Steel belt slitting machine with guiding and adjusting functions
By using the first rotating roller and the second rotating roller in the steel belt stripper, and combining the limiting system and real-time monitoring of the infrared sensor, the problem of shaking and friction of the steel belt in the buffer groove is solved, and the slitting quality and surface integrity of the steel belt are improved.
Patent Information
- Application Number
- CN202510720508.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2045-05-30
AI Technical Summary
When the steel belt stripper enters the buffer groove, due to the slack state and the unwinder speed, the steel belt shakes and friction, causing damage to the steel belt surface.
Using a steel belt stripper with guide adjustment, the steel belt is nipped and guided through the first rotating roller and the second rotating roller to reduce the friction area with the guide plate, and the steel belt length is monitored and adjusted in real time through the limiting system and infrared sensor.
It effectively reduces the friction between the steel belt and the guide plate, avoids the shaking and friction damage of the steel belt, and improves the slitting quality and surface integrity of the steel belt.
Smart Images

Figure CN120228317A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel strip slitting machines, and particularly relates to a steel strip slitting machine with guiding and adjustment. Background Art
[0002] In the prior art, the slitting process of steel strips is usually completed by a decoiler, a slitting machine and a rewinder together. That is, the decoiler continuously conveys the steel strip to the slitting machine, the steel strip is sheared into slitted steel strips by the slitting machine, and then the rewinder winds the slitted steel strips. During this process, a buffer tank capable of accommodating a certain length of steel strip is provided between the decoiler and the slitting machine, and between the slitting machine and the rewinder, for adjusting the running speed difference between the decoiler, the slitting machine and the rewinder, and ensuring the tension of the steel strip conveying. However, when the steel strip enters the buffer tank, the steel strip entering the buffer tank is in a slack state, and due to the need to increase the unwinding speed of the decoiler, the steel strip in the buffer tank is easily affected by the unwinding speed of the decoiler and shakes, resulting in easy friction between the steel strip and the inner wall of the buffer tank during the steel strip conveying process, causing damage to the surface of the steel strip and reducing the quality of the steel strip.
[0003] In summary, the present application proposes a steel strip slitting machine with guiding and adjustment to improve the above-mentioned technical problems. Summary of the Invention
[0004] In order to overcome the defect that when the steel strip enters the buffer tank, due to the slack state of the steel strip and being easily shaken by the speed of the decoiler, resulting in friction between the steel strip and the inner wall of the buffer tank and causing damage, the present invention provides a steel strip slitting machine with guiding and adjustment.
[0005] The technical solution is: A steel strip slitting machine with guiding and adjustment, comprising a chassis and a slitting mechanism; the slitting mechanism is installed in the middle of the chassis; two buffer tanks are opened on the ground; the buffer tanks are respectively located on the left and right sides of the slitting mechanism; it further comprises a driving assembly, a fixing frame, a first roller, a second roller and a limiting system; four fixing frames distributed in a matrix are arranged on the left and right sides of the slitting mechanism respectively; the driving assembly is installed on the chassis; all the fixing frames are connected to the driving assembly; the fixing frames are driven to move by the driving assembly; a first roller is rotatably connected between two front and rear opposite fixing frames; a sliding plate is slidably connected to each fixing frame; an electric push rod drives the sliding plate to move up and down on each fixing frame; a second roller for clamping the stainless steel strip in cooperation with the first roller is rotatably connected between two front and rear opposite fixing frames through the sliding plates; the first roller and the second roller on two front and rear opposite fixing frames form a roller group for conveying the stainless steel strip; a limiting system for preventing the slitted steel strips from rubbing against each other is installed on the chassis.
[0006] Further, in the above-mentioned steel strip slitting machine with guiding and adjusting, the driving assembly includes a first slide rail, a first electric slider, a second slide rail and a second electric slider; two first slide rails that are symmetrically arranged front and back are fixedly connected to the left and right parts of the chassis; two first electric sliders are slidably connected to each first slide rail; the first electric slider on the first slide rail close to the slitting mechanism is directly fixedly connected to the adjacent fixed frame, and the first electric slider on the first slide rail far from the slitting mechanism is fixedly connected to a second slide rail through a connecting seat; one second electric slider is slidably connected to each second slide rail; each second electric slider is fixedly connected to the adjacent fixed frame.
[0007] Further, in the above-mentioned steel strip slitting machine with guiding and adjusting, the limiting system includes a limiting rod and a second motor; four fixed sockets arranged in a rectangle are rotatably connected to the chassis; four second motors are installed on the chassis; the output shaft of each second motor is fixedly connected to the adjacent fixed socket; two fixed sockets opposite to each other front and back are jointly inserted with a limiting rod for separating and staggering the slitting steel strip; two insertion parts are arranged on each limiting rod; the insertion part is inserted into the fixed socket; a jack is opened on each insertion part; another limiting rod can be jointly inserted into the two jacks on the same limiting rod; a plurality of first collar rings are sleeved on each limiting rod.
