A fully automatic profile slot milling machine based on PLC

The profile slot milling machine controlled by PLC realizes automatic loading, positioning, slot milling and cleaning of profiles, which solves the problem of low automation level of existing profile slot milling machines, improves processing efficiency and reduces labor intensity.

CN120244039BActive Publication Date: 2025-09-19YIZHENG ZHONGZHI COMPOSITE MATERIAL PROD
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Patent Information

Application Number
CN202510694407.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-09-19
Estimated Expiration
2045-05-28

AI Technical Summary

Technical Problem

Existing profile slot milling machines require manual loading and unloading, and have a low degree of automation, resulting in high labor intensity and low processing efficiency.

Method used

A fully automatic profile slotting machine based on PLC is used. The PLC control box controls the coordinated work of the profile transfer module, profile positioning module, mobile slotting module and mobile cleaning module to achieve automatic loading, positioning, slotting and cleaning of profiles, reduce labor intensity and improve processing efficiency.

Benefits of technology

It realizes the fully automatic processing of profiles, reduces labor costs, improves processing efficiency and enhances the degree of automation.

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Abstract

The present invention provides a fully automatic PLC-based profile slot milling machine, belonging to the field of slot milling technology. The machine comprises a workbench, with a mobile slot milling module mounted on its upper end. A PLC control box is mounted on one side of the mobile slot milling module. An operating arm is fixedly connected to the back of the workbench, and a profile transfer module is mounted on its upper end. The profile transfer module comprises a track A, with connectors fixedly connected to both horizontal sides of the track A, a core traction unit fixedly connected to the center of the upper end of the track A, and a variable unit fixedly connected to its upper end. Both longitudinal walls of the track A are equipped with inserts. Vertical variable sections are mounted on both horizontal sides of the variable unit's lower end. A fastening platform is mounted on the bottom of the vertical variable section. Track C is fixedly connected to track D on both longitudinal sides. The present invention solves the problem of existing profile slot milling machines requiring manual loading and unloading, resulting in a low degree of automation, high labor intensity, and reduced processing efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of slot milling, and in particular relates to a full-automatic profile slot milling machine based on PLC. Background Art

[0002] At present, slot milling machines are mainly used for subsequent secondary processing of automatic lathes. They can be modified to realize slot milling and other processes. They are also called compound machines and special machine tools. They can also be used for slot milling of various metal materials, plastic materials and other non-standard metal materials.

[0003] Prior art CN214815156U discloses a fully automatic profile slot milling machine, comprising a base and a movable frame slidably mounted on the base. The base is provided with a placement table for placing the profile, and the base is provided with a fixing mechanism for fixing the profile. The fixing mechanism includes a fixing member for fixing the profile and a driving member for moving the profile. The fixing member is disposed on the side of the placement table facing away from the movable frame, and the driving member is disposed on the side of the placement table facing the base. The movable frame is provided with a slot milling member for milling the profile. Although this slot milling machine can perform fixed slot milling on profiles, it requires manual loading and unloading, resulting in a low degree of automation and high labor intensity, which reduces processing efficiency. Summary of the Invention

[0004] The present invention provides a fully automatic profile slot milling machine based on PLC, which aims to solve the problem that the existing profile slot milling machine requires manual loading and unloading, has a low degree of automation, is labor-intensive, and reduces processing efficiency.

[0005] The embodiment of the present invention provides a fully automatic profile slot milling machine based on PLC, comprising a workbench, a movable slot milling module being mounted on the upper end of the workbench, a PLC control box being mounted on one side of the movable slot milling module, an operating arm being fixedly connected to the back of the workbench, and a profile transfer module being mounted on the upper end of the operating arm;

[0006] The profile transfer module includes track A, which is fixedly connected to the connecting seat on both horizontal sides, and the core traction unit is fixedly connected to the upper center of track A. The upper end of the core traction unit is fixedly connected to the variable unit. Embedding interfaces are installed on both longitudinal walls of track A. Vertical variable parts are installed on both horizontal sides of the lower end of the variable unit. The bottom of the vertical variable part is equipped with a fastening platform. The center of the lower end of the fastening platform is fixedly connected to track B. The lower end of track B is equipped with track C. The upper end of track C is fixedly connected to the embedding platform. The embedding platform can be movably installed in track B and can change along track B. The side of the embedding platform farther from the core traction unit is fixedly connected to the deformation part C in track B. Deformation part C The other side is fixedly connected to the inner side of track B. Both longitudinal sides of track C are fixedly connected to track D. The lower end of track C is equipped with a supporting part. The supporting part and the corresponding track C are movably connected to track D. The side of track C farther from the core traction unit is fixedly connected to the outer cylinder C. The outer cylinder C is movably equipped with a variable column C. The variable column C passes through the outer cylinder C and one side of track C and is connected to the supporting part. The side of the outer cylinder C farther from the core traction unit is connected to the vertical variable part. Track B is flush with one side of the fastening platform. When the deforming member C is in the initial state, one side of track C extends out of the fastening platform. When the deforming member C is in the shortened state, one side of track C is flush with one side of the fastening platform.

[0007] The core traction unit includes switch A and an inflator mounted on the operating arm. The upper end of switch A is connected to the center of the lower end of track A. The lower end of switch A is connected to switch B. Switch B and the inflator are connected via a rubber tube. The core traction unit also includes an outer tube A. The lower end of outer tube A is connected to the center of the upper end of track A.

