A sensor-based bridge steel structure fillet weld detection device
By introducing components such as baffles, retractable frames, and adhesive wheels into the bridge steel structure fillet weld inspection device, the surface of the display screen is automatically cleaned, solving the display clarity problem and improving inspection efficiency.
Patent Information
- Application Number
- CN202510539901.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2045-04-27
AI Technical Summary
Existing bridge steel structure fillet weld inspection devices have difficulty automatically removing dirt and dust from the display screen surface at the start of the inspection work, which affects the display clarity and prolongs the inspection preparation time.
An anti-blurring device was designed, which includes a baffle, a swivel frame, an adhesion wheel, and a spring. The baffle drives the swivel frame and the adhesion wheel to slide along the outer wall of the display screen, using friction to remove the adhering material, and the spring expands the adhesion range to automatically clean the display screen.
It automatically removes dirt from the display screen surface, ensuring display clarity, reducing test preparation time, and avoiding the hassle of manual wiping.
Smart Images

Figure CN120214258B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of weld detection, and particularly relates to a bridge steel structure fillet weld detection device based on a sensor. BACKGROUND
[0002] In order to keep the traffic of a highway line smooth, a bridge is usually erected, and in the production of a welded structure, in order to ensure the weld quality and the stability of the bridge, quality inspection is usually performed on the bridge weld to avoid the collapse of the bridge due to the insufficient stability of the bridge.
[0003] Patent No. CN116298172A discloses a bridge steel structure fillet weld detection device based on a sensor, and relates to the technical field of bridge weld detection.
[0004] However, the device still has the following problems: the device can shield the display assembly during idling, but it is difficult for the device to scratch the display screen at the beginning of the detection work, and the dirt and dust attached to the surface of the display screen need to be manually removed by the detection personnel to avoid reducing the display clarity, thereby prolonging the preparation time of the detection work to a certain extent. SUMMARY
[0005] In view of the defects of the prior art, the application provides a bridge steel structure fillet weld detection device based on a sensor, which solves the problem that the device is difficult to scratch the display screen at the beginning of the detection work, and the dirt and dust attached to the surface of the display screen need to be manually removed by the detection personnel to avoid reducing the display clarity.
[0006] In order to achieve the above object, the application is realized by the following technical scheme: a bridge steel structure fillet weld detection device based on a sensor, comprising a device main body, a temperature sensor is arranged on the front of the device main body, a humidity sensor is arranged at the center of the front of the device main body, further comprising an anti-fog device, an anti-short circuit device, an anti-storage device and an anti-error device, the anti-fog device is arranged at the top of the device main body, the anti-short circuit device is arranged inside the anti-fog device, the anti-storage device is arranged inside the anti-short circuit device, the anti-error device is arranged at the bottom of the device main body, the anti-fog device comprises a display assembly, a detection assembly and a clamping block, the bottom of the display assembly is fixedly installed at the top of the device main body, the bottom of the detection assembly is fixedly connected to the front of the display assembly through a connecting line, and the connecting line is elastic, the display assembly and the detection assembly are started, a worker holds the detection assembly to measure the weld, data is displayed through the display screen in the display assembly, the back of the clamping block is fixedly installed on the front of the display assembly, and the clamping block is matched with the detection assembly, through the arrangement of the clamping block, the detection assembly is matched into the inside of the clamping block, and the possibility of damage is increased when the detection assembly is placed at will.
[0007] According to the above technical scheme, the anti-fog device further comprises a shielding plate, a back-shaped frame, an adhesive wheel and an elastic sheet, the shielding plate is hingedly connected to the left side of the display assembly at the top right side, when the detection work starts, the shielding plate is opened, the shielding plate protects the display screen when it is at rest, so that the display screen is prevented from being damaged, the back-shaped frame is penetrated and hingedly connected to the inside of the shielding plate at the left side outer wall, the shielding plate is upwardly flipped to drive the back-shaped frame to move downward, the back-shaped frame drives the adhesive wheel to slide along the outer wall of the display screen synchronously, the adhesive wheel is penetrated and rotationally installed at the right side outer wall of the back-shaped frame in the inside, and the outer wall of the adhesive wheel is in contact with the display screen in the display assembly, a sliding groove is formed in the outer wall of the adhesive wheel, the adhesive wheel starts to rotate through frictional resistance, the removal effect of the adhesive wheel on the adherents on the surface of the display screen is improved, and the elastic sheet is fixedly installed at the inner wall of the sliding groove of the adhesive wheel at the right side, the adhesive wheel drives the elastic sheet to rotate and extrude the display screen to be deformed, and the adhesive range of the adhesive wheel is expanded on the basis of the original to improve the removal effect when the elastic sheet is deformed.