[0008] Further, in the above-mentioned steel strip slitting machine with guiding and adjusting, a plurality of second collar rings are also arranged on the first roller to the right of the slitting mechanism and a plurality of third collar rings are arranged on the second roller to the right of the slitting mechanism.
[0009] Further, the buffer tank is provided with an infrared sensor for real-time monitoring of the buffer length of the stainless steel strip or the slitting steel strip.
[0010] Further, a rotary encoder for measuring the number of rotation turns is installed at the connection between each first roller and the adjacent fixed frame.
[0011] Further, the surfaces of the first roller and the second roller are both wrapped with rubber layers; the surfaces of the second collar rings and the third collar rings are also wrapped with rubber layers.
[0012] Further, in the above-mentioned steel strip slitting machine with guiding and adjusting, a first motor is also included; a first motor for maintaining the tension of the slitting steel strip is fixedly connected to one of the sliding plates on the right part of the chassis and close to the slitting mechanism; the output shaft of the first motor is fixedly connected to the adjacent second roller.
[0013] Furthermore, in the above-mentioned steel strip slitting machine with guiding and adjusting functions, there is also a deburring system; the deburring system includes a driving member, a mounting plate, a scraper, and a collection box; two driving members that are symmetrically arranged up and down are fixedly connected to the slitting mechanism; a mounting plate is fixedly connected to the telescopic end of each driving member; each mounting plate is fixedly connected with a number of scrapers for treating the burrs on the edges of the slit steel strips; a collection box is fixedly connected to the slitting mechanism; the collection box is facing the mounting plate.
[0014] Furthermore, the diameter of the limiting rod is set to be greater than the minimum bending radius of the slit steel strip.
[0015] The beneficial effects are as follows: Compared with the prior art in which the stainless steel strip is guided by the guiding plate arranged on the buffer groove, by clamping and guiding the stainless steel strip through the first roller and the second roller, the friction area between the stainless steel strip and the guiding plate can be reduced, avoiding the long strip scratches scraped on the surface of the stainless steel strip by the impurities on the guiding plate, and the first roller and the second roller are more convenient for the staff to clean compared with the guiding plate; When adjusting the buffer length of the slit steel strip, the stainless steel strip is driven by the first roller and the second roller to move upward, so that the stainless steel strip moves upward above the buffer groove, thus avoiding the collision between the stainless steel strip and the side wall of the buffer groove due to shaking, and ensuring the quality of the slit stainless steel strip; The first collar, the second collar, and the third collar jointly restrict the slit steel strip comprehensively, avoiding the situation that due to the front-back shaking of the slit steel strip, the adjacent two slit steel strips are prone to friction and cause scratches on their surfaces, and improving the slitting quality of the slit steel strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of the steel strip slitting machine with guiding and adjusting functions of the present invention; Figure 2 is a conveying state diagram of the stainless steel strip of the present invention; Figure 3 is a three-dimensional structural schematic diagram of the combination of the driving assembly, the fixing frame, the first roller, and the second roller of the present invention; Figure 4 is a schematic diagram of the installation position of the first motor of the present invention; Figure 5 is a three-dimensional structural schematic diagram of the combination of the first roller, the second collar, the second roller, and the third collar of the present invention; Figure 6 is a three-dimensional structural schematic diagram of the combination of the limiting rod and the second motor of the present invention; Figure 7 is a diagram of the limiting rod rotating to an inclined state of the present invention; Figure 8 is a front view of the misaligned arrangement of the slit steel strips of the present invention; Figure 9 Schematic three-dimensional structure diagram of the deburring system of the present invention; Figure 10 Working state diagram of the scraper of the present invention; Figure 11 Schematic three-dimensional structure diagram of the combination of the mounting plate and the scraper of the present invention; Figure 12 Schematic three-dimensional structure diagram of the combination of the chassis and the limiting rod of the present invention; Figure 13 Schematic three-dimensional structure diagram of the limiting rod of the present invention; Figure 14 Temporary storage state diagram of the slitting steel strip of the present invention.
