Process system for efficiently manufacturing Longquan celadon based on intelligent technology

Abstract

The invention relates to the technical field of efficient manufacturing of Longquan celadon, and discloses a Longquan celadon efficient manufacturing process system based on an intelligent technology, which comprises a central control platform. According to the process system for efficiently manufacturing Longquan celadon based on the intelligent technology, the production efficiency can be remarkably improved, the defective product rate in production can be reduced, the consistency of celadon products in the aspects of color, glaze, shape and the like can be ensured, the stability of the production process and the market competitiveness of the products are greatly improved, and the market competitiveness of the products is improved. The core advantage of the patented technology lies in the accuracy of an intelligent control system, especially in the aspect of kiln control, the AI algorithm can adjust the temperature and humidity according to real-time data, it is ensured that each link of firing achieves the optimal effect, and therefore uncertainty in the production process is reduced; in addition, the mechanical arm forming system greatly improves the production efficiency, it is possible that a single worker operates multiple devices, and mass production of celadon can be achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of efficient manufacturing of Longquan celadon, and specifically to a process system for efficient manufacturing of Longquan celadon based on intelligent technology. Background Art

[0002] Longquan celadon enjoys a world reputation for its unique greenish glaze color and texture. As a traditional craft with a millennium-long inheritance, although Longquan celadon enjoys a global reputation in terms of artistic value, its production process still faces bottlenecks such as long cycle, low efficiency, much manual intervention, and difficult quality control. These bottlenecks not only lead to unstable product quality, increase production costs, but also cannot meet the urgent needs of the modern market for high-quality and low-cost ceramic products. There is an urgent need to revolutionize the traditional process through intelligent means. There is a lack of intelligent mechanical equipment specifically for the unique process flow of Longquan celadon in the existing market, which restricts the wide application of modern technology in the field of traditional crafts.

[0003] Therefore, a process system for efficient manufacturing of Longquan celadon based on intelligent technology is proposed. Summary of the Invention

[0004] Technical Problems to be Solved Aiming at the deficiencies of the prior art, the present invention provides a process system for efficient manufacturing of Longquan celadon based on intelligent technology, which has the following advantages and solves the above-mentioned problems. Technical Solutions

[0005] To achieve the above object, the present invention provides the following technical solutions: A process system for efficient manufacturing of Longquan celadon based on intelligent technology, including a central control platform, the receiving end of the central control platform is signal-connected to the transmitting end of the general database, the receiving end of the central control platform is signal-connected to the transmitting end of the AI algorithm module, the receiving end of the central control platform is signal-connected to the transmitting end of the intelligent multi-parameter kiln furnace control system, the receiving end of the central control platform is signal-connected to the transmitting end of the automatic material recycling and energy-saving system, the receiving end of the central control platform is signal-connected to the transmitting end of the intelligent forming and glaze ratio system, and the receiving end of the central control platform is signal-connected to the transmitting end of the intelligent feedback module; The receiving end of the intelligent feedback module is signal-connected to the transmitting end of the intelligent multi-parameter kiln furnace control system, the receiving end of the intelligent feedback module is signal-connected to the transmitting end of the automatic material recycling and energy-saving system, and the receiving end of the intelligent feedback module is signal-connected to the transmitting end of the intelligent forming and glaze ratio system.

[0006] Preferably, the transmitting end of the intelligent multi-parameter kiln furnace control system is signal-connected to the receiving end of the automatic material recycling and energy-saving system, and the transmitting end of the glaze ratio system is signal-connected to the receiving end of the automatic material recycling and energy-saving system.

[0007] Preferably, the receiving end of the intelligent multi-parameter kiln control system is signal-connected to the transmitting end of the kiln parameter detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln humidity detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln temperature detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln oxygen concentration detection module. The terminal of the kiln humidity detection module is a humidity sensor, the terminal of the kiln temperature detection module is a temperature sensor, and the terminal of the kiln oxygen concentration detection module is an oxygen detection sensor.

