Automatic drip irrigation tape loading and unloading tape coiling machine
By designing an automatic winding and core replacement mechanism and coordinating the actions of each part of the operation in combination with the control system, the automated continuous operation of drip irrigation belt production is achieved, which solves the problem that existing equipment needs to be shut down and replaces the core, and improves production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202510243452.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-07-04
AI Technical Summary
The existing drip irrigation belt production equipment needs to be shut down after winding is completed, which will cause production interruption and affect production continuity and efficiency.
A drip irrigation belt automatic up and down belt reel is designed, using an automatic winding mechanism, an automatic core changing mechanism and a feeding mechanism, and the station exchange is realized through the flip of the rotary frame by 180 degrees. Combined with the cutting, rolling and core changing devices, the control system coordinates the actions of each part to achieve rapid core changing without manual intervention.
It realizes automated continuous operation of drip irrigation belt production, improves production efficiency, reduces labor costs, ensures the stability of core supply and equipment reliability, and extends the service life of the equipment.
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Figure CN120246743A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of drip irrigation tape production and manufacturing equipment, and particularly to an automatic upper and lower coiling machine for drip irrigation tapes. Background Art
[0002] As a key tool for modern agricultural irrigation, drip irrigation tapes have been widely used, greatly improving the water resource utilization efficiency and crop yields. With the acceleration of the agricultural modernization process, efficient and reliable automated equipment has become an important guarantee for agricultural production. Especially in large-scale planting scenarios, automated equipment not only significantly improves production efficiency but also effectively reduces labor costs, ensuring the consistency and stability of product quality. However, despite the availability of diverse drip irrigation tape production equipment in the market, there are still some deficiencies that need to be further optimized and improved.
[0003] In existing drip irrigation tape production equipment, common automatic winding devices mostly adopt a single-station design, that is, the winding, cutting, and unwinding operations of the drip irrigation tape are completed at a fixed working position. Although this design can achieve basic automation functions, some problems have emerged in practical applications. Specifically, such equipment usually has a fixed winding mechanism. When a roll of drip irrigation tape is wound up, it is necessary to stop the machine for core replacement. In addition, some equipment uses manual or semi-automatic methods for core replacement, which not only increases the labor intensity of the operators but also seriously affects production continuity and overall efficiency.
[0004] The main defect of the above common design is that it cannot achieve rapid core replacement without stopping the machine. Each time the machine stops for core replacement, production will be interrupted, thus affecting the operation rhythm of the entire production line. Therefore, it is particularly important to develop an automatic upper and lower coiling machine for drip irrigation tapes that can achieve rapid core replacement during continuous production. Summary of the Invention
[0005] In order to achieve rapid core replacement during continuous production, the present invention provides an automatic upper and lower coiling machine for drip irrigation tapes.
[0006] The automatic upper and lower coiling machine for drip irrigation tapes provided by the present invention adopts the following technical solutions: An automatic upper and lower coiling machine for drip irrigation tapes, comprising: Automatic winding mechanism, comprising a frame and a winding device. The frame is provided with a winding station and a preparatory station. The winding device capable of winding the drip irrigation tape is provided at both the winding station and the preparatory station. The frame is connected with a rotating frame and a rotating device. The winding devices at the winding station and the preparatory station are both connected with the rotating frame. The rotating device is located between the winding station and the preparatory station and is connected with the rotating frame for driving the rotating frame to flip 180 degrees. Among them, the winding device includes a winding drive assembly and a core. The winding drive assembly is connected with the rotating frame, and the core is connected with the winding drive assembly for winding the drip irrigation tape. The frame is connected with a wire arranging device for calculating the winding length of the drip irrigation tape; Automatic core-changing mechanism, comprising a cutting device, a lower-winding device and a core-changing device. The cutting device is connected with the rotating frame and is arranged between the winding station and the preparatory station for cutting the drip irrigation tape. The lower-winding device is used for removing the core and the drip irrigation tape at the preparatory station. The core-changing device is connected with the frame for installing the core without the drip irrigation tape wound thereon onto the winding device at the preparatory station; Feeding mechanism, comprising a feeding rack, a plurality of fixing devices and a feeding drive device. The feeding rack is arranged on one side of the frame close to the preparatory station. The feeding rack is provided with a feeding station. The core-changing device can pick up the core at the feeding station. The feeding drive device is connected with the feeding rack for sequentially transporting the plurality of fixing devices to the feeding station. The fixing device includes a first jaw and a second jaw. The first jaw and the second jaw are used for clamping both ends of the core. Both the first jaw and the second jaw are connected with the feeding drive device; and Control system. The automatic winding mechanism, the automatic core-changing mechanism and the feeding mechanism are all electrically connected with the control system.
[0007] By adopting the above technical solutions, the automatic upper and lower coiling machine for drip irrigation tapes realizes automated production, improves work efficiency and reduces labor costs. Specifically, during use, when the drip irrigation tape has been wound enough and the core needs to be replaced, first, the control system starts the rotating device, driving the rotating frame to flip 180 degrees, so that the positions of the winding station and the preparation station are interchanged. At this time, the cutting device cuts the drip irrigation tape on the full winding station, and then the lower coiling device operates to take out the core that has completed winding from the preparation station. At the same time, the core changing device picks up a new empty core at the feeding station and sends it to the winding drive assembly that has been newly converted into the preparation station to ensure continuous operation. The entire process requires no manual intervention, greatly improving the automation level and production efficiency of the equipment. In addition, the addition of the wire arranging device makes the winding of the drip irrigation tape more precise, avoiding the problem of material waste. Through the coordinated action of multiple fixing devices and the feeding drive device, the stability and reliability of the core supply are ensured. The entire system is uniformly managed by the control system, and each part operates in coordination, significantly reducing the failure rate and extending the service life of the equipment.
[0008] Preferably, the winding drive assembly includes a winding motor, a first bearing, a limit disk, a fixed chuck, a winding cylinder, a movable chuck and a second bearing. The winding motor is connected to the rotating frame, and the drive shaft of the winding motor passes through the rotating frame and is fixedly connected to the limit disk. The first bearing is sleeved on the drive shaft of the winding motor and is connected to the rotating frame. The fixed chuck is connected to the side wall of the limit disk away from the winding motor. The winding cylinder is arranged on the side of the rotating frame away from the winding motor. The drive shaft of the winding cylinder passes through the rotating frame and is connected to the movable chuck. The second bearing is arranged between the winding cylinder and the movable chuck. The inner ring of the second bearing is sleeved on the drive shaft of the winding cylinder, and the outer wall of the second bearing is connected to the movable chuck. The movable chuck is arranged corresponding to the fixed chuck for fixing the core.
[0009] By adopting the above technical solutions, during winding, the winding motor drives the limit disk to rotate, thereby driving the fixed chuck and the movable chuck to rotate synchronously to ensure the stable winding of the core with the drip irrigation tape. At the same time, the first bearing and the second bearing respectively reduce the friction of the drive shaft of the winding motor and the drive shaft of the winding cylinder during rotation, improving the transmission efficiency and service life. When the core needs to be replaced, the winding cylinder expands and contracts, causing the movable chuck to move away from the fixed chuck, facilitating the quick removal of the fully loaded core and the installation of a new empty core, thus realizing efficient and continuous winding operation. The entire process has a high degree of automation, greatly improving production efficiency and operation convenience.
