Aluminum metal piece welding tooling
By designing a fixing block, baffle, and sealing component for welding aluminum parts, the problem of molten material loss during welding was solved, the strength and stability of the weld point were achieved, and the welding quality was improved.
Patent Information
- Application Number
- CN202510631861.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-05-16
AI Technical Summary
When welding thick aluminum profiles, molten material can easily fall through the gaps, resulting in a weak weld and affecting the weld quality.
A welding fixture for aluminum metal parts was designed, including a fixing block, a baffle, a sealing component, and a driving component. The baffle blocks the molten material, and the sealing component and the thermally expanding liquid maintain stability, ensuring that the welding material is not lost.
It effectively prevents molten material from leaking out of the gaps, ensuring the strength and quality of the weld joints, and maintaining the stability and welding effect of the welding equipment.
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Figure CN120244425B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of aluminum piece welding, more particularly to an aluminum metal piece welding tool. BACKGROUND
[0002] Aluminum profiles are widely used in the fields of building, transportation, electronics and electrical appliances due to their light weight, high strength, corrosion resistance and other advantages. There are many methods for welding aluminum profiles, such as argon arc welding and resistance welding.
[0003] When welding aluminum profiles, the two materials to be welded need to be fixed first, and a certain gap needs to be left between the two materials to be welded. The thicker the thickness of the material to be welded, the larger the gap needs to be reserved, so that the welding equipment can fully melt the aluminum profile. When welding aluminum profiles with a relatively thick thickness, the molten material is easy to fall through the gap during welding, and the thickness of the connection between the welded aluminum profiles will be smaller after the molten material falls, which will affect the quality of the aluminum profile. Therefore, the present application discloses an aluminum metal piece welding tool, which can prevent the molten material from falling from the gap during welding. SUMMARY
[0004] In view of the problems existing in the prior art, the present application aims to provide an aluminum metal piece welding tool.
[0005] To solve the above problems, the present application adopts the following technical solution.
[0006] An aluminum metal piece welding tool, comprising a fixed block, a baffle is fixedly installed at the lower end of the fixed block, the baffle is used to block the molten material at the welding position, and sealing assemblies are installed on both sides of the fixed block.
[0007] Both ends of the fixed block are provided with guide grooves, the sealing assembly comprises a sealing block slidingly installed in the guide groove, an extrusion spring is fixedly installed at one end of the sealing block close to the inner wall of the guide groove, the other end of the extrusion spring is fixedly connected with the inner wall of the guide groove, and the lower end of the sealing block is in sliding contact with the upper end of the baffle.
[0008] A fixed rod is rotatably installed at the upper end of the fixed block, a welding head is rotatably installed on the outside of the fixed rod through a rotating seat, and the welding head is located on the upper side of the baffle.
[0009] Further, a driving assembly is slidingly installed in the fixed rod, and the driving assembly is used to drive the fixed block to rotate.
[0010] Further, the driving assembly comprises a push rod slidingly installed inside the fixed rod, the lower outer wall of the push rod is embedded with a ball, the fixed block is provided with a movable groove at the corresponding position of the lower side of the push rod, the inner wall of the movable groove is provided with a threaded groove, the ball is located inside the threaded groove, and the push rod extrudes the inner wall of the threaded groove through the ball.
[0011] Further, the inner side of the fixed block is provided with a moving groove, the moving groove is slidingly installed with a sealing plate, the inner side of the sealing plate is provided with a ventilation groove, the ventilation groove is a "U" type structure, the upper end of the fixed block is provided with an air inlet and an air outlet at the positions of the two openings of the ventilation groove, and the air inlet and the air outlet are in communication with the inner side of the ventilation groove.
[0012] Further, the air inlet is connected with an external gas supply device through a hose, and the air outlet is in communication with the inside of the welding head through another hose.
[0013] Further, one end of the sealing plate is fixedly installed with a return spring, and the other end of the return spring is fixedly connected with the inner wall of the moving groove.
