeder 128 is fixedly installed on the bottom of the support block 127. When the width of the crack in the road surface is greater than two millimeters, it is necessary to sprinkle coarse sand and use modified asphalt to repair the road surface, thereby improving the efficiency and effect of road surface repair. When the width of the road surface crack is greater than two millimeters, the measuring feeder 128 will extend into the crack. Under the action of the support block 127, the second discharge pipe 125 drives the sliding plate 118 to descend, and under the action of the opening and closing rotating rod 122, the opening and closing sliding sleeve 120 slides on the outer side of the opening and closing sliding rod 119. At the same time, the opening and closing sliding sleeve 120 drives the opening and closing baffle 124 to move relative to each other, which can open the bottom of the sliding plate 118, so that the coarse sand passes through the second cylinder 115 and the protective cylinder 123 into the second discharge pipe 125, and falls into the gap through the inclined nozzle 126 and the measuring feeder 128, so as to cooperate with the asphalt to repair the road surface gap. By measuring the inclined surfaces on both sides of the feeder 128, it can adapt to cracks of different widths, thereby adjusting the expansion range of the opening and closing baffle 124, and can increase the amount of coarse sand discharged according to the width of the crack, so as to carry out corresponding repairs on the cracks, improve the efficiency of crack repair, and at the same time, can repair potholes on the road surface.
[0042] See also Figures 8-10The cleaning and scraping mechanism 2 includes a repair vehicle 201, which is fixedly mounted on the bottom of the lifting bracket 101. A push handle 202 is rotatably connected to one side of the top of the repair vehicle 201. Motor covers 203 are symmetrically mounted on both sides of the top of the repair vehicle 201. Adjustment motors 204 are fixedly mounted inside the two motor covers 203. The output end of the adjustment motor 204 is fixedly connected to a sprocket transmission assembly 205. The bottom of the sprocket transmission assembly 205 is symmetrically connected to an adjustment threaded rod 206. The outer side of the adjustment threaded rod 206 is threadedly connected to an adjustment threaded sleeve 207. A dust suction bracket 208 is fixedly mounted on the outer side of the adjustment threaded sleeve 207 on one side, and the adjustment threaded sleeve 20 7 is fixedly installed with a scraping bracket 212 on the outside, a first rotating support 209 is symmetrically installed on the bottom of the dust suction bracket 208, a rotating motor 210 is fixedly installed on the outside of one side of the first rotating support 209, and a cleaning roller 211 is fixedly connected to the output end of the rotating motor 210, a second rotating support 213 is symmetrically installed on the bottom of the scraping bracket 212, a flattening roller 214 is rotatably connected between the two second rotating supports 213, a scraping block 215 is fixedly installed on one side of the bottom of the scraping bracket 212, a vacuum cleaner 216 is fixedly installed on one side of the top of the repair vehicle 201, a collecting tray 217 is provided on the inner side of the bottom of the vacuum cleaner 216, and one side of the vacuum cleaner 216 is fixedly connected The dust suction pipe 218 is fixedly connected to the dust suction bracket 208. The top of the dust collector 216 is threadedly connected to a fixed cover plate 219. The bottom of the fixed cover plate 219 is fixedly installed with a filter screen 220. The top of the fixed cover plate 219 is fixedly installed with a dust suction fan 221. The repair vehicle 201 is pushed to move by the pushing handle 202 to facilitate the uninterrupted repair of road cracks. At the same time, before the road surface is repaired, the adjustment motor 204 is started to drive the sprocket transmission assembly 205 and the adjustment threaded rod 206 to rotate, so that the adjustment threaded sleeve 207 drives the dust suction bracket 208 to move up and down, and the dust suction bracket 208 is moved to the bottom of the road surface. The rotation motor 210 is started to drive the cleaning roller 2 11 rotates to clean the road surface, and at the same time, the dust suction fan 221 is started, so that the dust suction bracket 208 generates a certain suction force, which can absorb the dust and garbage on the road surface, and collect the dust and garbage through the collection tray 217 inside the vacuum cleaner 216. The dust and garbage can be filtered through the filter 220 to prevent the dust and garbage from colliding with the dust suction fan 221, thereby causing damage to the dust suction fan 221. The leveling bracket 212 and the flattening roller 214 are driven to descend by adjusting the threaded sleeve 207. The flattening roller 214 can flatten the repaired cracks, and the flattening block 215 is used for secondary flattening, thereby improving the effect of crack repair.