[0017] Reference numerals in the attached drawings: 1 - chassis, 1001 - fixed socket, 2 - slitting mechanism, 2001 - guiding plate group, 2002 - pinch roller group, 2003 - cutting tool group, 2004 - limiting roller, 3 - fixed frame, 3001 - sliding plate, 4 - first roller, 4001 - second collar, 5 - second roller, 5001 - third collar, 6 - stainless steel strip, 6001 - slitting steel strip, 7 - buffer groove, 201 - first slide rail, 202 - first electric slider, 203 - second slide rail, 204 - second electric slider, 205 - first motor, 301 - driving member, 302 - mounting plate, 303 - scraper, 304 - collection box, 401 - limiting rod, 40101 - insertion part, 40102 - insertion hole, 40103 - first collar, 402 - second motor. Detailed implementation manners
[0018] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0019] Embodiment 1: Refer to Figures 1-13 As shown, a steel strip slitting machine with guiding and adjusting includes a chassis 1 and a slitting mechanism 2; the slitting mechanism 2 is installed in the middle of the chassis 1; the slitting mechanism 2 is composed of a guiding plate group 2001, a pinch roller group 2002, a cutting tool group 2003 and a limiting roller 2004; the stainless steel strip 6 passes through the guiding plate group 2001, the pinch roller group 2002, the cutting tool group 2003 and the limiting roller 2004 in sequence; the stainless steel strip 6 is slit into a plurality of slitting steel strips 6001 by the cutting tool group 2003; two buffer grooves 7 are arranged on the ground; the buffer grooves 7 are respectively located on the left and right sides of the slitting mechanism 2; It also includes a driving component, a fixing frame 3, a first roller 4, a second roller 5 and a limiting system; there are four fixing frames 3 arranged in a matrix on both the left and right sides of the slitting mechanism 2; a driving component is installed on the base frame 1; all the fixing frames 3 are connected to the driving component; the fixing frames 3 are driven to move by the driving component; two front and rear opposite fixing frames 3 are jointly rotatably connected with a first roller 4; a slide plate 3001 is slidably connected to each fixing frame 3; an electric push rod drives the slide plate 3001 to move up and down on each fixing frame 3; two front and rear opposite fixing frames 3 are jointly rotatably connected with a second roller 5 through the slide plate 3001; the first roller 4 and the second roller 5 on two front and rear opposite fixing frames 3 form a roller group; a limiting system is installed on the base frame 1.
[0020] The driving component includes a first slide rail 201, a first electric slider 202, a second slide rail 203 and a second electric slider 204; two front and rear symmetric first slide rails 201 are fixedly connected to both the left and right parts of the base frame 1; two first electric sliders 202 are slidably connected to each first slide rail 201; the first electric slider 202 on the first slide rail 201 close to the slitting mechanism 2 is directly fixedly connected to the adjacent fixing frame 3, and the first electric slider 202 on the first slide rail 201 far from the slitting mechanism 2 is fixedly connected with a second slide rail 203 through a connecting seat; a second electric slider 204 is slidably connected to each second slide rail 203; each second electric slider 204 is fixedly connected to the adjacent fixing frame 3.
[0021] The limiting system includes a limiting rod 401 and a second motor 402; four fixing sockets 1001 arranged in a rectangle are rotatably connected to the right side of the base frame 1; four second motors 402 are installed on the base frame 1; the output shaft of each second motor 402 is fixedly connected to the adjacent fixing socket 1001; a limiting rod 401 is jointly inserted into two front and rear opposite fixing sockets 1001; two inserting parts 40101 are arranged on each limiting rod 401; the inserting parts 40101 are inserted into the fixing sockets 1001; a jack 40102 is opened on each inserting part 40101; another limiting rod 401 can be jointly inserted into the two jacks 40102 on the same limiting rod 401; three first collar rings 40103 are sleeved on each limiting rod 401.
[0022] It also includes a plurality of second collar rings 4001 arranged on the first roller 4 on the right side of the slitting mechanism 2 and a plurality of third collar rings 5001 arranged on the second roller 5 on the right side of the slitting mechanism 2.
[0023] Furthermore, the buffer groove 7 is provided with an infrared sensor for real-time monitoring of the buffer length of the stainless steel strip 6 or the slit steel strip 6001.
[0024] Furthermore, to improve the monitoring reliability of the buffering length of the stainless steel strip 6 or the slit steel strip 6001 in the buffer groove 7, a rotary encoder is installed at the connection between each first roller 4 and the adjacent fixed frame 3.
[0025] Furthermore, to improve the monitoring accuracy of the rotary encoder, rubber layers are wrapped on the surfaces of the first roller 4 and the second roller 5; to increase the friction force and protect the surface of the slit steel strip 6001, rubber layers are wrapped on the surfaces of the second collar 4001 and the third collar 5001.
[0026] It further includes a first motor 205; the first motor 205 is fixedly connected to one of the slide plates 3001 located on the right part of the chassis 1 and close to the slitting mechanism 2; the output shaft of the first motor 205 is fixedly connected to the adjacent second roller 5.
[0027] It further includes a deburring system; the deburring system includes a driving member 301, a mounting plate 302, a scraping knife 303 and a collection box 304; two driving members 301 which are symmetric up and down are fixedly connected to the right side of the slitting mechanism 2, and the driving member 301 is an electric push rod; a mounting plate 302 is fixedly connected to the telescopic end of each driving member 301; several scraping knives 303 are connected to each mounting plate 302 through bolts; a collection box 304 is fixedly connected to the right side of the slitting mechanism 2; the collection box 304 is opposite to the mounting plate 302.
[0028] Taking Figure 1 the perspective azimuth as a reference, the side where the label of the chassis 1 is located is the front, and the side where the label of the first roller 4 is located is the left. Here, it should be noted that the external unwinder is located on the left side of the chassis 1, and the external rewinder is located on the right side of the chassis 1.