[0014] Further, the outer wall of the position where the fixed rod is connected with the fixed block is provided with an extrusion groove, the extrusion groove is an arc structure, one end of the extrusion groove is an inclined structure, the position of the extrusion groove corresponds to the position of the moving groove, one end of the sealing plate close to the extrusion groove is fixedly installed with a pressure receiving block, the end of the pressure receiving block away from the sealing plate is in sliding contact with the inner wall of the extrusion groove, and the end of the pressure receiving block away from the sealing plate is in extrusion contact with the inclined part of the extrusion groove.
[0015] Further, the baffle is provided with a cavity inside, the cavity is filled with a thermal expansion liquid, the fixed block is provided with a through groove inside, and the through groove is in communication with the inside of the cavity, the fixed block is a "T" type structure, the protruding part on the upper side of the fixed block is provided with a sliding groove, the sliding groove is slidingly installed with a sliding block inside, one end of the sliding block is fixedly installed with a pressing plate, the pressing plate extrudes the aluminum metal piece in cooperation with the baffle, the lower end of the sliding block is fixedly installed with a supporting spring, and the supporting spring extrudes the sliding block.
[0016] Further, one end of the sliding groove away from the pressing plate is provided with a piston cavity, one end of the through groove away from the cavity is in communication with the inside of the piston cavity, the piston cavity is slidingly installed with a piston block inside, the lower end of the piston block is an inclined structure, the end of the piston block close to the sliding block extends to the inside of the sliding groove, the inclined part of the piston block extrudes the upper end of the sliding block, the piston block is elastically connected with the inner wall of the piston cavity through a tension spring, one end of the tension spring is fixedly connected with the piston block, and the other end of the tension spring is fixedly connected with the inner wall of the piston cavity.
[0017] Compared with the prior art, the beneficial effects of the present application are:
[0018] (1) The sealing block and the fixed block are arranged, the molten material in the welding seam is blocked, the molten material is prevented from dropping, the material of the welding position is prevented from being too little, the welding point is prevented from being too thin, and the welding quality is affected, and the design can guarantee the firmness of the welding point during welding.
[0019] (2) The pressing plate cooperates with the baffle, the device is fixed on the material to be welded during welding, can slide, and can keep stability, under the action of the thermal expansion liquid, the pressing plate can automatically extrude the material to be welded, the upper end of the baffle is always attached to the lower end of the material to be welded, and the molten welding material is prevented from flowing away from the gap.
[0020] (3) The sealing assembly is arranged, the device can automatically attach to both sides of the gap of the material to be welded during use, and the molten welding material is prevented from flowing away from the gap and affecting the welding effect.
[0021] (4) The sealing plate is arranged, the gas can enter the welding head only after the baffle rotates to the specified position, the welding head is prevented from starting welding when the baffle does not reach the specified position, the molten welding material is prevented from flowing away from the gap and affecting the welding effect. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0023] Figure 2 It is a schematic diagram of the cavity structure of the present application;
[0024] Figure 3 It is a schematic diagram of the guide groove structure of the present application;
[0025] Figure 4 It is a schematic diagram of the sliding groove, piston groove and sealing plate structure of the present application;
[0026] Figure 5 It is a schematic diagram of the ball structure of the present application;
[0027] Figure 6 It is a schematic diagram of the through groove structure of the present application;
[0028] Figure 7 It is a schematic diagram of the piston cavity and extrusion groove structure of the present application.
