Vehicle-mounted power take-off power generation mechanism of special vehicle
By designing a vehicle-mounted power generator with an intelligent controller and multi-function unit, the impact of emergency task progress and spontaneous combustion risks caused by generator failure or high temperature in the prior art is solved, and the generator is automatically switched, auxiliary heat dissipation and automatic oxygen isolation are realized, and the safety and reliability of the system are improved.
Patent Information
- Application Number
- CN202510564049.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing vehicle-mounted power generation mechanism cannot be repaired in a timely manner in the event of a fault or high temperature, which affects the progress of the emergency task and has the risk of spontaneous combustion.
A vehicle-mounted power generation mechanism including a vehicle connection unit, a power generation unit, an intelligent controller, a positioning unit and a multifunction unit is designed. The system realizes automatic switching, auxiliary heat dissipation and automatic oxygen isolation of the backup generator through intelligent controllers and multi-function units, ensuring the safe and stable operation of the generator.
It realizes the task to continue without immediate maintenance of the generator in an emergency task, avoids the risk of spontaneous combustion caused by the generator due to high temperatures, and improves the safety and reliability of the system.
Smart Images

Figure CN120222705A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of generators, and more specifically, particularly relates to a vehicle-mounted power take-off power generation mechanism for special vehicles. Background Art
[0002] Vehicle-mounted power take-off power generation refers to a technology that uses the engine speed of a vehicle to drive a generator to generate electricity. This power generation method is widely used in special vehicles such as command vehicles, communication vehicles, fire trucks, police cars, etc. to provide stable power support for the electronic devices on these vehicles.
[0003] Currently, the existing vehicle-mounted power take-off power generation mechanisms still have the following deficiencies: 1. When the power take-off generator is damaged, it is necessary to repair the power take-off generator immediately and cannot repair the power take-off generator after the emergency task is completed, which affects the progress of emergency task handling; 2. When the power take-off generator has a high temperature during operation, it cannot assist the power take-off generator in heat dissipation, resulting in the power take-off generator being in a high-temperature state for a long time; 3. When the temperature of the power take-off generator is higher than the dangerous temperature value due to a short circuit or other faults, it cannot automatically isolate the power take-off generator from external oxygen, resulting in the power take-off generator being prone to spontaneous combustion. Moreover, when a slight spontaneous combustion occurs, it cannot automatically extinguish, posing a safety hazard. Summary of the Invention
[0004] An embodiment of the present disclosure relates to a vehicle-mounted power take-off power generation mechanism for special vehicles, which has a vehicle connection unit, a power take-off power generation unit, a positioning unit, and a multi-functional unit; it facilitates the staff to first handle the current emergency task and then repair the power take-off generator after the emergency task is completed, without affecting the progress of emergency task handling; it speeds up the air flow speed at the power take-off generator, plays an auxiliary heat dissipation effect, and avoids the power take-off generator being in a high-temperature state for a long time; it realizes automatic isolation from external oxygen and avoids spontaneous combustion of the power take-off generator under short circuit or other faults; it solves the problems of being unable to repair the power take-off generator after the emergency task is completed, being unable to assist the power take-off generator in heat dissipation, and the power take-off generator being prone to spontaneous combustion.
[0005] In a first aspect of the present disclosure, a vehicle-mounted power take-off power generation mechanism for special vehicles is provided, including: a vehicle connection unit, a power take-off power generation unit, an intelligent controller, a positioning unit, and a multi-functional unit; the power take-off power generation unit is installed on the vehicle connection unit; the intelligent controller is installed on the front side of the vehicle connection unit; The positioning unit is installed on the top of the vehicle connection unit. The positioning unit is used to position the power take-off power generation unit after switching, and the positioning unit is also used to remind the staff to repair the power take-off power generation unit; the multi-functional unit is installed on the vehicle connection unit. The multi-functional unit is used to assist the heat dissipation of the power take-off power generation unit, and the multi-functional unit is also used to prevent the power take-off power generation unit from spontaneous combustion.
[0006] In at least some embodiments, the vehicle connection unit includes: a vehicle connection seat, a circular guide shaft, and a movable tension rod; the vehicle connection seat is connected to the vehicle frame by bolts; there are four circular guide shafts in total, and the four circular guide shafts are fixedly installed on the vehicle connection seat; there are two movable tension rods in total, and the two movable tension rods are slidably installed on the four circular guide shafts.