[0008] According to the above technical scheme, the anti-short circuit device comprises an electric telescopic rotating column, a heating plate and a convex ball rod, the electric telescopic rotating column is rotationally installed at the back inner wall of the display assembly, and an arc-shaped groove is formed in the outer wall of the electric telescopic rotating column, the electric telescopic rotating column is indirectly rotated, the telescopic end of the electric telescopic rotating column drives the heating plate to move leftward and rightward and rotate, the back of the heating plate is fixedly installed at the front of the telescopic end of the electric telescopic rotating column, the heating plate drives the convex ball rod to move synchronously, the heat conduction of the heating plate is expanded when the convex ball rod moves, and the heat covering range of the heating plate on the display assembly is expanded, the convex ball rod is fixedly installed at the front of the heating plate at the back, and a convex ball in the convex ball rod is rotationally installed, so that the display assembly is prevented from being eroded by moisture and short circuit is prevented.
[0009] According to the above technical scheme, the anti-short-circuit device further comprises a vertical rod, a wavy guide plate, a hook-shaped elastic plate and a vibrating ball, the top of the vertical rod is slidingly installed in the arc-shaped slot inside the electric telescopic rotating column, and the vertical rod can move left and right when the electric telescopic rotating column rotates, the vertical rod drives the wavy guide plate to slide synchronously along the bottom of the inner wall of the display assembly, the top of the wavy guide plate is fixedly installed at the bottom of the vertical rod, and the bottom of the wavy guide plate is slidingly connected to the bottom of the inner wall of the display assembly, the wavy guide plate disturbs the cold air and moisture deposited at the bottom through the wavy surface, so as to promote the replacement of the up and down airflows, the back of the hook-shaped elastic plate is fixedly installed on the back of the inner wall of the display assembly, the top of the vibrating ball is fixedly installed at the bottom of the hook-shaped elastic plate, and the curved surface of the vibrating ball is located on the movement track of the wavy guide plate, the vibrating ball is vibrated when the wavy guide plate slides left and right and touches the curved surface of the vibrating ball on the right side of the hook-shaped elastic plate, and the wavy guide plate improves the disturbance effect on the moisture through the vibration force.
[0010] According to the above technical scheme, the anti-storage device comprises a lead screw, an elliptical sheet and an arc-shaped extrusion block, the back of the lead screw is fixedly installed on the front of the telescopic end of the electric telescopic rotating column, the lead screw is driven to rotate by the electric telescopic rotating column, and the elliptical sheet is driven to rotate by the lead screw, the bottom of the elliptical sheet is hingedly connected to the outer wall surface of the lead screw, and the elliptical sheet is disturbed at a vertical angle to the airflow on the inner side of the convex ball rod through the rotation centrifugal force, the bottom back of the arc-shaped extrusion block is fixedly installed at the edge of the front of the lead screw, and the top curved surface of the arc-shaped extrusion block is in contact with the curved surface of the elliptical sheet, the elliptical sheet is in contact with the curved surface of the arc-shaped extrusion block to be deformed when it is perpendicular, and the airflow is stirred in an irregular shape when the elliptical sheet is deformed.
[0011] According to the above technical scheme, the anti-storage device further comprises a drying capsule, a telescopic rod, an L-shaped rod and a hemispherical plate, the drying capsule is slidingly sleeved on the outer wall surface of the lead screw, and the drying capsule is limited to slide rightward along the outer wall of the lead screw by the spiral groove when the lead screw rotates, the back of the telescopic rod is fixedly installed on the front of the telescopic end of the electric telescopic rotating column, and a spring is arranged in the telescopic end of the telescopic rod, the telescopic end of the telescopic rod is synchronously extended by the drying capsule, the drying capsule is deformed to generate a jet force when the telescopic rod is extended to the limit, and the drying capsule sprays the drying agent into the display assembly, the back of one end of the L-shaped rod is fixedly installed on the left side of the outer wall of the telescopic rod, and the back of the hemispherical plate is fixedly installed on the front of one end of the L-shaped rod, and the hemispherical plate is located at the inner wall of the spray opening of the drying capsule, the hemispherical plate is separated from the shielding when the drying capsule slides along the outer wall of the L-shaped rod when the drying capsule is deformed, and the hemispherical plate is reset and shields when the drying capsule is reset.
[0012] According to the technical scheme, the anti-error device comprises a telescopic base, an electric push rod and a damping sheet, the telescopic base is arranged at the bottom of the device body, the electric push rod is fixedly installed at the top edge of the telescopic base, and the telescopic end of the electric push rod is fixedly connected to the bottom of the device body, the electric push rod is started, at this time, the telescopic base provides lifting support and stability for the electric push rod, the top of the telescopic end of the electric push rod drives the device body to rise to complete height adjustment, and the damping sheet is fixedly installed on the back of the electric push rod and the front of the outer wall of the telescopic end of the electric push rod, the damping sheet supports the telescopic end of the electric push rod, the resistance of the damping sheet causes the electric push rod to slowly retract, and collision is avoided when the device body and the display assembly rapidly fall.
