Anchor cable cleaning system
Through the coordinated work of the automated disassembly subsystem, cleaning subsystem and support subsystem, the problems of low efficiency and poor cleaning effect of anchor cable cleaning are solved, efficient and safe anchor cable cleaning is achieved, extending the service life of the steel strand and enhancing the anchoring effect.
Patent Information
- Application Number
- CN202510454590.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-07-11
AI Technical Summary
In the prior art, anchor cable cleaning is inefficient and manual cleaning is different, resulting in poor cleaning effect and easy damage to the steel strand, affecting the anchoring effect.
The coordinated work of the disassembly subsystem, cleaning subsystem and supporting subsystem is adopted to realize the automatic disassembly of steel strands, clean the steel wires one by one, and form high-quality anchor cables through bundle-up and fixation isolation.
It improves cleaning efficiency, reduces labor intensity, avoids human operation errors, extends the service life of the steel strand, and enhances the robustness of the anchor section and the safety of the overall structure.
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Figure CN120286395A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical fields of environmental protection and energy conservation and geotechnical engineering, and particularly relates to a cable anchor cleaning system. Background Art
[0002] In the fields of civil engineering and geological engineering, the cable anchor, as an important reinforcement means, is widely used in multiple aspects such as slope stability, foundation pit support, tunnel engineering, and water conservancy and hydropower engineering. The core of the cable anchor technology lies in drilling through soft rock layers or slip surfaces, firmly anchoring one end in hard rock layers to form an anchorage section, and tensioning the free end at the other end to apply prestress to the rock layers, thereby achieving the anchoring effect on unstable rock masses.
[0003] In actual engineering, it is necessary to clean the grease on the surface of the steel strands in the cable anchor. After cleaning, the cable anchor and concrete are grouted to form an anchorage section. In related technologies, manual cleaning is used to clean the grease on the surface of the steel strands in the cable anchor. The manual cleaning method of the cable anchor has low cleaning efficiency and high cost. In addition, there may be differences in the cleaning methods and cleaning intensities of different operators, resulting in poor cleaning effects, and thus poor anchoring effects. Summary of the Invention
[0004] The present disclosure aims to solve at least one of the technical problems in the related technologies to some extent.
[0005] To this end, the present disclosure provides a cable anchor cleaning system. Through the collaborative work of the disassembly and assembly subsystem, the cleaning subsystem, and the support subsystem, the automatic disassembly of multiple target steel strands is realized, and the steel wires therein are cleaned one by one to ensure that each steel wire can be thoroughly cleaned. This not only improves the cleaning efficiency, reduces the labor intensity, and improves the cleaning quality, but also avoids operation errors caused by human factors. In addition, by re-bundling and fixing and isolating the cleaned steel wires, a high-quality cable anchor after cleaning is formed, which can effectively prevent the mutual wear between the steel strands and extend their service life. When the cable anchor after cleaning is combined with concrete for grouting, it can better form a firm anchorage section, thereby enhancing the safety and durability of the overall structure.
[0006] In a first aspect embodiment of the present disclosure, an anchor cable cleaning system is proposed, including: a disassembly and assembly subsystem, a cleaning subsystem, and a support subsystem that communicate with each other; the disassembly and assembly subsystem is configured to disassemble any one of a plurality of target steel strands to obtain a plurality of steel wires in the any one of the steel strands; wherein, the plurality of target steel strands are obtained by peeling off a part of the surface protective sleeve of the anchor cable to be cleaned; the cleaning subsystem is configured to clean the plurality of steel wires in the any one of the steel strands to obtain the cleaned plurality of steel wires; the disassembly and assembly subsystem is further configured to bundle the cleaned plurality of steel wires to obtain the cleaned steel strand; the support subsystem is configured to fix and isolate each of the cleaned steel strands to obtain the cleaned anchor cable; wherein, the cleaned anchor cable is used to form an anchoring section at the bottom of the anchor cable hole by injecting concrete slurry.