[0007] In at least some embodiments, the vehicle connection unit further includes: a pulley and a spiral spring A; there are two pulleys in total, and the two pulleys are installed on the two movable tension rods through bearings; there are four spiral springs A in total, and the four spiral springs A are sleeved outside the four circular guide shafts, and the four spiral springs A are located inside the two movable tension rods.
[0008] In at least some embodiments, the power take-off power generation unit includes: a rotating mounting seat, a cross-shaped frame, and a power take-off generator; the rotating mounting seat is rotatably installed on the vehicle connection seat, and octagonal grooves are formed on both the upper and lower sides of the rotating mounting seat; the cross-shaped frame is fixedly installed at the front end of the rotating mounting seat; there are two power take-off generators in total, and the two power take-off generators are installed on the cross-shaped frame by bolts.
[0009] In at least some embodiments, the power take-off power generation unit further includes: a temperature sensor, a switching handle, and a trigger bar; there are two temperature sensors in total, and the two temperature sensors are fixedly installed on the two power take-off generators, and the two temperature sensors are also electrically connected to the intelligent controller; the switching handle is fixedly installed at the front end of the rotating mounting seat; the trigger bar is fixedly installed at the bottom of the rotating mounting seat, and the outer end of the trigger bar is provided with a rounded corner.
[0010] In at least some embodiments, the positioning unit includes: a V-shaped bracket, an octagonal pin, and a reset baffle; the V-shaped bracket is fixedly installed on the top of the vehicle connection seat; the octagonal pin is slidably installed on the V-shaped bracket and the vehicle connection seat, and the bottom end of the octagonal pin is inserted into the upper octagonal groove; the reset baffle is fixedly installed outside the octagonal pin, and the bottom of the reset baffle contacts the vehicle connection seat.
[0011] In at least some embodiments, the positioning unit further includes: a control button and a helical spring B; the control button is fixedly installed inside the reset baffle, and the control button and the trigger bar are located in the same central plane, and the control button is also electrically connected to the intelligent controller; when the rotary mount rotates half a turn, the trigger bar can automatically press the control button; when the control button is in the pressed state, the buzzer inside the intelligent controller gives intermittent alarms; the helical spring B is sleeved outside the octagonal pin, and the helical spring B is located between the V-shaped bracket and the reset baffle.
[0012] In at least some embodiments, the multifunctional unit includes: a micro motor, a bidirectional lead screw, and a multifunctional component; the micro motor is installed on the vehicle connector by screws, and the micro motor is also electrically connected to the intelligent controller; the bidirectional lead screw is rotatably installed on the vehicle connector, and the bidirectional lead screw is also fixedly connected to the output shaft of the micro motor; there are two groups of the multifunctional components in total, and the two groups of multifunctional components are installed on the bidirectional lead screw.
[0013] In at least some embodiments, the multifunctional component includes: a rectangular connection block, an arc-shaped sealing cover, an auxiliary fan, and an exhaust flat plate; the rectangular connection block is threadedly connected to the bidirectional lead screw, and the top of the rectangular connection block contacts the vehicle connector; the arc-shaped sealing cover is fixedly installed on the front side of the rectangular connection block; the auxiliary fan is fixedly installed inside the arc-shaped sealing cover, and the auxiliary fan is also electrically connected to the intelligent controller; the exhaust flat plate is fixedly installed inside the arc-shaped sealing cover, and the exhaust flat plate is located outside the auxiliary fan.
[0014] In at least some embodiments, the multifunctional component further includes: a connection guide seat, a movable sealing plate, and an electromagnet; the connection guide seat is fixedly installed outside the arc-shaped sealing cover; the movable sealing plate is slidably installed on the connection guide seat, and the inner side of the movable sealing plate contacts the arc-shaped sealing cover and the exhaust flat plate; the electromagnet is fixedly installed on the arc-shaped sealing cover, and the electromagnet also contacts the movable sealing plate, and the electromagnet is also electrically connected to the intelligent controller; when the electromagnet is in the power-off state, the movable sealing plate automatically moves downward under its own gravity, so that the holes on the movable sealing plate are misaligned with the holes on the arc-shaped sealing cover and the exhaust flat plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. When the power take-off generator below of the present invention is damaged, the staff can switch the standby power take-off generator above to below for use through the switching handle, ensuring normal power generation effect. When the power take-off generator is damaged, the staff does not need to go to the maintenance site to repair the power take-off generator immediately, which is convenient for the staff to handle the current urgent task first and then repair the power take-off generator after the urgent task is completed, without affecting the progress of handling the urgent task. When the staff switches the power take-off generator through the switching handle, the two movable tension rods can automatically move outwards under the action of the four helical springs A, keeping the transmission belt always in a tightened state, which is beneficial to the accurate connection between the switched power take-off generator and the transmission belt. When the switching of the power take-off generator is completed, the transmission belt can drive the two movable tension rods to reset inwards.