[0010] Preferably, the limiting disk is connected with an auxiliary uncoiling component, which includes a disassembling cylinder and a fixing ring. The disassembling cylinder is fixedly connected with the limiting disk. The driving shaft of the disassembling cylinder passes through the limiting disk and is connected with the fixing ring. The fixing ring is arranged around the fixed chuck and can abut against the core. When disassembling the core, the fixing ring can push the core away from the fixed chuck to realize the disassembly of the core.
[0011] By adopting the above technical solution, when it is necessary to disassemble the core, the fixing ring can push the core away from the fixed chuck under the action of the disassembling cylinder, thereby reducing the inconvenience and potential safety hazards brought by manual disassembly, improving the disassembly efficiency and safety. At the same time, this design also reduces the equipment downtime and improves the production continuity and work efficiency.
[0012] Preferably, the uncoiling device includes: A horizontal driving component, including a support frame, a first motor, a first lead screw and a moving frame. The first motor is connected with the support frame. The first lead screw is horizontally arranged and rotatably connected with the support frame. One end of the first lead screw is connected with the first motor. The moving frame is sleeved on the first lead screw and is slidably connected with the support frame, capable of realizing the horizontal movement of the moving frame; A vertical driving component, including a second motor, a second lead screw and a moving plate. The second motor is connected with the moving frame. The second lead screw is vertically arranged and rotatably connected with the moving frame. The second lead screw is connected with the second motor. The moving plate is sleeved on the second lead screw and is slidably connected with the moving frame, capable of realizing the vertical movement of the moving plate; and A supporting component, connected with the moving plate, for supporting the drip irrigation tape and the core at the preparation station.
[0013] By adopting the above technical solution, the accurate positioning and stable operation of the uncoiling device are realized. The coordinated work of the horizontal driving component and the vertical driving component ensures the precise movement of the moving frame and the moving plate in the horizontal and vertical directions, thereby effectively improving the automation degree and work efficiency of the uncoiling process. At the same time, the design of the supporting component makes the drip irrigation tape and the core remain stable during the removal process, avoiding damage or detachment caused by shaking.
[0014] Preferably, the supporting component includes a first rod and a second rod. The first rod and the second rod are parallel to each other and are both connected with the moving plate. The distance between the first rod and the second rod is less than the diameter of the core after the drip irrigation tape is wound around the core.
[0015] By adopting the above technical solution, the first rod and the second rod can ensure that the supporting component stably supports the core when removing the core and the drip irrigation tape, eliminating the need for manual handling, and improving the automation degree and production efficiency of the equipment.
[0016] Preferably, the supporting component further includes a first cylinder, a second cylinder, a guide rod, a first slider, and a second slider. The first cylinder and the second cylinder are both connected to the moving plate. The guide rod is connected to the moving plate. The first slider and the second slider are both sleeved on the guide rod and are both slidably connected to the guide rod. The first slider is connected to the first cylinder, and the second slider is connected to the second cylinder. A first sliding hole and a second sliding hole are formed in the moving plate. The length directions of the first sliding hole and the second sliding hole are both parallel to the length direction of the guide rod. The first rod passes through the first sliding hole and is fixedly connected to the first slider. The second rod passes through the second sliding hole and is fixedly connected to the second slider. The first rod and the second rod are both slidably connected to the moving plate, and the distance between the first rod and the second rod can be adjusted.
[0017] By adopting the above technical solution, the supporting component can more flexibly adjust the positions of the first rod and the second rod, so as to adapt to drip irrigation tape cores with different diameters. Specifically, the first cylinder and the second cylinder respectively drive the first slider and the second slider to move along the guide rod, so that the first rod and the second rod can be precisely adjusted in the horizontal direction, ensuring that the core will not be damaged due to position deviation when removing or placing the core. At the same time, this design improves the automation degree of the equipment, reduces the need for manual intervention, and improves the work efficiency.
[0018] Preferably, the core changing device includes a driving cylinder, a driving rod, and a mechanical claw. The driving cylinder is hinged to the frame. The driving shaft of the driving cylinder is hinged to the driving rod. The first end of the driving rod is hinged to the frame, and the second end is connected to the mechanical claw. The driving cylinder can enable the mechanical claw to pick up the core at the loading station or approach the winding device at the preparation station.
[0019] By adopting the above technical solution, the design of the driving cylinder and the driving shaft enables the mechanical claw to move flexibly between the loading station and the preparation station, so as to quickly and accurately pick up or place the core. This design not only improves the work efficiency, but also reduces the manual intervention, reduces the labor intensity, and improves the overall automation degree of the equipment.
[0020] Preferably, the first clamping jaw and the second clamping jaw have the same structure, and both include a mounting plate, a first clamping plate, a second clamping plate, a shaft rod, a spring and a pressing handle. The mounting plate is connected to the feeding driving device. The first clamping plate is fixedly connected to the mounting plate. The second clamping plate is rotatably connected to the first clamping plate through the shaft rod. A placing space for placing the core is formed between the first clamping plate and the second clamping plate. Both ends of the spring are fixedly connected with bumpers. The bumper at the first end of the spring is connected to the first clamping plate, and the bumper at the second end is connected to the second clamping plate, so as to enable the first clamping plate and the second clamping plate to cooperate to clamp the core. The pressing handle is fixedly connected to the second clamping plate and is arranged at an angle.
[0021] By adopting the above technical solution, the structural design of the first clamping jaw and the second clamping jaw enables the core to be firmly clamped between the first clamping plate and the second clamping plate. Specifically, when the feeding mechanism needs to temporarily store multiple new cores, the operator presses the pressing handle to make the second clamping plate rotate around the shaft rod, thereby expanding the placing space between the first clamping plate and the second clamping plate, and placing the core. After releasing the pressing handle, under the action of the spring, the first clamping plate and the second clamping plate are closely attached to ensure that the core is firmly clamped. When the core-changing device takes the core, the core can also be directly pulled out from between the first clamping plate and the second clamping plate. This design not only improves the convenience of core replacement, but also ensures that the core will not fall off during transportation, enhancing the reliability and working efficiency of the equipment.
[0022] Preferably, the feeding driving device includes a feeding motor, a feeding sprocket and a feeding chain. The feeding motor is fixedly connected to the feeding frame. The feeding sprocket and the feeding chain form a feeding group. There are two feeding groups, and the two feeding groups are arranged in parallel on both sides of the feeding frame and are both connected to the feeding frame. The first clamping jaw and the second clamping jaw respectively correspond to the two feeding groups one by one. There are at least two feeding sprockets in the same feeding group. The feeding sprocket is rotatably connected to the machine frame. The feeding chain is sleeved on at least two feeding sprockets in the same feeding group and meshes with at least two feeding sprockets. Any one of the feeding sprockets is connected to the driving shaft of the feeding motor. The feeding sprockets in the two feeding groups rotate synchronously through a synchronizing shaft. The mounting plate is connected to the feeding chain.
