Electronic control engine comprehensive detector

By designing an integrated electronically controlled engine detector that integrates modules of simulated temperature, intake pressure, speed and fuel pressure, the problem of rapid detection of the electrical control system of the engine of large-scale engineering vehicles after disassembly is solved, and a damage-free and simple detection effect is achieved.

CN120253247APending Publication Date: 2025-07-04CHINESE PEOPLES LIBERATION ARMY UNIT 69224
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Patent Information

Application Number
CN202510197428.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

When repairing diesel engines of engineering vehicles such as large excavators, it is difficult for the prior art to quickly and without damage detection of the electronic control part after the whole vehicle is separated from the engine, especially the power supply part, which cannot use the detection equipment after it is removed.

Method used

A comprehensive detector for electronically controlled engines is designed, including display module, detection module and power control module, integrating analog temperature, intake pressure, speed and fuel pressure modules, and connected to the portable box through a data interface to realize simulated measurement and fault judgment of engine status.

Benefits of technology

The engine electronic control system is realized quickly and without damage detection, simplifying the maintenance process, reducing the mutual influence between different maintenance groups, and ensuring the accuracy of detection and simplicity of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of engine detection equipment, in particular to an electronic control engine comprehensive detector. The electronic control engine comprehensive detector comprises a display module, a detection module, a power supply control module and a portable box body, wherein the display module, the detection module and the power supply control module are placed in the portable box body; the detection module and the display module are both connected with the power supply control module; the detection module comprises a temperature simulation module, an air inlet pressure simulation module, a rotating speed simulation module and a fuel pressure simulation module; the power supply control module comprises a power supply positive and negative binding post, a starting binding post, a starting button, a switch button and an electromagnetic relay; the portable box body is further provided with a data interface, and the temperature simulation module, the air inlet pressure simulation module, the rotating speed simulation module and the fuel pressure simulation module are all provided with data interfaces. The comprehensive detector is simple and fast to operate and does not need to consider the problem of circuit connection of assembly parts.
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Description

Technical Field

[0001] The present invention relates to the technical field of engine detection equipment, and particularly to an integrated detector for an electronically controlled engine. Background Art

[0002] During the use of engineering vehicles such as large excavators, if a diesel engine fails, a fault prompt message of the engine can usually be obtained on the control panel of the whole vehicle such as an excavator. However, during the inspection and repair of the engine, the engine is usually removed from the whole vehicle and separated for detection.

[0003] However, during the repair task, the disassembly operation processes among different repair teams are often inconsistent. In particular, after the power supply part of the vehicle is removed, it is impossible to use the detection equipment to measure the electronically controlled parts of the engine or the transmission. Summary of the Invention

[0004] The purpose of the present invention is to provide an integrated detector for an electronically controlled engine, which can ensure that the electronic control unit, sensors and actuators are not damaged, is simple and fast to operate, does not need to consider the problem of the connection circuit of the assembly parts, and effectively reduces the actual influence of the intersection among groups during the repair task.

[0005] The present invention provides an integrated detector for an electronically controlled engine, including: a display module, a detection module, a power control module and a portable box body. It is characterized in that the display module, the detection module and the power control module are placed in the portable box body;

[0006] Both the detection module and the display module are connected to the power control module;

[0007] The detection module includes an analog temperature module, an analog intake pressure module, an analog speed module and an analog fuel pressure module;

[0008] The power control module includes positive and negative power connection terminals, a start connection terminal, a start button, a switch button and an electromagnetic relay;

[0009] A data interface is further provided on the portable box body, and data interfaces are respectively provided on the analog temperature module, the analog intake pressure module, the analog speed module and the analog fuel pressure module.

[0010] Preferably, the analog temperature module is further connected with a temperature sensor, and the temperature sensor adopts a negative temperature coefficient thermistor.

[0011] Preferably, the analog intake pressure module is further connected with an intake pressure sensor.

[0012] Preferably, the analog speed module is further connected to a speed sensor.

[0013] Preferably, the analog fuel pressure module is further connected to a fuel pressure sensor.