[0016] 2. The setting of the octagonal pin of the present invention plays a positioning role for the rotated rotary mounting seat, making the power take-off generator more stable after switching. When the rotary mounting seat rotates half a turn, the trigger bar can automatically press the control button. When the control button is in the pressed state, the buzzer inside the intelligent controller alarms intermittently, which can intermittently remind the staff to repair the power take-off generator, so that when the staff returns after the urgent task is completed, they can remember the damaged power take-off generator, which is beneficial to timely repair the damaged power take-off generator after the urgent task is completed, and still has the standby power generation effect for the next use.
[0017] 3. When the temperature sensor below detects that the temperature of the power take-off generator is more than ten degrees higher than the normal temperature value, the intelligent controller controls the micro-motor to work, making the two arc-shaped sealing covers move inwards at the same time. When the two arc-shaped sealing covers contact, the intelligent controller controls the micro-motor to stop working. At the same time, the intelligent controller controls the two auxiliary fans to work. When the two auxiliary fans work, external air enters the two arc-shaped sealing covers and then is discharged from the two arc-shaped sealing covers, accelerating the air flow speed at the power take-off generator, playing an auxiliary heat dissipation effect and preventing the power take-off generator from being in a high temperature state for a long time. When the temperature sensor below detects that the temperature of the power take-off generator is lower than the normal temperature value, the intelligent controller controls the two auxiliary fans to stop working. At the same time, the intelligent controller controls the micro-motor to work, making the two arc-shaped sealing covers move outwards at the same time. When the two arc-shaped sealing covers move to the specified position, the intelligent controller controls the micro-motor to stop working; In addition, when the temperature sensor below detects that the temperature of the auxiliary heat dissipation power take-off generator is higher than the dangerous temperature value, the intelligent controller controls the two auxiliary fans to stop working, and the intelligent controller disconnects the power supply of the two electromagnets. When the two electromagnets are in a power-off state, the two movable sealing plates automatically move downward under their own gravity, so that the holes on the two movable sealing plates are misaligned with the holes on the two arc-shaped sealing covers and the two exhaust flat plates, ensuring that the power take-off generator below is in a sealed environment, realizing automatic isolation from external oxygen, and avoiding spontaneous combustion of the power take-off generator in case of short circuit or other failures. When a slight spontaneous combustion occurs in the power take-off generator, the flame is always in the two arc-shaped sealing covers. When the oxygen in the two arc-shaped sealing covers is consumed, the flame automatically goes out, with relatively low potential safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0019] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0020] In the drawings: Figure 1 shows the three-dimensional structure schematic diagram of the present invention; Figure 2 shows the structure schematic diagram of the vehicle connection unit of the present invention; Figure 3 shows the structure schematic diagram of the power take-off power generation unit of the present invention; Figure 4 shows the present invention Figure 1 of the central cross-sectional structure schematic diagram; Figure 5 shows the present invention Figure 4 of the partial enlarged structure schematic diagram of area A; Figure 6 shows the present invention Figure 4 of the partial enlarged structure schematic diagram of area B; Figure 7 shows the present invention Figure 1 of the bottom rear view structure schematic diagram; Figure 8 shows the structure schematic diagram of the multifunctional unit of the present invention; Figure 9 shows the structure schematic diagram of the multifunctional component of the present invention; Figure 10 shows the present invention Figure 9 of the central cross-sectional structure schematic diagram.
[0021] LIST OF REFERENCE NUMERALS: 100, Vehicle connection unit; 101, Vehicle connection seat; 102, Circular guide shaft; 103, Movable tension rod; 104, Pulley; 105, Helical spring A; 200, Power take-off and power generation unit; 201, Rotary mounting seat; 2011, Octagonal groove; 202, Cross-shaped frame; 203, Power take-off generator; 204, Temperature sensor; 205, Switching handle; 206, Trigger bar; 300, Intelligent controller; 400, Positioning unit; 401, V-shaped bracket; 402, Octagonal pin; 403, Reset baffle; 404, Control button; 405, Helical spring B; 500, Multifunctional unit; 501, Micro motor; 502, Bi-directional lead screw; 503, Multifunctional component; 5031, Rectangular connection block; 5032, Arc-shaped seal cover; 5033, Auxiliary fan; 5034, Exhaust flat plate; 5035, Connection guide seat; 5036, Movable seal plate; 5037, Electromagnet. Detailed implementation mode
[0022] In order to make the objectives, solutions and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components.