[0023] By adopting the above technical solution, the combined use of the feeding motor, the feeding sprocket and the feeding chain can stably and efficiently transport multiple fixing devices to the feeding station in sequence, ensuring that each fixing device can accurately reach the predetermined position and clamp the core. This design not only improves the automation degree of the equipment, but also significantly enhances the production efficiency and reliability.
[0024] Preferably, the feeding driving device is connected with a first sensor and a second sensor. The first sensor is arranged at the feeding station and is used for detecting whether the fixing device at the feeding station clamps the core. The second sensor is arranged at the rear end of the feeding station and is used for detecting whether there is still a core at the rear end of the feeding station.
[0025] By adopting the above technical solution, the real-time monitoring of the state of the feeding station is realized. Specifically, the first sensor is arranged at the feeding station and can timely detect whether the fixing device has correctly clamped the core, ensuring the accuracy and reliability of the feeding process. The second sensor is arranged at the rear end of the feeding station and can sense in advance whether there is a core to be fed subsequently, reducing the possibility of production interruption caused by material shortage and improving the operation efficiency and continuity of the equipment.
[0026] In summary, the present invention has the following beneficial effects: The automatic upper and lower coiling machine for drip irrigation tapes realizes automated production, improves work efficiency and reduces labor costs. Specifically, during use, when the drip irrigation tape is wound enough and the core needs to be replaced, first, the control system starts the rotating device to drive the rotating frame to flip 180 degrees, so that the positions of the winding station and the preparation station are interchanged. At this time, the cutting device cuts the drip irrigation tape on the full winding station, and then the lower coiling device acts to take out the wound core from the preparation station. At the same time, the core-changing device in the feeding mechanism takes a new empty core at the feeding station and sends it to the winding drive assembly that has been newly converted into the preparation station to ensure continuous operation. The whole process does not require manual intervention, greatly improving the automation degree and production efficiency of the equipment. In addition, the addition of the wire arranging device makes the winding of the drip irrigation tape more precise, avoiding the problem of material waste. Through the coordinated action of multiple fixing devices and the feeding driving device, the stability and reliability of the core supply are ensured. The whole system is uniformly managed by the control system, and each part operates in coordination, significantly reducing the failure rate and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is an overall structural schematic diagram of an automatic upper and lower coiling machine for drip irrigation tapes.
[0028] Figure 2 is a three-dimensional structure diagram of an automatic upper and lower coiling machine for drip irrigation tapes.
[0029] Figure 3 is a structural schematic diagram of the rotating device.
[0030] Figure 4 is a structural schematic diagram of the winding device.
[0031] Figure 5 is a structural schematic diagram of the wire arranging device.
[0032] Figure 6 It is a schematic structural diagram of the cutting component.
[0033] Figure 7 It is a schematic structural diagram of the end limit component.
[0034] Figure 8 It is a schematic structural diagram of the horizontal drive component and the vertical drive component.
[0035] Figure 9 It is a schematic structural diagram of the supporting component.
[0036] Figure 10 It is a schematic structural diagram of the core-changing device.
[0037] Figure 11 It is a schematic position diagram of the loading station.
[0038] Figure 12 It is Figure 1 an enlarged schematic diagram of part A in
[0039] Explanation of reference numerals: 1. Frame; 11. Winding station; 12. Preparation station; 13. Rotary rack; 14. Rotating device; 141. Rotating shaft; 142. Rotating motor; 143. Rotating sprocket; 144. Rotating chain; 2. Winding device; 21. Winding drive assembly; 211. Winding motor, 212. First bearing, 213. Limiting disc, 214. Fixed chuck; 215. Winding cylinder; 216. Movable chuck; 217. Second bearing; 22. Winding core; 3. Wire aligner; 31. Horizontal movement assembly; 311. Fixed frame; 312. Movement motor; 313. Movement lead screw; 314. Horizontal movement frame; 32. Counter; 4. Cutting device; 41. Cutting assembly; 411. Cutting knife; 412. Cutting cylinder; 413. Rack; 414. Gear; 415. Rotating rod; 416. Push rod; 42. End limiting assembly; 421. Limiting cylinder; 422. Limiting frame; 423. Vertical shaft; 424. Movable rod; 425. Movable plate; 426. Vertical plate; 5. Lower winding device; 51. Horizontal drive assembly; 511. Support frame; 512. First motor; 513. First lead screw; 514. Movement frame; 52. Vertical drive assembly; 521. Second motor; 522. Second lead screw; 523. Movement plate; 5231. First sliding hole; 5232. Second sliding hole; 53. Supporting assembly; 531. First rod; 532. Second rod; 533. First cylinder; 534. Second cylinder; 535. Guide rod; 536. First slider; 537. Second slider; 54. Auxiliary lower winding assembly; 541. Dismantling cylinder; 542. Fixed ring; 55. Conveying equipment; 6. Core changing device; 61. Driving cylinder; 62. Driving rod; 63. Mechanical claw; 631. First claw; 632. First driven rod; 633. First mounting rod; 634. First core changing cylinder; 635. Second claw; 636. Second driven rod; 637. Second mounting rod; 638. Second core changing cylinder; 7. Loading rack; 71. Loading station; 72. First sensor; 73. Second sensor; 8. Fixing device; 81. First clamping jaw; 811. Mounting plate; 812. First clamping plate; 813. Second clamping plate; 814. Shaft rod; 815. Spring; 816. Pressing handle; 82. Second clamping jaw; 9. Loading drive device; 91. Loading motor; 92. Loading sprocket; 93. Loading chain. Detailed implementation manners
[0040] In order to enable those skilled in the art to better understand the technical solutions in this specification, the following will clearly and completely describe the technical solutions in the embodiments of this specification in conjunction with the accompanying drawings in the embodiments of this specification. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments.
[0041] In the description of the embodiments of the present application, words such as "for example" or "for illustration" are used to give examples, illustrations or explanations. Any embodiment or design solution described as "for example" or "for illustration" in the embodiments of the present application should not be construed as being more preferred or having more advantages than other embodiments or design solutions. Rather, the use of words such as "for example" or "for illustration" is intended to present relevant concepts in a specific manner.
[0042] In the description of the embodiments of the present application, the term "plurality" means two or more. For example, a plurality of systems means two or more systems, and a plurality of screen terminals means two or more screen terminals. In addition, the terms "first" and "second" are used only for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. The terms "comprise", "include", "have" and their variants all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
[0043] An automatic upper and lower coiling machine for drip irrigation tapes, referring to Figure 1 and Figure 2 , comprises an automatic winding mechanism, a wire arranging device 3, an automatic core changing mechanism, a feeding mechanism and a control system. The automatic winding mechanism comprises a frame 1 and a winding device 2. The frame 1 is provided with a winding station 11 and a preparation station 12, and winding devices 2 capable of winding drip irrigation tapes are arranged at both the winding station 11 and the preparation station 12. The frame 1 is connected with a rotating frame 13 and a rotating device 14, and the winding devices 2 at the winding station 11 and the preparation station 12 are both connected with the rotating frame 13. The rotating device 14 is connected with the rotating frame 13 and is located between the winding station 11 and the preparation station 12, and is used for driving the rotating frame 13 to flip 180 degrees.