[0029] Explanation of figure mark:
[0030] 1, fixed block; 101, baffle; 102, guide groove; 103, fixed rod; 104, welding head; 105, movable slot; 106, threaded groove; 107, moving groove; 108, sealing plate; 109, air groove; 110, air inlet; 111, air outlet; 112, return spring; 113, pressure block; 114, cavity; 115, through groove; 116, sliding groove; 117, sliding block; 118, pressing plate; 119, supporting spring; 120, piston cavity; 121, piston block; 122, tension spring; 123, extrusion groove;
[0031] 2, sealing assembly; 201, sealing block; 202, extrusion spring;
[0032] 3, drive assembly; 301, push rod; 302, ball. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0034] Please refer to Figures 1 to 7 An aluminum metal piece welding tool, comprising a fixed block 1, a baffle 101 fixedly installed at the lower end of the fixed block 1, the baffle 101 is used to block the molten material at the welding position, a sealing assembly 2 is installed on both sides of the fixed block 1, the baffle 101, the fixed block 1 and the sealing block 201 can be made of ceramic material or other material which will not melt;
[0035] The fixed block 1 is provided with a guide groove 102 at both ends, the sealing assembly 2 comprises a sealing block 201 slidingly installed in the guide groove 102, the sealing block 201 is fixedly installed with an extrusion spring 202 at one end close to the inner wall of the guide groove 102, the extrusion spring 202 is fixedly connected with the inner wall of the guide groove 102 at the end away from the sealing block 201, and the lower end of the sealing block 201 is in sliding contact with the upper end of the baffle 101;
[0036] The fixed block 1 is provided with a fixed rod 103 rotatably installed at the upper end, the welding head 104 is rotatably installed on the outside of the fixed rod 103 through a rotating seat, and the welding head 104 is located on the upper side of the baffle 101;
[0037] A driving assembly 3 is slidably installed inside the fixed rod 103, and is used to drive the fixed block 1 to rotate. The driving assembly 3 comprises a push rod 301 slidably installed inside the fixed rod 103, and the lower outer wall of the push rod 301 is embedded with a ball 302. The fixed block 1 is provided with a movable slot 105 corresponding to the lower side of the push rod 301, and the inner wall of the movable slot 105 is provided with a threaded groove 106. The threaded groove 106 is a quarter of a circle in thread, and the ball 302 is located inside the threaded groove 106, and the push rod 301 is pressed against the inner wall of the threaded groove 106 through the ball 302.
[0038] By adopting the above technical scheme, when welding is needed, the staff first places the plate to be welded at the designated work site, leaves a welding gap between the two plates, and tilts the plate at a certain angle before welding. The device is rotated so that the baffle 101 is aligned with the gap reserved when the plate is welded. Then, the baffle 101 is passed between the two plates to be welded, and the fixed block 1 is rotated to maintain a vertical state. At this time, the baffle 101 is located below one of the plates to be welded. The push rod 301 is then pushed down, which causes the push rod 301 to descend and the ball 302 to press against the threaded groove 106. At this time, under the decomposing force of the pressing force, the fixed block 1 can drive the baffle 101 at its lower end to rotate and turn ninety degrees. The baffle 101 after rotation can be located below both plates to be welded. In the process of rotating the baffle 101, the fixed block 1 can press against the outer wall of the sealing block 201 through the guide slot 102, causing the sealing block 201 to rotate. When the sealing block 201 rotates, the side of the sealing block 201 located outside the guide slot 102 can contact the plate to be welded, thereby pressing the compression spring 202 when it is pressed, causing the compression spring 202 to contract. When the fixed block 1 is rotated by ninety degrees, the outer wall of the sealing block 201 can be attached to the two plates. Then, the welding head 104 is used to weld the reserved gap. The fixed block 1 needs to be on the lower side of the plate to be welded.
[0039] A moving slot 107 is formed on one side of the fixed block 1, and a sealing plate 108 is slidably installed inside the moving slot 107. An air passage 109 is formed inside the sealing plate 108, and the air passage 109 has a "U" shape. An air inlet 110 and an air outlet 111 are respectively formed at the upper end of the fixed block 1 and the two opening positions of the air passage 109. The air inlet 110 and the air outlet 111 are in communication with the inside of the air passage 109.
[0040] The air inlet 110 is connected with an external gas supply device through a hose, the air outlet 111 is communicated with the inside of the welding head 104 through another hose, one end of the sealing plate 108 is fixedly installed with a reset spring 112, the other end of the reset spring 112 is fixedly connected with the inner wall of the moving groove 107, the outer wall of the position where the fixed rod 103 is connected with the fixed block 1 is provided with an extrusion groove 123, the extrusion groove 123 is in an arc-shaped structure, and one end of the extrusion groove 123 is in an inclined structure, the position of the extrusion groove 123 corresponds to the position of the moving groove 107, one end of the sealing plate 108 close to the extrusion groove 123 is fixedly installed with a pressure receiving block 113, the other end of the pressure receiving block 113 away from the sealing plate 108 is in sliding contact with the inner wall of the extrusion groove 123, and the other end of the pressure receiving block 113 away from the sealing plate 108 is in extrusion contact with the inclined part on the extrusion groove 123.