[0013] According to the technical scheme, the anti-error device further comprises a pull rod, a protective plate, a transmission plate and a U-shaped scraping block, the pull rod is hingedly connected to the left side of the outer wall of the telescopic end of the electric push rod, the pull rod is offset towards the device body when the telescopic end of the electric push rod rises, the protective plate is hingedly connected to the top edge of the telescopic base and the bottom of the pull rod, the pull rod drives the protective plate to move synchronously, the protective plate buffers and protects the overall deformation of the device, the transmission plate is hingedly connected between the left side slope of the protective plate and the top of the telescopic end of the telescopic base, the protective plate drives the transmission plate to move away from the device body, the transmission plate drives the telescopic end of the telescopic base to extend synchronously, the contact area of the telescopic base and the ground is expanded, the U-shaped scraping block penetrates through the transmission plate and is hingedly connected to the inside of the transmission plate, the bottom of the U-shaped scraping block is in contact with the top of the telescopic end of the telescopic base, the transmission plate drives the U-shaped scraping block to move synchronously, and the U-shaped scraping block scrapes the connection between the telescopic end of the telescopic base, so that solid-state objects are prevented from being stuck in the connection to reduce the telescopic fluency of the telescopic base.
[0014] The application provides a sensor-based bridge steel structure angle weld detection device.
[0015] (1) The anti-fog device is arranged, the display assembly, the detection assembly and the clamping block are matched, a worker holds the detection assembly to perform measurement work, data is displayed on the display screen, the detection assembly can be more closely matched with the detection material to perform dynamic detection, and the detection result is more accurate, the clamping block avoids the detection assembly from being placed at will when being placed to increase the possibility of damage, the shielding plate, the back-shaped frame, the adhesive wheel and the elastic sheet are matched, the shielding plate protects the display screen when being placed, the shielding plate drives the back-shaped frame, the back-shaped frame drives the adhesive wheel to rotate along the outer wall of the display screen, the removal effect of the adhesive wheel on the attachments on the surface of the display screen is improved, manual wiping of the worker is avoided, the display clarity is ensured, and the preparation time of the detection work is reduced, and the elastic sheet expands the adhesive range of the adhesive wheel to improve the removal effect, and the attached dirt is bounced when being restored, and the self-cleanness is ensured.
[0016] (2), the present application is through the setting of short circuit prevention device, through the cooperation of electric telescopic rotating column, heating plate and convex ball rod, the heating plate drives the convex ball rod synchronous movement, through the thermal conduction convex ball rod movement expands the heat cover range of display assembly, avoid the display assembly inside the phenomenon of moisture corrosion, avoid short circuit phenomenon; through the cooperation of vertical rod, wave guide plate, hook-shaped elastic plate and vibrating ball, make the wave guide plate through the wave surface to the bottom of the cold air and moisture disturbance, promote the up and down airflow alternately replace, accelerate the removal efficiency of moisture; at the same time, the wave guide plate is in contact with the hook-shaped elastic vibration ball and produces vibration, improve the disturbance effect of moisture, further avoid the display assembly inside by moisture corrosion occurs short circuit to reduce the accuracy of test results.
[0017] (3), the present application is through the setting of storage prevention device, through the cooperation of electric telescopic rotating column, screw rod, oval sheet and arc extrusion block, make the oval sheet with vertical angle disturbance to the airflow inside the convex ball rod, improve the mixing effect of heat and moisture, keep dry inside; oval sheet is in contact with arc extrusion block arc surface deformation, oval sheet with irregular shape to the airflow, expand the contact area of oval sheet and moisture, improve the evaporation efficiency of oval sheet to moisture; through the cooperation of drying capsule, telescopic rod, L-shaped rod and hemisphere plate, make the drying capsule spray drying agent to the display assembly inside to neutralize the water vapor, avoid the heat cover when it is difficult to evaporate water vapor occurs water vapor storage phenomenon, avoid the display assembly inside parts rust phenomenon, prolong the parts replacement cycle; at the same time, the drying capsule is in contact with the oval sheet and rotates vertically; also make the hemisphere plate reset and shield the drying capsule nozzle, avoid the external moisture through the nozzle into the drying capsule inside to cause the drying agent to be blocked.