[0008] The movable unit includes a movable plate, the lower end of which is connected to the upper end of the movable column A in the middle, and both sides of the lower end of the movable plate are fixedly connected to the connecting platform A in the length direction. The side of the connecting platform A farther from the movable plate is screwed to the connecting bar A, and the side of the connecting bar A farther from the connecting platform A is screwed to the connecting platform B.

[0009] The vertically adjustable portion includes an outer cylinder B, the upper end of which is connected to the lower end of the adjustable platform. The outer portion of the outer cylinder B, which is close to the core traction unit, is connected to a pipe B, which is laterally connected to a switch A. The outer portion of the outer cylinder B, which is farther from the core traction unit, is connected to a pipe C, which is connected to the outer cylinder C on the other side. A rubber platform B is movably mounted in the outer cylinder B, the lower end of which is fixedly connected to an adjustable column B. The lower end of the adjustable column B passes through the lower end of the outer cylinder B and is connected to the upper end of the fastening platform. A deforming member B is clamped on the outer circumference of the adjustable column B. The deforming member B is vertically fixedly connected to the lower end of the rubber platform B and the lower end of the inner portion of the outer cylinder B on both sides.

[0010] The supporting part includes a guide platform A, which can be movably assembled in the track C. The guide platform A can move along the track C. The side of the guide platform A farther from the core traction unit is connected to the variable column C, and the lower end of the guide platform A is fixedly connected to the main supporting platform.

[0011] Furthermore, the upper side of the workbench is fixedly connected to the enclosure, and the upper end of the workbench is also equipped with a profile positioning module. The profile positioning module includes a pair of slides A opened at the upper end of the workbench and a servo motor A fixed to one side of the workbench. The slide A is rotatably equipped with a screw A, and one side of the screw A is connected to the output end of the servo motor A. The threads on the screw A in the pair of slides A are in opposite directions. Each thread on the screw A in the pair of slides A is connected to a slider A. The slider A is fixedly connected to a hydraulic rod A, and the output end of the hydraulic rod A is fixedly connected to a movable block. One side of the movable block is fixedly connected to the servo motor B, and the output end of the servo motor B passes through the movable block and is fixedly connected to the positioning block.

[0012] Furthermore, the mobile milling module includes a slideway C reserved on both longitudinal sides of the upper end of the workbench and a servo motor E fixed on both longitudinal sides of one side of the workbench. The slideway C is rotatably connected to the lead screw C, one side of the lead screw C is fixed to the output end of the servo motor E, the upper thread of the lead screw C is connected to the slider C, the upper end of the slider C is fixed to the concave frame, the concave frame is movably equipped with a cross bar, the upper end of the concave frame is fixed to the hydraulic rod B, the output end of the hydraulic rod B is fixed to the cross bar, one side of the cross bar passes through the concave frame and is fixed to the servo motor C, a slideway B is reserved in the cross bar, the slideway B is rotatably connected to the lead screw B, one side of the lead screw B is fixed to the output end of the servo motor C, the upper thread of the lead screw B is connected to the slider B, the lower end of the slider B is fixed to the servo motor D, and the output end of the servo motor D is detachably equipped with a milling piece.

[0013] Furthermore, a mobile cleaning module is installed between the lower end of the workbench and the side of the mobile milling module. The mobile cleaning module includes a concave channel fixedly connected to the concave frame and a water tank placed at the lower end of the workbench. The water tank is detachably equipped with a filter. The upper end of the concave channel is connected to a steel pipe, one side of the water tank is connected to a water pump, and the other side of the water pump is connected to the steel pipe via a hose. A number of nozzles are connected to the two inner walls of the concave channel.

[0014] Furthermore, the switch A is connected to the pipe A on both longitudinal sides, and the other side of the pipe A is connected to both sides of the lower end of the outer tube A. The outer tube A is movably equipped with a rubber platform A.

[0015] Furthermore, the upper end of the rubber platform A is fixedly connected to the variable column A, the upper end of the variable column A passes through the upper end of the outer tube A and is connected to the variable unit, the outer circumference of the variable column A is clamped with the deformation part A, and the vertical sides of the deformation part A are respectively fixedly connected to the upper end inside the outer tube A and the upper end of the rubber platform A.

[0016] Furthermore, the lower end of the connecting platform B is fixedly connected to the variable platform, which is movably assembled in the embedding interface. The variable platform can move along the embedding interface. The rotating platform is screwed to both longitudinal sides of the variable platform. The surface of the rotating platform is in contact with the inner surface of the embedding interface. A pair of variable platforms are equipped with deformation rods on the walls facing each other.

[0017] Furthermore, the supporting part also includes a guide platform B, which can be movably assembled in the track D. The lower end of the guide platform B is fixedly connected to the side support platform, and the side support platform close to the core traction unit is flush with the track C.

[0018] Furthermore, both longitudinal sides of the lower end of the main supporting platform are fixedly connected to the connecting platform C, and the lower ends of the side supporting platforms are fixedly connected to the connecting platform D, and the connecting platform C and the connecting platform D are rotated via a connecting strip B.