[0023] Embodiment: Please refer to Figures 1 to 10 As shown in the figure: The present invention provides a power take-off and power generation mechanism for a special vehicle on-board, including: a vehicle connection unit 100, a power take-off and power generation unit 200, an intelligent controller 300, a positioning unit 400 and a multifunctional unit 500; the power take-off and power generation unit 200 is installed on the vehicle connection unit 100; the intelligent controller 300 is installed on the front side of the vehicle connection unit 100; the positioning unit 400 is installed on the top of the vehicle connection unit 100, and the positioning unit 400 is used to position the switched power take-off and power generation unit 200, and the positioning unit 400 is also used to remind the staff to repair the power take-off and power generation unit 200; the multifunctional unit 500 is installed on the vehicle connection unit 100, the multifunctional unit 500 is used to assist the power take-off and power generation unit 200 in heat dissipation, and the multifunctional unit 500 is also used to prevent the power take-off and power generation unit 200 from catching fire.
[0024] In the embodiments of the present disclosure, as Figure 2 and Figure 3As shown in the figure, the vehicle connection unit 100 includes: a vehicle connection seat 101, a circular guide shaft 102, and a movable tension rod 103; the vehicle connection seat 101 is connected to the vehicle frame by bolts; there are four circular guide shafts 102 in total, and the four circular guide shafts 102 are fixedly installed on the vehicle connection seat 101; there are two movable tension rods 103 in total, and the two movable tension rods 103 are slidably installed on the four circular guide shafts 102; the vehicle connection unit 100 further includes: a pulley 104 and a spiral spring A 105; there are two pulleys 104 in total, and the two pulleys 104 are installed on the two movable tension rods 103 through bearings; there are four spiral springs A 105 in total, and the four spiral springs A 105 are sleeved outside the four circular guide shafts 102, and the four spiral springs A 105 are located inside the two movable tension rods 103; The power take-off power generation unit 200 includes: a rotary mounting seat 201, a cross-shaped frame 202, and a power take-off generator 203; the rotary mounting seat 201 is rotatably installed on the vehicle connection seat 101, and octagonal grooves 2011 are provided on both the upper and lower sides of the rotary mounting seat 201; the cross-shaped frame 202 is fixedly installed at the front end of the rotary mounting seat 201; there are two power take-off generators 203 in total, and the two power take-off generators 203 are installed on the cross-shaped frame 202 by bolts; the power take-off power generation unit 200 further includes: a temperature sensor 204, a switching handle 205, and a trigger bar 206; there are two temperature sensors 204 in total, and the two temperature sensors 204 are fixedly installed on the two power take-off generators 203, and the two temperature sensors 204 are also electrically connected to the intelligent controller 300; the switching handle 205 is fixedly installed at the front end of the rotary mounting seat 201; the trigger bar 206 is fixedly installed at the bottom of the rotary mounting seat 201, and the outer end of the trigger bar 206 is provided with a rounded corner; Its specific functions are as follows: Since the rotary mounting seat 201 is rotatably mounted on the vehicle connection seat 101, and the two power take-off generators 203 are mounted on the cross-shaped frame 202 by bolts, and the switching handle 205 is fixedly mounted at the front end of the rotary mounting seat 201. When the lower power take-off generator 203 is damaged, the staff can switch the upper standby power take-off generator 203 to the lower part for use through the switching handle 205, ensuring the normal power generation effect. When the power take-off generator 203 is damaged, the staff does not need to go to the maintenance site to repair the power take-off generator 203 immediately, which is convenient for the staff to handle the current urgent task first and then repair the power take-off generator 203 after the urgent task is completed, without affecting the progress of handling the urgent task. Also, since the two movable tension rods 103 are slidably mounted on the four circular guide shafts 102, and the four helical springs A 105 are sleeved outside the four circular guide shafts 102, and the four helical springs A 105 are located inside the two movable tension rods 103. When the staff switches the power take-off generator 203 through the switching handle 205, the two movable tension rods 103 can automatically move outward under the action of the four helical springs A 105, keeping the drive belt always in a tensioned state, which is beneficial to the accurate connection between the switched power take-off generator 203 and the drive belt. When the switching of the power take-off generator 203 is completed, the drive belt can drive the two movable tension rods 103 to reset inward.