[0007] The anchor cable cleaning system according to the embodiment of the present disclosure includes: a disassembly and assembly subsystem, a cleaning subsystem, and a support subsystem that communicate with each other. The disassembly and assembly subsystem is configured to disassemble any one of a plurality of target steel strands to obtain a plurality of steel wires in the any one of the steel strands; wherein, the plurality of target steel strands are obtained by peeling off a part of the surface protective sleeve of the anchor cable to be cleaned; the cleaning subsystem is configured to clean the plurality of steel wires in the any one of the steel strands to obtain the cleaned plurality of steel wires; the disassembly and assembly subsystem is further configured to bundle the cleaned plurality of steel wires to obtain the cleaned steel strand; the support subsystem is configured to fix and isolate each of the cleaned steel strands to obtain the cleaned anchor cable; wherein, the cleaned anchor cable is used to form an anchoring section at the bottom of the anchor cable hole by injecting concrete slurry. Thus, through the collaborative work of the disassembly and assembly subsystem, the cleaning subsystem, and the support subsystem, the automatic disassembly of a plurality of target steel strands is realized, and the steel wires therein are cleaned one by one to ensure that each steel wire can be thoroughly cleaned. This not only improves the cleaning efficiency, reduces the labor intensity, improves the cleaning quality, but also avoids operation errors caused by human factors. In addition, by re-bundling and fixing and isolating the cleaned steel wires, a high-quality cleaned anchor cable is formed, which can effectively prevent the mutual wear between the steel strands and extend their service life. When the cleaned anchor cable is combined with concrete slurry injection, it can better form a firm anchoring section, thereby enhancing the safety and durability of the overall structure.
[0008] The second aspect of the present disclosure provides an anchor cable cleaning method, including: disassembling any one of a plurality of target steel strands to obtain a plurality of steel wires in the any one of the steel strands; wherein, the plurality of target steel strands are obtained by peeling off a part of the surface protective sleeve of the anchor cable to be cleaned; cleaning the plurality of steel wires in the any one of the steel strands to obtain the cleaned plurality of steel wires; combining the cleaned plurality of steel wires to obtain the cleaned steel strand; fixing and isolating each of the cleaned steel strands to obtain the cleaned anchor cable; wherein, the cleaned anchor cable is used to form an anchoring section with concrete grouting at the bottom of the anchor cable hole.
[0009] The third aspect of the present disclosure provides an electronic device, including: a processor, and a memory communicatively connected to the processor; the memory stores computer-executable instructions; the processor executes the computer-executable instructions stored in the memory to implement the anchor cable cleaning method as described in the second aspect of the embodiments of the present disclosure.
[0010] The fourth aspect of the present disclosure provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, it implements the anchor cable cleaning method as described in the second aspect of the embodiments of the present disclosure.
[0011] The fifth aspect of the present disclosure provides a computer program product, and when the instruction processor in the computer program product executes, it implements the anchor cable cleaning method as described in the second aspect of the embodiments of the present disclosure.
[0012] The additional aspects and advantages of the present disclosure will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present disclosure. Description of the Drawings
[0013] The above-mentioned and / or additional aspects and advantages of the present disclosure will become obvious and easy to understand from the following description of the embodiments in conjunction with the drawings, where:
[0014] Figure 1 is a schematic structural diagram of an anchor cable cleaning system provided by an embodiment of the present disclosure;
[0015] Figure 2 is a schematic structural diagram of another anchor cable cleaning system provided by an embodiment of the present disclosure;
[0016] Figure 3 is a schematic structural diagram of another anchor cable cleaning system provided by an embodiment of the present disclosure;
[0017] Figure 4 is a schematic structural diagram of a disassembly disk and a combination disk provided by an embodiment of the present disclosure;
[0018] Figure 5 Structural schematic diagram of another cable anchor cleaning system provided by an embodiment of the present disclosure;
[0019] Figure 6 Structural schematic diagram of each module in a support subsystem provided by an embodiment of the present disclosure;
[0020] Figure 7 Flow schematic diagram of a cable anchor cleaning method provided by an embodiment of the present disclosure;
[0021] Figure 8 Principle schematic diagram of a cable anchor cleaning method provided by an embodiment of the present disclosure;
[0022] Figure 9 Structural schematic diagram of an electronic device shown in an exemplary embodiment of the present disclosure. Detailed implementation manners
[0023] The embodiments of the present disclosure will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present disclosure, but should not be construed as limiting the present disclosure.
[0024] It should be noted that in the technical solutions of the present disclosure, in terms of the collection, gathering, updating, analysis, processing, use, transmission, storage, etc. of user personal information, they all comply with the provisions of relevant laws and regulations, are used for legal purposes, and do not violate public order and good customs. Necessary measures are taken for user personal information to prevent illegal access to user personal information data, and to safeguard user personal information security, network security, and national security.