[0019] The beneficial effects of the present invention are:

[0020] The present invention controls the operation of the entire device via a PLC control box. The profile transfer module automatically transfers the profile to the workbench. The profile positioning module on the workbench positions the profile. Then the mobile milling module performs milling on the positioned profile. After the milling is completed, the mobile cleaning module performs flushing on the processed profile. After cleaning is completed, the profile transfer module transfers the processed profile away, thereby realizing automatic loading, positioning, milling, cleaning and unloading of the profile, realizing fully automatic processing of the profile, reducing labor costs, and greatly improving the processing efficiency of the profile.

[0021] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained through the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0023] Figure 1 This is a schematic diagram of the main structure of an embodiment of the present invention;

[0024] Figure 2 This is a schematic diagram of a top view of a workbench according to an embodiment of the present invention;

[0025] Figure 3 This is a schematic diagram of the inner structure of the concave frame according to an embodiment of the present invention;

[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of a concave channel according to an embodiment of the present invention;

[0027] Figure 5 This is a schematic diagram of the three-dimensional structure of a profile transfer module according to an embodiment of the present invention;

[0028] Figure 6 This is a schematic diagram of the main structure of the profile transfer module according to an embodiment of the present invention;

[0029] Figure 7 This is a schematic diagram of the collaborative structure of the track A, the core traction unit (73), and the variable unit according to an embodiment of the present invention;

[0030] Figure 8 This is a schematic cross-sectional structure diagram of a core traction unit according to an embodiment of the present invention;

[0031] Figure 9 This is a schematic diagram of the disassembled structure of the track A and the variable unit according to an embodiment of the present invention;

[0032] Figure 10 For the embodiment of the present invention Figure 9 A schematic diagram of the structure at position M of FIG.

[0033] Figure 11 This is a schematic diagram of the cooperative structure of the fastening platform, the vertical adjustment portion, and the supporting portion according to an embodiment of the present invention;

[0034] Figure 12 Schematic diagram of the internal structure of the vertical change part according to an embodiment of the present invention;

[0035] Figure 13 This is a schematic diagram of the disassembled structure of track B, track C, and the supporting part of an embodiment of the present invention;

[0036] Figure 14 This is a schematic diagram of the cooperative structure of the outer cylinder C, the variable column C, and the supporting part according to an embodiment of the present invention;

[0037] Reference numerals: 1, workbench; 2, enclosure; 3, profile positioning module; 4, mobile milling module; 5, mobile cleaning module; 6, operating arm; 7, profile transfer module; 8, PLC control box; 31, slideway A; 32, lead screw A; 33, servo motor A; 34, slide block A; 35, hydraulic rod A; 36, movable block; 37, servo motor B; 38, positioning block; 41, concave frame; 42, crossbar; 43, hydraulic rod B; 44, servo motor C; 45. Slideway B; 46. Lead screw B; 47. Slider B; 48. Servo motor D; 49. Milling plate; 410. Slideway C; 411. Servo motor E; 412. Lead screw C; 413. Slider C; 51. Concave channel; 52. Water tank; 53. Water pump; 54. Hose; 55. Steel pipe; 56. Nozzle; 71. Track A; 72. Connecting seat; 73. Core traction unit; 731. Switch A; 732. Switch B; 733. Outer cylinder A; 7 34. Rubber platform A; 735. Variable column A; 736. Deformation member A; 737. Pipe A; 74. Variable unit; 741. Variable piece; 742. Connecting platform A; 743. Connecting platform B; 744. Connecting strip A; 745. Variable platform; 746. Rotating platform; 747. Deformation rod; 75. Embedding interface; 76. Fastening platform; 77. Vertical variable portion; 771. Outer cylinder B; 772. Rubber platform B; 773. Variable column B; 774. Deformation member B ; 775. Pipe B; 776. Pipe C; 78. Track B; 79. Track C; 710. Track D; 711. Jointing platform; 712. Deformation member C; 713. Supporting part; 7131. Guide platform A; 7132. Main supporting platform; 7133. Guide platform B; 7134. Side supporting platform; 7135. Connecting platform C; 7136. Connecting platform D; 7137. Connecting strip B; 714. Outer cylinder C; 715. Variable column C; 716. Inflator. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention. The same figure marks in the drawings represent the same components. It should be noted that the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Reference Figure 1The embodiment of the present invention proposes a fully automatic profile milling machine based on PLC, which includes a workbench 1. The upper end side of the workbench 1 is fixedly connected to a panel 2. The upper end of the workbench 1 is equipped with a profile positioning module 3. The upper end of the workbench 1 is also equipped with a mobile milling module 4. A PLC control box 8 is installed on the outer side of the mobile milling module 4. A mobile cleaning module 5 is installed between the lower end of the workbench 1 and the side of the mobile milling module 4. The back of the workbench 1 is fixedly connected to an operating arm 6. The upper end of the operating arm 6 is equipped with a profile transfer module 7. The PLC control box 8 is used to control the operation of the entire device. The PLC control box 8 is a prior art and will not be described in detail here.

[0040] The operation of the entire device is controlled by the PLC control box 8. The profile transfer module 7 automatically transfers the profile to the workbench 1. The profile positioning module 3 on the workbench 1 positions the profile, and then the mobile milling module 4 performs milling on the positioned profile. After the milling is completed, the mobile cleaning module 5 performs flushing on the processed profile. After cleaning is completed, the profile transfer module 7 transfers the processed profile away, and then realizes the automatic loading, positioning, milling, cleaning and unloading of the profile, realizing fully automatic processing of the profile, reducing labor costs, and greatly improving the processing efficiency of the profile.