[0025] In the embodiment of the present disclosure, as Figure 5 and Figure 6 shown, the positioning unit 400 includes: a V-shaped bracket 401, an octagonal pin 402, and a reset baffle 403; the V-shaped bracket 401 is fixedly mounted on the top of the vehicle connection seat 101; the octagonal pin 402 is slidably mounted on the V-shaped bracket 401 and the vehicle connection seat 101, and the bottom end of the octagonal pin 402 is inserted into the upper octagonal groove 2011; the reset baffle 403 is fixedly mounted outside the octagonal pin 402, and the bottom of the reset baffle 403 is in contact with the vehicle connection seat 101; the positioning unit 400 further includes: a control button 404 and a helical spring B 405; the control button 404 is fixedly mounted inside the reset baffle 403, and the control button 404 and the trigger bar 206 are located in the same central plane, and the control button 404 is also electrically connected to the intelligent controller 300; when the rotary mounting seat 201 rotates half a turn, the trigger bar 206 can automatically press the control button 404; when the control button 404 is in the pressed state, the buzzer inside the intelligent controller 300 intermittently alarms; the helical spring B 405 is sleeved outside the octagonal pin 402, and the helical spring B 405 is located between the V-shaped bracket 401 and the reset baffle 403; Its specific functions are as follows: Since the octagonal pin 402 is slidably installed on the V-shaped bracket 401 and the vehicle connection seat 101, and the bottom end of the octagonal pin 402 is inserted into the upper octagonal groove 2011, and the spiral spring B405 is located between the V-shaped bracket 401 and the reset baffle 403, it plays a positioning role for the rotated rotary mounting seat 201, making the power take-off generator 203 more stable after switching; also, since the control button 404 is fixedly installed inside the reset baffle 403, and the control button 404 and the trigger bar 206 are located in the same central plane, when the rotary mounting seat 201 rotates half a turn, the trigger bar 206 can automatically press the control button 404; when the control button 404 is in the pressed state, the buzzer inside the intelligent controller 300 alarms intermittently, which can intermittently remind the staff to repair the power take-off generator 203, so that when returning after completing an emergency task, the staff can remember the damaged power take-off generator 203, which is beneficial to timely repair the damaged power take-off generator 203 after completing the emergency task, so that it still has a standby power generation effect when used next time.
[0026] In the embodiment of the present disclosure, as Figures 8 to 10 shown, the multifunctional unit 500 includes: a micro motor 501, a bidirectional lead screw 502, and a multifunctional component 503; the micro motor 501 is installed on the vehicle connection seat 101 by screws, and the micro motor 501 is also electrically connected to the intelligent controller 300; the bidirectional lead screw 502 is rotatably installed on the vehicle connection seat 101, and the bidirectional lead screw 502 is also fixedly connected to the output shaft of the micro motor 501; there are two groups of multifunctional components 503 in total, and the two groups of multifunctional components 503 are installed on the bidirectional lead screw 502; The multifunctional component 503 includes: a rectangular connection block 5031, an arc-shaped sealing cover 5032, an auxiliary fan 5033, and an exhaust flat plate 5034; the rectangular connection block 5031 is threadedly connected to the bidirectional lead screw 502, and the top of the rectangular connection block 5031 contacts the vehicle connection seat 101; the arc-shaped sealing cover 5032 is fixedly installed on the front side of the rectangular connection block 5031; the auxiliary fan 5033 is fixedly installed inside the arc-shaped sealing cover 5032, and the auxiliary fan 5033 is also electrically connected to the intelligent controller 300; the exhaust flat plate 5034 is fixedly installed inside the arc-shaped sealing cover 5032, and the exhaust flat plate 5034 is located outside the auxiliary fan 5033; the multifunctional component 503 further includes: a connection guide seat 5035, a movable sealing plate 5036, and an electromagnet 5037; the connection guide seat 5035 is fixedly installed on the outside of the arc-shaped sealing cover 5032; the movable sealing plate 5036 is slidably installed on the connection guide seat 5035, and the inner side of the movable sealing plate 5036 contacts the arc-shaped sealing cover 5032 and the exhaust flat plate 5034; the electromagnet 5037 is fixedly installed on the arc-shaped sealing cover 5032, and the electromagnet 5037 also contacts the movable sealing plate 5036, and the electromagnet 5037 is also electrically connected to the intelligent controller 300; when the electromagnet 5037 is in a power-off state, the movable sealing plate 5036 automatically moves downward under its own gravity, causing the holes on the movable sealing plate 5036 to be misaligned with the holes on the arc-shaped sealing cover 5032 and the exhaust flat plate 5034; Its specific function is as follows: Since the two temperature sensors 204 are fixedly installed on the two power take-off generators 203, and the two rectangular connection blocks 5031 are threadedly