An automatic production planning management system and method for paper cutting production
The automated production scheduling and management system solves the problem of low efficiency in manual production scheduling in traditional paper cutting, and achieves efficient and flexible production management and resource optimization, while ensuring data security.
Patent Information
- Application Number
- CN202510349314.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2045-03-24
AI Technical Summary
Traditional paper cutting production scheduling and management relies on manual labor, making it difficult to quickly respond to urgent orders and equipment failures, resulting in low production efficiency.
An automated production scheduling and management system is adopted, including a tolerance setting module, a silo adaptation module, a box type judgment module, a pressing and cutting management module, and a process interaction module. Combined with a dynamic adaptation mechanism and a dual-modal box making mode, automated production scheduling and planning are realized.
It improves the production efficiency of paper cutting, reduces errors in manual material selection, adapts to diversified production needs, reduces costs, improves resource utilization and production process continuity, and ensures data security.
Smart Images

Figure CN120235401B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of production and processing technology, and in particular to an automated production scheduling and management system for paper cutting production. Background Technology
[0002] An automated production scheduling management system for paper cutting refers to a management system that uses a paper cutting machine management system to automatically arrange paper cutting production tasks based on factors such as production tasks and equipment status, in order to ensure that production tasks are completed on time, efficiently, and with high quality. With the popularization of online shopping, the efficiency of the logistics industry, the diversified needs of the consumer goods industry, and the promotion of environmental protection policies, cardboard boxes have become one of the most important packaging materials. However, the increase in demand for cardboard boxes has also placed higher demands on packaging manufacturers. In order to rationally allocate cardboard box production tasks and improve production efficiency, automated production scheduling management has emerged.
[0003] Traditional production scheduling management mainly relies on manual scheduling methods. While this method can meet certain paper cutting production needs, it is overly dependent on the experience of operators and may be prone to errors. When faced with urgent orders or equipment failures, manual scheduling makes it difficult to identify production problems in a timely manner and quickly adjust the production plan, resulting in low efficiency in paper cutting production. Summary of the Invention
[0004] This invention provides an automated production scheduling and management system for paper cutting, the main purpose of which is to improve the production efficiency of paper cutting.
[0005] To achieve the above objectives, the present invention provides an automated production scheduling and management system for paper cutting production, comprising: a tolerance setting module, a material bin adaptation module, a box type judgment module, a cutting management module, a process interaction module, and an automatic production scheduling module;
[0006] The tolerance setting module is used to obtain the packaging package to be made and its corresponding order information, identify the product characteristics of the packaging package based on the order information, set the size tolerance threshold of the packaging package, and set the carton size of the packaging package according to the size tolerance threshold.
[0007] The material bin adaptation module is used to input the carton size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the packaged raw material paper stack and its corresponding storage bin, query the width limitation parameters of the paper cutting device, and set a dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting device according to the width limitation parameters.
[0008] The box type determination module is used to set the box type of the packaged package according to the product characteristics, calculate the packing rate and cost consumption rate of the packaged package based on the box type, and set the box type determination conditions of the packaged package according to the packing rate and the cost consumption rate.
[0009] The die-cutting management module is used to set the dual-modal box-making mode of the packaged goods based on the dynamic adaptation mechanism and the box type judgment conditions, and to construct the carton processing list of the packaged goods according to the dual-modal box-making mode.
[0010] The process interaction module is used to create a box-making process interaction system for packaging packages based on the order information, the dual-modal box-making mode, and the carton processing list, and to configure a box-making data security network for packaging packages based on the box-making process interaction system.
[0011] The automatic scheduling module is used to combine the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network to execute the automated scheduling planning process of the paper cutting equipment and obtain the automated scheduling result.
[0012] Optionally, setting the size tolerance threshold for the packaged parcel based on the order information includes:
[0013] Based on the order information, the package size, transportation conditions, and package characteristics of the package are extracted;
[0014] Based on the package characteristics, identify the type of filler in the package;
[0015] Based on the type of filler, the thickness of the filler encapsulated in the package is measured;
[0016] The reserved space for the packaging is set according to the thickness of the filler;
[0017] Perform the filling material addition process on the encapsulated package to obtain a filled package;
[0018] Calculate the size difference between the filling package and the encapsulated package;
[0019] Based on the size difference and the reserved space, the size tolerance threshold of the packaging package is set.
[0020] Optionally, the step of setting a dynamic adaptation mechanism between the storage bin and the raw paper stack in the paper cutting equipment according to the width limitation parameter includes:
[0021] Position the storage bin at the starting position of the paper cutting device, and determine the bin offset based on the starting position;
[0022] Based on the hopper offset and the width limitation parameter, the hopper width of the paper cutting device is set;
[0023] Based on the hopper offset and the hopper width, set the anti-overlap offset of the storage hopper;
[0024] Measure the paper width of the raw material paper stack, and define the matching conditions between the raw material paper stack and the storage bin based on the paper width and the bin width;
[0025] Based on the matching conditions, a matching result is generated between the raw material stack and the storage bin;
[0026] When the matching result does not meet the preset matching result, the appropriate material bin for the raw material paper stack is constructed by combining the material bin offset, the anti-overlap offset, the paper width, and the width limitation parameter.
[0027] Based on the matching conditions, the paper width, and the adaptation bin, a dynamic adaptation mechanism is set up between the storage bin and the raw paper stack in the paper cutting equipment.
[0028] Optionally, setting the type of the packaging carton according to the product characteristics includes:
[0029] Based on the product characteristics, the shape, weight, fragility, and usage scenario of the packaged product are identified.
[0030] Based on the product weight, select the type of cardboard for packaging;
[0031] The internal buffer space of the package is set according to the degree of fragility;
[0032] The capacity of the carton for packaging is defined based on the product weight and the internal buffer space.
[0033] Based on the usage scenario, identify the display requirements for the packaged items;
[0034] Based on the product shape, the item display requirements, the carton capacity, and the cardboard type, the carton type for packaging is determined.
[0035] Optionally, setting the box type determination criteria for the packaged goods based on the packing rate and the cost consumption rate includes:
[0036] Based on the packing rate and the cost consumption rate, the space utilization rate of the packaged goods is analyzed.
[0037] Based on the space utilization rate, the shape of the cardboard and the capacity of the filling in the package are identified;
[0038] The arrangement of the packaging is determined based on the shape of the cardboard.
[0039] Based on the capacity of the filling material, the transportation method and transportation distance of the packaged parcel are analyzed;
[0040] Based on the shape of the cardboard, the arrangement, the transportation distance, and the transportation method, the box type judgment conditions for the package are set.