[0041] Reference Figure 2 A number of water outlet holes are reserved on the workbench 1 and on the inner side of the enclosure 2 to ensure that the cleaning waste water can be drained away.

[0042] Reference Figure 1 and Figure 2The profile positioning module 3 includes a pair of slideways A31 opened at the upper end of the workbench 1 and a servo motor A33 fixed to one side of the workbench 1. A screw A32 is rotatably assembled in the slideway A31. One side of the screw A32 is connected to the output end of the servo motor A33. The screw holes on the screws A32 in the pair of slideways A31 are in opposite directions. Each screw on the screws A32 in the pair of slideways A31 is connected to a slider A34. The slider A34 is fixedly connected to a hydraulic rod A35. The hydraulic The output end of rod A35 is fixedly connected to movable block 36, and one side of movable block 36 is fixedly connected to servo motor B37. The output end of servo motor B37 passes through movable block 36 and is fixedly connected to positioning block 38. When the profile is placed on workbench 1, servo motor A33 pulls screw A32 to rotate, and screw A32 drives slider A34 to slide in slideway A31, and then locks and positions both sides of the profile, and then moves milling module 4 to perform milling on the profile. When the milling of this side of the profile is completed, The hydraulic rod A35 is extended, and then the locked profile is lifted up. The servo motor B37 pulls the positioning block 38 to rotate, and then pulls the locked profile to perform a rotation and face change. The hydraulic rod A35 is shortened, and then the locked profile is placed on the workbench 1. The milling module 4 is then moved to perform milling on the profile. When the profile is completely processed, the cleaning module 5 is moved to rinse the two side walls of the profile. When the two side walls are rinsed, the hydraulic rod A35 is extended, and then the locked profile is lifted up. The servo motor B37 pulls the positioning block 38 to rotate, and then pulls the locked profile to perform a rotation and face change. The hydraulic rod A35 is shortened, and then the locked profile is placed on the workbench 1. The cleaning module 5 is moved to continue to rinse the other two sides of the profile. After the rinsing is completed, the servo motor A33 pulls the screw A32 to reverse, and then the positioning block 38 returns to its position, releases the profile, and the profile transfer module 7 transfers the processed profile away.

[0043] Reference Figure 1-Figure 3The mobile slot milling module 4 includes a slideway C410 reserved on both longitudinal sides of the upper end of the workbench 1 and a servo motor E411 fixed on both longitudinal sides of one side of the workbench 1. The slideway C410 is rotatably connected to the lead screw C412, and one side of the lead screw C412 is fixedly connected to the output end of the servo motor E411. The lead screw C412 is connected to the slider C413, and the upper end of the slider C413 is fixedly connected to the concave frame 41. The concave frame 41 is movably equipped with a cross bar 42. The upper end of the concave frame 41 is fixedly connected to the hydraulic rod B43. The output end of the hydraulic rod B43 is fixedly connected to the cross bar 42. One side of the cross bar 42 passes through the concave frame 41 and is fixedly connected to the servo motor C44. A slideway B45 is reserved in the cross bar 42. The slideway B45 is rotatably connected to the lead screw B46. One side of the lead screw B46 is fixedly connected to the servo motor The output end of C44 is fixed, the upper thread of the screw B46 is connected to the slider B47, the lower end of the slider B47 is fixed to the servo motor D48, and the output end of the servo motor D48 is detachably equipped with the milling piece 49. When milling, the servo motor C44 pulls the screw B46 to rotate, and the screw B46 drives the slider B47 to change, and then moves the milling piece 49 on the servo motor D48 to the milling position of the profile. The servo motor D48 pulls the milling piece 49 to rotate, and the hydraulic rod B43 extends, and then drives the cross bar 42 to move downward to the required position. The servo motor E411 pulls the screw C412 to rotate, and the screw C412 drives the slider C413 to slide in the slide C410, and then pulls the concave frame 41 to change, so that the milling piece 49 moves back and forth to perform milling on the profile.

[0044] Reference Figure 1 and Figure 4 The mobile cleaning module 5 includes a concave channel 51 fixed to the concave frame 41 and a water tank 52 placed at the lower end of the workbench 1. A filter screen is detachably assembled in the water tank 52. The upper end of the concave channel 51 is connected to a steel pipe 55. One side of the water tank 52 is connected to a water pump 53. The other side of the water pump 53 is connected to the steel pipe 55 through a hose 54. A number of nozzles 56 are connected to the two inner walls of the concave channel 51. When it is necessary to clean the profile, the water pump 53 pumps the water in the water tank 52 into the hose 54, and then transports it to the concave channel 51 through the steel pipe 55, and finally sprays it out through the nozzle 56. At the same time, the profile is driven by the movable concave frame 41 to perform mobile flushing, thereby realizing automatic cleaning of the profile for subsequent processing of the profile. The water after cleaning falls from the workbench 1 into the water tank 52 and is filtered by the filter screen in the water tank 52 so that the water can be recycled, reducing the processing cost.