[0029] The following is a detailed description of the slitting process of the stainless steel strip 6: For the convenience of description, as Figure 1As shown in the figure, the first roller 4 and the second roller 5 connected to the two corresponding fixed frames 3 before and after together form a roller group. There are a total of four roller groups on the chassis 1, which are abbreviated as the first roller group, the second roller group, the third roller group, and the fourth roller group from left to right. Note that the slitting mechanism 2 is located between the second roller group and the third roller group. During slitting, first control all the first electric sliders 202 to drive the corresponding fixed frames 3 to move leftward on the first slide rail 201, so that the corresponding roller groups all move to the leftmost side of the first slide rail 201. At the same time, control the electric push rods on the fixed frames 3 to drive the corresponding slide plates 3001 and the second rollers 5 to move upward. Then the staff passes the end of the stainless steel strip 6 on the left coiler through the first roller group and the second roller group in sequence, and the end of the stainless steel strip 6 extends 0.2 m to the right from the second roller group. Then control the electric push rod corresponding to the second roller group to move downward, so that the corresponding second roller 5 in the second roller group moves downward, and cooperate with the corresponding first roller 4 in the second roller group to clamp the stainless steel strip 6. Subsequently, control the first electric slider 202 to drive the second roller group and the stainless steel strip 6 to move rightward, so that the stainless steel strip 6 straddles the left buffer groove 7. During this process, by controlling the electric push rod corresponding to the first roller group to move downward, the corresponding second roller 5 in the first roller group moves downward to fit the upper surface of the stainless steel strip 6 (note that at this time, the stainless steel strip 6 is not clamped but only contacted), so that when the second roller group drives the stainless steel strip 6 to move rightward, the stainless steel strip 6 drives the corresponding first roller 4 and the second roller 5 in the first roller group to rotate, so as to limit the stainless steel strip 6 through the first roller group, avoid the shaking of the stainless steel strip 6 during rightward conveying, and improve the stability when pulling the stainless steel strip 6; When the second roller group moves to the rightmost side corresponding to the first slide rail 201, the end of the stainless steel strip 6 sequentially passes through the guide plate group 2001 and the pinch roller group 2002 on the left side of the slitting mechanism 2. At this time, control the second roller group to release the stainless steel strip 6 (note that at this time, the second roller 5 on the second roller group is in contact with the surface of the stainless steel strip 6), and continuously convey the stainless steel strip 6 to the right through the pinch roller group 2002, so that the stainless steel strip 6 passes through the cutter group 2003. The cutter group 2003 cuts the stainless steel strip 6 into several strip steel strips 6001. Subsequently, the staff separates all the strip steel strips 6001 into two groups at intervals in sequence. One group passes through the lower side of the limit roller 2004, and the other group passes through the upper side of the limit roller 2004. Here, taking the example of cutting into three strip steel strips 6001 for description, the middle strip steel strip 6001 passes through the lower side of the limit roller 2004, and the front and rear strip steel strips 6001 pass through the upper side of the limit roller 2004. Then, the three strip steel strips 6001 sequentially pass through the third roller group and the fourth roller group, and control the electric push rod in the fourth roller group to drive the corresponding second roller 5 to move downward, so that the fourth roller group clamps the three strip steel strips 6001. Then, control the first electric slider 202 to drive the fourth roller group and the strip steel strips 6001 to move to the right, so that the strip steel strips 6001 cross the buffer groove 7 on the right side. When the fourth roller group moves to the rightmost side corresponding to the first slide rail 201, the staff sequentially fixes the three strip steel strips 6001 on the winding roller of the winding machine, then controls the fourth roller group to release the strip steel strips 6001, and controls the winding machine to start continuously winding the strip steel strips 6001. Thus, the traction of the stainless steel strip 6 is completed. Compared with the prior art method of guiding the stainless steel strip 6 through the guide plate provided on the buffer groove 7, the clamping and guiding of the stainless steel strip 6 by the first roller 4 and the second roller 5 can reduce the friction area between the stainless steel strip 6 and the guide plate, avoid long strip scratches on the surface of the stainless steel strip 6 scratched by impurities on the guide plate, and compared with the guide plate, the first roller 4 and the second roller 5 are more convenient for the staff to clean; During the traction of the stainless steel strip 6, it is necessary to adjust the length of the stainless steel strip 6 cached in the buffer tank 7. The specific operation is to adjust the speed at which the unwinder releases the stainless steel strip 6, so that a certain length of the stainless steel strip 6 is cached in the left buffer tank 7. During the adjustment process, due to the instability of the steel strip tension caused by the mismatch between the unwinding speed and the slitting speed, and the excessive length of the stainless steel strip 6 located in the buffer tank 7, it is easy to cause the stainless steel strip 6 to sway in the left and right directions in the buffer tank 7, which is likely to cause the stainless steel strip 6 to collide with the left and right inner walls of the buffer tank 7, resulting in damage to the stainless steel strip 6. To avoid the above situation, before adjusting the length of the stainless steel strip 6 cached in the buffer tank 7, first control the first electric slider 202 to drive the first roller group and the second roller group to move above the left buffer tank 7, so that there is a horizontal safety