[0041] Optionally, setting the dual-modal box-making mode for packaging based on the dynamic adaptation mechanism and the box type determination condition includes:
[0042] Based on the dynamic adaptation mechanism, the current trimming parameters of the encapsulation package are identified;
[0043] Based on the current cutting parameters and the box type determination conditions, determine the optimal box type for packaging;
[0044] Collect customer order information for the packaged parcels, and based on the customer order information, identify the production quantity of the optimal box type;
[0045] Based on the current cutting parameters, analyze the manufacturing complexity of the optimal box shape;
[0046] Based on the quantity of boxes to be manufactured and the manufacturing complexity, the classification and box-making methods for the packaging packages are set, and the mode switching conditions for the classification and box-making methods are set.
[0047] Based on the aforementioned classification and box-making method and the aforementioned mode switching conditions, a dual-modal box-making mode for the packaging and parcel is set.
[0048] Optionally, constructing the carton processing list for packaging according to the dual-modal carton manufacturing mode includes:
[0049] Based on the dual-modal box-making mode, extract the classification and processing tasks of the packaged parcels;
[0050] Identify the task status of the packaged task under the classification and processing task, and construct a real-time display window for the task status;
[0051] Based on the real-time display window, determine the production path of the cardboard box for packaging;
[0052] Based on the cardboard box production path and the real-time display window, an abnormal reminder mechanism for the classification and processing tasks is set up;
[0053] Based on the aforementioned anomaly alert mechanism, an anomaly handling channel is created for the categorized processing tasks;
[0054] Based on the cardboard box manufacturing path and the exception handling channel, generate the task result log for the package packaging;
[0055] By combining the categorized processing tasks, the real-time display window, and the task result log, a list of cardboard boxes for packaging is constructed.
[0056] Optionally, the step of creating the box-making process interaction system for packaging packages based on the order information, the dual-modal box-making mode, and the carton processing list includes:
[0057] Configure the folder import path in the dual-modal box-making mode;
[0058] Based on the folder import path, perform data parsing processing of the order information to obtain the order parsing result;
[0059] Based on the order parsing results, create the box-making task and label printing task for the packaged parcel;
[0060] Set up a device monitoring network for the box-making task and the label printing task;
[0061] Based on the equipment monitoring network, a data sharing unit is constructed between the box-making task and the label printing task;
[0062] By combining the order parsing results, the equipment monitoring network, and the data sharing unit, an interactive system for the box-making process of the packaged parcels is created.
[0063] Optionally, configuring the packaging data security network based on the box-making process interaction system includes:
[0064] Collect the box-making process data of the packaging and wrapping process within the box-making process interaction system;
[0065] Identify the categorized data of the box-making process data and calculate the importance coefficient of the categorized data in the box-making process data;
[0066] Based on the importance coefficient, the data sensitivity level of the classified data is set;
[0067] Based on the classification data, identify the personnel categories that use the box-making process data;
[0068] Define user access permissions for the box-making process data based on the user category and the data sensitivity level;
[0069] Configure the box-making data security network for the packaged parcels according to the user access permissions.
[0070] An automated scheduling and management method for paper cutting production, characterized in that the method includes:
[0071] Obtain the packaging package to be manufactured and its corresponding order information; based on the order information, identify the product characteristics of the packaging package and set the size tolerance threshold of the packaging package; and set the carton size of the packaging package according to the size tolerance threshold.
[0072] Input the carton size and order information into the preset paper cutting device, use the paper cutting device to retrieve the packaged raw material paper stack and its corresponding storage bin, query the width limitation parameters of the paper cutting device, and set the dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting device according to the width limitation parameters.
[0073] Based on the product characteristics, the type of carton for packaging is set. Based on the carton type, the packing rate and cost consumption rate of the package are calculated. Based on the packing rate and cost consumption rate, the criteria for judging the type of carton for packaging are set.
[0074] Based on the dynamic adaptation mechanism and the box type judgment condition, a dual-modal box making mode for the packaging is set, and a carton processing list for the packaging is constructed according to the dual-modal box making mode.
[0075] Based on the order information, the dual-modal box-making mode, and the carton processing list, create an interactive system for the box-making process of the packaged goods, and configure a secure data network for the box-making process of the packaged goods based on the interactive system for the box-making process.
[0076] By combining the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network, the automated production scheduling planning of the paper cutting equipment is executed to obtain the automated production scheduling result.
[0077] This invention, by setting a size tolerance threshold for the packaged goods based on the order information, ensures sufficient space inside the carton to accommodate the goods and their cushioning materials, preventing damage caused by size mismatches that prevent the goods from being placed in the carton or by the carton being too tight. Furthermore, by setting a dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting equipment according to the width limitation parameters, this invention can automatically identify and retrieve the corresponding raw material paper stack and storage bin, reducing the time and error rate of manual material selection. Simultaneously, by dynamically adapting to raw material paper stacks of any size, it can meet diverse production needs. The present invention, through calculating the packing rate and cost consumption rate of the packaged goods based on the carton type, can reduce space waste during transportation and storage, thereby reducing costs and improving economic efficiency. It also helps set the carton type judgment conditions for the packaged goods, thus intelligently selecting the optimal carton type to ensure that the packaging design meets both product protection needs and cost-effectiveness. Furthermore, the present invention, through setting a dual-modal carton-making mode for the packaged goods based on the dynamic adaptation mechanism and the carton type judgment conditions, can enhance the flexibility of paper cutting production to adapt to different production needs and improve production efficiency. The embodiments of the invention, by constructing a carton processing list for packaged goods based on the dual-modal carton-making mode, can improve the flexibility of production scheduling and optimize the utilization rate of production resources. Furthermore, by creating an interactive system for the carton-making process of packaged goods based on the order information, the dual-modal carton-making mode, and the carton processing list, the embodiments of the invention can automatically select the most suitable production mode according to actual production conditions and order requirements, improving the continuity and efficiency of the production process. Finally, by configuring a secure data network for the carton-making process of packaged goods based on the carton-making process interactive system, the embodiments of the invention can ensure that only authorized personnel... Access to the operating system is restricted to designated personnel only, preventing unauthorized access and data leakage, and protecting sensitive enterprise information and production data. Finally, this embodiment of the invention, by combining the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network, executes automated production scheduling for the paper-cutting equipment, obtaining automated scheduling results. This improves the targeting and efficiency of paper cutting, reduces ineffective operations and waste during the paper cutting process, and increases the efficiency of paper cutting production. Simultaneously, automated production scheduling management avoids chaotic and unreasonable task assignments, improving the utilization rate and cost-effectiveness of paper cutting production. Therefore, this embodiment of the invention provides an automated production scheduling management system and method for paper cutting production, which can improve the production efficiency of paper cutting. Attached Figure Description
[0078] Figure 1 A functional module diagram of an automated production scheduling and management system for paper cutting production provided in an embodiment of the present invention;
[0079] Figure 2 A flowchart illustrating an automated scheduling and management method for paper cutting production according to an embodiment of the present invention;
[0080] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0081] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0082] In practice, the server-side equipment deployed in an automated production scheduling and management system for paper cutting may consist of one or more devices. This automated production scheduling and management system for paper cutting can be implemented as: a business instance, a virtual machine, or hardware devices. For example, it can be implemented as a business instance deployed on one or more devices in a cloud node. Simply put, it can be understood as software deployed on a cloud node, providing an automated production scheduling and management service for paper cutting to various users. Alternatively, it can be implemented as a virtual machine deployed on one or more devices in a cloud node, with application software installed to manage various users. Or, it can be implemented as a server composed of numerous identical or different types of hardware devices, with one or more devices configured to provide an automated production scheduling and management service for paper cutting to various users.