[0045] Reference Figure 1 and Figure 5-Figure 14The profile transfer module 7 includes a track A71, and the track A71 is fixedly connected to the connecting seat 72 on both horizontal sides. The connecting seat 72 is fixedly connected to the operating arm 6. The core traction unit 73 is fixedly connected to the upper end of the track A71. The upper end of the core traction unit 73 is fixedly connected to the variable unit 74. The two longitudinal walls of the track A71 are equipped with embedding interfaces 75. The lower horizontal sides of the variable unit 74 are equipped with vertical variable parts 77. The bottom of the vertical variable part 77 is equipped with a fastening platform 76. The lower end of the fastening platform 76 is fixedly connected to the track B78. The lower end of the track B78 is equipped with a track C79. The upper end of the track C79 is fixedly connected to the embedding platform 711. The embedding platform 711 can be movably assembled in the track B78. The embedding platform 711 can change along the track B78. The side of the embedding platform 711 farther from the core traction unit 73 is fixedly connected to the deformation member C712 in the track B78. The deformation member The other side of C712 is fixedly connected to the inner side of the track B78, and both longitudinal sides of the track C79 are fixedly connected to the track D710. The lower end of the track C79 is equipped with a supporting part 713, and the supporting part 713 and the corresponding track C79 are movably connected to the track D710. The side of the track C79 farther from the core traction unit 73 is fixedly connected to the outer cylinder C714, and the outer cylinder C714 is movably equipped with a variable column C715. The variable column C715 passes through the outer cylinder C714 and one side of the track C79 and is connected to the supporting part 713. The side of the outer cylinder C714 farther from the core traction unit 73 is connected to the vertical variable part 77. The track B78 is flush with one side of the fastening platform 76. When the deformation member C712 is in the initial state, one side of the track C79 extends out of the fastening platform 76. When the deformation member C712 is in the shortened state, one side of the track C79 is flush with one side of the fastening platform 76.

[0046] Before transportation, the profile transfer module 7 and the operating arm 6 are fixedly connected through the connecting seats 72 on both sides of the track A71, and the external inflator 716 and the core traction unit 73 are connected, and it is ensured that there is no high-pressure air inside the core traction unit 73. All the air inside the profile transfer module 7 is discharged, and the profile transfer module 7 is changed to the starting state so that the locking and transportation of the profile can be performed again.

[0047] Reference Figure 6-Figure 8The core traction unit 73 includes a switch A731 and an inflator 716 mounted on the operating arm 6. The upper end of the switch A731 is connected to the center of the lower end of the track A71. The lower end of the switch A731 is connected to the switch B732. The switch B732 and the inflator 716 are connected via a rubber tube. The core traction unit 73 also includes an outer tube A733. The lower end of the outer tube A733 is connected to the center of the upper end of the track A71. Both longitudinal sides of the switch A731 are connected to the pipe A737. The other side of the pipe A737 is connected to both sides of the lower end of the outer cylinder A733. A rubber platform A734 is movably installed inside the outer cylinder A733. The upper end of the rubber platform A734 is fixedly connected to the variable column A735. The upper end of the variable column A735 passes through the upper end of the outer cylinder A733 and is connected to the variable unit 74. The outer peripheral surface of the variable column A735 is clamped with a deformation part A736. The deformation part A736 is fixedly connected to the upper end of the inner side of the outer cylinder A733 and the upper end of the rubber platform A734 on both sides vertically.

[0048] When the profile is locked and transported, the profile transfer module 7 can be moved onto the profile, and by turning on the inflator 716, high-pressure air can be injected into the switch B732. At this time, the high-pressure air can flow into the switch A731. At this time, by opening the interfaces on both sides of the switch A731 in the longitudinal direction, the high-pressure airflow can be transported to the outer cylinder A733 through the pipe A737. With the inflow of high-pressure airflow, the rubber platform A734 moves upward under the pressure of the airflow, and pulls the variable column A735 to move upward. At this time, the deformable part A736 shortens under pressure, and finally the force is transported to the position of the variable unit 74.

[0049] Reference Figure 7 、 Figure 9 and Figure 10 The variable unit 74 includes a variable plate 741, the lower end of the variable plate 741 is connected to the upper end of the variable column A735 in the middle, and both sides of the lower end of the variable plate 741 in the length direction are fixedly connected to the connecting platform A742, and the side of the connecting platform A742 farther from the variable plate 741 is screwed to the connecting strip A744, and the side of the connecting strip A744 farther from the connecting platform A742 is screwed to the connecting platform B743, and the lower end of the connecting platform B743 is fixedly connected to the variable platform 745. The variable platform 745 can be movably assembled in the embedding interface 75, and the variable platform 745 can be moved along the embedding interface 75. Both longitudinal sides of the variable platform 745 are screwed to the rotating platform 746, and the surface of the rotating platform 746 is in contact with the inner surface of the embedding interface 75. A pair of variable platforms 745 are equipped with deformation rods 747 on the walls facing each other.

[0050] When the adjustable column A735 moves upward, the adjustable piece 741 moves upward, and the span between the adjustable piece 741 and the track A71 increases. The connecting bar A744 rotates toward the center and pulls the connecting platform B743. The pair of adjustable platforms 745 move in the embedding interface 75, approaching each other, pulling the pair of vertical adjustable parts 77 closer to each other, and finally pulling the pair of fastening platforms 76 closer to each other until the fastening platforms 76 are in contact with the side wall of the profile, thus achieving the initial locking of the profile.

[0051] When the locking of the profile is canceled, the air inside the outer cylinder A733 is discharged. At this time, the core traction unit 73 can return to its original position, and the adjustment unit 74 can return to its original position. Then, the pair of adjustment platforms 745 move away from each other, canceling the locking of the profile, and the deformation rod 747 can stick to the side wall of the embedding interface 75, reducing the impact of the adjustment platform 745.