[0025] In the related art, when manually cleaning cable anchors, the following problems mainly exist:
[0026] 1. Manually using sawdust and washing powder to clean cable anchors is inefficient (for example, it takes ≥ 30 minutes for a single cable anchor), and grease and wood chips are likely to cause secondary pollution and fire hazards;
[0027] 2. Disassembly and bundling of steel strands: Two people are required to cooperate for manual disassembly, which is inefficient (it takes ≥ 30 minutes per strand), and is likely to cause secondary damage to the steel strands and the risk of pinching people;
[0028] 3. The isolation frame device cannot be disassembled: The traditional isolation frame is an integral structure that cannot be disassembled. If a local individual isolation frame is damaged, adjacent components need to be removed, resulting in construction interruption and high costs;
[0029] 4. Lack of system coordination: Each link operates independently, lacking process integration, resulting in a long construction period, resource waste, and unstable quality.
[0030] Therefore, in view of the above problems, the present disclosure proposes an anchor cable cleaning system.
[0031] The anchor cable cleaning system of the embodiments of the present disclosure will be described below with reference to the accompanying drawings.
[0032] Figure 1 It is a schematic structural diagram of an anchor cable cleaning system provided by an embodiment of the present disclosure.
[0033] As Figure 1 shown, the anchor cable cleaning system includes: a disassembly and assembly subsystem 110, a cleaning subsystem 120, and a support subsystem 130 that communicate with each other.
[0034] Among them, the disassembly and assembly subsystem 110 is used to disassemble any one of a plurality of target steel strands to obtain a plurality of steel wires in any one of the steel strands; among them, the plurality of target steel strands are obtained by peeling off a part of the surface protection sleeve of the anchor cable to be cleaned.
[0035] For example, peel off the surface protection sleeve of the first 10 meters of the anchor cable to be cleaned to obtain a plurality of target steel strands; furthermore, for each of the plurality of target steel strands, use the disassembly and assembly subsystem to disassemble (also known as disassembling) each steel strand to obtain a plurality of steel wires in each steel strand.
[0036] Furthermore, use the cleaning subsystem 120 to clean a plurality of steel wires in any one of the steel strands to obtain the cleaned plurality of steel wires; then, use the disassembly and assembly subsystem to bundle the cleaned plurality of steel wires to obtain the cleaned steel strand; finally, use the support subsystem to fix and isolate each of the cleaned steel strands to obtain the cleaned anchor cable; among them, the cleaned anchor cable is used to form an anchorage section at the bottom of the anchor cable hole by injecting concrete slurry.
[0037] The anchor cable cleaning system of the embodiments of the present disclosure, through the coordinated work of the disassembly and assembly subsystem, the cleaning subsystem, and the support subsystem, realizes the automatic disassembly of a plurality of target steel strands, and cleans the steel wires therein one by one, ensuring that each steel wire can be thoroughly cleaned, not only improving the cleaning efficiency, reducing the labor intensity, improving the cleaning quality, but also avoiding operation errors caused by human factors. In addition, by re-bundling and fixing and isolating the cleaned steel wires, a high-quality cleaned anchor cable can be formed, which can effectively prevent mutual wear between the steel strands and extend their service life. When the cleaned anchor cable is combined with concrete slurry injection, it can better form a firm anchorage section, thereby enhancing the safety and durability of the overall structure.
[0038] In order to clearly illustrate how the cleaning subsystem in the above embodiment cleans the multiple steel wires in any steel strand to obtain the cleaned multiple steel wires, the present disclosure proposes another anchor cable cleaning system.
[0039] Figure 2 A schematic structural diagram of another anchor cable cleaning system provided in an embodiment of the present disclosure.
[0040] like Figure 2 As shown, the anchor cleaning system 200 includes: a disassembly subsystem 210, a cleaning subsystem 220 and a supporting subsystem 230 that communicate with each other, wherein the cleaning subsystem 220 includes: a cleaning module 221 and a drying module 222 that communicate with each other.
[0041] Among them, the cleaning module 221 is used to clean multiple steel wires in any steel strand based on cleaning parameters to obtain multiple cleaned steel wires; the drying module 222 is used to dry the multiple cleaned steel wires based on drying parameters to obtain multiple cleaned steel wires.