[0018] (4), the present application is through the setting of error prevention device, through the cooperation of telescopic base, electric push rod and damping sheet, make the electric push rod telescopic end jolt device body rises to complete height adjustment; at the same time, through the resistance of damping sheet, make the electric push rod contract slowly, avoid the detection accuracy of detection assembly decreases in later period to increase maintenance expenditure; through the cooperation of pull rod, protection plate, transmission plate and U-shaped scraping block, make the electric protection plate buffer protection to the overall deformation slope of the device, avoid the damage of parts caused by external impact at the same time delay detection progress; at the same time, the transmission plate pushes the telescopic end of telescopic base, expand the contact area of telescopic base and ground, avoid the device body rising generates the phenomenon of unstable gravity center; also make the U-shaped scraping block scrape the connection of telescopic end of telescopic base, avoid the external solid object to reduce the telescopic fluency of telescopic base. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 it is the overall schematic diagram of the present application;
[0020] Figure 2 it is the overall sectional view schematic diagram of the present application;
[0021] Figure 3 This is a schematic diagram of the anti-blurring device of the present invention;
[0022] Figure 4 This is a cross-sectional bottom view of the anti-blurring device of the present invention;
[0023] Figure 5 This is a schematic diagram of the short-circuit protection device of the present invention;
[0024] Figure 6 This is a schematic diagram of the anti-storage device of the present invention;
[0025] Figure 7 This is an enlarged schematic diagram of the overall structure of the anti-storage device of the present invention;
[0026] Figure 8 This is a schematic diagram of the error prevention device of the present invention.
[0027] In the diagram: 1. Main body of the device; 2. Temperature sensor; 3. Humidity sensor; 4. Anti-fuzzing device; 41. Display component; 42. Detection component; 43. Locking block; 44. Baffle plate; 45. Retractable frame; 46. Adhesion wheel; 47. Spring; 5. Short circuit protection device; 51. Electric telescopic rotating column; 52. Heating plate; 53. Convex ball rod; 54. Vertical rod; 55. Wave guide plate; 56. Hook-shaped spring plate; 57. Vibrating ball; 6. Anti-storage device; 61. Lead screw; 62. Elliptical sheet; 63. Arc-shaped extrusion block; 64. Desiccant; 65. Telescopic rod; 66. L-shaped rod; 67. Hemispherical plate; 7. Error prevention device; 71. Telescopic base; 72. Electric push rod; 73. Damping plate; 74. Pull rod; 75. Protective plate; 76. Transmission plate; 77. U-shaped scraper. Detailed Implementation
[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0029] Please see Figures 1-8One embodiment of the present invention is: a sensor-based bridge steel structure fillet weld inspection device, comprising a device body 1, a temperature sensor 2 disposed on the front of the device body 1, a humidity sensor 3 disposed at the center of the front of the device body 1, and further comprising an anti-blurring device 4 and an anti-short-circuit device 5. The anti-blurring device 4 is disposed on the top of the device body 1, and the anti-short-circuit device 5 is disposed inside the anti-blurring device 4. The anti-blurring device 4 comprises a display component 41, a detection component 42, and a locking block 43. The bottom of the display component 41 is fixedly installed on the top of the device body 1. The bottom of the detection component 42 is fixedly connected to the front of the display component 41 by a connecting wire, and the connecting wire is elastic. The back of the locking block 43 is fixedly installed on the front of the display component 41, and the locking block 43 fits into the detection component 42. When the display component 41 and the detection component 42 are activated, the operator holds the detection component 42 to measure the weld. The data is displayed on the screen in the display component 41. The detection component 42 fits into the locking block 43, preventing the detection component 42 from being placed randomly when stationary, thus avoiding the possibility of damage.
[0030] The anti-blurring device 4 also includes a baffle plate 44, a retractable frame 45, an adhesive wheel 46, and a spring 47. The top right side of the baffle plate 44 is hinged to the left side of the display assembly 41. The left outer wall of the retractable frame 45 passes through and is hinged inside the baffle plate 44. The adhesive wheel 46 passes through and is rotatably mounted on the right outer wall of the retractable frame 45, and the outer wall of the adhesive wheel 46 contacts the display screen in the display assembly 41. A groove is formed on the outer wall of the adhesive wheel 46. The right side of the spring 47 is fixedly mounted on the inner wall of the groove of the adhesive wheel 46. When the detection work begins, the baffle plate 44 is opened. When stationary, the baffle 44 protects the display screen from damage. When the baffle 44 flips upward, it drives the retractable frame 45 to move downward. The retractable frame 45 drives the adhesion wheel 46 to slide synchronously along the outer wall of the display screen. Due to frictional resistance, the adhesion wheel 46 starts to rotate, which improves the removal effect of the adhesion wheel 46 on the surface of the display screen. The adhesion wheel 46 drives the spring 47 to rotate and squeeze the display screen to deform. When the spring 47 deforms, it expands the adhesion range of the adhesion wheel 46 on the original basis and improves the removal effect.