[0052] Reference Figure 6 、 Figure 11 and Figure 12 The vertical adjustment part 77 includes an outer cylinder B771. The upper end of the outer cylinder B771 is connected to the lower end of the adjustment platform 745. The outside of the outer cylinder B771 close to the core traction unit 73 is connected to the pipe B775. The pipe B775 and the switch A731 are connected horizontally. The side of the outer cylinder B771 farther from the core traction unit 73 is connected to the pipe C776. The other side of the pipe C776 is connected to the outer cylinder C714. A rubber platform B772 is movably assembled in the outer cylinder B771. The lower end of the rubber platform B772 is fixedly connected to the adjustment column B773. The lower end of the adjustment column B773 passes through the lower end of the outer cylinder B771 and is connected to the upper end of the fastening platform 76. The outer peripheral surface of the adjustment column B773 is hooped with a deformation part B774. The deformation part B774 is fixedly connected to the lower end of the rubber platform B772 and the lower end inside the outer cylinder B771 on both sides of the vertical axis.

[0053] When locking and transporting profiles with a large vertical span, by opening the interfaces on both sides of the switch A731, high-pressure air can be filled into the outer cylinder B771 through the pipe B775, and the rubber platform B772 is pressed. At this time, the deformable part B774 is shortened, and the moving column B773 is pulled downward, and the fastening platform 76 is driven to move downward. At this time, the fastening platform 76 moves along the side wall of the profile toward the lower end of the profile, locking the lower end of the profile, and can pull the track B78 and the track C79 downward together until the upper end of the track C79 moves to the lower end of the profile, so that the locking and transport of the profile with a large vertical span can be realized.

[0054] By filling gas into the vertical change portion 77, the fastening platform 76 moves downward and moves to a position close to the lower end of the profile, thereby realizing locking and transporting profiles with different vertical spans, reducing the limitations of the profile transport module 7, and ensuring stable locking and transport of the profiles.

[0055] Reference Figure 5 、 Figure 11 、 Figure 13 and Figure 14 The supporting part 713 includes a guide platform A7131, which is movably assembled in the track C79. The guide platform A7131 can be changed along the track C79. The side of the guide platform A7131 farther from the core traction unit 73 is connected to the variable column C715. The lower end of the guide platform A7131 is fixedly connected to the main supporting platform 7132. The supporting part 713 also includes a guide platform B7133, which is movably assembled in the track D710. The guide platform B7133 can move in the track D710. The lower end of the guide platform B7133 is fixedly connected to the side support platform 7134. The side support platform 7134 is close to the core traction unit 73 and is flush with the track C79. The lower end of the main support platform 7132 is fixedly connected to the connecting platform C7135 on both longitudinal sides. The lower end of the side support platform 7134 is fixedly connected to the connecting platform D7136. The connecting platform C7135 and the connecting platform D7136 are rotated via the connecting strip B7137.

[0056] When the track C79 does not fall to the lower end of the profile, the side wall of the profile cooperates to exert a certain pressure on the side wall of the track C79. At this moment, the deformable member C712 shortens, and the engaging platform 711 moves outward and pulls the track C79 outward until one side of the track C79 is level with the other side of the fastening platform 76.

[0057] When the track C79 falls to the lower end of the profile, the deformable member C712 and the traction track C79 return to their original position. At this time, the profile is moved in the middle and some air in the core traction unit 73 can be discharged, so that the span between the pair of fastening platforms 76 becomes larger. At this time, the fastening platforms 76 stop pressing on the side walls of the profile. At this time, the profile moves downward, and the lower end of the profile and the side support platform 7134 are in contact with the upper end of the main support platform 7132, thus supporting the profile.

[0058] The gas input into the outer cylinder B771 can be discharged through the pipe C776 and flow into the outer cylinder C714, and pull the variable column C715 to move toward the side close to the profile. At this time, the guide platform A7131 moves toward the center close to the profile, and pulls the main support platform 7132 to move toward the center of the profile, enhancing the supporting function. When the guide platform A7131 moves toward the center, several connecting strips B7137 open outward, driving the guide platform B7133 to move. At this time, a pair of guide platforms B7133 move outward, and finally pull several side support platforms 7134 to move toward the corners of the profile, thereby achieving stable support for the profile.

[0059] The filled gas activates the outer cylinder C714 and the supporting part 713, allowing them to lock the side walls of the profile. It can then automatically change the locking of the side walls into supporting the lower end, and change the support in the center into supporting the four corners, thereby enhancing the stability of the support and ensuring the stability of the profile during transportation.

[0060] Before transferring the profile, the profile transfer module 7 and the operating arm 6 are fixedly connected via the connecting seats 72 on both sides of the track A71, and the external inflator 716 is connected to the core traction unit 73. It is ensured that there is no pressurized air inside the core traction unit 73. The air inside the profile transfer module 7 is completely exhausted, and the profile transfer module 7 is returned to the initial state so that the profile can be locked and transferred again.