[0083] In terms of implementation, the automated production scheduling and management system for paper cutting production and the user terminal are mutually compatible. That is, if the automated production scheduling and management system for paper cutting production is implemented as an application installed on a cloud service platform, then the user terminal is implemented as a client that establishes a communication connection with the application; or if the automated production scheduling and management system for paper cutting production is implemented as a website, then the user terminal is implemented as a webpage; or if the automated production scheduling and management system for paper cutting production is implemented as a cloud service platform, then the user terminal is implemented as a mini-program in an instant messaging application.
[0084] Reference Figure 1 The diagram shown is a functional module diagram of an automated production scheduling and management system for paper cutting production provided in an embodiment of the present invention.
[0085] The automated production scheduling and management system 100 for paper cutting production described in this invention can be set up in a cloud server. In terms of implementation, it can be used as one or more service devices, or as an application installed in the cloud (e.g., a server for automated production scheduling and management of paper cutting production, a server cluster, etc.), or it can be developed as a website. Depending on the functions implemented, the automated production scheduling and management system 100 for paper cutting production includes a tolerance setting module 101, a hopper adaptation module 102, a box type judgment module 103, a cutting and pressing management module 104, a process interaction module 105, and an automatic production scheduling module 106.
[0086] In this embodiment of the invention, in the tracking of automated production scheduling and management for paper cutting, each of the above modules can be implemented independently and can call other modules. Here, "calling" can be understood as one module connecting to multiple modules of another type and providing corresponding services to those connected modules. In the automated production scheduling and management system for paper cutting provided by this embodiment of the invention, the applicable scope of the automated production scheduling and management architecture for paper cutting can be adjusted by adding modules and directly calling them without modifying the program code, achieving cluster-based horizontal expansion to quickly and flexibly expand the automated production scheduling and management system for paper cutting. In practical applications, the above modules can be set in the same device or different devices, or they can be set in a virtual device, such as a service instance in a cloud server.
[0087] The following describes, with reference to specific embodiments, the various components and specific workflows of an automated production scheduling and management system for paper cutting.
[0088] The tolerance setting module 101 is used to obtain the packaging package to be made and its corresponding order information, identify the product characteristics of the packaging package based on the order information, set the size tolerance threshold of the packaging package, and set the carton size of the packaging package according to the size tolerance threshold.
[0089] This invention, through obtaining the packaging information of the package to be packaged and its corresponding order, can identify the packaging requirements of each package and thus add an appropriate size tolerance threshold to each package. The package to be packaged refers to the goods or commodities that need to be packaged in cardboard boxes, and the order information refers to all data and records related to the package to be packaged, including but not limited to transportation requirements, item type, and packaging requirements.
[0090] Optionally, the packaging of the boxes to be manufactured and the corresponding order information can be obtained through API interfaces integrated with e-commerce platforms or logistics systems.
[0091] Furthermore, by identifying the product characteristics of the packaged goods based on the order information, this embodiment of the invention can achieve high-precision cutting and ensure the consistency of the carton size of the packaged goods. The product characteristics refer to the unique properties of the items inside the package, including physical, chemical, material and technical attributes, such as what materials the items are made of and whether they are dangerous goods.
[0092] This invention, by setting a size tolerance threshold for the packaged goods based on the order information, can ensure that there is enough space inside the carton to accommodate the goods and their cushioning materials, thus avoiding damage to the goods due to size mismatch, such as the goods not being able to fit into the carton or the carton being too tight. The size tolerance threshold refers to the minimum and maximum space intentionally reserved in the packaging size when designing the packaging carton to accommodate actual size changes of the goods, cushioning needs, and various conditions during transportation.
[0093] As an embodiment of the present invention, setting the size tolerance threshold of the packaged parcel based on the order information includes: extracting the parcel size, transportation conditions, and parcel characteristics based on the order information; identifying the type of filler material of the packaged parcel according to the parcel characteristics; measuring the thickness of the filler material based on the type of filler material; setting a reserved space for the packaged parcel according to the filler material thickness; performing a filler material addition process to obtain a filled parcel; calculating the size difference between the filled parcel and the packaged parcel; and setting the size tolerance threshold of the packaged parcel according to the size difference and the reserved space.
[0094] The package dimensions refer to the specific values of the length, width, and height of the package. The transportation conditions refer to the various environmental factors and operational requirements that the package may face during transportation, including transportation methods, transportation distance and time, and loading and unloading requirements. The package characteristics refer to the physical and chemical properties of the object, such as fragility, shelf life, and shape. The filler type refers to the specific form of the filler, including foam, pearl cotton, bubble wrap, etc. The filler thickness refers to the thickness of the space occupied by the filler after it completely wraps the object. The reserved space refers to the extra space reserved in addition to the space occupied by the filler and the package. The filler addition process refers to the process of adding cushioning materials (such as foam, bubble wrap, pearl cotton, cardboard, etc.) inside the package. The filled package refers to the package after the filler addition process. The size difference refers to the difference between the size of the filled package and the size of the original package. For example, if the length, width, and height of the filled package are 2cm, 1.5cm, and 1cm larger than the original package, respectively, then this difference is the space occupied by the filler.
[0095] Optionally, the thickness measurement of the filler material in the package based on the filler material type can be achieved using a measuring tape; the reserved space setting of the package based on the filler material thickness can be determined based on the compression degree of the filler material and the dynamic conditions during transportation; and the size tolerance threshold setting of the package based on the size difference and the reserved space can be achieved using computer logic operators.
[0096] Furthermore, by setting the size of the packaged carton according to the size tolerance threshold, this embodiment of the invention can ensure that the carton can still accommodate the package within the allowable deviation range, avoid over-packaging, and reduce waste of carton materials. The carton size refers to the specific values of the length, width, and height of the carton set according to the size tolerance threshold of the packaged item.