[0031] The short-circuit protection device 5 includes an electrically telescopic rotating column 51, a heating plate 52, and a convex ball rod 53. The back of the electrically telescopic rotating column 51 is rotatably mounted on the back of the inner wall of the display component 41, and an arc-shaped groove is provided on the outer wall of the electrically telescopic rotating column 51. The back of the heating plate 52 is fixedly mounted on the front of the telescopic end of the electrically telescopic rotating column 51, and the back of the convex ball rod 53 is fixedly mounted on the front of the heating plate 52, with the convex ball in the convex ball rod 53 being rotatably mounted. When the electrically telescopic rotating column 51 is activated, it rotates intermittently. The telescopic end of the electrically telescopic rotating column 51 drives the heating plate 52 to move left and right and rotate. The heating plate 52 drives the convex ball rod 53 to move synchronously. Through heat conduction, the movement of the convex ball rod 53 expands the heat coverage area of the heating plate 52 on the display component 41, preventing moisture corrosion inside the display component 41 and avoiding short circuits.
[0032] The short-circuit protection device 5 also includes a vertical rod 54, a corrugated guide plate 55, a hook-shaped spring plate 56, and a vibrating ball 57. The top of the vertical rod 54 is slidably installed inside the arc-shaped groove of the electric telescopic rotating column 51. The top of the corrugated guide plate 55 is fixedly installed at the bottom of the vertical rod 54, and the bottom of the corrugated guide plate 55 is slidably connected to the bottom of the inner wall of the display component 41. The back of the hook-shaped spring plate 56 is fixedly installed on the back of the inner wall of the display component 41. The top of the vibrating ball 57 is fixedly installed at the bottom of the hook-shaped spring plate 56, and the arc surface of the vibrating ball 57 is located on the corrugated guide plate 55. On the moving trajectory, when the electric telescopic rotating column 51 rotates, the vertical rod 54 is restricted by the arc groove, which enables the vertical rod 54 to move left and right. The vertical rod 54 drives the wave guide plate 55 to slide synchronously along the bottom of the inner wall of the display component 41. The wave guide plate 55 disturbs the cold air and moisture deposited at the bottom through the wave surface, causing the upper and lower airflows to alternate. When the wave guide plate 55 slides left and right, it abuts against the circular surface of the vibrating ball 57 on the right side of the hook-shaped spring plate 56 to generate vibration. The wave guide plate 55 enhances the disturbance effect on the moisture through vibration.
[0033] During use, when performing measurements, the main body 1 of the device is placed at the measurement location. The display component 41 and the detection component 42 are then activated. The operator holds the detection component 42 to measure the weld seam, and the data is displayed on the screen in the display component 41. The elastic design of the connecting wires allows the detection component 42 to stretch freely and fit more closely to the material being tested, resulting in more accurate test results. The locking block 43 ensures that the detection component 42 fits snugly inside, preventing damage from improper placement when stationary. At the start of the testing process, the shielding plate 44 is opened; when stationary, the shielding plate 44 protects the display screen. The screen is protected from damage. When the baffle 44 flips upward, it drives the retractable frame 45 to move downward. The retractable frame 45 drives the adhesion wheel 46 to slide synchronously along the outer wall of the screen. The adhesion wheel 46 starts to rotate due to frictional resistance, which improves the removal effect of the adhesion wheel 46 on the surface of the screen. This avoids manual wiping by staff, ensures display clarity, and reduces preparation time for testing. The adhesion wheel 46 drives the spring 47 to rotate and squeeze the screen to deform. After the squeezing force disappears, the spring 47 returns to its original position due to elasticity. When the spring 47 deforms, it expands the adhesion range of the adhesion wheel 46 on the original basis to improve the removal effect. When it returns to its original position, it bounces the attached dirt to ensure its own cleanliness.
[0034] When temperature sensor 2 and humidity sensor 3 detect that the external temperature is too low and the humidity is too high, the electric telescopic rotating column 51 is activated. The electric telescopic rotating column 51 rotates intermittently. The telescopic end of the electric telescopic rotating column 51 drives the heating plate 52 to move left and right and rotate. The heating plate 52 drives the convex ball rod 53 to move synchronously. Through heat conduction, the movement of the convex ball rod 53 expands the heat coverage area of the heating plate 52 on the display component 41, avoiding moisture corrosion inside the display component 41 and preventing short circuits. When the electric telescopic rotating column 51 rotates, it relies on the arc groove to limit the vertical rod 54. The vertical rod 54 can move left and right, and the vertical rod 54 drives the wave guide plate 55 to slide synchronously along the bottom of the inner wall of the display component 41. The wave guide plate 55 disturbs the cold air and moisture deposited at the bottom through the wave surface, causing the airflow to alternate between the upper and lower parts and accelerating the removal efficiency of moisture. When the wave guide plate 55 slides left and right, it abuts against the circular surface of the vibrating ball 57 on the right side of the hook-shaped spring plate 56 and vibrates. The wave guide plate 55 enhances the disturbance effect on moisture through vibration, further avoiding short circuits caused by moisture erosion inside the display component 41, thereby reducing the accuracy of the detection results.