[0008] Preferably, the receiving end of the intelligent multi-parameter kiln control system is signal-connected to the transmitting end of the kiln adaptation adjustment module, the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln temperature adjustment module, the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln humidity adjustment module, and the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln oxygen concentration adjustment module. The terminal of the kiln oxygen concentration adjustment module is an oxygen concentration regulator.

[0009] Preferably, the receiving end of the intelligent forming and glaze ratio system is signal-connected to the transmitting end of the porcelain model recognition module, the receiving end of the intelligent forming and glaze ratio system is signal-connected to the transmitting end of the robotic arm adjustment module, and the receiving end of the intelligent forming and glaze ratio system is signal-connected to the transmitting end of the glaze detection module.

[0010] Preferably, the terminal of the porcelain model recognition module is a 3D scanning device and a 3D printer, and the terminal of the robotic arm adjustment module is an intelligent robotic arm.

[0011] Preferably, the receiving end of the automated material recycling and energy saving system is signal-connected to the transmitting end of the material recycling module, the receiving end of the automated material recycling and energy saving system is signal-connected to the transmitting end of the material reprocessing module, and the material recycling module includes a glaze recycling module and a porcelain material recycling module.

[0012] Compared with the prior art, the present invention provides a process system for the efficient manufacturing of Longquan celadon based on intelligent technology, having the following beneficial effects: 1. The process system for the efficient manufacturing of Longquan celadon based on intelligent technology can significantly improve production efficiency, reduce the defective rate in production, and ensure the consistency of celadon products in terms of color, glaze surface, shape, etc., greatly improving the stability of the production process and the market competitiveness of the products.

[0013] 2. The process system for the efficient manufacturing of Longquan celadon based on intelligent technology. The core advantage of this patented technology lies in the accuracy of the intelligent control system, especially in the aspect of kiln control. The AI algorithm can adjust the temperature and humidity according to real-time data to ensure that each link of firing reaches the best effect, thus reducing the uncertainty in the production process. In addition, the robotic arm forming system greatly improves the production efficiency, making it possible for a single worker to operate multiple devices and enabling the mass production of celadon. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure connection of the present invention; Figure 2 It is a schematic diagram of the unit structure connection of the intelligent multi-parameter kiln control system of the present invention; Figure 3 It is a schematic diagram of the unit structure connection of the intelligent forming and glaze ratio system of the present invention; Figure 4 It is a schematic diagram of the unit structure connection of the automatic material recycling and energy-saving system of the present invention; Figure 5 It is a working schematic diagram of the intelligent multi-parameter kiln control system of the present invention; Figure 6 It is a working schematic diagram of the intelligent forming and glaze ratio system of the present invention; Figure 7 It is a control chart for the evenness of glaze spraying of the present invention.