[0097] Optionally, the size setting of the packaged carton can be determined by the cardboard cutting size based on the size tolerance threshold.
[0098] The material bin adaptation module 102 is used to input the carton size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the packaged raw material paper stack and its corresponding storage bin, query the width limitation parameters of the paper cutting device, and set a dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting device according to the width limitation parameters.
[0099] In this embodiment of the invention, by inputting the carton size and the order information into a preset paper cutting device, the most suitable paper stack can be selected from multiple storage bins to achieve automated production. The paper cutting device refers to a mechanical device used to cut raw materials (such as paper, cardboard, corrugated paper, etc.) into specific sizes and shapes, such as a paper cutter.
[0100] Furthermore, in this embodiment of the invention, by utilizing the paper cutting equipment to retrieve the packaged raw material paper stacks and their corresponding storage bins, the corresponding raw material paper stacks and storage bins can be automatically identified and retrieved, reducing the time and error rate of manual material selection. The raw material paper stacks refer to the raw materials used to produce cardboard boxes, which are usually paper stored in the form of paper stacks. A paper stack is a unit formed by stacking multiple sheets of paper of the same specification together to facilitate handling and storage. The storage bins refer to warehouses or storage areas used to store and manage raw materials (such as paper, cardboard, etc.).
[0101] By querying the width limitation parameters of the paper cutting equipment, the paper cutting path can be optimized, the generation of scraps can be reduced, and thus the cost can be reduced. The width limitation parameters refer to the maximum width of raw materials that the paper cutting equipment can handle, such as the maximum width of paper.
[0102] Optionally, the width limitation parameters of the paper cutting equipment can be queried through the equipment's technical specifications.
[0103] Furthermore, in this embodiment of the invention, by setting a dynamic adaptation mechanism between the storage bin and the raw material paper stack in the paper cutting equipment according to the width limitation parameters, the storage bin can be dynamically adapted to raw material paper stacks of any size, thereby adapting to diverse production needs. The dynamic adaptation mechanism refers to a system that automatically adjusts the working parameters of the storage bin according to different raw material specifications (such as paper size, thickness, weight, etc.).
[0104] As an embodiment of the present invention, the step of setting a dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting equipment according to the width limitation parameter includes: locating the starting position of the storage bin on the paper cutting equipment, and determining the bin offset of the storage bin according to the starting position; setting the bin width of the paper cutting equipment based on the bin offset and the width limitation parameter; setting an anti-overlap offset of the storage bin in combination with the bin offset and the bin width; measuring the paper width of the raw material paper stack, and defining matching conditions between the raw material paper stack and the storage bin according to the paper width and the bin width; generating a matching result between the raw material paper stack and the storage bin based on the matching conditions; when the matching result does not meet the preset matching result, constructing an adaptation bin for the raw material paper stack in combination with the bin offset, the anti-overlap offset, the paper width, and the width limitation parameter; and setting a dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting equipment according to the matching conditions, the paper width, and the adaptation bin.
[0105] Wherein, the starting position refers to the initial position of the storage bin when the paper cutting equipment starts the cutting operation; the bin offset refers to the deviation between the actual storage bin position and the starting position; the bin width refers to the effective width inside the bin that can be used to store the raw paper stack; the anti-overlap offset refers to the width value set to prevent two or more bins from physically intersecting or covering each other in the paper cutting equipment; the paper width refers to the actual width of the paper in the raw paper stack; the matching condition refers to the rule set according to the paper width and bin width to determine whether the raw paper stack can adapt to the current storage bin; the matching result refers to the judgment result generated according to the matching condition; the preset matching result refers to the ideal matching state preset by the system; and the adaptable bin refers to the dynamically adjusted storage bin configuration constructed by combining the bin offset, the anti-overlap offset, the paper width, and the width limitation parameter.
[0106] Optionally, the determination of the offset of the storage bin based on the starting position can be determined by the reference point of the paper cutting equipment, such as the left edge of the equipment. The measurement of the paper width of the raw material paper stack can be achieved by using the unfolded dimensions of the carton.
[0107] In an optional embodiment of the present invention, the width of the paper cutting device is set using the following formula based on the hopper offset and the width limitation parameter:
[0108]
[0109] Where H represents the width of the feed hopper of the paper cutting equipment. This indicates the width limitation parameter of the paper cutting equipment. This indicates the offset of the hopper.
[0110] In another optional embodiment of the present invention, the anti-overlap offset of the storage hopper is set using the following formula, combining the hopper offset and the hopper width:
[0111]
[0112] in, This represents the anti-overlap offset of the storage bin at position i+1. This represents the width of the storage bin at position i. This represents the offset of the storage bin at position i, where i represents the location index of the storage bin.
[0113] It should be noted that the width of the hopper must be less than or equal to the width limit parameter of the paper cutting equipment; otherwise, it cannot be used normally. If the paper cutting equipment has multiple hoppers, the sum of the widths of all hoppers plus the offset must be less than the width limit parameter of the equipment. In addition, to avoid hopper overlap, it must be ensured that the offset of the new hopper is greater than the sum of the offset and width of the previous hopper.
[0114] The box type determination module 103 is used to set the box type of the packaged package according to the product characteristics, calculate the packing rate and cost consumption rate of the packaged package based on the box type, and set the box type determination conditions of the packaged package according to the packing rate and the cost consumption rate.
[0115] This invention, by setting the type of packaging carton according to the product characteristics, can maximize the utilization of internal space, reduce gaps and waste, and thus improve loading efficiency. The carton type refers to the shape and structure type of the carton, such as conventional slotted type, folding box type, roll box type, etc.
[0116] As an embodiment of the present invention, setting the carton type of the packaged item according to the product characteristics includes: identifying the product shape, weight, fragility, and usage scenario of the packaged item based on the product characteristics; selecting the cardboard type of the packaged item based on the product weight; setting the internal buffer space of the packaged item based on the fragility; defining the carton capacity of the packaged item based on the product weight and the internal buffer space; identifying the item display requirements of the packaged item based on the usage scenario; and setting the carton type of the packaged item based on the product shape, the item display requirements, the carton capacity, and the cardboard type.