[0044] Referring to Figure 3 and Figure 4 , the winding device 2 comprises a winding drive assembly 21 and a core 22. The winding drive assembly 21 is connected with the rotating frame 13, and the core 22 is connected with the winding drive assembly 21 and is used for winding the drip irrigation tape. The wire arranging device 3 is connected with the frame 1 and is used for calculating the winding length of the drip irrigation tape. The automatic core changing mechanism is used for removing the core 22 and the drip irrigation tape at the preparation station 12 and installing the core 22 without the wound drip irrigation tape onto the winding device 2 at the preparation station 12. The feeding mechanism is used for storing and sequentially transporting a plurality of cores 22. The automatic winding mechanism, the automatic core changing mechanism and the feeding mechanism are all electrically connected with the control system.
[0045] During the operation, when the core 22 at the winding station 11 finishes winding the drip irrigation tape, the core 22 needs to be replaced. First, the control system starts the rotating device 14 to drive the rotating frame 13 to flip 180 degrees, so that the positions of the winding station 11 and the preparation station 12 are interchanged. The winding station 11 continues to wind the drip irrigation tape. The automatic core-changing mechanism takes out the wound core 22 from the preparation station 12, picks up a new empty core 22 at the loading station 71, and sends it to the winding drive assembly 21 that has been newly converted to the preparation station 12 to ensure continuous operation. The entire system is uniformly managed by the control system, and each part operates coordinately, significantly reducing the failure rate and extending the service life of the equipment.
[0046] Referring to FIG. 3, the rotating frame 13 is in an H shape and includes two winding spaces with one side open. The two winding spaces respectively correspond to the winding station 11 and the preparation station 12 one by one.
[0047] Referring to Figure 3 , the rotating device 14 includes a rotating shaft 141, a rotating motor 142, a rotating sprocket 143, and a rotating chain 144. There are two horizontally arranged rotating shafts 141, which are respectively arranged on both sides of the rotating frame 13 away from the reference port space, and the rotating shafts 141 are rotatably connected to the frame 1. The rotating motor 142 is fixedly connected to the frame 1 and is arranged on one side of the rotating frame 13. There are two rotating sprockets 143. One rotating sprocket 143 is fixedly connected to the drive shaft of the rotating motor 142, and the other rotating sprocket 143 is fixedly connected to the corresponding rotating shaft 141. The rotating chain 144 is sleeved on the two rotating sprockets 143 and meshes with both rotating sprockets 143.
[0048] After the rotating motor 142 is started, it can make the rotating frame 13 rotate through the cooperation of the two rotating sprockets 143 and the rotating chain 144.
[0049] Referring to Figure 3 and Figure 4 , the winding drive assembly 21 includes a winding motor 211, a first bearing 212, a limit disk 213, a fixed chuck 214, a winding cylinder 215, a moving chuck 216, and a second bearing 217. The winding motor 211 and the winding cylinder 215 are respectively arranged on both sides of the rotating frame 13, and both the winding motor 211 and the winding cylinder 215 are fixedly connected to the rotating frame 13.
[0050] Referring to Figure 3 and Figure 4 , the drive shaft of the winding motor 211 passes through the rotating frame 13 and is fixedly connected to the limit disk 213. The limit disk 213 is a circular plate-like body, the limit disk 213 is vertically arranged, and its axis coincides with the axis of the drive shaft of the winding motor 211. The first bearing 212 is sleeved on the bearing of the winding motor 211, and the outer wall of the first bearing 212 is fixedly connected to the rotating frame 13.
[0051] Referring to Figure 4 , the fixed chuck 214 includes a fixing portion and a clamping portion, and the fixing portion and the clamping portion are integrally formed. Both the fixing portion and the clamping portion are circular plate-like bodies, and the diameter of the fixing portion is larger than that of the clamping portion. The fixed chuck 214 is vertically arranged, and the fixing portion is fixedly connected to the limit disk 213.
[0052] Referring to Figure 3 and Figure 4 , the moving chuck 216 has the same structure as the fixed chuck 214. The core 22 is a cylinder with openings at both ends. The clamping portions of the fixed chuck 214 and the moving chuck 216 can both be inserted into the hollow portion of the core 22 to realize the clamping and limiting of the core 22. The driving shaft of the winding cylinder 215 passes through the rotating frame 13, the second bearing 217 is sleeved on the driving shaft of the winding cylinder 215, and the moving chuck 216 is fixedly connected to the outer wall of the second bearing 217.
[0053] During the winding process, the winding motor 211 drives the limit disk 213 to rotate, thereby driving the fixed chuck 214 and the moving chuck 216 to rotate synchronously, ensuring that the core 22 stably winds the drip irrigation tape. At the same time, the first bearing 212 and the second bearing 217 respectively reduce the frictional force of the driving shafts of the winding motor 211 and the winding cylinder 215 during the rotation process, improving the transmission efficiency and service life. When the core 22 needs to be replaced, the winding cylinder 215 expands and contracts, so that the moving chuck 216 moves away from the fixed chuck 214, facilitating the quick disassembly of the fully loaded core 22 and the installation of a new empty core 22, thereby realizing an efficient and continuous winding operation. The whole process has a high degree of automation, greatly improving the production efficiency and operation convenience.
[0054] Referring to Figure 2 and Figure 5 , a horizontal moving component 31 is arranged between the wire arranging device 3 and the frame 1, which is used to drive the wire arranging device 3 to move sequentially along the axis direction of the core 22, so that the drip irrigation tape on the core 22 is wound evenly.
[0055] The horizontal moving component 31 includes a fixed frame 311, a moving motor 312, a moving lead screw 313 and a horizontal moving frame 314. The fixed frame 311 is fixedly connected to the frame 1, the moving motor 312 is fixedly connected to the fixed frame 311, both ends of the moving lead screw 313 are rotatably connected to the fixed frame 311, and the length direction of the moving lead screw 313 is parallel to the axis of the core 22. One end of the moving lead screw 313 passes through the fixed frame 311 and is fixedly connected to the moving motor 312. The horizontal moving frame 314 is sleeved on the moving lead screw 313 and is threadedly connected to the moving lead screw 313. The horizontal moving frame 314 is in sliding contact with the fixed frame 311. The support plate of the wire arranging device 3 is fixedly connected to the horizontal moving frame 314.
[0056] During the winding process of the drip irrigation tape, the moving motor 312 is started. The moving motor 312 drives the moving lead screw 313 to rotate, and the moving lead screw 313 drives the horizontal moving frame 314 to move, thereby driving the wire arranging device 3 to move, so that the drip irrigation tape is evenly wound in the length direction of the core 22.