[0015] In the figure: Central control platform 1, General database 2, AI algorithm module 3, Intelligent multi-parameter kiln control system 4, Automatic material recycling and energy-saving system 5, Intelligent forming and glaze ratio system 6, Intelligent feedback module 7. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0017] Please refer to Figures 1 - 7 ; A process system for the efficient manufacturing of Longquan celadon based on intelligent technology, including a central control platform 1, the receiving end of the central control platform 1 is signal-connected to the transmitting end of the general database 2, the receiving end of the central control platform 1 is signal-connected to the transmitting end of the AI algorithm module 3, the receiving end of the central control platform 1 is signal-connected to the transmitting end of the intelligent multi-parameter kiln control system 4, the receiving end of the central control platform 1 is signal-connected to the transmitting end of the automated material recycling and energy-saving system 5, the receiving end of the central control platform 1 is signal-connected to the transmitting end of the intelligent forming and glaze proportioning system 6, and the receiving end of the central control platform 1 is signal-connected to the transmitting end of the intelligent feedback module 7; The receiving end of the intelligent feedback module 7 is signal-connected to the transmitting end of the intelligent multi-parameter kiln control system 4, the receiving end of the intelligent feedback module 7 is signal-connected to the transmitting end of the automated material recycling and energy-saving system 5, and the receiving end of the intelligent feedback module 7 is signal-connected to the transmitting end of the intelligent forming and glaze proportioning system 6; The transmitting end of the intelligent multi-parameter kiln control system 4 is signal-connected to the receiving end of the automated material recycling and energy-saving system 5, the transmitting end of the glaze proportioning system 6 is signal-connected to the receiving end of the automated material recycling and energy-saving system 5, the receiving end of the intelligent multi-parameter kiln control system 4 is signal-connected to the transmitting end of the kiln parameter detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln humidity detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln temperature detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln oxygen concentration detection module, the terminal of the kiln humidity detection module is a humidity sensor, the terminal of the kiln temperature detection module is a temperature sensor, and the terminal of the kiln oxygen concentration detection module is an oxygen detection sensor; the receiving end of the intelligent multi-parameter kiln control system 4 is signal-connected to the transmitting end of the kiln adaptation adjustment module, the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln temperature adjustment module, the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln humidity adjustment module, and the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln oxygen concentration adjustment module. The terminal of the kiln oxygen concentration adjustment module is an oxygen concentration regulator; The receiving end of the intelligent forming and glaze proportioning system 6 is signal-connected to the transmitting end of the porcelain model recognition module, the receiving end of the intelligent forming and glaze proportioning system 6 is signal-connected to the transmitting end of the robotic arm adjustment module, the receiving end of the intelligent forming and glaze proportioning system 6 is signal-connected to the transmitting end of the glaze detection module, the terminal of the porcelain model recognition module is a 3D scanning device and a 3D printer, and the terminal of the robotic arm adjustment module is an intelligent robotic arm; The receiving end of the automated material recycling and energy-saving system 5 is signal-connected to the transmitting end of the material recycling module, the receiving end of the automated material recycling and energy-saving system 5 is signal-connected to the transmitting end of the material reprocessing module, and the material recycling module includes a glaze recycling module and a porcelain material recycling module.

[0018] This system realizes precise control over the entire production process through a highly integrated automated control platform, combined with real-time data monitoring and an intelligent feedback mechanism. Through this system, production efficiency is significantly improved, production costs are greatly reduced, and product quality is optimized in multiple dimensions, greatly reducing the incidence of manual intervention and human errors. This intelligent manufacturing equipment includes multiple high-precision sensors, an intelligent control system, automated processing machinery, and a data processing unit. The sensors continuously monitor various key parameters during the production process. The data processing unit conducts intelligent analysis on the data and transmits it to the control system. The control system automatically adjusts the process parameters according to the analysis results to ensure the accuracy and consistency of the production process, thereby realizing full-process monitoring and optimization of product quality. The entire system is divided into the following major modules: Intelligent Kiln: Utilizing advanced sensors and Internet of Things technologies, it conducts multi-dimensional real-time detection of the temperature, humidity, oxygen concentration, etc. inside the kiln, and performs adaptive adjustment through intelligent algorithms, making the glaze color of celadon products more stable and increasing the firing yield by approximately 30%.

[0019] Robotic Arm Shaping Device: By combining robotic arm technology with 3D scanning and using a high-precision 3D printer to complete the embryo production of Longquan celadon, it saves the errors in manual production. This device can also automatically adjust the speed and precision to meet the production requirements of different celadon shapes and sizes.

[0020] Intelligent Glaze Ratio and Spraying System: The accuracy of glaze ratio directly determines the quality of celadon products. This system can automatically control the spraying speed, thickness, and uniformity according to different glaze formulas, avoiding errors caused by human factors.

[0021] Environmental Protection Recycling Module: The entire set of equipment is equipped with a waste recycling system, which can reintroduce waste into the production process, especially suitable for the reprocessing of glaze and waste embryos, greatly reducing waste in the production process.

[0022] With the continuous growth of the global demand for high-end ceramics, especially the increasing demand for high-end handicraft porcelain, as a representative of Chinese traditional culture and art, the unique cultural value and market potential of Longquan celadon are being increasingly widely recognized and explored. Longquan celadon, as a representative of culture and art, already has a wide range of international market recognition. The intelligent ceramic equipment of this invention can not only improve the production efficiency and quality of celadon, further promoting its entry into the high-end market, but also be applied to other high-end ceramic manufacturing processes, with broad market prospects.