connected to the bidirectional lead screw 502, and the tops of the two rectangular connection blocks 5031 contact the vehicle connection seat 101, when the temperature sensor 204 below detects that the temperature of the power take-off generator 203 is more than ten degrees higher than the normal temperature value, the intelligent controller 300 controls the micro-motor 501 to work, causing the two arc-shaped sealing covers 5032 to move inward simultaneously. When the two arc-shaped sealing covers 5032 come into contact, the intelligent controller 300 controls the micro-motor 501 to stop working; at the same time, the intelligent controller 300 controls the two auxiliary fans 5033 to work. When the two auxiliary fans 5033 are working, external air enters the two arc-shaped sealing covers 5032 and then is discharged from the two arc-shaped sealing covers 5032, accelerating the air flow speed at the power take-off generator 203, achieving an auxiliary heat dissipation effect and preventing the power take-off generator 203 from being in a high-temperature state for a long time; when the temperature sensor 204 below detects that the temperature of the power take-off generator 203 is lower than the normal temperature value, the intelligent controller 300 controls the two auxiliary fans 5033 to stop working; at the same time, the intelligent controller 300 controls the micro-motor 501 to work, causing the two arc-shaped sealing covers 5032 to move outward simultaneously. When the two arc-shaped sealing covers 5032 move to the designated position, the intelligent controller 300 controls the micro-motor 501 to stop working; In addition, since two electromagnets 5037 are fixedly installed on two arc-shaped sealing covers 5032, and the two electromagnets 5037 are also in contact with two movable sealing plates 5036, when the temperature sensor 204 below detects that the temperature of the auxiliary heat dissipation power take-off generator 203 is higher than the dangerous temperature value, the intelligent controller 300 controls the two auxiliary blowers 5033 to stop working, and the intelligent controller 300 disconnects the power supply of the two electromagnets 5037; when the two electromagnets 5037 are in the power-off state, the two movable sealing plates 5036 automatically move downward under their own gravity, so that the holes on the two movable sealing plates 5036 are misaligned with the holes on the two arc-shaped sealing covers 5032 and the two exhaust flat plates 5034, ensuring that the power take-off generator 203 below is in a sealed environment, realizing automatic isolation from external oxygen, and avoiding spontaneous combustion of the power take-off generator 203 in case of short circuit or other failures; when the power take-off generator 203 has a slight spontaneous combustion situation, the flame is always in the two arc-shaped sealing covers 5032, and when the oxygen in the two arc-shaped sealing covers 5032 is consumed, the flame automatically goes out, with relatively low potential safety hazards.
[0027] Specific usage mode and function of this embodiment: When the present invention is in use, first, the staff connects the vehicle connection seat 101 to the frame of the special vehicle through bolts, and then connects the transmission belt on the special vehicle to the power take-off generator 203 and the two belt pulleys 104 below. When the power take-off generator 203 below is damaged, the staff first pulls up the octagonal pin 402, and then switches the standby power take-off generator 203 above to the below for use through the switching handle 205, ensuring the normal power generation effect. When the power take-off generator 203 is damaged, the staff does not need to go to the maintenance site to repair the power take-off generator 203 immediately, which is convenient for the staff to handle the current urgent task first and then repair the power take-off generator 203 after the urgent task is completed, without affecting the progress of the urgent task handling; when the staff switches the power take-off generator 203 through the switching handle 205, the two movable tension rods 103 can automatically move outward under the action of the four helical springs A105, keeping the transmission belt always in a tightened state, which is beneficial to the accurate connection between the switched power take-off generator 203 and the transmission belt; when the switching of the power take-off generator 203 is completed, the transmission belt can drive the two movable tension rods 103 to reset inward; when the rotary mounting seat 201 rotates half a circle, the trigger bar 206 can automatically press the control button 404; when the control button 404 is in a pressed state, the buzzer inside the intelligent controller 300 alarms intermittently, which can intermittently remind the staff to repair the power take-off generator 203, so that when the staff returns after the urgent task is completed, they can remember the damaged power take-off generator 203, which is beneficial to timely repair the damaged power take-off generator 203 after the urgent task is completed, so that there is still a standby power generation effect when used next time; when the temperature sensor 204 below detects that the temperature of the power take-off generator 203 is more than ten degrees higher than the normal temperature value, the intelligent controller 300 controls the micro motor 501 