[0043] See also Figure 11, a first mixing box 222 and a second mixing box 227 are fixedly installed on the top of the repair vehicle 201, a feeding hopper 223 is fixedly installed on one side of the top of the first mixing box 222, a first mixing motor 224 is fixedly installed at the center position of the top of the first mixing box 222, the output end of the first mixing motor 224 is fixedly connected to a mixing auger 225, a first mixing bracket 226 is fixedly installed at the bottom of the mixing auger 225, a mixing fixed frame 228 is fixedly installed on the inner side of the top of the second mixing box 227, a second mixing motor 229 is fixedly installed at the center position of the top of the mixing fixed frame 228, the output end of the second mixing motor 229 is fixedly connected to a second mixing bracket 230, and a pump body 231 is symmetrically installed on the repair vehicle 201. On the top side, the output end of the pump body 231 is fixedly connected with a pump pipe 232, and the pump pipe 232 is fixedly connected to the first cylinder 108 and the second cylinder 115 respectively. The asphalt raw material is poured into the first mixing box 222 through the feed hopper 223, and the first mixing motor 224 is started to drive the mixing auger 225 and the first mixing bracket 226 to rotate, so as to facilitate the full mixing of the asphalt raw materials. At the same time, the second mixing motor 229 is started to drive the second mixing bracket 230 to rotate, which can stir the coarse sand raw material inside the second mixing box 227 to avoid the coarse sand from clumping and causing the second mixing box 227 to be blocked. The asphalt raw material and coarse sand can be pumped through the pump body 231 and the pump pipe 232, thereby realizing road repair.
[0044] Working principle: Before using this grouting equipment for municipal highway repair, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 14 As shown, first, the asphalt raw material is poured into the first mixing box 222 through the feed hopper 223, and the first mixing motor 224 is started to drive the mixing auger 225 and the first mixing bracket 226 to rotate, so as to facilitate the full mixing of the asphalt raw material. At the same time, the second mixing motor 229 is started to drive the second mixing bracket 230 to rotate, which can stir the coarse sand raw material inside the second mixing box 227 to avoid the coarse sand from clumping and causing the second mixing box 227 to be blocked. The asphalt raw material and coarse sand can be pumped through the pump body 231 and the pump pipe 232, thereby realizing the repair of the road surface.
[0045] Secondly, the lifting motor 102 is used to drive the lifting rotating rod 103 and the bevel gear transmission assembly 104 to rotate, so that the bevel gear transmission assembly 104 drives the lifting threaded rod 105 to rotate, and at the same time, the lifting threaded sleeve 106 drives the lifting plate 107 to move up and down. When the ground crack is less than two millimeters, the bottom of the discharge nozzle 114 can be inserted into the gap, and the discharge motor 111 is started to drive the discharge auger 112 to rotate. Through the structural characteristics of the discharge auger 112, the asphalt raw material can be transported, which is convenient for repairing the cracks in the road surface. At the same time, the heating ring 110 is used to heat the first discharge pipe 109 to avoid the asphalt raw material from cooling and solidifying, which causes the first discharge pipe 109 to be blocked. When the crack width of the road surface is greater than two millimeters, coarse sand needs to be sprinkled and modified asphalt is used to repair the road surface, thereby improving the efficiency and repair effect of the road surface repair. When the crack width of the road surface is greater than two millimeters, the measurement is performed. The feeder 128 will extend into the crack, and under the action of the support block 127, the second discharge pipe 125 drives the sliding plate 118 to descend, and under the action of the opening and closing rotating rod 122, the opening and closing sliding sleeve 120 slides on the outside of the opening and closing sliding rod 119. At the same time, the opening and closing sliding sleeve 120 drives the opening and closing baffle 124 to move relatively, which can open the bottom of the sliding plate 118, allowing the coarse sand to pass through the second cylinder 115 and the protective cylinder 123 into the second discharge pipe 125, and fall into the gap through the inclined nozzle 126 and the measuring feeder 128, thereby cooperating with asphalt to repair the road surface gap. By measuring the inclined surfaces on both sides of the feeder 128, it can adapt to cracks of different widths, thereby adjusting the expansion range of the opening and closing baffle 124, and can increase the amount of coarse sand discharge according to the width of the crack, thereby repairing the crack accordingly, improving the efficiency of crack repair, and at the same time repairing potholes on the road surface.