[0023] From the perspective of economic benefits, the investment in the equipment can recover the cost within 3 to 5 years, and the improvement of its production efficiency can bring significant economic benefits to celadon craft enterprises, with the sales volume expected to increase by 20% - 30%. At the same time, the environmental protection and energy-saving features enable the enterprise to conform to the future development direction of green manufacturing, winning more policy support and market opportunities for the enterprise.

[0024] Scientific analysis: The core technology of this patent has been verified through multiple rounds of rigorous experiments. The results show that the precision error of the temperature control system of the intelligent kiln furnace is stable within ±0.5°C, the uniformity of the glaze spraying system reaches 98%, and the precision of the robotic arm forming equipment is stably controlled within 0.1 mm, all far exceeding the industry standards, verifying the high efficiency and precision of the present invention. All technical parameters have reached the high-end standards of the ceramic industry, proving that the equipment has a high level in terms of scientific nature, stability, and feasibility; Figure 5 It shows the working principles of key components such as temperature sensors, humidity sensors, and oxygen concentration regulators, highlighting the collaborative role of each sensor and regulator in the kiln furnace environment monitoring; 3D cross-sectional structure diagram: It shows the cross-section of the kiln furnace, highlighting the positions of key sensors and regulating devices.

[0025] 3D mechanical frame structure diagram: It shows the frame design of the mechanical equipment and the layout of the main components.

[0026] 3D pipeline structure diagram: It shows the structure of the vertical pipeline and its connection method with the kiln furnace system.

[0027] Figure 6 It shows how the robotic arm and the 3D scanning equipment work together for precision control and process optimization during the forming process of celadon embryos; 3D view of the robotic arm: This figure shows the structure of each part of the robotic arm and the connection method between them, emphasizing the precision control ability of the robotic arm during the forming process of celadon embryos.

[0028] 3D scanning and ceramic forming: It shows how the 3D scanning equipment accurately scans the surface of the celadon embryo and combines with the robotic arm for high-precision forming.

[0029] Interaction between the robotic arm and the ceramic embryo: It shows the contact between the robotic arm and the ceramic embryo and the working process of the 3D scanning equipment.

[0030] Figure 7 It shows the principle of thickness control during the glaze spraying process and highlights how to achieve uniform coverage of the glaze through fine spraying technology to ensure the stability of the surface quality of celadon; Glaze spraying equipment and coverage area: It shows the shape of the spray gun and its spraying coverage area.

[0031] Glaze Thickness Control: Demonstrates the variation of glaze thickness in different areas and how to control the thickness.