to work, so that the two arc-shaped sealing covers 5032 move inward at the same time. When the two arc-shaped sealing covers 5032 contact, the intelligent controller 300 controls the micro motor 501 to stop working; at the same time, the intelligent controller 300 controls the two auxiliary blowers 5033 to work. When the two auxiliary blowers 5033 work, the external air enters the two arc-shaped sealing covers 5032 and then is discharged from the two arc-shaped sealing covers 5032, accelerating the air flow speed at the power take-off generator 203 and playing an auxiliary heat dissipation effect to prevent the power take-off generator 203 from being in a high temperature state for a long time; when the temperature sensor 204 below detects that the temperature of the power take-off generator 203 is lower than the normal temperature value, the intelligent controller 300 controls the two auxiliary blowers 5033 to stop working; at the same time, the intelligent controller 300 controls the micro motor 501 to work, so that the two arc-shaped sealing covers 5032 move outward at the same time. When the two arc-shaped sealing covers 5032 move to the specified position, the intelligent controller 300 controls the micro motor 501 to stop working;When the temperature sensor 204 below detects that the temperature of the auxiliary heat dissipation power take-off generator 203 is higher than the dangerous temperature value, the intelligent controller 300 controls the two auxiliary fans 5033 to stop working, and the intelligent controller 300 disconnects the power supplies of the two electromagnets 5037; when the two electromagnets 5037 are in the power-off state, the two movable sealing plates 5036 automatically move downward under their own gravity, so that the holes on the two movable sealing plates 5036 are misaligned with the holes on the two arc-shaped sealing covers 5032 and the two exhaust flat plates 5034, ensuring that the power take-off generator 203 below is in a sealed environment, realizing automatic isolation from external oxygen, and avoiding spontaneous combustion of the power take-off generator 203 in case of short circuit or other failures; when the power take-off generator 203 has a slight spontaneous combustion situation, the flames are always in the two arc-shaped sealing covers 5032, and the potential safety hazard is relatively low.
[0028] In this article, the following points need to be noted: 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0029] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0030] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A power generation mechanism for a special vehicle, comprising: A vehicle connection unit (100), a power taking and power generation unit (200), an intelligent controller (300), a positioning unit (400) and a multifunctional unit (500); characterized in that the power taking and power generation unit (200) is mounted on the vehicle connection unit (100); and the intelligent controller (300) is mounted on the front side of the vehicle connection unit (100); The positioning unit (400) is mounted on the top of the vehicle connection unit (100), and is used to position the switched power generation unit (200). The positioning unit (400) is also used to remind staff to repair the power generation unit (200). The multifunctional unit (500) is mounted on the vehicle connection unit (100), and is used to assist the power generation unit (200) in heat dissipation. The multifunctional unit (500) is also used to prevent the power generation unit (200) from spontaneous combustion.
2. A power generation mechanism for special vehicles according to claim 1, characterized in that: The vehicle connection unit (100) comprises: a vehicle connection seat (101), a circular guide shaft (102) and a movable tensioning rod (103); the vehicle connection seat (101) is connected to a vehicle frame via bolts; there are four circular guide shafts (102) in total, and the four circular guide shafts (102) are fixedly mounted on the vehicle connection seat (101); there are two movable tensioning rods (103) in total, and the two movable tensioning rods (103) are slidably mounted on the four circular guide shafts (102).
3. A power generation mechanism for special vehicles according to claim 2, characterized in that: The vehicle connection unit (100) further comprises: a pulley (104) and a coil spring A (105); two pulleys (104) are provided, and the two pulleys (104) are mounted on two movable tensioning rods (103) via bearings; four coil springs A (105) are provided, and the four coil springs A (105) are sleeved on the outside of four circular guide shafts (102), and the four coil springs A (105) are located on the inner side of the two movable tensioning rods (103).
4. The on-board power generation mechanism for a special vehicle according to claim 2, characterized in that: The power taking and power generation unit (200) comprises: a rotating mounting seat (201), a cross frame (202) and a power taking generator (203); the rotating mounting seat (201) is rotatably mounted on a vehicle connecting seat (101), and octagonal grooves (2011) are provided on both upper and lower sides of the rotating mounting seat (201); the cross frame (202) is fixedly mounted on the front end of the rotating mounting seat (201); and two power taking generators (203) are provided, and the two power taking generators (203) are mounted on the cross frame (202) by bolts.