[0035] Please see Figures 1-8 Based on the above embodiments, another embodiment of the present invention further includes an anti-storage device 6 and an anti-error device 7. The anti-storage device 6 is disposed inside the anti-short circuit device 5, and the anti-error device 7 is disposed at the bottom of the device body 1.
[0036] The anti-storage device 6 includes a lead screw 61, an elliptical sheet 62, and an arc-shaped extrusion block 63. The back of the lead screw 61 is fixedly installed on the front of the telescopic end of the electric telescopic rotating column 51. The bottom of the elliptical sheet 62 is hinged to the outer wall surface of the lead screw 61. The bottom back of the arc-shaped extrusion block 63 is fixedly installed at the edge of the front of the lead screw 61, and the top arc surface of the arc-shaped extrusion block 63 contacts the arc surface of the elliptical sheet 62. The electric telescopic rotating column 51 drives the lead screw 61 to rotate, and the lead screw 61 drives the elliptical sheet 62 to rotate. Through the centrifugal force of rotation, the elliptical sheet 62 causes the airflow inside the convex ball rod 53 to be disturbed at a vertical angle. When the elliptical sheet 62 is vertical, it contacts the arc surface of the arc-shaped extrusion block 63 and undergoes abutment deformation. When the elliptical sheet 62 is deformed, it stirs the airflow in an irregular shape.
[0037] The anti-storage device 6 also includes a desiccant 64, a telescopic rod 65, an L-shaped rod 66, and a hemispherical plate 67. The desiccant 64 slides inside and is sleeved on the outer wall surface of the lead screw 61. The back of the telescopic rod 65 is fixedly installed on the front of the telescopic end of the electric telescopic rotating column 51, and a spring is built into the telescopic end of the telescopic rod 65. The right side of one end of the back of the L-shaped rod 66 is fixedly installed on the left side of the outer wall of the telescopic rod 65. The back of the hemispherical plate 67 is fixedly installed on one end of the front of the L-shaped rod 66, and the hemispherical plate 67 is located on the inner wall of the nozzle of the desiccant 64. When rod 61 rotates, the restriction of the desiccant 64 by the spiral groove causes the desiccant 64 to slide to the right along the outer wall of the screw 61. The desiccant 64 pulls the telescopic rod 65 to extend synchronously. When the telescopic rod 65 extends to its limit, it pulls the desiccant 64 to deform and generate spray force. The desiccant 64 sprays the desiccant into the display component 41. When the desiccant 64 deforms, it slides along the outer wall of the L-shaped rod 66. At this time, the hemispherical plate 67 at the nozzle is removed from the cover. When the desiccant 64 is reset, the hemispherical plate 67 is reset and covers the nozzle.
[0038] The error prevention device 7 includes a telescopic base 71, an electric push rod 72, and a damping plate 73. The telescopic base 71 is located at the bottom of the main body 1 of the device. The bottom of the electric push rod 72 is fixedly installed at the top edge of the telescopic base 71, and the top of the telescopic end of the electric push rod 72 is fixedly connected to the bottom of the main body 1 of the device. The back of the damping plate 73 is fixedly installed on the front of the outer wall of the electric push rod 72 and the telescopic end of the electric push rod 72. When the electric push rod 72 is activated, the telescopic base 71 provides support and stability for the electric push rod 72. The telescopic end of the electric push rod 72 pushes the main body 1 of the device to rise to complete the height adjustment. The damping plate 73 supports the telescopic end of the electric push rod 72. The resistance of the damping plate 73 causes the electric push rod 72 to retract slowly, preventing the main body 1 of the device from causing the display component 41 to fall rapidly and collide.
[0039] The error prevention device 7 also includes a pull rod 74, a protective plate 75, a transmission plate 76, and a U-shaped scraper 77. The top of the pull rod 74 is hinged to the left side of the outer wall of the telescopic end of the electric push rod 72. The bottom of the protective plate 75 is hinged to the top edge of the telescopic base 71, and the right side of the protective plate 75 is hinged to the bottom of the pull rod 74. The transmission plate 76 is hinged between the left inclined surface of the protective plate 75 and the top of the telescopic end of the telescopic base 71. The outer wall of the U-shaped scraper 77 penetrates and is hinged inside the transmission plate 76, and the bottom of the U-shaped scraper 77 contacts the top of the telescopic end of the telescopic base 71. When the telescopic end of the electric push rod 72 rises... The pull rod 74 is driven to shift towards the main body 1 of the device. The pull rod 74 drives the protective plate 75 to move synchronously. The protective plate 75 provides buffer protection for the overall deformation slope of the device. The protective plate 75 causes the transmission plate 76 to move away from the main body 1 of the device. The transmission plate 76 pushes the telescopic base 71 to extend synchronously, increasing the contact area between the telescopic base 71 and the ground. The transmission plate 76 drives the U-shaped scraper 77 to move synchronously. The U-shaped scraper 77 scrapes the connection of the telescopic base 71 to prevent external solid objects from getting stuck at the connection and reducing the smoothness of the telescopic base 71's extension and retraction.