[0057] Refer to Figure 5 , the wire arranging device 3 includes two parallel support plates and a plurality of rollers. The plurality of rollers are all arranged between the two support plates, and the rollers are rotatably connected to the support plates. In this embodiment, four rollers are provided, and the four rollers are not on the same straight line. The drip irrigation tape is sequentially wound around the four rollers. The wire arranging device 3 is connected with a counter 32. The receiving end of the counter 32 is fixedly connected to any one of the support plates, and the transmitting end of the counter 32 is fixedly connected to any one of the rollers. Each time the roller rotates one circle, the receiving end of the counter 32 receives a signal once, and the count of the counter 32 is incremented by one.
[0058] Refer to Figure 5 , the horizontal moving frame 314 is rotatably connected with a horizontal axis, and a torsion spring is sleeved on the horizontal axis. One end of the torsion spring is fixedly connected to the horizontal axis, and the other end is fixedly connected to the horizontal moving frame 314. The horizontal axis is fixedly connected with an extension rod, and a limit ring is fixedly connected to the top of the extension rod. The limit rings are arranged at intervals. The drip irrigation tape wound out from the roller passes through each limit ring and is wound around the core 22.
[0059] Refer to Figure 3 and Figure 6 , the automatic core-changing mechanism includes a cutting device 4, a lower winding device 5 and a core-changing device 6. The cutting device 4 includes a cutting assembly 41 and an end limiting assembly 42. The cutting assembly 41 is arranged between the preparation station 12 and the winding station 11, and the cutting assembly 41 is connected to the middle of the rotating frame 13. The end limiting assembly 42 is connected to the limit disc 213, and two groups of end limiting assemblies 42 are provided. The two groups of end limiting assemblies 42 respectively correspond to the two winding devices 2 one by one.
[0060] Refer to Figure 6 , the cutting assembly 41 includes a cutting knife 411, a cutting cylinder 412, a rack 413, a gear 414, a rotating rod 415 and a push rod 416. Among them, the cutting knife 411, the rack 413, the gear 414, the rotating rod 415 and the push rod 416 form an implementation group, and two groups of implementation groups are provided.
[0061] Refer to Figure 3 and Figure 6 , the cutting knife 411 is vertically arranged and fixedly connected to the rotating frame 13, and the two cutting knives 411 correspond to the two limit discs 213 one by one. The cutting edges of the two cutting knives 411 protrude from the rotating frame 13. The cutting edge of the cutting knife 411 located at the preparation station 12 faces downward, and the cutting edge of the cutting knife 411 located at the winding station 11 faces upward.
[0062] Refer toFigure 6 The cutting cylinder 412 is horizontally arranged and fixedly connected to the rotary frame 13. The telescopic direction of the driving shaft of the cutting cylinder 412 is parallel to the axis of the core 22. The racks 413 are horizontally arranged, and the side walls of the two racks 413 away from the teeth are fixedly connected. One end of the two racks 413 on the same side is fixedly connected to the cutting cylinder 412. The rotating rod 415 is horizontally arranged, and both ends of the rotating rod 415 are fixedly connected to the rotary frame 13. The length direction of the rotating rod 415 is perpendicular to the axis of the core 22. The rotating rod 415 is located on the side of the rotary frame 13 close to the limit disc 213, and the two rotating rods 415 are respectively located above and below the rack 413.
[0063] Within the same implementation group, the gear 414 is sleeved on the rotating rod 415 and fixedly connected to the rotating rod 415. The gear 414 meshes with the rack 413. One end of the push rod 416 is fixedly connected to the rotating rod 415, and the end of the push rod 416 away from the rotating rod 415 is provided with a bend.
[0064] When it is necessary to cut the drip irrigation tape at the preparation station 12, the cutting cylinder 412 is started. The cutting cylinder 412 drives the cutting rack 413 to move. The cutting rack 413 drives the cutting gear 414 to rotate. The cutting gear 414 drives the push rod 416 to rotate through the rotating rod 415. The push rod 416 pushes the drip irrigation tape to the side with the cutting knife 411, and the cutting knife 411 cuts the drip irrigation tape. The cut drip irrigation tape is wound around the core 22 at the winding station 11.
[0065] Refer to Figure 6 and Figure 7 As shown in and, the end limit assembly 42 includes a limit cylinder 421, a limit frame 422, a vertical shaft 423, a movable rod 424, a movable plate 425 and a vertical plate 426. The limit cylinder 421 is fixedly connected to the side wall of the limit disc 213 away from the fixed chuck 214. The limit frame 422 is fixedly connected to the limit disc 213. The vertical shaft 423 and the vertical plate 426 are both fixedly connected to the limit frame 422. The movable rod 424 is sleeved on the vertical shaft 423 and rotatably connected to the vertical shaft 423. One end of the movable rod 424 is fixedly connected to the limit cylinder 421, and the other end is fixedly connected to the movable plate 425.
[0066] Refer to Figure 6 and Figure 7 As shown in and, the vertical plate 426 is vertically arranged. The vertical plane where the vertical plate 426 is located is perpendicular to the vertical plane where the limit disc 213 is located. The top surface of the vertical plate 426 is an arc surface, and it is curved from the edge of the vertical plate 426 away from the winding motor 211 to the other end. The movable plate 425 is curved, and its center is close to the movable rod 424. The side wall of the movable plate 425 close to the vertical plate 426 is provided with anti-slip lines. When the movable plate 425 abuts against the vertical plate 426, it is used to clamp the drip irrigation tape.
[0067] The push rod 416 can push the drip irrigation tape at any position of the core 22 to the end limit assembly 42 on the limit disk 213. Due to the arc setting at the top of the vertical plate 426, it is convenient for the drip irrigation tape to slide into the space between the vertical plate 426 and the movable plate 425. Start the limit cylinder 421, and the limit cylinder 421 retracts, causing the movable rod 424 to rotate around the vertical axis 423, and then the movable plate 425 approaches the vertical plate 426, thereby realizing the clamping of the drip irrigation tape.
[0068] Referring to Figure 2 and Figure 8 , the lower coiling device 5 includes a horizontal driving assembly 51, a vertical driving assembly 52, a supporting assembly 53, an auxiliary lower coiling assembly 54, and a conveying device 55.
[0069] The horizontal driving assembly 51 includes a support frame 511, a first motor 512, a first lead screw 513, and a moving frame 514. The support frame 511 is disposed near the frame 1 and close to the preparation station 12. The first motor 512 is fixedly connected to the support frame 511. The first lead screw 513 is horizontally arranged, and both ends of the first lead screw 513 are rotatably connected to the support frame 511. One end of the first lead screw 513 passes through the support frame 511 and is fixedly connected to the first motor 512. The moving frame 514 is sleeved on the first lead screw 513 and is threadedly connected to the first lead screw 513. The moving frame 514 is in sliding contact with the support frame 511, enabling the horizontal movement of the moving frame 514.
[0070] Start the first motor 512, the first motor 512 drives the first lead screw 513 to rotate, and the first lead screw 513 drives the moving frame 514 to move. Since the first lead screw 513 is horizontally arranged, the horizontal movement of the moving frame 514 is realized.