[0041] By adopting the above technical scheme, when the fixed block 1 rotates relative to the fixed rod 103, the pressure receiving block 113 on the sealing plate 108 can move in the extrusion groove 123 and gradually approach the inclined part of the extrusion groove 123, when the fixed block 1 rotates by 90 degrees, the pressure receiving block 113 drives the sealing plate 108 to move in the moving groove 107 and extrude the reset spring 112 under the action of the extrusion force, when the sealing plate 108 moves, the air passage 109 on the sealing plate 108 can be communicated with the air inlet 110 and the air outlet 111 at the same time, at this time, the external gas supply device can transmit gas into the welding head 104 through the hose, so that the welding head 104 can work by ignition, and similarly, when the pressure receiving block 113 is located in the extrusion groove 123 and does not contact the inclined part on the extrusion groove 123, the reset spring 112 can extrude the sealing plate 108 under the action of the elastic force of the reset spring 112, so that the sealing plate 108 moves to the initial position, so that the opening position of the air passage 109 deviates from the positions of the air inlet 110 and the air outlet 111, so as to cut off the gas flow into the welding head 104.
[0042] The baffle 101 is internally provided with a cavity 114, the cavity 114 is internally filled with a thermal expansion liquid, the fixed block 1 is internally provided with a through groove 115, and the through groove 115 is communicated with the inside of the cavity 114, the fixed block 1 is in a “T” type structure, and the protruding part on the upper side of the fixed block 1 is provided with a sliding groove 116, the sliding groove 116 is internally slidably installed with a sliding block 117, one end of the sliding block 117 is fixedly installed with a pressing plate 118, the pressing plate 118 extrudes the aluminum metal piece in cooperation with the baffle 101, and the lower end of the sliding block 117 is fixedly installed with a supporting spring 119, the supporting spring 119 extrudes the sliding block 117;
[0043] The piston cavity 120 is arranged at one end of the sliding groove 116 away from the pressing plate 118, the through groove 115 is communicated with the interior of the piston cavity 120 at one end away from the cavity 114, the piston block 121 is slidably arranged in the piston cavity 120, the lower end of the piston block 121 is in an inclined structure, the end of the piston block 121 close to the sliding block 117 extends to the interior of the sliding groove 116, the inclined part of the piston block 121 presses the upper end of the sliding block 117, one end of the tension spring 122 is fixedly connected with the piston block 121, and the other end of the tension spring 122 is fixedly connected with the inner wall of the piston cavity 120.
[0044] By adopting the above technical scheme, in the welding process, the heat of the plate to be welded can be conducted to the baffle 101, so that the heat is absorbed by the thermal expansion liquid in the cavity 114, at this time, the thermal expansion liquid will expand, the expanded thermal expansion liquid can press the piston block 121 through the through groove 115, so that the piston block 121 can move in the piston cavity 120, the piston block 121 can pull the tension spring 122 after moving, so that the tension spring 122 is elongated and stored, wherein the sliding block 117 can be pressed by the inclined part on the surface of the piston block 121 when the piston block 121 pulls the tension spring 122, so that the sliding block 117 is lowered under the decomposing force of the pressing force, the sliding block 117 can press the supporting spring 119 after being lowered, and the pressing plate 118 is lowered, the pressing plate 118 can be in contact with the upper end of the plate to be welded after being lowered, so that the device can be fixed on the plate to be welded and can slide on the plate to be welded in cooperation with the baffle 101.