[0040] In use, the electric telescopic rotating column 51 drives the lead screw 61 to rotate, which in turn drives the elliptical sheet 62 to rotate. The centrifugal force of the rotation causes the elliptical sheet 62 to agitate the airflow inside the convex ball rod 53 at a vertical angle, further enhancing the mixing effect of heat and moisture and keeping the display component 41 dry. When the elliptical sheet 62 is vertical, it contacts the arc surface of the arc-shaped extrusion block 63, causing deformation. This deformation irregularly agitates the airflow, increasing the contact area between the elliptical sheet 62 and the moisture, thus improving the evaporation efficiency of the moisture. As the lead screw 61 rotates, the spiral groove restricts the drying bladder 64, causing it to slide to the right along the outer wall of the lead screw 61. The drying bladder 64 pulls the telescopic rod 65 to extend synchronously. When the telescopic rod 65 extends to its limit, it pulls... When the desiccant 64 deforms, it generates spray force. When the electric telescopic rotating column 51 stops rotating, the telescopic rod 65 elastically pulls the desiccant 64 back to its original position via a spring. The desiccant 64 sprays desiccant into the display component 41 to neutralize moisture, preventing moisture from evaporating due to heat and preventing moisture buildup. This also prevents long-term moisture buildup from causing rust on the internal components of the display component 41 and extending the replacement cycle of the components. At the same time, the desiccant 64 rotates vertically against the elliptical sheet 62, preventing the elliptical sheet 62 from rotating at an angle that would reduce the agitation effect on the moisture. When the desiccant 64 deforms, it slides along the outer wall of the L-shaped rod 66. At this time, the hemispherical plate 67 at the nozzle disengages from blocking. When the desiccant 64 returns to its original position, the hemispherical plate 67 returns to its original position and blocks again, preventing external moisture from entering the desiccant 64 through the nozzle and causing it to clump.
[0041] When the detection height needs to be adjusted, the electric push rod 72 is activated. At this time, the telescopic base 71 provides support and stability for the electric push rod 72. The telescopic end of the electric push rod 72 pushes the main body 1 of the device to rise. The main body 1 of the device drives the display component 41 and the detection component 42 to rise synchronously to complete the height adjustment. If the electric push rod 72 malfunctions and falls, the damping plate 73 supports the telescopic end of the electric push rod 72. The resistance of the damping plate 73 causes the electric push rod 72 to retract slowly, preventing the main body 1 from causing the display component 41 to fall rapidly and collide, thus avoiding a decrease in the detection accuracy of the detection component 42 and increased maintenance costs. When the telescopic end of the electric push rod 72 rises, it drives the pull rod 74 to shift closer to the main body 1 of the device. The pull rod 74 drives the protective plate. The protective plate 75 moves synchronously, providing buffer protection for the overall deformation of the device by the inclined surface, preventing external impacts from directly contacting the entire device and causing damage to components while delaying the testing progress; the protective plate 75 causes the transmission plate 76 to move away from the main body 1 of the device, and the transmission plate 76 pushes the telescopic base 71 to extend synchronously, increasing the contact area between the telescopic base 71 and the ground, improving the stability of the device, and preventing the main body 1 from becoming unstable due to rising; the transmission plate 76 drives the U-shaped scraper 77 to move synchronously, and the U-shaped scraper 77 scrapes the connection of the telescopic base 71 to prevent external solid objects from getting stuck at the connection and reducing the smoothness of the telescopic base 71's extension and retraction. When the U-shaped scraper 77 resets, it covers the connection to ensure cleanliness.