distance of more than 0.1 m between the first roller group and the left inner wall of the left buffer tank 7, and there is a horizontal safety distance of more than 0.1 m between the second roller group and the right inner wall of the left buffer tank 7. Subsequently, control the second electric slider 204 to drive the corresponding fixed frame 3, the first roller 4 and the second roller 5 in the first roller group to move upward on the second slide rail 203, so that the first roller group is higher than the second roller group, thereby driving the stainless steel strip 6 to move upward above the buffer tank 7. In this way, it can be avoided that the stainless steel strip 6 collides with the side wall of the buffer tank 7 due to swaying, ensuring the quality of the stainless steel strip 6 after slitting. Subsequently, adjust the cached length of the stainless steel strip 6 again, so that the stainless steel strip 6 between the first roller group and the second roller group gradually increases. When the unwinder resumes the unwinding speed during normal slitting (note that when adjusting the unwinding speed of the unwinder to adjust the length of the stainless steel strip 6 cached in the buffer tank 7, the unwinding speed of the unwinder is preset by the program. For example, when the length of the stainless steel strip 6 cached in the buffer tank 7 needs to be 5 m, the corresponding unwinding speed and unwinding time of the unwinder are controlled by the program, and the speeds of the corresponding rewinder and the slitting mechanism 2 are also controlled by the program), then control the second electric slider 204 to drive the first roller group to move downward to the initial position, and the stainless steel strip 6 finally is in the V-shaped state as shown in Figure 2 in the buffer tank 7; Similarly, following the same steps as above, the slitting steel strip 6001 can be driven upward by the fourth roller group to make the slitting steel strip 6001 located above the right buffer tank 7, thereby avoiding the situation where the slitting steel strip 6001 collides with the side wall of the right buffer tank 7 when adjusting the cached length of the slitting steel strip 6001 and improving the quality of the slitting steel strip 6001.
[0030] It should be noted that during the process of the first roller group driving the stainless steel strip 6 to move downward, the position of the lowest point of the stainless steel strip 6 is monitored in real time through the infrared sensor in the buffer groove 7 to prevent the stainless steel strip 6 from contacting the bottom of the buffer groove 7. If the lowest point of the stainless steel strip 6 reaches the sensing threshold of the infrared sensor and the first roller group has not moved to the initial position, it indicates that the buffer length of the stainless steel strip 6 is too long. At this time, the uncoiler needs to be paused from continuing to unwind, and the slitting mechanism 2 is controlled to continue cutting, so that the buffer length of the stainless steel strip 6 gradually decreases, and then the first roller group is controlled to move downward to the initial position, and the lowest point of the stainless steel strip 6 is within the sensing threshold of the infrared sensor.
[0031] On this basis, debris generated by the slitting process and dust in the air are likely to adhere to the infrared sensor in the buffer tank 7, resulting in the infrared sensor being unable to accurately measure the buffer length of the stainless steel strip 6 or the slitting steel strip 6001. When the buffer length is too long, it is easy to cause the stainless steel strip 6 or the slitting steel strip 6001 to rub against the bottom of the buffer tank 7, resulting in scratches on the stainless steel strip 6 or the slitting steel strip 6001. To avoid the occurrence of the above situation, the electric push rod on the fixed frame 3 is controlled to drive the corresponding slide plate 3001 to move downward, so that the first roller 4 and the second roller 5 in all roller groups are in contact with the stainless steel strip 6 or the slitting steel strip 6001. In this way, it can be ensured that the first roller 4 and the second roller 5 rotate as the stainless steel strip 6 or the slitting steel strip 6001 is conveyed, and the number of rotations of the first roller 4 is monitored by the rotary encoder on the first roller 4. At the same time, combined with the diameter of the first roller 4, the conveying length of the stainless steel strip 6 or the slitting steel strip 6001 passing through the first roller 4 can be calculated. Taking the left buffer tank 7 as an example, the conveying length calculated by the first roller group minus the conveying length calculated by the second roller group, the result is zero, indicating that the buffer length in the buffer tank 7 remains unchanged. If the result is greater than zero, it indicates that the buffer length in the buffer tank 7 increases. In this way, the buffer length in the buffer tank 7 can be monitored by the rotary encoder, thereby avoiding the situation where the stainless steel strip 6 or the slitting steel strip 6001 rubs against the bottom of the buffer tank 7 due to a malfunction of the infrared sensor, thus improving the reliability of its monitoring. When the rotary encoder monitors that the buffer length in the buffer tank 7 exceeds the set threshold, the first roller group is controlled to clamp the stainless steel strip 6, and at the same time, the second electric slider 204 is controlled to drive the first roller group to move upward on the corresponding second slide rail 203, thereby driving the stainless steel strip 6 in the buffer tank 7 to move upward. In this way, the friction between the stainless steel strip 6 and the bottom of the buffer tank 7 can be avoided. At the same time, the unwinder is controlled to pause releasing the stainless steel strip 6, so that the buffer length of the stainless steel strip 6 in the buffer tank 7 is reduced. When the buffer length returns to within the safe value, the first roller group is controlled to move downward to the initial position and cancel the clamping of the stainless steel strip 6, and at the same time, the unwinder is controlled to continue releasing the stainless steel strip 6. In this way, the protection of the stainless steel strip 6 is completed. Similarly, the protection of the slitting steel strip 6001 in the right buffer tank 7 can be achieved according to the above steps.