[0117] The product shape refers to the external geometric shape of the item inside the package, such as a cylinder. The product weight refers to the mass of the product itself, usually expressed in units such as kilograms (kg), grams (g), and pounds (lb). The fragility refers to the product's vulnerability to impact or vibration. The usage scenario refers to the environment and conditions under which the product will be used, such as retail display, e-commerce delivery, and warehouse storage. The cardboard type refers to the structure and number of layers of the corrugated cardboard used to make the carton, such as single-layer corrugated cardboard and double-layer corrugated cardboard. The internal cushioning space refers to the space occupied by the material inside the carton used to protect the product from impact and vibration. The carton capacity refers to the maximum load capacity that the carton is designed to achieve, including the product itself and the internal cushioning material. The item display requirements refer to whether the product needs to be displayed through the carton during sales or display, such as transparent windows or graphic printing.
[0118] Optionally, the type of cardboard used for packaging can be determined based on the product weight and the cardboard grammage. For example, cardboard with a grammage of about 200g / m² can be selected for lightweight items (<5kg), and cardboard with a grammage of about 300g / m² can be selected for medium-weight items (5kg-20kg). The internal buffer space of the packaging can be set according to the fragility by utilizing the volume of the buffer material.
[0119] Furthermore, by calculating the packing rate and cost consumption rate of the packaged goods based on the carton type, this embodiment of the invention can reduce space waste during transportation and storage, thereby reducing costs and improving economic efficiency. The packing rate refers to the ratio of the volume of the actual items loaded in the carton to the total volume of the carton, and the cost consumption rate refers to the ratio of material costs to the total value of the product during the packaging process.
[0120] In an optional embodiment of the present invention, the packing rate of the packaged goods is calculated based on the carton type using the following formula:
[0121]
[0122] Where R represents the packing rate of the packaged goods. This represents the volume of the j-th package. This indicates the effective internal volume corresponding to the carton type. This indicates the space utilization rate corresponding to the carton type, m indicates the number of packaged parcels packed into the carton, and j indicates the index number of the packaged parcels.
[0123] In an optional embodiment of the present invention, the cost consumption rate of the packaged goods is calculated based on the carton type using the following formula:
[0124]
[0125] Where k represents the cost consumption rate of packaging and parceling. This indicates the cost corresponding to the type of cardboard box. This represents the volume of the e-th package. This represents the density of the e-th package. This represents the box type efficiency coefficient corresponding to the carton type, g represents the total number of packages packed, and e represents the serial number of the package.
[0126] This invention, by setting box type judgment conditions based on the packing rate and the cost consumption rate, can intelligently select the optimal carton type, ensuring that the packaging design meets the needs of product protection while being cost-effective. The box type judgment conditions refer to standards or rules used to evaluate and determine the most suitable carton type for a specific product and transportation requirements.
[0127] As an embodiment of the present invention, setting the box type judgment conditions for the packaged parcel based on the packing rate and the cost consumption rate includes: analyzing the space utilization rate of the packaged parcel based on the packing rate and the cost consumption rate; identifying the cardboard shape and filling capacity of the packaged parcel based on the space utilization rate; determining the arrangement of the packaged parcel based on the cardboard shape; analyzing the transportation method and transportation distance of the packaged parcel based on the filling capacity; and setting the box type judgment conditions for the packaged parcel by combining the cardboard shape, the arrangement, the transportation distance, and the transportation method.
[0128] The space utilization rate refers to the ratio of the space used to load the product to the total available space in the package. The cardboard shape refers to the geometry of the various surfaces that make up the package. For example, the cardboard can be rectangular, square, triangular, or other shapes. The filler capacity refers to the volume of filler material inside the package used to provide cushioning and protection, including bubble wrap, foam, paper, etc. The transportation method refers to the method used to move the package from one place to another, such as road transport. The transportation distance refers to the total distance that the package needs to be transported. The length of the transportation distance may affect packaging design decisions. For example, long-distance transportation may require more cushioning material.
[0129] Optionally, the space utilization analysis of the packaged parcels based on the packing rate and the cost consumption rate can be determined by deriving the packing rate formula, and the box type judgment condition setting of the packaged parcels, combined with the cardboard shape, the arrangement, the transportation distance and the transportation method, can be determined by a heuristic algorithm, such as a genetic algorithm.
[0130] The die-cutting management module 104 is used to set the dual-modal box-making mode of the packaged parcel based on the dynamic adaptation mechanism and the box type judgment conditions, and to construct the carton processing list of the packaged parcel according to the dual-modal box-making mode.
[0131] This invention, through the dynamic adaptation mechanism and the box type judgment conditions, sets a dual-modal box-making mode for packaging and wrapping, which can enhance the flexibility of paper cutting production to adapt to different production needs and improve production efficiency. The dual-modal box-making mode refers to a flexible production mode that combines manual box making and automatic box making.
[0132] As an embodiment of the present invention, setting the dual-modal box-making mode of the packaged parcel based on the dynamic adaptation mechanism and the box type judgment condition includes: identifying the current cutting parameters of the packaged parcel based on the dynamic adaptation mechanism; determining the optimal box type of the packaged parcel according to the current cutting parameters and the box type judgment condition; collecting customer order information of the packaged parcel and identifying the production quantity of the optimal box type based on the customer order information; analyzing the production complexity of the optimal box type according to the current cutting parameters; setting a classification box-making method for the packaged parcel based on the production quantity and the production complexity, and setting a mode switching condition for the classification box-making method; and setting the dual-modal box-making mode of the packaged parcel by combining the classification box-making method and the mode switching condition.
[0133] The current cutting parameters refer to a series of parameters of the cutting machine when cutting cardboard to make cartons, including cutting size, cutting shape, cutting sequence, etc. The optimal carton type refers to the most suitable carton type selected based on the carton type judgment conditions of the package and the current cutting parameters. The classification carton making method refers to different carton making strategies adopted according to different order requirements and production conditions, such as setting manual carton making mode for small batch and customized orders, and setting automatic carton making mode for large batch and standardized production orders. The customer order information refers to the customer's specific requirements for the package, such as delivery time, special requirements (such as printing, marking, etc.), product type, etc. The carton type production quantity refers to the quantity of a specific type of carton that needs to be made according to the customer order information list. The production complexity refers to the difficulty of making a specific type of carton. The mode switching condition refers to the condition for deciding when to switch from one carton making method (such as manual) to another (such as automatic) during the classification carton making process.
[0134] Optionally, the determination of the optimal box type for packaging based on the current cutting parameters and the box type judgment conditions can be achieved using a decision tree model; the identification of the production quantity of the optimal box type based on the customer order information can be calculated by combining order requirements and box type adaptability; the analysis of the production complexity of the optimal box type based on the current cutting parameters can be achieved using a complexity evaluation model, such as constructing a complexity evaluation model by combining material usage, box type structural complexity, and production time; and the setting of the mode switching conditions for the classification box production method based on the production quantity and production complexity can be determined by a rule engine.