[0046] Finally, the repair vehicle 201 is pushed by the pushing handle 202 to facilitate the uninterrupted repair of the road cracks. At the same time, before the road surface is repaired, the adjusting motor 204 is started to drive the sprocket transmission component 205 and the adjusting threaded rod 206 to rotate, so that the adjusting threaded sleeve 207 drives the dust suction bracket 208 to move up and down, and the dust suction bracket 208 is moved to the bottom of the road surface. The rotating motor 210 is started to drive the cleaning roller 211 to rotate, which can clean the road surface. At the same time, the dust suction fan 221 is started to make the dust suction bracket 208 generate a certain suction force, which can The dust and garbage on the road are absorbed and collected by the collection tray 217 inside the vacuum cleaner 216. The dust and garbage can be filtered through the filter 220 to prevent the dust and garbage from colliding with the dust suction fan 221, thereby preventing the dust suction fan 221 from being damaged. The leveling bracket 212 and the flattening roller 214 are driven down by adjusting the threaded sleeve 207. The repaired cracks can be flattened by the flattening roller 214, and the leveling block 215 is used for secondary leveling, thereby improving the effect of crack repair.
[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A grouting device for municipal highway repair, comprising a quantitative feeding mechanism (1), and a heating ring (110) installed outside the quantitative feeding mechanism (1); A cleaning and leveling mechanism (2) is provided at the bottom of the quantitative feeding mechanism (1), and a pump body (231) is provided on one side of the top of the cleaning and leveling mechanism (2); It is characterized by: Also includes: The quantitative unloading mechanism (1) comprises a lifting bracket (101), a lifting motor (102) is fixedly mounted on one side of the top of the lifting bracket (101), an output end of the lifting motor (102) is fixedly connected to a lifting rotating rod (103), and bevel gear transmission assemblies (104) are symmetrically mounted at both ends of the lifting rotating rod (103); Wherein, the bottoms of the two bevel gear transmission assemblies (104) are fixedly mounted with lifting threaded rods (105), and the outer sides of the two lifting threaded rods (105) are threadedly connected with lifting threaded sleeves (106); A lifting plate (107) is fixedly installed between the two lifting threaded sleeves (106), and a first cylinder (108) is fixedly installed at the top center position of the lifting plate (107); The lifting plate (107) is fixedly mounted with a first discharge pipe (109) near the bottom of the first cylinder (108); the heating ring (110) is fixedly mounted on the outside of the first discharge pipe (109); a discharge motor (111) is fixedly mounted on the top of the first cylinder (108); an output end of the discharge motor (111) is fixedly connected to a discharge auger (112); the bottom of the discharge auger (112) is rotatably connected to an auger support ring (113); and the auger support ring (113) is fixedly mounted on the inner side of the bottom of the first discharge pipe (109); A discharge nozzle (114) is fixedly installed at the bottom of the first discharge pipe (109), second cylinders (115) are symmetrically installed on both sides of the lifting plate (107) close to the first cylinder (108), and a connecting pipe (116) is fixedly connected to one side of the two second cylinders (115). A fixed bracket (117) is fixedly installed at the bottom of the lifting plate (107) close to the second cylinder (115), and a sliding plate (118) is slidably connected to the inner side of the bottom of the fixed bracket (117); An opening and closing sliding rod (119) is fixedly installed around the inner periphery of the sliding plate (118), an opening and closing sliding sleeve (120) is slidably connected to the outer side of the opening and closing sliding rod (119), an opening and closing spring (121) is fixedly installed on one side of the opening and closing sliding sleeve (120), an opening and closing rotating rod (122) is rotatably connected to the top of the opening and closing sliding sleeve (120), the opening and closing rotating rod (122) is rotatably connected to the fixed bracket (117), and a protective tube (123) is fixedly installed at the inner center position of the fixed bracket (117); An opening and closing baffle (124) is fixedly mounted on the bottom of the opening and closing sliding sleeve (120), a second discharge pipe (125) is fixedly mounted on the bottom of the sliding plate (118), an inclined nozzle (126) is fixedly mounted on the bottom of the second discharge pipe (125), a support block (127) is fixedly mounted on the outer side of the bottom of the second discharge pipe (125), and a measuring feeder (128) is fixedly mounted on the bottom of the support block (127).