[0032] It should be noted here that the rubber layer on the surfaces of the first roller 4 and the second roller 5 can increase the friction between them and the stainless steel strip 6 or the slitting steel strip 6001, avoiding the situation where the stainless steel strip 6 or the slitting steel strip 6001 slips when moving to the right, resulting in the non-rotation of the first roller 4 and the second roller 5, so as to ensure the monitoring accuracy of the rotary encoder on the first roller 4.
[0033] It is also considered that when the three strip steel belts 6001 are conveyed in the right buffer groove 7, since the length of the strip steel belt 6001 in the buffer groove 7 is relatively long and its moving space is not restricted, and at the same time, due to the narrow width of the strip steel belt 6001, it is easy to shake in the front-back direction, so that adjacent two strip steel belts 6001 are prone to friction, resulting in scratches on their surfaces. To solve the above problems, after the fourth roller group pulls the strip steel belt 6001 through the right buffer groove 7, the staff respectively insert the two limiting rods 401 into the corresponding fixed sockets 1001, and then insert the new limiting rods 401 into the jacks 40102 of the left limiting rod 401 and the right limiting rod 401 respectively. Its final state is as Figure 6 shown in the stacked state. Then, taking the view from the front to the back as the reference, control the second motor 402 on the left to drive the left limiting rod 401 to rotate clockwise, and control the second motor 402 on the right to drive the right limiting rod 401 to rotate counterclockwise until the limiting rod 401 fits with the strip steel belt 6001. Its state diagram is as Figure 7 shown. Taking the count from the front to the back as the reference, the strip steel belts 6001 at odd positions are located between two first collars 40103, while the strip steel belts 6001 at even positions are in contact with the corresponding first collars 40103, so that the bending amplitude of the strip steel belts 6001 at even positions is greater than that of the strip steel belts 6001 at odd positions, as Figure 7 and Figure 8 shown, so that the strip steel belts 6001 are separated and misaligned from each other, and the strip steel belts 6001 are restricted to avoid the situation that adjacent two strip steel belts 6001 are prone to friction due to the front-back shaking of the strip steel belts 6001, resulting in scratches on their surfaces, and improve the slitting quality of the strip steel belts 6001.
[0034] Furthermore, second collars 4001 and third collars 5001 are respectively added to the first rollers 4 and the second rollers 5 on the third roller group and the fourth roller group. When the strip steel belt 6001 passes through the third roller group and the fourth roller group, the strip steel belts 6001 at odd positions are supported on the second collars 4001, the strip steel belts 6001 at even positions are supported on the first rollers 4, and the second rollers 5 restrict the strip steel belts 6001 at odd positions, and the third collars 5001 restrict the strip steel belts 6001 at even positions, so as to cooperate with the limiting rods 401 and the first collars 40103 thereon to comprehensively restrict the slit strip steel belts 6001 and completely avoid the problem of surface scratches caused by the shaking of the strip steel belts 6001.
[0035] It is also considered that for the reasons of increasing friction and protecting the surface of the stainless steel strip 6, the surfaces of the second set of rings 4001 and the third set of rings 5001 are both covered with rubber layers. After the slitting steel strip 6001 is cut by the cutter group 2003, burrs will inevitably be generated on the edges of the slitting steel strip 6001. When the burrs continuously pass through the second set of rings 4001 and the third set of rings 5001, it is easy to scratch the rubber layer on their surfaces. Therefore, in order to ensure the service life of the rubber layer and the surface quality of the stainless steel strip 6, it is necessary to clean the burrs on the edges of the slitting steel strip 6001. The specific cleaning operation is as follows: When the three slitting steel strips 6001 are divided into upper and lower layers by the limiting roller 2004, the driving member 301 is controlled to drive the corresponding mounting plate 302 to move towards each other. It should be noted that the position of the scraper 303 on the mounting plate 302 has been adjusted according to the width of the slitting steel strip 6001 as required before use. There are corresponding scrapers 303 on the front and rear edges of each slitting steel strip 6001. When the mounting plate 302 fits with the surface of the corresponding slitting steel strip 6001, the scraper 303 fits with the corresponding edge part, and the burrs on the edges of the slitting steel strip 6001 are shaved off by the scraper 303, so as to avoid the situation that the burrs contact the rubber layer for a long time and reduce the service life of the rubber layer, and ensure the surface quality of the slitting steel strip 6001. Here, it is stated that the shaved burrs fall downward into the collection box 304, and the staff regularly cleans the burrs in the collection box 304.