[0071] Referring to Figure 2 and Figure 8 , the vertical driving assembly 52 includes a second motor 521, a second lead screw 522, and a moving plate 523. The second motor 521 is fixedly connected to the moving frame 514. The second lead screw 522 is vertically arranged, and both ends of the second lead screw 522 are rotatably connected to the moving frame 514. One end of the second lead screw 522 passes through the moving frame 514 and is fixedly connected to the second motor 521. The moving plate 523 is sleeved on the second lead screw 522 and is threadedly connected to the second lead screw 522. The moving plate 523 is in sliding contact with the moving frame 514, enabling the vertical movement of the moving plate 523.
[0072] Start the second motor 521, the second motor 521 drives the second lead screw 522 to rotate, and the second lead screw 522 drives the moving plate 523 to move vertically.
[0073] Referring to Figure 8 and Figure 9, the supporting assembly 53 includes a first rod 531, a second rod 532, a first cylinder 533, a second cylinder 534, a guide rod 535, a first slider 536 and a second slider 537. A first sliding hole 5231 and a second sliding hole 5232 are formed in the moving plate 523. The length directions of the first sliding hole 5231 and the second sliding hole 5232 are both horizontally arranged, and the first sliding hole 5231 and the second sliding hole 5232 are located on the same horizontal plane. The first rod 531 and the second rod 532 are both horizontally arranged, and the length directions of the first rod 531 and the second rod 532 are both perpendicular to the moving plate 523. The first rod 531 passes through the first sliding hole 5231 and is fixedly connected to the first slider 536. The second rod 532 passes through the second slider 537 and is fixedly connected to the second slider 537.
[0074] Referring to Figure 8 and Figure 9 , the first cylinder 533 and the second cylinder 534 are both fixedly connected to the moving plate 523. The guide rod 535 is horizontally arranged and is fixedly connected to the moving plate 523. The first slider 536 and the second slider 537 are both sleeved on the guide rod 535 and are both slidably connected to the guide rod 535. The first slider 536 is fixedly connected to the first cylinder 533, and the second slider 537 is fixedly connected to the second cylinder 534.
[0075] During the movement of the moving plate 523, the supporting assembly 53 is driven to move, so that the first rod 531 and the second rod 532 stably support the drip irrigation tape. In addition, the cooperation between the first cylinder 533 and the first slider 536 can drive the first rod 531 to slide in the first sliding hole 5231, and the cooperation between the second cylinder 534 and the second slider 537 can drive the second rod 532 to slide in the first sliding hole 5231. The adjustment of the distance between the first rod 531 and the second rod 532 can adapt to the cores 22 of drip irrigation tapes with different lengths.
[0076] Referring to Figure 4 and Figure 7 , the auxiliary unwinding assembly 54 includes a disassembly cylinder 541 and a fixing ring 542. There are two disassembly cylinders 541, and both are fixedly connected to the limit disc 213. The fixing ring 542 is arranged around the fixing chuck 214, and its thickness is less than the thickness of the fixing chuck 214. The driving shaft of the disassembly cylinder 541 passes through the limit disc 213 and is fixedly connected to the fixing ring 542.
[0077] When it is necessary to replace and disassemble the core 22, the disassembly cylinder 541 is started, so that the disassembly cylinder 541 drives the fixing ring 542 to push the core 22 away from the fixing chuck 214 to realize the disassembly of the core 22.
[0078] Referring to Figure 2 and Figure 8, the conveying device 55 adopts a belt conveyor. The inlet end of the conveying device 55 is close to the horizontal driving assembly 51, and the first rod 531 and the second rod 532 can place the wound drip irrigation tape on the conveying device 55.
[0079] Referring to Figure 10 , the core-changing device 6 includes a driving cylinder 61, a driving rod 62 and a mechanical claw 63. One end of the driving cylinder 61 is hinged to the frame 1, and the other end is hinged to the driving rod 62. One end of the driving rod 62 is hinged to the frame 1, and the other end is connected to the mechanical claw 63.
[0080] The design of the driving cylinder 61 and the driving shaft enables the mechanical claw 63 to move flexibly between the loading station 71 and the preparation station 12, so as to quickly and accurately pick up or place the core 22.
[0081] Referring to Figure 10 , the mechanical claw 63 includes a first claw 631, a first driven rod 632, a first mounting rod 633, a first core-changing cylinder 634, a second claw 635, a second driven rod 636, a second mounting rod 637 and a second core-changing cylinder 638. One end of the first driven rod 632 is hinged to the driving rod 62, and the other end is fixedly connected to the first claw 631. The first mounting rod 633 is connected to the side wall of the driving rod 62, and the first core-changing cylinder 634 is hinged to the first mounting rod 633, so that there is a distance between the first core-changing cylinder 634 and the driving rod 62. The driving shaft of the first core-changing cylinder 634 is hinged to the first claw 631.
[0082] Referring to Figure 3 and Figure 10 , one end of the second driven rod 636 is hinged to the driving rod 62, and the other end is fixedly connected to the second claw 635. The second mounting rod 637 is connected to the side wall of the driving rod 62, and the second core-changing cylinder 638 is hinged to the second mounting rod 637, so that there is a distance between the second core-changing cylinder 638 and the driving rod 62. The driving shaft of the second core-changing cylinder 638 is hinged to the second claw 635. The second claw 635 is symmetrically arranged with the first claw 631, and the two cooperate to clamp the core 22.
[0083] When using the mechanical claw 63, start the first core-changing cylinder 634 and the second core-changing cylinder 638. The first core-changing cylinder 634 retracts to drive the first driven rod 632 to rotate, so that the first claw 631 moves away from the second claw 635. The second core-changing cylinder 638 retracts to drive the second driven rod 636 to rotate, so that the second claw 635 moves away from the first claw 631, realizing the opening of the mechanical claw 63. On the contrary, when the first core-changing cylinder 634 and the second core-changing cylinder 638 both extend, the first claw 631 and the second claw 635 approach each other, and then the mechanical claw 63 is clamped, realizing the clamping of the core 22.
[0084] Referring to Figure 1 andFigure 11 , the loading mechanism includes a loading rack 7, a fixing device 8 and a loading driving device 9. The loading rack 7 is arranged near the machine frame 1 and close to the preparation station 12. The loading station 71 is arranged at one end of the loading rack close to the machine frame 1, facilitating the mechanical claw 63 to grab the core.
[0085] Refer to Figure 12 , the loading rack 7 is connected with a first sensor 72 and a second sensor 73. The first sensor 72 is arranged at the loading station 71 for detecting whether the fixing device 8 located at the loading station 71 clamps the core 22; the second sensor 73 is arranged at the rear end of the loading station 71 for detecting whether there is still a core 22 at the rear end of the loading station 71.
[0086] Refer to Figure 11 and Figure 12 , the loading driving device 9 includes a loading motor 91, a loading sprocket 92 and a loading chain 93. The loading motor 91 is fixedly connected with the loading rack 7. Two loading sprockets 92 and the loading chain 93 form a loading group. There are two loading groups, and the two loading groups are arranged in parallel on both sides of the loading rack 7. The two loading sprockets 92 in the same loading group are respectively located at both ends of the loading rack 7, and the two loading sprockets 92 at the same end of the loading rack 7 rotate synchronously through a synchronizing shaft.