5. A power generation mechanism for special vehicles according to claim 4, characterized in that: The power taking and generating unit (200) further comprises: a temperature sensor (204), a switching handle (205) and a trigger bar (206); two temperature sensors (204) are provided in total, and the two temperature sensors (204) are fixedly mounted on the two power taking generators (203), and the two temperature sensors (204) are also electrically connected to the intelligent controller (300); the switching handle (205) is fixedly mounted on the front end of the rotating mounting seat (201); the trigger bar (206) is fixedly mounted on the bottom of the rotating mounting seat (201), and the outer end of the trigger bar (206) is provided with a rounded corner.
6. A power generation mechanism for special vehicles according to claim 5, characterized in that: The positioning unit (400) comprises: a V-shaped bracket (401), an octagonal latch (402) and a reset baffle (403); the V-shaped bracket (401) is fixedly mounted on the top of the vehicle connection seat (101); the octagonal latch (402) is slidably mounted on the V-shaped bracket (401) and the vehicle connection seat (101), and the bottom end of the octagonal latch (402) is inserted into the octagonal groove (2011) above; the reset baffle (403) is fixedly mounted on the outside of the octagonal latch (402), and the bottom of the reset baffle (403) is in contact with the vehicle connection seat (101).
7. A power generation mechanism for special vehicles according to claim 6, characterized in that: The positioning unit (400) further comprises: a control button (404) and a coil spring B (405); the control button (404) is fixedly mounted inside the reset baffle (403), and the control button (404) and the trigger bar (206) are located on the same central plane, and the control button (404) is also electrically connected to the intelligent controller (300); when the rotating mounting seat (201) rotates half a circle, the trigger bar (206) can automatically press the control button (404); when the control button (404) is in a pressed state, a buzzer inside the intelligent controller (300) alarms intermittently; the coil spring B (405) is sleeved on the outside of the octagonal latch (402), and the coil spring B (405) is located between the V-shaped bracket (401) and the reset baffle (403).
8. The on-board power generation mechanism for a special vehicle according to claim 2, characterized in that: The multifunctional unit (500) comprises: a micro motor (501), a bidirectional screw rod (502) and a multifunctional component (503); the micro motor (501) is mounted on the vehicle connection seat (101) by means of screws, and the micro motor (501) is also electrically connected to the intelligent controller (300); the bidirectional screw rod (502) is rotatably mounted on the vehicle connection seat (101), and the bidirectional screw rod (502) is also fixedly connected to the output shaft of the micro motor (501); and two groups of multifunctional components (503) are provided, and the two groups of multifunctional components (503) are mounted on the bidirectional screw rod (502).
9. A power generation mechanism for special vehicles according to claim 8, characterized in that: The multifunctional component (503) comprises: a rectangular connection block (5031), an arc-shaped sealing cover (5032), an auxiliary fan (5033) and an exhaust plate (5034); the rectangular connection block (5031) is threadedly connected to the bidirectional screw rod (502), and the top of the rectangular connection block (5031) is in contact with the vehicle connection seat (101); the arc-shaped sealing cover (5032) is fixedly installed on the front side of the rectangular connection block (5031); the auxiliary fan (5033) is fixedly installed inside the arc-shaped sealing cover (5032), and the auxiliary fan (5033) is also electrically connected to the intelligent controller (300); the exhaust plate (5034) is fixedly installed inside the arc-shaped sealing cover (5032), and the exhaust plate (5034) is located outside the auxiliary fan (5033).
10. A power generation mechanism for special vehicles according to claim 9, characterized in that: The multifunctional assembly (503) further comprises: a connecting guide seat (5035), a movable sealing plate (5036) and an electromagnet (5037); the connecting guide seat (5035) is fixedly mounted on the outer side of the arc-shaped sealing cover (5032); the movable sealing plate (5036) is slidably mounted on the connecting guide seat (5035), and the inner side of the movable sealing plate (5036) is in contact with the arc-shaped sealing cover (5032) and the exhaust plate (5034); the electromagnet (503 7) is fixedly mounted on the arc-shaped sealing cover (5032), and the electromagnet (5037) is also in contact with the movable sealing plate (5036), and the electromagnet (5037) is also electrically connected to the intelligent controller (300); when the electromagnet (5037) is in a power-off state, the movable sealing plate (5036) automatically moves downward under the action of its own gravity, so that the holes on the movable sealing plate (5036) are misaligned with the holes on the arc-shaped sealing cover (5032) and the exhaust plate (5034).