[0036] On this basis, it is also considered that after the slitting steel strip 6001 passes through the cutter group 2003 and the third roller group, the slitting steel strip 6001 immediately enters the buffer groove 7 on the right side, and the slitting steel strip 6001 in the buffer groove 7 is in a relaxed state. Therefore, the slitting steel strip 6001 between the cutter group 2003 and the third roller group is also in a relaxed state. Thus, when the relaxed slitting steel strip 6001 passes through the scraper 303, it is easy to shake, which is not conducive to the fitting of the scraper 303 with the edge of the slitting steel strip 6001 and reduces the quality of deburring. For this reason, during the conveying process of the slitting steel strip 6001, the electric push rod on the fixed frame 3 is controlled to drive the corresponding second roller 5 of the third roller group to squeeze the slitting steel strip 6001 downward, and at the same time, taking the front-to-back view as the reference, the first motor 205 is controlled to drive the corresponding second roller 5 to rotate counterclockwise, so as to continuously convey the slitting steel strip 6001 to the right actively through the third roller group, so that the slitting steel strip 6001 between the cutter group 2003 and the third roller group maintains tension, so as to ensure that the slitting steel strip 6001 is in a stable state when passing through the scraper 303 and ensure the deburring effect.
[0037] Embodiment 2: On the basis of Embodiment 1, referring to Figure 1 and Figures 12-14As shown, further, to avoid creases in the slitting steel strip 6001 and improve the quality of the slitting steel strip 6001, the diameter of the limiting rod 401 is set to be greater than the minimum bending radius of the slitting steel strip 6001.
[0038] Considering that during the winding process of the slitting steel strip 6001 by the winding machine, due to improper operation and unstable equipment operation, etc., it is easy to cause the set winding tension and slitting speed to not match, resulting in insufficient winding tension and then the situation of loose winding. At this time, it is necessary to control the winding machine to unwind, release the loose slitting steel strip 6001, and then wind it again. However, the released slitting steel strip 6001 is likely to fall to the ground or overlap with each other, causing damage to the surface of the slitting steel strip 6001 and reducing the winding quality. Therefore, before the winding machine unwinds, first control the second motor 402 to drive the limiting rod 401 to rotate to the initial position, and then the staff removes the two limiting rods 401 on the upper side from the corresponding limiting rods 401 respectively. As Figure 12 shown, keep the lowermost limiting rod 401. At this time, the slitting steel strip 6001 is located below the limiting rod 401, and the fourth roller group is located above the right limiting rod 401. Then control the fourth roller group to clamp the slitting steel strip 6001, and drive the fourth roller group to pass above the right limiting rod 401 through the first electric slider 202, so that the slitting steel strip 6001 continuously moves to the left, thereby tightening the slitting steel strip 6001 located in the buffer groove 7, and control the winding machine to release the slitting steel strip 6001 synchronously. When the fourth roller group moves to the upper left of the left limiting rod 401, at this time, the slitting steel strip 6001 forms a U shape with the opening facing right on the corresponding first roller 4 of the fourth roller group. Then insert another limiting rod 401 through the middle of the U shape, and insert the insertion part 40101 of the limiting rod 401 into the corresponding jack 40102 of the lower limiting rod 401. Then control the fourth roller group to release the slitting steel strip 6001, and control the second electric slider 204 to drive the fourth roller group to move to the upper right of the right limiting rod 401, and insert the new limiting rod 401 on the right limiting rod 401 according to the same steps as above. Repeat the operation like this. As Figure 14 shown, wind the slitting steel strip 6001 released by the winding machine around the limiting rod 401 through the fourth roller group, so that the slitting steel strip 6001 is distributed in a Z shape between the limiting rods 401, thereby realizing the temporary storage of the slitting steel strip 6001 released by the winding machine, avoiding the situation that the slitting steel strip 6001 falls to the ground or overlaps with each other, and thus improving the winding quality of the slitting steel strip 6001. It should be noted that since the diameter of the limiting rod 401 is set to be greater than the minimum bending radius of the slitting steel strip 6001, it is ensured that the slitting steel strip 6001 will not be excessively bent when passing through the limiting rod 401, and thus the slitting steel strip 6001 is prevented from generating creases and the quality of the slitting steel strip 6001 is improved.