[0087] The loading chain 93 is sleeved on the two loading sprockets 92 in the same loading group and meshes with both loading sprockets 92. The driving shaft of the loading motor 91 passes through and is fixedly connected with any one of the loading sprockets 92. There are multiple fixing devices 8, and they are arranged at intervals along the loading chain 93.
[0088] Start the loading motor 91, the loading motor 91 drives the loading sprocket 92 to rotate, and the loading sprocket 92 drives the loading chain 93 to move, which can stably and efficiently transport multiple fixing devices 8 to the loading station 71 in sequence, ensuring that each fixing device 8 can accurately reach the predetermined position and clamp the core 22.
[0089] Refer to Figure 11 , the specific number of the fixing devices 8 is determined according to the actual situation to improve the manual work efficiency. The fixing device 8 includes a first clamping jaw 81 and a second clamping jaw 82, and the first clamping jaw 81 and the second clamping jaw 82 respectively correspond to the two loading chains 93 one by one.
[0090] Refer to Figure 12The first clamping jaw 81 and the second clamping jaw 82 have the same structure, and both include a mounting plate 811, a first clamping plate 812, a second clamping plate 813, a shaft 814, a spring 815, and a pressing handle 816. The mounting plate 811 is fixedly connected to the feeding chain 93, the first clamping plate 812 is fixedly connected to the mounting plate 811, and the second clamping plate 813 is rotatably connected to the first clamping plate 812 through the shaft 814. The shaft 814 is horizontally arranged, and the spring 815 is horizontally arranged. Both ends of the spring 815 are fixedly connected with a protrusion, and the protrusion at the first end of the spring 815 is fixedly connected to the first clamping plate 812, and the protrusion at the second end is fixedly connected to the second clamping plate 813, so that a space for clamping the winding core 22 is formed between the first clamping plate 812 and the second clamping plate 813.
[0091] Reference Figure 12 The pressing handle 816 is fixedly connected to the second clamping plate 813 and an angle is left between the pressing handle 816 and the second clamping plate 813, so as to facilitate the hand holding of the pressing handle 816 and increase the opening of the space enclosed by the first clamping plate 812 and the second clamping plate 813, so as to facilitate the insertion of the winding core 22.
[0092] In this embodiment, the rotating motor 142, the winding motor 211, the winding cylinder 215, the moving motor 312, the cutting cylinder 412, the limiting cylinder 421, the first motor 512, the second motor 521, the first cylinder 533, the second cylinder 534, the disassembly cylinder 541, the driving cylinder 61, the first core changing cylinder 634, the second core changing cylinder 638 and the feeding motor 91 are all electrically connected to the control system.
[0093] The principle of use of the present application is as follows: the drip irrigation tape is sequentially wound around the multiple rollers of the cable arranging device 3, then passed through the limit ring on the extension rod, and wound around the core 22 of the winding station 11. When the core 22 of the winding station 11 is wound around the drip irrigation tape, the core 22 needs to be replaced. First, the control system starts the rotating device 14 to drive the rotating frame 13 to flip 180 degrees, so that the positions of the winding station 11 and the preparatory station 12 are interchanged. Then, the cutting device 4 will cut off the drip irrigation tape on the full winding station 11, and the lower winding device 5 will then act to remove the completed winding core 22 from the preparatory station 12. At the same time, the core changing device 6 in the feeding mechanism will take a new empty core 22 at the feeding station 71 and send it to the winding drive assembly 21 newly converted to the preparatory station 12 to ensure continuous operation. The entire process does not require manual intervention, which greatly improves the automation and production efficiency of the equipment. In addition, the addition of the counter 32 on the cable arranging device 3 makes the winding of the drip irrigation tape more accurate and avoids the problem of wasting materials. Through the synergistic effect of multiple fixing devices 8 and the feeding drive device 9, the stability and reliability of the supply of the winding core 22 are guaranteed. The entire system is uniformly managed by the control system, and the various parts operate in coordination, which significantly reduces the failure rate and prolongs the service life of the equipment.
[0094] The embodiments of the specific implementation manners are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention shall be covered within the protection scope of the present invention.
Claims
1. An automatic up-and-down coiling machine for drip irrigation tapes, characterized in that, Comprising: An automatic winding mechanism, including a frame (1) and a winding device (2). The frame (1) is provided with a winding station (11) and a preparation station (12). Both the winding station (11) and the preparation station (12) are provided with the winding device (2) capable of winding drip irrigation tapes. The frame (1) is connected with a rotating frame (13) and a rotating device (14). The winding devices (2) at the winding station (11) and the preparation station (12) are both connected with the rotating frame (13). The rotating device (14) is located between the winding station (11) and the preparation station (12) and is connected with the rotating frame (13) for driving the rotating frame (13) to flip 180 degrees. Among them, the winding device (2) includes a winding drive assembly (21) and a core (22). The winding drive assembly (21) is connected with the rotating frame (13), and the core (22) is connected with the winding drive assembly (21) for winding drip irrigation tapes. The frame (1) is connected with a wire arranging device (3) for calculating the winding length of drip irrigation tapes; An automatic core-changing mechanism, including a cutting device (4), a lower-winding device (5) and a core-changing device (6). The cutting device (4) is connected with the rotating frame (13) and is arranged between the winding station (11) and the preparation station (12) for cutting drip irrigation tapes. The lower-winding device (5) is used for removing the core (22) and drip irrigation tapes at the preparation station (12). The core-changing device (6) is connected with the frame (1) for installing the core (22) without wound drip irrigation tapes onto the winding device (2) at the preparation station (12); A feeding mechanism, including a feeding rack (7), a plurality of fixing devices (8) and a feeding drive device (9). The feeding rack (7) is arranged on one side of the frame (1) close to the preparation station (12). The feeding rack (7) is provided with a feeding station (71). The core-changing device (6) can pick up the core (22) at the feeding station (71). The feeding drive device (9) is connected with the feeding rack (7) for sequentially transporting the plurality of fixing devices (8) to the feeding station (71). The fixing device (8) includes a first jaw (81) and a second jaw (82). The first jaw (81) and the second jaw (82) are used for clamping both ends of the core (22). Both the first jaw (81) and the second jaw (82) are connected with the feeding drive device (9); and A control system. The automatic winding mechanism, the automatic core-changing mechanism and the feeding mechanism are all electrically connected with the control system.