2. The grouting equipment for municipal highway repair according to claim 1, characterized in that: The cleaning and scraping mechanism (2) comprises a repair vehicle (201), the repair vehicle (201) being fixedly mounted on the bottom of a lifting bracket (101), a push handle (202) being rotatably connected to one side of the top of the repair vehicle (201), motor covers (203) being symmetrically mounted on both sides of the top of the repair vehicle (201), an adjustment motor (204) being fixedly mounted inside each of the two motor covers (203), an output end of the adjustment motor (204) being fixedly connected to a sprocket transmission assembly (205), an adjustment threaded rod (206) being symmetrically connected to the bottom of the sprocket transmission assembly (205), and an adjustment threaded sleeve (207) being threadedly connected to the outer side of the adjustment threaded rod (206).
3. The grouting equipment for municipal highway repair according to claim 2, characterized in that: A dust suction bracket (208) is fixedly mounted on the outer side of the adjusting threaded sleeve (207) on one side, and a leveling bracket (212) is fixedly mounted on the outer side of the adjusting threaded sleeve (207) on the other side. A first rotating support (209) is symmetrically mounted on the bottom of the dust suction bracket (208). A rotating motor (210) is fixedly mounted on the outer side of the first rotating support (209) on one side. A cleaning roller (211) is fixedly connected to the output end of the rotating motor (210). A second rotating support (213) is symmetrically mounted on the bottom of the leveling bracket (212). A flattening roller (214) is rotatably connected between the two second rotating supports (213). A leveling block (215) is fixedly mounted on one side of the bottom of the leveling bracket (212).
4. The grouting equipment for municipal highway repair according to claim 3, characterized in that: A vacuum cleaner (216) is fixedly mounted on one side of the top of the repair vehicle (201), a collecting tray (217) is provided on the inner side of the bottom of the vacuum cleaner (216), a vacuum tube (218) is fixedly connected to one side of the vacuum cleaner (216), the vacuum tube (218) is fixedly connected to the vacuum bracket (208), a fixed cover plate (219) is threadedly connected to the top of the vacuum cleaner (216), a filter screen (220) is fixedly mounted on the bottom of the fixed cover plate (219), and a vacuum fan (221) is fixedly mounted on the top of the fixed cover plate (219).
5. The grouting equipment for municipal highway repair according to claim 4, characterized in that: A first mixing box (222) and a second mixing box (227) are fixedly mounted on the top of the repair vehicle (201); a feed hopper (223) is fixedly mounted on one side of the top of the first mixing box (222); a first mixing motor (224) is fixedly mounted at the center of the top of the first mixing box (222); a mixing auger (225) is fixedly connected to the output end of the first mixing motor (224); a first mixing bracket (226) is fixedly mounted on the bottom of the mixing auger (225); and the second mixing box (227) is fixedly mounted on the bottom of the mixing auger (225). A mixing fixed frame (228) is fixedly installed on the inner side of the top of the repair vehicle (201), a second mixing motor (229) is fixedly installed at the top center of the mixing fixed frame (228), and the output end of the second mixing motor (229) is fixedly connected to the second mixing bracket (230), and the pump body (231) is symmetrically installed on one side of the top of the repair vehicle (201), and the output end of the pump body (231) is fixedly connected to a pump pipe (232), and the pump pipe (232) is fixedly connected to the first cylinder (108) and the second cylinder (115), respectively.
Citation Information
Patent Citations
Grouting equipment for vertical road repair
CN211446522U
Dust falling equipment for municipal road construction and use method
CN119281021A
Pavement repair equipment
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