[0042] Among them, it should be noted that the cleaning of multiple steel wires in any steel strand includes a first cleaning and a second cleaning, and the cleaning module includes a coarse cleaning submodule and a fine cleaning submodule that communicate with each other, wherein the coarse cleaning submodule is used to perform a first cleaning on the multiple steel wires in any steel strand to obtain multiple steel wires after the first cleaning; wherein the cleaning granularity of the first cleaning is less than a first threshold; the fine cleaning submodule is used to perform a second cleaning on the multiple steel wires after the first cleaning to obtain multiple steel wires after the second cleaning; wherein the cleaning granularity of the second cleaning is greater than a second threshold; wherein the second threshold is greater than the first threshold.
[0043] For example, multiple steel wires in any steel strand are passed through a coarse cleaning submodule, and the surface grease is scraped off with a rubber cone (the scraping efficiency is ≥ 90%), that is, the multiple steel wires are coarsely cleaned. Then, the multiple steel wires after the surface grease is scraped off are passed through a fine cleaning submodule, and residual grease is removed by sponge friction. At the same time, the cleaning liquid is circulated and flushed (the cleaning liquid is an alkaline degreasing agent, pH 9-11), that is, the multiple steel wires after the coarse cleaning are finely cleaned to avoid secondary pollution and fire hazards.
[0044] As a possible implementation, the cleaning subsystem 220 also includes: a detection module that communicates with the cleaning module, wherein the detection module is used to detect cleaning data of the multiple steel wires in any steel strand during the cleaning process of the multiple steel wires in any steel strand; wherein the cleaning data is used to indicate the grease residue and / or surface roughness of the multiple steel wires; the cleaning module is also used to adjust the cleaning parameters according to the cleaning data, and clean the multiple steel wires in any steel strand based on the adjusted cleaning parameters.
[0045] That is to say, in order to further improve the cleaning quality, during the cleaning process of multiple steel wires in any stranded wire, the cleaning data of the multiple steel wires is detected in real time, and based on the cleaning data of the multiple steel wires, the cleaning parameters of the multiple steel wires are adjusted, and based on the adjusted cleaning parameters, the multiple steel wires in any stranded wire are cleaned.
[0046] It should be noted that Figure 2 the structures and functions of the various modules in Figure 2 are the same as those of the corresponding modules in any of the above figures, and the functions of the various modules in
[0047] can be referred to the explanations in any of the above embodiments, and the present disclosure will not elaborate.
[0048] In summary, through the cleaning module, the multiple steel wires in any stranded wire are precisely cleaned based on the cleaning parameters, effectively removing the grease and dirt on the surface of the steel wires and improving the cleaning effect; subsequently, the drying module efficiently dries the cleaned steel wires based on the drying parameters, ensuring the dryness and cleanliness of the surface of the steel wires and avoiding the influence of residual moisture on the subsequent processing or use of the steel wires.
[0049] Figure 3 FIG. is a schematic structural diagram of another cable anchor cleaning system provided by an embodiment of the present disclosure.
[0050] As Figure 3 shown, the cable anchor cleaning system 300 includes: a disassembly and assembly subsystem 310, a cleaning subsystem 320, and a support subsystem 330. Among them, the disassembly and assembly subsystem 310 includes: a host module 311 and a disassembly and assembly module 312.
[0051] Among them, the host module 311 is used to control the motor to rotate at a set disassembly speed; wherein, the motor is used to reversely drive the disassembly and assembly module; the disassembly and assembly module 312 is used to drive the disassembly disc to disassemble any stranded wire along the axial direction of any stranded wire under the rotation of the motor, so as to obtain multiple steel wires in any stranded wire.
[0052] For example, the stranded wire is inserted into the guiding groove of the disassembly disc, and the motor is controlled to reversely drive the disassembly disc at a set disassembly rotation speed (such as, rotation speed 50 rpm) and move along the axial direction of the stranded wire at a set disassembly speed (such as, speed 0.1 m / s) to gradually separate the stranded wire.
[0053] As a possible implementation, after cleaning multiple steel wires, the cleaned multiple steel wires need to be bundled to obtain the cleaned stranded wire; in the embodiments of the present disclosure, the host module is further configured to control the motor to rotate at a set bundling speed; wherein, the motor is used to drive the disassembly and assembly module forward; the disassembly and assembly module is further configured to drive the bundling disk to bundle the cleaned multiple steel wires based on the initial torque according to the set prestress value under the rotation of the motor, so as to obtain the cleaned stranded wire.