[0135] Furthermore, by constructing the carton processing list for packaging according to the dual-modal carton manufacturing mode, the embodiments of the present invention can improve the flexibility of production scheduling and optimize the utilization rate of production resources. The carton processing list refers to a list or database used to record and manage carton processing tasks. It contains detailed information for each processing task, such as task ID, order information, carton type, size, quantity, status, priority, etc.
[0136] As an embodiment of the present invention, constructing the carton processing list for the packaged parcels according to the dual-modal carton-making mode includes: extracting the classification processing tasks of the packaged parcels according to the dual-modal carton-making mode; identifying the task status of the packaged parcels under the classification processing tasks and constructing a real-time display window of the task status; determining the carton production path of the packaged parcels according to the real-time display window; setting an exception reminder mechanism for the classification processing tasks based on the carton production path and the real-time display window; creating an exception handling channel for the classification processing tasks according to the exception reminder mechanism; generating a task result log for the packaged parcels based on the carton production path and the exception handling channel; and constructing the carton processing list for the packaged parcels by combining the classification processing tasks, the real-time display window, and the task result log.
[0137] The categorized processing tasks refer to classifying carton processing tasks into two different categories based on the dual-modal carton-making mode: manual processing tasks and automatic processing tasks. The task status refers to the current status of the carton during the packaging process. The real-time display window is a visual interface used to display task status, production progress, and abnormal information in real time. The carton production path refers to the specific process path from task creation to completion during packaging and carton making. The abnormality reminder mechanism is a mechanism that automatically triggers reminders when the task status is abnormal (such as equipment failure or task delay). The abnormality handling channel refers to the quick handling methods provided by the system when the task status is abnormal (such as reassigning tasks or adjusting the production line). The task result log refers to a complete operation log recording the carton making task from creation to completion, including task creation time, assignment time, completion time, and abnormality handling records.
[0138] Optionally, the real-time display window for the task status can be constructed using a data visualization library, such as ECharts. Based on the carton production path and the real-time display window, the exception alert mechanism for the classification and processing task can be set using a message queue, such as Kafka. According to the exception alert mechanism, the exception handling channel for the classification and processing task can be created through a manual intervention interface, such as an operator control panel.
[0139] The process interaction module 105 is used to create a box-making process interaction system for the packaged goods based on the order information, the dual-modal box-making mode and the carton processing list, and to configure a box-making data security network for the packaged goods based on the box-making process interaction system.
[0140] This invention creates an interactive system for the packaging and packaging box manufacturing process based on the order information, the dual-modal box manufacturing mode, and the carton processing list. This system can automatically select the most suitable production mode according to the actual production situation and order requirements, thereby improving the continuity and efficiency of the production process. The box manufacturing process interactive system refers to an integrated and collaborative system in the production process of packaging and packaging cartons. It connects and optimizes all processes and links from order receipt to finished product output.
[0141] As an embodiment of the present invention, the step of creating an interactive system for the packaging box manufacturing process based on the order information, the dual-modal box manufacturing mode, and the carton processing list includes: configuring a folder import path in the dual-modal box manufacturing mode; performing data parsing processing of the order information according to the folder import path to obtain an order parsing result; creating a box manufacturing task and a label printing task for the packaging box based on the order parsing result; setting up an equipment monitoring network for the box manufacturing task and the label printing task; constructing a data sharing unit for the box manufacturing task and the label printing task based on the equipment monitoring network; and creating the interactive system for the packaging box manufacturing process by combining the order parsing result, the equipment monitoring network, and the data sharing unit.
[0142] Wherein, the folder import path refers to the folder path where the paper cutting system automatically imports order files in the dual-modal box-making mode; the data parsing processing refers to the process of extracting order information (such as order number, package size, quantity, etc.) from the imported order files; the order parsing result refers to the structured order information obtained after data parsing processing, including order number, package size, quantity, priority, etc.; the box-making task refers to the carton processing task created based on the order parsing result, including information such as carton size, quantity, and box type; the label printing task refers to the label printing task created based on the order parsing result, including information such as order number, package size, and destination; the equipment monitoring network refers to the network system used to monitor the box-making equipment and the label printing equipment; and the data sharing unit refers to the module used to share data between the box-making task and the label printing task.
[0143] Optionally, the folder import path configuration in the dual-modal box-making mode can be obtained through a file system API system. Based on the folder import path, the data parsing and processing of the order information can utilize a file parsing library, such as Python's pandas library. Based on the order parsing results, the creation of the box-making task and label printing task can be implemented through a task management system, such as Celery. The device monitoring network settings for the box-making task and the label printing task can be implemented using IoT technology, such as MQTT protocol technology. Based on the device monitoring network, the construction of the data sharing unit for the box-making task and the label printing task can be obtained through the RabbitMQ message queue.
[0144] Furthermore, by configuring the packaging data security network based on the box-making process interaction system, this embodiment of the invention can ensure that only authorized personnel can access and operate the system, preventing unauthorized access and data leakage, and protecting the company's sensitive information and production data. The box-making data security network refers to a networked management system used to ensure the security of production data.
[0145] As an embodiment of the present invention, configuring the box-making data security network based on the box-making process interaction system includes: collecting box-making process data of the packaged goods under the box-making process interaction system; identifying the classification data of the box-making process data and calculating the importance coefficient of the classification data in the box-making process data; setting the data sensitivity level of the classification data based on the importance coefficient; identifying the user category of the box-making process data according to the classification data; defining the user access permissions of the box-making process data based on the user category and the data sensitivity level; and configuring the box-making data security network of the packaged goods according to the user access permissions.
[0146] The box-making process data refers to various data generated during the box-making process, including but not limited to production speed, equipment operating parameters, product quality indicators, process time, and raw material consumption. The classification data refers to the data categories obtained by dividing the box-making process data according to process type. The importance coefficient is an indicator used to measure the importance of the classification data in the box-making scheduling data. The user category refers to the user's role and responsibilities in the box-making process. The user access permission refers to the control mechanism for relevant personnel to access and operate the data, such as administrators can access all data, while operators can only access equipment status data.
[0147] Optionally, the classification data identification of the box-making process data can be obtained through data classification algorithms, such as the K-Means clustering algorithm. The importance coefficient calculation of the classification data in the box-making process data can be implemented using an importance assessment algorithm, such as the XGBoost algorithm. Based on the classification data, the user category identification of the box-making process data can be determined by the data type of the classification data, such as quality inspection data corresponding to quality control personnel. Based on the user category and the data sensitivity level, the user access permission definition of the box-making process data can be implemented using identity authentication and authorization tools, such as the OAuth2 tool.
[0148] The automatic scheduling module 106 is used to combine the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network to execute the automated scheduling planning process of the paper cutting equipment and obtain the automated scheduling result.