[0042] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A sensor-based detection device for fillet welds in bridge steel structures, comprising a device body (1), wherein a temperature sensor (2) is disposed on the front side of the device body (1), and a humidity sensor (3) is disposed at the center of the front side of the device body (1), characterized in that: It also includes an anti-blurring device (4), an anti-short-circuit device (5), an anti-storage device (6), and an anti-error device (7). The anti-blurring device (4) is located on the top of the device body (1). The anti-short-circuit device (5) is located inside the anti-blurring device (4). The anti-storage device (6) is located inside the anti-short-circuit device (5). The anti-error device (7) is located at the bottom of the device body (1). The anti-blurring device (4) includes a display component (41), a detection component (42), and a locking block (43). The bottom of the display component (41) is fixedly installed on the top of the device body (1). The bottom of the detection component (42) is fixedly connected to the front of the display component (41) by a connecting line, and the connecting line is elastic. The back of the locking block (43) is fixedly installed on the front of the display component (41), and the locking block (43) fits into the detection component (42). The anti-blurring device (4) further includes a baffle plate (44), a spiral frame (45), an adhesive wheel (46), and a spring sheet (47). The top right side of the baffle plate (44) is hinged to the left side of the display assembly (41). The outer wall of the spiral frame (45) is through and hinged inside the baffle plate (44). The adhesive wheel (46) is through and rotatably mounted on the outer wall of the spiral frame (45). The outer wall of the adhesive wheel (46) is in contact with the display screen in the display assembly (41). The outer wall of the adhesive wheel (46) is provided with a groove. The right side of the spring sheet (47) is fixedly mounted on the inner wall of the groove of the adhesive wheel (46). The short-circuit protection device (5) includes an electric telescopic rotating column (51), a heating plate (52), and a convex ball rod (53). The back of the electric telescopic rotating column (51) is rotatably mounted on the back of the inner wall of the display component (41), and an arc-shaped groove is provided on the outer wall of the electric telescopic rotating column (51). The back of the heating plate (52) is fixedly mounted on the front of the telescopic end of the electric telescopic rotating column (51), and the back of the convex ball rod (53) is fixedly mounted on the front of the heating plate (52), and the convex ball in the convex ball rod (53) is rotatably mounted. The anti-storage device (6) includes a lead screw (61), an elliptical sheet (62), and an arc-shaped extrusion block (63). The back of the lead screw (61) is fixedly installed on the front of the telescopic end of the electric telescopic rotating column (51). The bottom of the elliptical sheet (62) is hinged to the outer wall surface of the lead screw (61). The back of the bottom of the arc-shaped extrusion block (63) is fixedly installed at the edge of the front of the lead screw (61), and the top arc surface of the arc-shaped extrusion block (63) contacts the arc surface of the elliptical sheet (62). The error prevention device (7) includes a telescopic base (71), an electric push rod (72), and a damping plate (73). The telescopic base (71) is located at the bottom of the device body (1). The bottom of the electric push rod (72) is fixedly installed at the top edge of the telescopic base (71), and the top of the telescopic end of the electric push rod (72) is fixedly connected to the bottom of the device body (1). The back of the damping plate (73) is fixedly installed on the front of the outer wall of the telescopic end of the electric push rod (72).
2. The sensor-based bridge steel structure fillet weld detection device according to claim 1, characterized in that: The short-circuit protection device (5) further includes a vertical rod (54), a wave guide plate (55), a hook-shaped spring plate (56), and a vibrating ball (57). The top of the vertical rod (54) is slidably installed inside the arc groove of the electric telescopic rotating column (51). The top of the wave guide plate (55) is fixedly installed at the bottom of the vertical rod (54), and the bottom of the wave guide plate (55) is slidably connected to the bottom of the inner wall of the display component (41). The back of the hook-shaped spring plate (56) is fixedly installed on the back of the inner wall of the display component (41). The top of the vibrating ball (57) is fixedly installed at the bottom of the hook-shaped spring plate (56), and the arc surface of the vibrating ball (57) is located on the movement trajectory of the wave guide plate (55).
3. The sensor-based bridge steel structure fillet weld detection device according to claim 2, characterized in that: The anti-storage device (6) also includes a drying bladder (64), a telescopic rod (65), an L-shaped rod (66), and a hemispherical plate (67). The drying bladder (64) slides inside and is sleeved on the outer wall surface of the lead screw (61). The back of the telescopic rod (65) is fixedly installed on the front of the telescopic end of the electric telescopic rotating column (51), and the telescopic end of the telescopic rod (65) has a built-in spring. The right side of one end of the back of the L-shaped rod (66) is fixedly installed on the left side of the outer wall of the telescopic rod (65). The back of the hemispherical plate (67) is fixedly installed on one end of the front of the L-shaped rod (66), and the hemispherical plate (67) is located on the inner wall of the nozzle of the drying bladder (64).
4. The sensor-based bridge steel structure fillet weld detection device according to claim 3, characterized in that: The error prevention device (7) further includes a pull rod (74), a protective plate (75), a transmission plate (76), and a U-shaped scraper (77). The top of the pull rod (74) is hinged to the left side of the outer wall of the telescopic end of the electric push rod (72). The bottom of the protective plate (75) is hinged to the top edge of the telescopic base (71), and the right side of the protective plate (75) is hinged to the bottom of the pull rod (74). The transmission plate (76) is hinged between the left inclined surface of the protective plate (75) and the top of the telescopic end of the telescopic base (71). The outer wall of the U-shaped scraper (77) is penetrated and hinged inside the transmission plate (76), and the bottom of the U-shaped scraper (77) is in contact with the top of the telescopic end of the telescopic base (71).
Citation Information
Patent Citations
Automatic film reading device for steel plate weld joint flaw detection films
CN105334236A
Bridge steel structure fillet weld detection device
CN116298172A