[0054] For example, the host module is used to control the motor to rotate at a set bundling speed (e.g., a speed of 30 rpm). The motor drives the disassembly and assembly module forward. The disassembly and assembly module drives the bundling disk to bundle the cleaned multiple steel wires based on the initial torque according to the set prestress value under the rotation of the motor, so as to obtain the cleaned stranded wire. It should be noted that, as Figure 4 shown, the structures of the disassembly disk and the bundling disk can be the same.
[0055] In addition, it should be noted that in order to ensure that the prestress value of the stranded wire obtained by bundling is consistent with the set prestress value, in the embodiments of the present application, the disassembly and assembly subsystem may further include: a monitoring module that communicates with the host module.
[0056] In the embodiments of the present disclosure, the host module controls the motor to rotate at a set bundling speed. The motor drives the disassembly and assembly module forward, so that the disassembly and assembly module can bundle the cleaned multiple steel wires based on the initial torque according to the predetermined prestress value under the drive of the motor, realizing the precise bundling of the steel wires, ensuring that the stranded wire after bundling has uniform prestress and tightness, and improving the overall performance and reliability of the stranded wire.
[0057] Among them, the monitoring module is used to monitor the bundling force between the cleaned multiple steel wires during the bundling process of the cleaned multiple steel wires; the host module is further configured to adjust the initial torque to obtain the target torque in response to the monitored bundling force being inconsistent with the set prestress value; the disassembly and assembly module is further configured to drive the bundling disk to bundle the cleaned multiple steel wires based on the target torque according to the set prestress value under the rotation of the motor, so as to obtain the cleaned stranded wire.
[0058] That is to say, when the host module monitors that there is a deviation between the bundling force and the set prestress value, the initial torque is adjusted to obtain the target torque; subsequently, the disassembly and assembly module drives the cleaned steel wires through the bundling disk accurately according to the adjusted set prestress value and the target torque under the drive of the motor.
[0059] It should be noted that Figure 3 the structures and functions of the modules in Figure 3The functions of the various modules can be referred to the explanations in any of the above embodiments, and the present disclosure will not elaborate further.
[0060] In summary, the host module controls the motor to rotate at a set splitting speed. The motor then drives the disassembly and assembly module in the reverse direction, enabling the disassembly and assembly module to drive the disassembly disk to perform a splitting operation along the axial direction of any steel strand at the set splitting speed, achieving the automatic and precise splitting of the steel strand, separating each of the multiple steel wires in the steel strand one by one, eliminating the need for manual disassembly, ensuring personal safety, and avoiding secondary damage to the steel wires, providing great convenience for subsequent processing or reuse of the steel wires.
[0061] To clearly illustrate how the support subsystem fixes and isolates each cleaned steel strand to obtain the cleaned cable anchor in the above embodiments, the present disclosure proposes another cable anchor cleaning system.
[0062] Figure 5 FIG. is a schematic structural diagram of another cable anchor cleaning system provided by an embodiment of the present disclosure.
[0063] As shown in Figure 5 FIG., the cable anchor cleaning system 500 includes: a disassembly and assembly subsystem 510, a cleaning subsystem 520, and a support subsystem 530 that communicate with each other; wherein, the support subsystem 530 includes: an inner disk module 531, an outer disk module 532 disposed outside the inner disk module, and a quick lock module 533 for locking the inner disk module 531 and the outer disk module 532.
[0064] Wherein, the gap between the inner disk module 531 and the outer disk module 532 is used to fix and isolate each cleaned steel strand.
[0065] As a possible implementation, the inner disk module includes: two hinged inner disk half-rings, and a plum blossom-shaped card slot is provided inside the two inner disk half-rings. The plum blossom-shaped card slot is used to place the grouting pipe. The outer disk module includes: two outer disk half-rings that open and close through hinges, and after the two outer disk half-rings are closed, they form a rigid connection with the inner disk module; the quick lock module is provided with a spring buckle, and the spring buckle is used to lock the inner disk module and the outer disk module.
[0066] That is to say, as shown in Figure 6 FIG., after the two inner disk half-rings of the inner disk module are closed, they are locked tightly through a flexible mortise and tenon joint. The inner disk module is wrapped with the outer disk module. The outer disk module has two outer disk half-rings that open and close through hinges. After the two outer disk half-rings are closed, they form a rigid connection with the inner disk module. Furthermore, the quick lock module aligns the mortise and tenon joints and locks the spring buckle to lock the inner disk module and the outer disk module.