[0061] When locking and transporting the profile, the profile transport module 7 can be moved onto the profile, and by turning on the inflator 716, high-pressure air can be injected into the switch B732. At this time, the high-pressure air can flow into the switch A731. At this time, by opening the interfaces on both longitudinal sides of the switch A731, the high-pressure air flow can be transported to the outer cylinder A733 through the pipe A737. With the inflow of the high-pressure air flow, the rubber platform A734 moves upward under the pressure of the air flow, and pulls the variable column A735 to move upward. At this time, the deformable member A736 shortens under the pressure, and finally transmits the force to the position of the variable unit 74.

[0062] When the adjustable column A735 moves upward, the adjustable piece 741 moves upward, and the span between the adjustable piece 741 and the track A71 increases. The connecting bar A744 rotates toward the center and pulls the connecting platform B743. The pair of adjustable platforms 745 move in the embedding interface 75, approaching each other, pulling the pair of vertical adjustable parts 77 closer to each other, and finally pulling the pair of fastening platforms 76 closer to each other until the fastening platforms 76 are in contact with the side wall of the profile, thus achieving the initial locking of the profile.

[0063] When the locking of the profile is canceled, the air inside the outer cylinder A733 is exhausted. At this time, the core pulling unit 73 and the adjusting unit 74 can return to their original positions. Then, the pair of adjusting platforms 745 move away from each other, canceling the locking of the profile. The deformable rod 747 can abut against the side wall of the insertion port 75, reducing the impact of the adjusting platform 745.

[0064] When locking and transporting a profile with a large vertical span, by opening the interfaces on both sides of the switch A731, high-pressure air can be filled into the outer cylinder B771 through the pipe B775, and the rubber platform B772 can be pressed. At this time, the deformable member B774 is shortened, and the movable column B773 is pulled downward, and the fastening platform 76 is driven downward. At this time, the fastening platform 76 moves along the side wall of the profile toward the lower end of the profile, locking the lower end of the profile, and can also pull the track B78 and the track C79 downward until the upper end of the track C79 moves to the lower end of the profile, so that the profile with a large vertical span can be locked and transported.

[0065] By filling the vertically movable portion 77 with gas, the fastening platform 76 is moved downward to a position close to the lower end of the profile, thereby achieving locking and transporting of profiles with different vertical spans, reducing the limitations of the profile transport module 7, and ensuring stable locking and transport of the profiles;

[0066] When the track C79 falls to the lower end of the profile, the deformable member C712 and the traction track C79 return to their original position. At this time, the profile is moved in the middle and some air in the core traction unit 73 can be discharged, so that the span between the pair of fastening platforms 76 becomes larger. At this time, the fastening platforms 76 stop pressing on the side walls of the profile. At this time, the profile moves downward, and the lower end of the profile and the side support platform 7134 are in contact with the upper end of the main support platform 7132, thus supporting the profile.

[0067] The gas input into the outer cylinder B771 can be discharged through the pipe C776 and flow into the outer cylinder C714, and pull the variable column C715 to move toward the side close to the profile. At this time, the guide platform A7131 moves toward the center close to the profile, and pulls the main support platform 7132 to move toward the center of the profile, enhancing the supporting function. When the guide platform A7131 moves toward the center, several connecting strips B7137 open outward, driving the guide platform B7133 to move. At this time, a pair of guide platforms B7133 move outward, and finally pull several side support platforms 7134 to move toward the corners of the profile, thereby achieving stable support for the profile.

[0068] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic profile slot milling machine based on PLC, characterized in that: It includes a workbench, the upper end of which is equipped with a mobile milling module, the outer side of which is equipped with a PLC control box, the back of which is fixed with an operating arm, and the upper end of which is equipped with a profile transfer module; The profile transfer module includes track A, which is fixedly connected to the connecting seat on both horizontal sides, and the core traction unit is fixedly connected to the upper center of track A. The upper end of the core traction unit is fixedly connected to the variable unit. Embedding interfaces are installed on both longitudinal walls of track A. Vertical variable parts are installed on both horizontal sides of the lower end of the variable unit. The bottom of the vertical variable part is equipped with a fastening platform. The center of the lower end of the fastening platform is fixedly connected to track B. The lower end of track B is equipped with track C. The upper end of track C is fixedly connected to the embedding platform. The embedding platform can be movably installed in track B and can change along track B. The side of the embedding platform farther from the core traction unit is fixedly connected to the deformation part C in track B. Deformation part C The other side is fixedly connected to the inner side of track B. Both longitudinal sides of track C are fixedly connected to track D. The lower end of track C is equipped with a supporting part. The supporting part and the corresponding track C are movably connected to track D. The side of track C farther from the core traction unit is fixedly connected to the outer cylinder C. The outer cylinder C is movably equipped with a variable column C. The variable column C passes through the outer cylinder C and one side of track C and is connected to the supporting part. The side of the outer cylinder C farther from the core traction unit is connected to the vertical variable part. Track B is flush with one side of the fastening platform. When the deforming member C is in the initial state, one side of track C extends out of the fastening platform. When the deforming member C is in the shortened state, one side of track C is flush with one side of the fastening platform. The core traction unit includes switch A and an inflator mounted on the operating arm. The upper end of switch A is connected to the center of the lower end of track A. The lower end of switch A is connected to switch B. Switch B and the inflator are connected via a rubber tube. The core traction unit also includes an outer tube A. The lower end of outer tube A is connected to the center of the upper end of track A. The movable unit includes a movable plate, the lower end of which is connected to the upper end of the movable column A in the middle, and both sides of the lower end of the movable plate are fixedly connected to the connecting platform A in the length direction. The side of the connecting platform A farther from the movable plate is screwed to the connecting bar A, and the side of the connecting bar A farther from the connecting platform A is screwed to the connecting platform B. The vertically adjustable portion includes an outer cylinder B, the upper end of which is connected to the lower end of the adjustable platform. The outer portion of the outer cylinder B, which is close to the core traction unit, is connected to a pipe B, which is laterally connected to a switch A. The outer portion of the outer cylinder B, which is farther from the core traction unit, is connected to a pipe C, which is connected to the outer cylinder C on the other side. A rubber platform B is movably mounted in the outer cylinder B, the lower end of which is fixedly connected to an adjustable column B. The lower end of the adjustable column B passes through the lower end of the outer cylinder B and is connected to the upper end of the fastening platform. A deforming member B is clamped on the outer circumference of the adjustable column B. The deforming member B is vertically fixedly connected to the lower end of the rubber platform B and the lower end of the inner portion of the outer cylinder B on both sides. The supporting part includes a guide platform A, which can be movably assembled in the track C. The guide platform A can move along the track C. The side of the guide platform A farther from the core traction unit is connected to the variable column C, and the lower end of the guide platform A is fixedly connected to the main supporting platform.