[0045] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme of the present application and the improved concept thereof within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A welding fixture for aluminum metal parts, comprising a fixing block (1), characterized in that: A baffle (101) is fixedly installed at the lower end of the fixing block (1). The baffle (101) is used to block the molten material at the welding point. Sealing components (2) are installed on both sides of the fixing block (1). The fixing block (1) has guide grooves (102) at both ends. The sealing assembly (2) includes a sealing block (201) that is slidably installed inside the guide groove (102). A compression spring (202) is fixedly installed at one end of the sealing block (201) near the inner wall of the guide groove (102). The end of the compression spring (202) away from the sealing block (201) is fixedly connected to the inner wall of the guide groove (102). The lower end of the sealing block (201) is in sliding contact with the upper end of the baffle (101). A fixing rod (103) is rotatably mounted on the upper end of the fixing block (1), and a welding head (104) is rotatably mounted on the outside of the fixing rod (103) via a rotating seat. The welding head (104) is located on the upper side of the baffle (101). The fixed block (1) has a movable groove (107) on one side inside. A sealing plate (108) is slidably installed inside the movable groove (107). A ventilation groove (109) is opened inside the sealing plate (108). The ventilation groove (109) has a "U" shaped structure. An air inlet (110) and an air outlet (111) are opened at the two opening positions of the upper end of the fixed block (1) and the ventilation groove (109), respectively. The air inlet (110) and the air outlet (111) are both connected to the inside of the ventilation groove (109). A pressing groove (123) is provided on the outer wall of the fixed rod (103) where it is connected to the fixed block (1). The pressing groove (123) has an arc-shaped structure and one end of the pressing groove (123) is inclined. The position of the pressing groove (123) corresponds to the position of the moving groove (107). A pressure block (113) is fixedly installed on one end of the sealing plate (108) near the pressing groove (123). The end of the pressure block (113) away from the sealing plate (108) slides in contact with the inner wall of the pressing groove (123), and the end of the pressure block (113) away from the sealing plate (108) is in contact with the inclined part on the pressing groove (123).
2. The welding fixture for aluminum metal parts according to claim 1, characterized in that: The drive assembly (3) is slidably installed inside the fixed rod (103), and the drive assembly (3) is used to drive the fixed block (1) to rotate.
3. The welding fixture for aluminum metal parts according to claim 2, characterized in that: The drive assembly (3) includes a push rod (301) slidably mounted inside a fixed rod (103). A ball bearing (302) is embedded in the lower outer wall of the push rod (301). A movable groove (105) is opened at the position corresponding to the lower side of the push rod (301) of the fixed block (1). A threaded groove (106) is opened in the inner wall of the movable groove (105). The ball bearing (302) is located inside the threaded groove (106), and the push rod (301) presses the inner wall of the threaded groove (106) through the ball bearing (302).
4. The welding fixture for aluminum metal parts according to claim 3, characterized in that: The air inlet (110) is connected to an external air supply device via a hose, and the air outlet (111) is connected to the inside of the welding head (104) via another hose.
5. The welding fixture for aluminum metal parts according to claim 4, characterized in that: A reset spring (112) is fixedly installed at one end of the sealing plate (108), and the other end of the reset spring (112) is fixedly connected to the inner wall of the moving groove (107).
6. The welding fixture for aluminum metal parts according to claim 5, characterized in that: The baffle (101) has a cavity (114) inside, which is filled with thermally expanding liquid. The fixing block (1) has a through groove (115) inside, which is connected to the cavity (114). The fixing block (1) has a "T" shaped structure, and the upper protruding part of the fixing block (1) has a sliding groove (116). A slider (117) is slidably installed inside the sliding groove (116). A pressure plate (118) is fixedly installed at one end of the slider (117). The pressure plate (118) works with the baffle (101) to squeeze the aluminum metal part. A support spring (119) is fixedly installed at the lower end of the slider (117). The support spring (119) squeezes the slider (117).
7. The welding fixture for aluminum metal parts according to claim 6, characterized in that: A piston cavity (120) is provided at one end of the slide groove (116) away from the pressure plate (118). The end of the through groove (115) away from the cavity (114) is connected to the inside of the piston cavity (120). A piston block (121) is slidably installed inside the piston cavity (120). The lower end of the piston block (121) is inclined. The end of the piston block (121) near the slider (117) extends into the slide groove (116). The inclined part on the piston block (121) presses the upper end of the slider (117). The piston block (121) is elastically connected to the inner wall of the piston cavity (120) through a tension spring (122). One end of the tension spring (122) is fixedly connected to the piston block (121), and the other end of the tension spring (122) is fixedly connected to the inner wall of the piston cavity (120).
Citation Information
Patent Citations
Electric spark machining device
CN108788554A
X-shaped groove weld joint forming tool
CN112122856A