[0032] Fine Spraying Principle: Demonstrates the relationship between the nozzle and the ceramic surface to ensure the uniformity and fineness of spraying; The beneficial effects of the present invention are: Precise Control and High-Efficiency Production: The core advantage of this patented technology lies in the accuracy of the intelligent control system, especially in the control of the kiln. The AI algorithm can adjust the temperature and humidity according to real-time data to ensure that every link of firing reaches the best effect, thereby reducing the uncertainty in the production process. In addition, the robotic arm forming system greatly improves production efficiency, making it possible for a single worker to operate multiple devices and enabling the mass production of celadon; Energy Conservation, Environmental Protection and Sustainable Development: The new intelligent kiln significantly reduces energy consumption through energy efficiency optimization technology and efficiently recycles the waste in the production process through an advanced waste recycling system. This technology not only greatly reduces the dependence on natural resources but also significantly improves the green environmental protection performance of the production process, fully meeting the national policy requirements for green manufacturing and sustainable development; Improving the Quality and Market Competitiveness of Celadon Products: The intelligent equipment makes the quality of celadon production more stable and consistent, reducing the errors that may be brought about in manual operations. Mass-produced and high-standard celadon products help Longquan celadon better occupy the international market and enhance its cultural brand value; Combining Continuity and Innovation, Coexisting Tradition and Modernity: This equipment not only inherits the essence of the traditional craftsmanship of Longquan celadon but also optimizes the technological process through modern scientific and technological means. Without compromising the artistic value and cultural tradition, it makes the production of celadon more efficient and modern, promoting the revival and inheritance of traditional art in the new era.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A process system for the efficient manufacturing of Longquan celadon based on intelligent technology, including a central control platform (1), characterized in that: The receiving end of the central control platform (1) is signal-connected to the transmitting end of the general database (2), the receiving end of the central control platform (1) is signal-connected to the transmitting end of the AI algorithm module (3), the receiving end of the central control platform (1) is signal-connected to the transmitting end of the intelligent multi-parameter kiln control system (4), the receiving end of the central control platform (1) is signal-connected to the transmitting end of the automatic material recycling and energy-saving system (5), the receiving end of the central control platform (1) is signal-connected to the transmitting end of the intelligent forming and glaze proportioning system (6), and the receiving end of the central control platform (1) is signal-connected to the transmitting end of the intelligent feedback module (7); The receiving end of the intelligent feedback module (7) is signal-connected to the transmitting end of the intelligent multi-parameter kiln control system (4), the receiving end of the intelligent feedback module (7) is signal-connected to the transmitting end of the automatic material recycling and energy-saving system (5), and the receiving end of the intelligent feedback module (7) is signal-connected to the transmitting end of the intelligent forming and glaze proportioning system (6).

2. The process system for efficient manufacturing of Longquan celadon based on intelligent technology according to claim 1, characterized in that, The transmitting end of the intelligent multi-parameter kiln control system (4) is signal-connected to the receiving end of the automatic material recycling and energy-saving system (5), and the transmitting end of the glaze proportioning system (6) is signal-connected to the receiving end of the automatic material recycling and energy-saving system (5).

3. The process system for efficient manufacturing of Longquan celadon based on intelligent technology according to claim 1, characterized in that, The receiving end of the intelligent multi-parameter kiln control system (4) is signal-connected to the transmitting end of the kiln parameter detection module. The transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln humidity detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln temperature detection module, the transmitting end of the kiln parameter detection module is signal-connected to the receiving end of the kiln oxygen concentration detection module. The terminal of the kiln humidity detection module is a humidity sensor, the terminal of the kiln temperature detection module is a temperature sensor, and the terminal of the kiln oxygen concentration detection module is an oxygen detection sensor.

4. The process system for efficient manufacturing of Longquan celadon based on intelligent technology according to claim 3, characterized in that, The receiving end of the intelligent multi-parameter kiln control system (4) is signal-connected to the transmitting end of the kiln adaptation adjustment module. The transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln temperature adjustment module, the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln humidity adjustment module, and the transmitting end of the kiln adaptation adjustment module is signal-connected to the receiving end of the kiln oxygen concentration adjustment module. The terminal of the kiln oxygen concentration adjustment module is an oxygen concentration regulator.

5. The process system for efficient manufacturing of Longquan celadon based on intelligent technology according to claim 1, characterized in that, The receiving end of the intelligent forming and glaze proportioning system (6) is signal-connected to the transmitting end of the porcelain model recognition module, the receiving end of the intelligent forming and glaze proportioning system (6) is signal-connected to the transmitting end of the robotic arm adjustment module, and the receiving end of the intelligent forming and glaze proportioning system (6) is signal-connected to the transmitting end of the glaze detection module.

6. The process system for efficient manufacturing of Longquan celadon based on intelligent technology according to claim 5, characterized in that, The terminal of the porcelain model recognition module is a 3D scanning device and a 3D printer, and the terminal of the robotic arm adjustment module is an intelligent robotic arm.

7. The process system for efficient manufacturing of Longquan celadon based on intelligent technology according to claim 1, wherein The receiving end of the automatic material recycling and energy-saving system (5) is signal-connected to the transmitting end of the material recycling module, the receiving end of the automatic material recycling and energy-saving system (5) is signal-connected to the transmitting end of the material reprocessing module, and the material recycling module includes a glaze recycling module and a porcelain material recycling module.

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