2. The automatic upper and lower coiling machine for drip irrigation tapes according to claim 1, characterized in that, The winding drive assembly (21) includes a winding motor (211), a first bearing (212), a limit disc (213), a fixed chuck (214), a winding cylinder (215), a movable chuck (216) and a second bearing (217). The winding motor (211) is connected to the rotating frame (13), and the drive shaft of the winding motor (211) passes through the rotating frame (13) and is fixedly connected to the limit disc (213). The first bearing (212) is sleeved on the drive shaft of the winding motor (211) and is connected to the rotating frame (13). The fixed chuck (214) is connected to the side wall of the limit disc (213) away from the winding motor (211). The winding cylinder (215) is arranged on one side of the rotating frame (13) away from the winding motor (211). The drive shaft of the winding cylinder (215) passes through the rotating frame (13) and is connected to the movable chuck (216). The second bearing (217) is arranged between the winding cylinder (215) and the movable chuck (216). The sleeve of the second bearing (217) is on the drive shaft of the winding cylinder (215), and the outer wall of the second bearing (217) is connected to the movable chuck (216). The movable chuck (216) is arranged corresponding to the fixed chuck (214) for fixing the core (22).
3. The automatic up and down coiling machine for drip irrigation tapes according to claim 2, characterized in that, An auxiliary unwinding component (54) is connected to the limit disc (213), including a disassembly cylinder (541) and a fixed ring (542). The disassembly cylinder (541) is fixedly connected to the limit disc (213). The drive shaft of the disassembly cylinder (541) passes through the limit disc (213) and is connected to the fixed ring (542). The fixed ring (542) is arranged around the fixed chuck (214) and can abut against the core (22). When disassembling the core (22), the fixed ring (542) can push the core (22) away from the fixed chuck (214) to realize the disassembly of the core (22).
4. An automatic upper and lower coiling machine for drip irrigation tapes according to claim 1, characterized in that, The unwinding device (5) includes: A horizontal drive assembly (51), including a support frame (511), a first motor (512), a first lead screw (513) and a moving frame (514). The first motor (512) is connected to the support frame (511). The first lead screw (513) is horizontally arranged and rotatably connected to the support frame (511). One end of the first lead screw (513) is connected to the first motor (512). The moving frame (514) is sleeved on the first lead screw (513), and the moving frame (514) is slidably connected to the support frame (511) to realize the horizontal movement of the moving frame (514). The vertical driving assembly (52) includes a second motor (521), a second lead screw (522), and a moving plate (523). The second motor (521) is connected to the moving frame (514). The second lead screw (522) is vertically arranged and rotatably connected to the moving frame (514). The second lead screw (522) is connected to the second motor (521). The moving plate (523) is sleeved on the second lead screw (522) and is slidably connected to the moving frame (514), enabling the vertical movement of the moving plate (523); and The supporting assembly (53) is connected to the moving plate (523) and is used to support the drip irrigation tape and the core (22) at the preparation station (12).
5. The automatic up-and-down coiling machine for drip irrigation tapes according to claim 4, characterized in that, The supporting assembly (53) includes a first rod (531) and a second rod (532). The first rod (531) and the second rod (532) are parallel to each other and are both connected to the moving plate (523). The distance between the first rod (531) and the second rod (532) is smaller than the diameter of the core (22) after the drip irrigation tape is wound around it.
6. The automatic upper and lower coiling machine for drip irrigation tapes according to claim 5, characterized in that, The supporting assembly (53) further includes a first cylinder (533), a second cylinder (534), a guide rod (535), a first slider (536), and a second slider (537). The first cylinder (533) and the second cylinder (534) are both connected to the moving plate (523). The guide rod (535) is connected to the moving plate (523). The first slider (536) and the second slider (537) are both sleeved on the guide rod (535) and are both slidably connected to the guide rod (535). The first slider (536) is connected to the first cylinder (533), and the second slider (537) is connected to the second cylinder (534). A first sliding hole (5231) and a second sliding hole (5232) are formed in the moving plate (523). The length directions of the first sliding hole (5231) and the second sliding hole (5232) are both parallel to the length direction of the guide rod (535). The first rod (531) passes through the first sliding hole (5231) and is fixedly connected to the first slider (536). The second rod (532) passes through the second sliding hole (5232) and is fixedly connected to the second slider (537). The first rod (531) and the second rod (532) are both slidably connected to the moving plate (523), enabling the adjustment of the distance between the first rod (531) and the second rod (532).
7. The automatic upper and lower coiling machine for drip irrigation tapes according to claim 1, characterized in that, The core replacement device (6) includes a driving cylinder (61), a driving rod (62) and a mechanical claw (63). The driving cylinder (61) is hinged to the frame (1), the driving shaft of the driving cylinder (61) is hinged to the driving rod (62), the first end of the driving rod (62) is hinged to the frame (1), and the second end is connected to the mechanical claw (63). The driving cylinder (61) can enable the mechanical claw (63) to pick up the core roll (22) at the loading station (71) or approach the winding device (2) near the preparation station (12).
8. The automatic upper and lower coiling machine for drip irrigation tapes according to claim 1, characterized in that, The structures of the first clamping claw (81) and the second clamping claw (82) are the same, and each includes a mounting plate (811), a first clamping plate (812), a second clamping plate (813), a shaft rod (814), a spring (815) and a pressing handle (816). The mounting plate (811) is connected to the loading driving device (9), the first clamping plate (812) is fixedly connected to the mounting plate (811), the second clamping plate (813) is rotatably connected to the first clamping plate (812) through the shaft rod (814). A placement space for placing the core roll (22) is formed between the first clamping plate (812) and the second clamping plate (813). Both ends of the spring (815) are fixedly connected with bumps. The bump at the first end of the spring (815) is connected to the first clamping plate (812), and the bump at the second end is connected to the second clamping plate (813) for enabling the first clamping plate (812) and the second clamping plate (813) to cooperate to clamp the core roll (22). The pressing handle (816) is fixedly connected to the second clamping plate (813) and is arranged at an angle.
9. The automatic up-and-down coiling machine for drip irrigation tapes according to claim 8, characterized in that, The loading driving device (9) includes a loading motor (91), a loading sprocket (92) and a loading chain (93). The loading motor (91) is fixedly connected to the loading rack (7). The loading sprocket (92) and the loading chain (93) form a loading group. There are two loading groups, and the two loading groups are arranged in parallel on both sides of the loading rack (7) and are both connected to the loading rack (7). The first clamping claw (81) and the second clamping claw (82) respectively correspond to the two loading groups one by one; At least two of the loading sprockets (92) are arranged in the same loading group. The loading sprocket (92) is rotatably connected to the frame (1). The loading chain (93) is sleeved on at least two of the loading sprockets (92) in the same loading group and meshes with at least two of the loading sprockets (92). Any one of the loading sprockets (92) is connected to the driving shaft of the loading motor (91). The loading sprockets (92) in the two loading groups rotate synchronously through a synchronous shaft. The mounting plate (811) is connected to the loading chain (93).
10. The automatic upper and lower coiling machine for drip irrigation tapes according to claim 1, characterized in that, The feeding driving device (9) is connected with a first sensor (72) and a second sensor (73). The first sensor (72) is arranged at the feeding station (71) and is used for detecting whether the fixing device (8) located at the feeding station (71) clamps the core (22). The second sensor (73) is arranged at the rear end of the feeding station (71) and is used for detecting whether there is still a core (22) at the rear end of the feeding station (71).