[0149] This invention, through combining the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network, executes automated production scheduling for the paper-cutting equipment, resulting in automated production scheduling. This improves the targeting and efficiency of paper cutting, reduces ineffective operations and waste during the paper cutting process, and increases the efficiency of paper cutting production. Simultaneously, automated production scheduling management avoids chaotic and unreasonable task arrangements, improving the utilization rate and cost-effectiveness of paper cutting production. The automated production scheduling process refers to the specific process of automatically arranging production tasks for the paper-cutting equipment based on factors such as the raw material supply conditions determined by the dynamic adaptation mechanism, the box-making method specified by the dual-modal box-making mode, the process connection information provided by the box-making process interaction system, and the data accuracy and security guaranteed by the box-making data security network. The automated production scheduling result refers to a series of information sets generated after the automated production scheduling management process is completed, used to guide and reflect the arrangement of production activities and expected results, including task scheduling details, equipment scheduling plans, and resource utilization efficiency assessments.
[0150] This invention, by setting a size tolerance threshold for the packaged goods based on the order information, ensures sufficient space inside the carton to accommodate the goods and their cushioning materials, preventing damage caused by size mismatches that prevent the goods from being placed in the carton or by the carton being too tight. Furthermore, by setting a dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting equipment according to the width limitation parameters, this invention can automatically identify and retrieve the corresponding raw material paper stack and storage bin, reducing the time and error rate of manual material selection. Simultaneously, by dynamically adapting to raw material paper stacks of any size, it can meet diverse production needs. The present invention, through calculating the packing rate and cost consumption rate of the packaged goods based on the carton type, can reduce space waste during transportation and storage, thereby reducing costs and improving economic efficiency. It also helps set the carton type judgment conditions for the packaged goods, thus intelligently selecting the optimal carton type to ensure that the packaging design meets both product protection needs and cost-effectiveness. Furthermore, the present invention, through setting a dual-modal carton-making mode for the packaged goods based on the dynamic adaptation mechanism and the carton type judgment conditions, can enhance the flexibility of paper cutting production to adapt to different production needs and improve production efficiency. The embodiments of the invention, by constructing a carton processing list for packaged goods based on the dual-modal carton-making mode, can improve the flexibility of production scheduling and optimize the utilization rate of production resources. Furthermore, by creating an interactive system for the carton-making process of packaged goods based on the order information, the dual-modal carton-making mode, and the carton processing list, the embodiments of the invention can automatically select the most suitable production mode according to actual production conditions and order requirements, improving the continuity and efficiency of the production process. Finally, by configuring a secure data network for the carton-making process of packaged goods based on the carton-making process interactive system, the embodiments of the invention can ensure that only authorized personnel... Access to the operating system is restricted to designated personnel only, preventing unauthorized access and data leakage, and protecting sensitive enterprise information and production data. Finally, this embodiment of the invention, by combining the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network, executes automated production scheduling for the paper-cutting equipment, obtaining automated scheduling results. This improves the targeting and efficiency of paper cutting, reduces ineffective operations and waste during the paper cutting process, and increases the efficiency of paper cutting production. Simultaneously, automated production scheduling management avoids chaotic and unreasonable task assignments, improving the utilization rate and cost-effectiveness of paper cutting production. Therefore, this embodiment of the invention provides an automated production scheduling management system and method for paper cutting production, which can improve the production efficiency of paper cutting.
[0151] like Figure 2 The diagram shown is a flowchart illustrating an automated production scheduling and management method for paper cutting production according to an embodiment of the present invention. In this embodiment, the automated production scheduling and management method for paper cutting production includes:
[0152] Obtain the packaging package to be manufactured and its corresponding order information; based on the order information, identify the product characteristics of the packaging package and set the size tolerance threshold of the packaging package; and set the carton size of the packaging package according to the size tolerance threshold.
[0153] Input the carton size and order information into the preset paper cutting device, use the paper cutting device to retrieve the packaged raw material paper stack and its corresponding storage bin, query the width limitation parameters of the paper cutting device, and set the dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting device according to the width limitation parameters.
[0154] Based on the product characteristics, the type of carton for packaging is set. Based on the carton type, the packing rate and cost consumption rate of the package are calculated. Based on the packing rate and cost consumption rate, the criteria for judging the type of carton for packaging are set.
[0155] Based on the dynamic adaptation mechanism and the box type judgment condition, a dual-modal box making mode for the packaging is set, and a carton processing list for the packaging is constructed according to the dual-modal box making mode.
[0156] Based on the order information, the dual-modal box-making mode, and the carton processing list, create an interactive system for the box-making process of the packaged goods, and configure a secure data network for the box-making process of the packaged goods based on the interactive system for the box-making process.
[0157] By combining the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network, the automated production scheduling planning of the paper cutting equipment is executed to obtain the automated production scheduling result.
[0158] In the several embodiments provided by this invention, it should be understood that the provided systems and methods can be implemented in other ways. For example, the system embodiments described above are merely illustrative; for instance, the division of modules is only a logical functional division, and other division methods may be used in actual implementation.
[0159] Furthermore, the functional modules in the various embodiments of the present invention can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or in the form of hardware plus software functional modules.
[0160] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims
1. An automated production scheduling and management system for paper cutting production, characterized in that, The automated production scheduling and management system for paper cutting production includes: a tolerance setting module, a material hopper adaptation module, a box type judgment module, a cutting management module, a process interaction module, and an automatic production scheduling module; The tolerance setting module is used to obtain the packaging package to be made and its corresponding order information, identify the product characteristics of the packaging package based on the order information, set the size tolerance threshold of the packaging package, and set the carton size of the packaging package according to the size tolerance threshold. The material bin adaptation module is used to input the carton size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the packaged raw material paper stack and its corresponding storage bin, query the width limitation parameters of the paper cutting device, and set a dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting device according to the width limitation parameters. The box type determination module is used to set the box type of the packaged package according to the product characteristics, calculate the packing rate and cost consumption rate of the packaged package based on the box type, and set the box type determination conditions of the packaged package according to the packing rate and the cost consumption rate. The die-cutting management module is used to set the dual-modal box-making mode of the packaged goods based on the dynamic adaptation mechanism and the box type judgment conditions, and to construct the carton processing list of the packaged goods according to the dual-modal box-making mode. The process interaction module is used to create a box-making process interaction system for packaging packages based on the order information, the dual-modal box-making mode, and the carton processing list, and to configure a box-making data security network for packaging packages based on the box-making process interaction system. The automatic scheduling module is used to combine the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network to execute the automated scheduling planning process of the paper cutting equipment and obtain the automated scheduling result.
2. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The step of setting the size tolerance threshold for the packaged parcel based on the order information includes: Based on the order information, the package size, transportation conditions, and package characteristics of the package are extracted; Based on the package characteristics, identify the type of filler in the package; Based on the type of filler, the thickness of the filler encapsulated in the package is measured; The reserved space for the packaging is set according to the thickness of the filler; Perform the filling material addition process on the encapsulated package to obtain a filled package; Calculate the size difference between the filling package and the encapsulated package; Based on the size difference and the reserved space, the size tolerance threshold of the packaging package is set.
3. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The step of setting a dynamic adaptation mechanism between the storage bin and the raw paper stack in the paper cutting equipment according to the width limitation parameter includes: Position the storage bin at the starting position of the paper cutting device, and determine the bin offset based on the starting position; Based on the hopper offset and the width limitation parameter, the hopper width of the paper cutting device is set; Based on the hopper offset and the hopper width, set the anti-overlap offset of the storage hopper; Measure the paper width of the raw material paper stack, and define the matching conditions between the raw material paper stack and the storage bin based on the paper width and the bin width; Based on the matching conditions, a matching result is generated between the raw material stack and the storage bin; When the matching result does not meet the preset matching result, the appropriate material bin for the raw material paper stack is constructed by combining the material bin offset, the anti-overlap offset, the paper width, and the width limitation parameter. Based on the matching conditions, the paper width, and the adaptation bin, a dynamic adaptation mechanism is set up between the storage bin and the raw paper stack in the paper cutting equipment.
4. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The step of setting the type of cardboard box for packaging according to the product characteristics includes: Based on the product characteristics, the shape, weight, fragility, and usage scenario of the packaged product are identified. Based on the product weight, select the type of cardboard for packaging; The internal buffer space of the package is set according to the degree of fragility; The capacity of the carton for packaging is defined based on the product weight and the internal buffer space. Based on the usage scenario, identify the display requirements for the packaged items; Based on the product shape, the item display requirements, the carton capacity, and the cardboard type, the carton type for packaging is determined.
5. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The step of setting the box type judgment conditions for the packaged goods based on the packing rate and the cost consumption rate includes: Based on the packing rate and the cost consumption rate, the space utilization rate of the packaged goods is analyzed. Based on the space utilization rate, the shape of the cardboard and the capacity of the filling in the package are identified; The arrangement of the packaging is determined based on the shape of the cardboard. Based on the capacity of the filling material, the transportation method and transportation distance of the packaged parcel are analyzed; Based on the shape of the cardboard, the arrangement, the transportation distance, and the transportation method, the box type judgment conditions for the package are set.
6. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The step of setting the dual-modal box-making mode for packaging based on the dynamic adaptation mechanism and the box type judgment condition includes: Based on the dynamic adaptation mechanism, the current trimming parameters of the encapsulation package are identified; Based on the current cutting parameters and the box type determination conditions, determine the optimal box type for packaging; Collect customer order information for the packaged parcels, and based on the customer order information, identify the production quantity of the optimal box type; Based on the current cutting parameters, analyze the manufacturing complexity of the optimal box shape; Based on the quantity of boxes to be manufactured and the manufacturing complexity, the classification and box-making methods for the packaging packages are set, and the mode switching conditions for the classification and box-making methods are set. Based on the aforementioned classification and box-making method and the aforementioned mode switching conditions, a dual-modal box-making mode for the packaging and parcel is set.
7. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The step of constructing the carton processing list for packaging according to the dual-modal carton manufacturing mode includes: Based on the dual-modal box-making mode, extract the classification and processing tasks of the packaged parcels; Identify the task status of the packaged task under the classification and processing task, and construct a real-time display window for the task status; Based on the real-time display window, determine the production path of the cardboard box for packaging; Based on the cardboard box production path and the real-time display window, an abnormal reminder mechanism for the classification and processing tasks is set up; Based on the aforementioned anomaly alert mechanism, an anomaly handling channel is created for the categorized processing tasks; Based on the cardboard box manufacturing path and the exception handling channel, generate the task result log for the package packaging; By combining the categorized processing tasks, the real-time display window, and the task result log, a list of cardboard boxes for packaging is constructed.
8. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The step of creating the box-making process interaction system for packaging packages based on the order information, the dual-modal box-making mode, and the carton processing list includes: Configure the folder import path in the dual-modal box-making mode; Based on the folder import path, perform data parsing processing of the order information to obtain the order parsing result; Based on the order parsing results, create the box-making task and label printing task for the packaged parcel; Set up a device monitoring network for the box-making task and the label printing task; Based on the equipment monitoring network, a data sharing unit is constructed between the box-making task and the label printing task; By combining the order parsing results, the equipment monitoring network, and the data sharing unit, an interactive system for the box-making process of the packaged parcels is created.
9. The automated production scheduling and management system for paper cutting as described in claim 1, characterized in that, The configuration of the box-making data security network based on the box-making process interaction system includes: Collect the box-making process data of the packaging and wrapping process within the box-making process interaction system; Identify the categorized data of the box-making process data and calculate the importance coefficient of the categorized data in the box-making process data; Based on the importance coefficient, the data sensitivity level of the classified data is set; Based on the classification data, identify the personnel categories that use the box-making process data; Define user access permissions for the box-making process data based on the user category and the data sensitivity level; Configure the box-making data security network for the packaged parcels according to the user access permissions.
10. An automated production scheduling and management method for paper cutting production, characterized in that, The method includes: Obtain the packaging package to be manufactured and its corresponding order information; based on the order information, identify the product characteristics of the packaging package and set the size tolerance threshold of the packaging package; and set the carton size of the packaging package according to the size tolerance threshold. Input the carton size and order information into the preset paper cutting device, use the paper cutting device to retrieve the packaged raw material paper stack and its corresponding storage bin, query the width limitation parameters of the paper cutting device, and set the dynamic adaptation mechanism between the storage bin and the raw material paper stack on the paper cutting device according to the width limitation parameters. Based on the product characteristics, the type of carton for packaging is set. Based on the carton type, the packing rate and cost consumption rate of the package are calculated. Based on the packing rate and cost consumption rate, the criteria for judging the type of carton for packaging are set. Based on the dynamic adaptation mechanism and the box type judgment condition, a dual-modal box making mode for the packaging is set, and a carton processing list for the packaging is constructed according to the dual-modal box making mode. Based on the order information, the dual-modal box-making mode, and the carton processing list, create an interactive system for the box-making process of the packaged goods, and configure a secure data network for the box-making process of the packaged goods based on the interactive system for the box-making process. By combining the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system, and the box-making data security network, the automated production scheduling planning of the paper cutting equipment is executed to obtain the automated production scheduling result.
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