[0014] Preferably, the portable box further includes a system detection panel, wires and electronic components;

[0015] The system detection panel is used to fix the positive and negative power connection terminals, the start connection terminal, the start button and the switch button.

[0016] Preferably, the display module further includes an indicator light, and the indicator light is installed on the portable box.

[0017] Preferably, the portable box further includes a bottom fixing panel, and the bottom fixing panel is used to place an electromagnetic relay.

[0018] More preferably, the speed sensor is a crankshaft position sensor.

[0019] Preferably, the portable box is made of a plastic that is light in weight, strong and drop-resistant.

[0020] Beneficial effects:

[0021] The technical solution of the present invention simulates phenomena such as temperature, intake pressure, speed, and fuel pressure when a vehicle starts through the analog temperature module, analog intake pressure module, analog speed module, and analog fuel pressure module in the detection module, measures the output of the electrical signal, and thereby judges the working state of the electronic control device, achieving the purpose of quickly detecting faults. This electronic control engine comprehensive detector can ensure that the electronic control unit, sensors, and actuators are not damaged. Its operation is simple and fast, and there is no need to consider the problem of the connection circuit of the assembly components, effectively reducing the actual impact of the intersection between groups during the maintenance task. Description of the drawings

[0022] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0023] Figure 1 It is a schematic diagram of the working principle of the electronic control engine comprehensive detector of the present invention;

[0024] Figure 2 It is a schematic diagram of the system display panel of the electronic control engine comprehensive detector of the present invention;

[0025] Figure 3 This is a schematic diagram of the circuit principle of the comprehensive detector for the electronically controlled engine of the present invention.

[0026] Description of the reference numerals in the drawings:

[0027] 1: Analog temperature module; 2: Analog intake pressure module; 3: Analog speed module; 4: Analog fuel pressure module; 5: Temperature sensor; 6: Intake pressure sensor; 7: Speed sensor; 8: Fuel pressure sensor; 9: Display module; 10: Voltage converter; 11: Start button; 12: Switch button; 13: Indicator light; 14: Data interface; 15: System detection panel. Detailed implementation manners

[0028] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.

[0030] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more, unless otherwise specifically defined. In addition, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Such as Figures 1 to 3As shown in the figure, the present invention provides an integrated detector for an electronically controlled engine, which includes: a display module 9, a detection module, a power control module, and a portable box. It is characterized in that the display module 9, the detection module, and the power control module are placed in the portable box, and both the detection module and the display module 9 are connected to the power control module. The detection module includes an analog temperature module 1, an analog intake pressure module 2, an analog speed module 3, and an analog fuel pressure module 4. The power control module includes power positive and negative terminals, a start terminal, a start button 11, a switch button 12, and an electromagnetic relay. A data interface 14 is also provided on the portable box, and the analog temperature module 1, the analog intake pressure module 2, the analog speed module 3, and the analog fuel pressure module 4 are all provided with the data interface 14.

[0032] The technical solution of the present invention simulates and couples phenomena such as temperature, intake pressure, speed, and fuel pressure when the vehicle starts through the analog temperature module 1, the analog intake pressure module 2, the analog speed module 3, and the analog fuel pressure module 4 in the detection module, measures the output of the electrical signal, and thus judges the working state of the electronically controlled device, achieving the purpose of quickly detecting faults. This integrated detector for an electronically controlled engine can ensure that the electronic control unit, sensors, and actuators are not damaged. Its operation is simple and fast, and there is no need to consider the problem of the connection circuit of the assembly components, effectively reducing the actual impact of the intersection between groups during the maintenance task.

[0033] The analog temperature module 1 is also connected to a temperature sensor 5, and the temperature sensor 5 uses a negative temperature coefficient thermistor. Specifically, in this embodiment, the temperature simulation module includes a liquid heating device, and the temperature change is realized through the liquid heating device, which can meet the measurement of the signal changes of the water temperature and oil temperature sensors.

[0034] The analog intake pressure module 2 is also connected to an intake pressure sensor 6. Specifically, in this embodiment, the strength of the wind speed at the air outlet of the fan is used to detect the change of the signal output through the intake pressure sensor 6.