2. The fully automatic profile slot milling machine based on PLC according to claim 1, characterized in that: The upper side of the workbench is fixedly connected to the enclosure, and the upper end of the workbench is also equipped with a profile positioning module. The profile positioning module includes a pair of slides A opened at the upper end of the workbench and a servo motor A fixed to one side of the workbench. The slide A is rotatably equipped with a screw A, and one side of the screw A is connected to the output end of the servo motor A. The threads on the screw A in the pair of slides A are in opposite directions. Each thread on the screw A in the pair of slides A is connected to a slider A. The slider A is fixedly connected to a hydraulic rod A, and the output end of the hydraulic rod A is fixedly connected to a movable block. One side of the movable block is fixedly connected to the servo motor B, and the output end of the servo motor B passes through the movable block and is fixedly connected to the positioning block.

3. The fully automatic profile slot milling machine based on PLC according to claim 1, characterized in that: The mobile milling slot module includes a slideway C reserved on both longitudinal sides of the upper end of the workbench and a servo motor E fixed on both longitudinal sides of one side of the workbench. The slideway C is rotatably connected to the lead screw C, and one side of the lead screw C is fixed to the output end of the servo motor E. The upper thread of the lead screw C is connected to the slider C, and the upper end of the slider C is fixed to the concave frame. The concave frame is movably equipped with a cross bar, and the upper end of the concave frame is fixed to the hydraulic rod B, and the output end of the hydraulic rod B is fixed to the cross bar. One side of the cross bar passes through the concave frame and is fixed to the servo motor C. A slideway B is reserved in the cross bar, and the slideway B is rotatably connected to the lead screw B. One side of the lead screw B is fixed to the output end of the servo motor C. The upper thread of the lead screw B is connected to the slider B, and the lower end of the slider B is fixed to the servo motor D. The output end of the servo motor D is detachably equipped with a milling slot piece.

4. The fully automatic profile slot milling machine based on PLC according to claim 3, characterized in that: A mobile cleaning module is installed between the lower end of the workbench and the side of the mobile milling module. The mobile cleaning module includes a concave channel fixedly connected to the concave frame and a water tank placed at the lower end of the workbench. The water tank is detachably equipped with a filter. The upper end of the concave channel is connected to a steel pipe, one side of the water tank is connected to a water pump, and the other side of the water pump is connected to the steel pipe through a hose. Several nozzles are connected to the two inner walls of the concave channel.

5. The fully automatic profile slot milling machine based on PLC according to claim 1, characterized in that: Both longitudinal sides of switch A are connected to pipe A, and the other side of pipe A is connected to both sides of the lower end of outer tube A. Rubber platform A is movably assembled inside outer tube A.

6. The fully automatic profile slot milling machine based on PLC according to claim 5, characterized in that: The upper end of the rubber platform A is fixedly connected to the variable column A, the upper end of the variable column A passes through the upper end of the outer tube A and is connected to the variable unit. The outer circumference of the variable column A is clamped with the deformation part A, and the vertical sides of the deformation part A are respectively fixedly connected to the upper end of the inner side of the outer tube A and the upper end of the rubber platform A.

7. The fully automatic profile slot milling machine based on PLC according to claim 6, characterized in that: The lower end of the connecting platform B is fixedly connected to the variable platform, which can be movably assembled in the embedding interface. The variable platform can move along the embedding interface. The rotating platforms are screwed to the swivel platforms on both longitudinal sides of the variable platform. The surface of the swivel platform is in contact with the inner surface of the embedding interface. A pair of variable platforms are equipped with deformation rods on the walls facing each other.

8. The fully automatic profile slot milling machine based on PLC according to claim 7, characterized in that: The supporting part also includes a guide platform B, which can be movably assembled in the track D. The lower end of the guide platform B is fixedly connected to the side support platform, and the side support platform close to the core traction unit is flush with the track C.

9. The fully automatic profile slot milling machine based on PLC according to claim 8, characterized in that: The lower ends of the main supporting platforms are fixedly connected to the connecting platforms C on both longitudinal sides, and the lower ends of the side supporting platforms are fixedly connected to the connecting platforms D. The connecting platforms C and D are rotated via connecting strips B.

Citation Information

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