[0039] The above embodiments are only used to illustrate the technical concept and features of the present invention. The purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and it should not be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims
1. A steel strip slitting machine with guiding adjustment, comprising a chassis (1) and a slitting mechanism (2); the slitting mechanism (2) is installed in the middle of the chassis (1); two buffer grooves (7) are formed on the ground; the buffer grooves (7) are respectively located on the left and right sides of the slitting mechanism (2); it is characterized in that, It further includes a driving component, a fixing frame (3), a first roller (4), a second roller (5) and a limiting system; there are four fixing frames (3) arranged in a matrix on both the left and right sides of the slitting mechanism (2); a driving component is installed on the base frame (1); all the fixing frames (3) are connected to the driving component; the fixing frames (3) are driven to move by the driving component; a first roller (4) is rotatably connected between two relatively front and rear fixing frames (3); a slide plate (3001) is slidably connected to each fixing frame (3); an electric push rod is used to drive the slide plate (3001) to move up and down on each fixing frame (3); a second roller (5) for clamping the stainless steel strip (6) in cooperation with the first roller (4) is rotatably connected between two relatively front and rear fixing frames (3) through the slide plate (3001); the first roller (4) and the second roller (5) on two relatively front and rear fixing frames (3) form a roller group for conveying the stainless steel strip (6); a limiting system for preventing the slit steel strips (6001) from rubbing against each other is installed on the base frame (1).
2. The strip cutting machine for steel strip with guiding and adjusting according to claim 1, wherein, The driving component includes a first slide rail (201), a first electric slider (202), a second slide rail (203) and a second electric slider (204); two first slide rails (201) that are symmetrically arranged front and rear are fixedly connected to both the left and right parts of the base frame (1); two first electric sliders (202) are slidably connected to each first slide rail (201); the first electric slider (202) on the first slide rail (201) close to the slitting mechanism (2) is directly fixedly connected to the adjacent fixing frame (3), and a second slide rail (203) is fixedly connected to the first electric slider (202) on the first slide rail (201) far from the slitting mechanism (2) through a connecting seat; a second electric slider (204) is slidably connected to each second slide rail (203); each second electric slider (204) is fixedly connected to the adjacent fixing frame (3).
3. The strip cutter for steel strip with guiding and adjusting according to claim 2, characterized in that, The limiting system includes a limiting rod (401) and a second motor (402); four fixing sockets (1001) arranged in a rectangle are rotatably connected to the base frame (1); four second motors (402) are installed on the base frame (1); the output shaft of each second motor (402) is fixedly connected to the adjacent fixing socket (1001); a limiting rod (401) for separating and staggering the slit steel strips (6001) is inserted between two relatively front and rear fixing sockets (1001); two inserting parts (40101) are arranged on each limiting rod (401); the inserting parts (40101) are inserted into the fixing sockets (1001); a jack (40102) is opened on each inserting part (40101); another limiting rod (401) can be jointly inserted into the two jacks (40102) on the same limiting rod (401); a number of first collar rings (40103) are sleeved on each limiting rod (401).
4. A steel strip slitting machine with guiding and adjusting according to claim 3, characterized in that, It also includes a number of second collars (4001) provided on the first roller (4) to the right of the slitting mechanism (2) and a number of third collars (5001) provided on the second roller (5) to the right of the slitting mechanism (2).
5. A steel strip slitting machine with guiding and adjusting according to claim 1, characterized in that, The buffer tank (7) is provided with an infrared sensor for real-time monitoring of the buffer length of the stainless steel strip (6) or the slit steel strip (6001).
6. The strip cutter for steel strip with guiding and adjusting according to claim 1, characterized in that, A rotary encoder for measuring the number of rotation turns is installed at the connection between each first roller (4) and the adjacent fixed frame (3).
7. A steel strip slitting machine with guiding and adjusting according to claim 4, characterized in that, The surfaces of the first roller (4) and the second roller (5) are both wrapped with rubber layers; the surfaces of the second collars (4001) and the third collars (5001) are also wrapped with rubber layers.
8. A steel strip slitting machine with guiding and adjusting according to claim 1, characterized in that, It also includes a first motor (205); the first motor (205) for maintaining the tension of the slit steel strip (6001) is fixedly connected to one of the sliding plates (3001) located at the right part of the chassis (1) and close to the slitting mechanism (2); the output shaft of the first motor (205) is fixedly connected to the adjacent second roller (5).
9. The strip slitting machine with guiding and adjusting according to claim 8, characterized in that, It also includes a deburring system; the deburring system includes a driving member (301), a mounting plate (302), a scraping knife (303) and a collection box (304); two driving members (301) symmetrically arranged up and down are fixedly connected to the slitting mechanism (2); the telescopic end of each driving member (301) is fixedly connected to a mounting plate (302); a number of scraping knives (303) for processing the edge burrs of the slit steel strip (6001) are fixedly connected to each mounting plate (302); a collection box (304) is fixedly connected to the slitting mechanism (2); the collection box (304) is facing the mounting plate (302).
10. The strip slitting machine with guiding and adjusting according to claim 3, characterized in that, The diameter of the limiting rod (401) is set to be greater than the minimum bending radius of the slit steel strip (6001).
Citation Information
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