[0035] The analog speed module 3 is also connected to a speed sensor 7. Specifically, in this embodiment, the installed position speed measurement device can realize the independent rotation of the signal wheel. Accordingly, position and speed sensors (including: crankshaft position sensor, camshaft position sensor, output and input shaft sensors, etc.) are installed on the fixed frame to detect the output and change of the electrical signal.

[0036] The analog fuel pressure module 4 is also connected to a fuel pressure sensor 8. Specifically, in this embodiment, the pressure generated by the pressure pump is used to simulate the change of the fuel pressure signal, thereby providing fast, efficient, and accurate detection parameters for maintenance operators.

[0037] The portable box also includes a system detection panel 15, wires and electronic components. The system detection panel 15 is used to fix the positive and negative power connection terminals, the start connection terminal, the start button 11, and the switch button 12. The display module 9 also includes an indicator light 13, and the indicator light 13 is installed on the portable box. The portable box also includes a bottom fixing panel, and the bottom fixing panel is used to place the electromagnetic relay. The portable box is made of plastic with light weight and strong anti-drop property. As Figure 3 shown, the power control module also includes a voltage converter 10.

[0038] As Figure 1 shown, the working principle of the electronic control engine comprehensive detector of the present invention is as follows:

[0039] The power control module sends instructions to the actuator. After receiving the instruction signal, the actuator changes the working state of individual systems of the engine, thereby changing the working condition of the engine;

[0040] The sensor receives the changed physical parameters and transmits them to the power control module through electrical signals;

[0041] The power control module makes a comparison and analysis based on the data stored inside, obtains corresponding instructions, and continues to send corresponding control and correction signals to the actuator.

[0042] When a certain electronic control component fails, the engine power control module will quickly protect the engine assembly and use the built-in program to achieve speed limit and torque limit for protection purposes.

[0043] When the maintenance task of the electronic control engine comprehensive detector of the present invention is in progress, it can effectively detect the electronic control system devices of the engine and the gearbox (which can simulate the physical changes when starting the vehicle) after the assembly components are disassembled, and can also detect whether the signal output is normal before installing new devices.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An electronic control engine comprehensive detector, comprising: A display module, a detection module, a power control module, and a portable box body, characterized in that the display module, the detection module, and the power control module are placed inside the portable box body; Both the detection module and the display module are connected to the power control module; The detection module includes an analog temperature module, an analog intake pressure module, an analog rotational speed module, and an analog fuel pressure module; The power control module includes power positive and negative terminal posts, a start terminal post, a start button, a switch button, and an electromagnetic relay; A data interface is further provided on the portable box body, and data interfaces are provided on the analog temperature module, the analog intake pressure module, the analog rotational speed module, and the analog fuel pressure module.

2. The comprehensive detector for the electronically controlled engine according to claim 1, wherein The analog temperature module is further connected to a temperature sensor, and the temperature sensor uses a negative temperature coefficient thermistor.

3. The comprehensive detector for electronically controlled engines according to claim 1, characterized in that, The analog intake pressure module is further connected to an intake pressure sensor.

4. The comprehensive electronic control engine detector according to claim 1, wherein The analog rotational speed module is further connected to a rotational speed sensor.

5. The comprehensive detector for electronically controlled engines according to claim 1, characterized in that, The analog fuel pressure module is further connected to a fuel pressure sensor.

6. The comprehensive detector for the electronically controlled engine according to claim 1, wherein The portable box body further includes a system detection panel, wires, and electronic components; The system detection panel is used to fix the power positive and negative terminal posts, the start terminal post, the start button, and the switch button.

7. The comprehensive electronic control engine detector according to claim 1, characterized in that, The display module further includes an indicator light, and the indicator light is installed on the portable box body.

8. The comprehensive electronic control engine detector according to claim 1, characterized in that, The portable box body further includes a bottom fixing panel, and the bottom fixing panel is used to place the electromagnetic relay.

9. The comprehensive electronic control engine detector according to claim 4, characterized in that, The rotational speed sensor is a crankshaft position sensor.

10. The comprehensive electronic control engine detector according to claim 1, characterized in that, The portable box body is made of plastic that is light in weight, strong, and resistant to falling.