[0067] In addition, it should be noted that when the outer disk module or the inner disk module is damaged, the damaged disk body can be quickly replaced by simply unlocking the buckle, without the need to laboriously remove adjacent components, greatly simplifying the maintenance process, reducing the construction cost, and improving the work efficiency.
[0068] As a possible implementation, the cable anchor cleaning system further includes: a display module and a fault alarm module that communicate with each other. Among them, the display module is used to receive the current working parameters sent by each subsystem in the cable anchor cleaning system and display each current working parameter on the human-machine interaction interface; the fault alarm module is used to compare each working parameter with the corresponding expected parameter and perform a fault alarm when each working parameter does not match the corresponding expected parameter.
[0069] That is to say, the cable anchor cleaning system realizes the real-time monitoring and intelligent alarm of the working state of the cable anchor cleaning system by integrating the display module and the fault alarm module that communicate with each other; as an example, by receiving and displaying the current working parameters of each subsystem in real time through the display module, the operator can intuitively understand the operating state of the system, improving the transparency and controllability of the operation. The fault alarm module, by comparing the working parameters with the expected parameters, discovers and alarms abnormal conditions in time, effectively preventing system failures or safety hazards caused by parameter deviations, and enhancing the reliability and safety of the system.
[0070] It should be noted that Figure 5 the structures and functions of the modules in Figure 5 are the same as those of the corresponding modules in any of the above figures,
[0071] For the functions of the modules in
[0072] reference can be made to the explanations in any of the above embodiments, and the present disclosure will not elaborate further.
[0073] Figure 7 The following is a schematic flowchart of a cable anchor cleaning method provided by an embodiment of the present disclosure.
[0074] As Figure 7 shown, the cable anchor cleaning method may include the following steps:
[0075] Step 701, disassemble any one of the multiple target steel strands to obtain multiple steel wires in any one of the steel strands;
[0076] Among them, the multiple target steel strands are obtained by peeling off part of the surface protective sleeve of the cable anchor to be cleaned.
[0077] For example, strip the outermost 10-meter protective sleeve of the cable to be cleaned to obtain multiple target steel strands; then, disassemble (also known as disassembly) each of the multiple target steel strands to obtain multiple steel wires in each steel strand.
[0078] Step 702: Clean the multiple steel wires in any one steel strand to obtain the cleaned multiple steel wires.
[0079] As an example, to clean the multiple steel wires in any one steel strand, for example, perform rough cleaning and fine cleaning on the multiple steel wires in any one steel strand, and dry the cleaned multiple steel wires to obtain the cleaned multiple steel wires.
[0080] Step 703: Bundle the cleaned multiple steel wires to obtain the cleaned steel strand.
[0081] Then, perform a bundling operation on the cleaned multiple steel wires to obtain the cleaned steel strand.
[0082] Step 704: Fix and isolate each of the cleaned steel strands to obtain the cleaned cable.
[0083] Among them, the cleaned cable is used for grouting with concrete to form an anchoring section at the bottom of the cable hole.
[0084] In the embodiments of the present disclosure, after the cleaning work is completed, each steel strand is placed in the gap between the inner disc module and the outer disc module to achieve the fixation and isolation of the steel strands.
[0085] For the explanation of the embodiments of the present disclosure, reference can be made to the explanation of any of the above embodiments, and the present disclosure will not be elaborated here.
[0086] The cable anchor cleaning method of the embodiments of the present disclosure includes splitting any one of a plurality of target steel strands to obtain multiple steel wires in any one of the steel strands, where the multiple target steel strands are obtained by peeling off a part of the surface protective sleeve of the cable anchor to be cleaned; cleaning the multiple steel wires in any one of the steel strands to obtain the cleaned multiple steel wires; bundling the cleaned multiple steel wires to obtain the cleaned steel strand; fixing and isolating each of the cleaned steel strands to obtain the cleaned cable anchor. The cleaned cable anchor is used to form an anchoring section at the bottom of the cable anchor hole through concrete grouting. Thus, by automatically splitting the multiple target steel strands and cleaning the steel wires one by one, it is ensured that each steel wire can be thoroughly cleaned, which not only improves the cleaning efficiency, reduces the labor intensity, improves the cleaning quality, but also avoids operation errors caused by human factors. In addition, by re-bundling and fixing and isolating the cleaned steel wires, a high-quality cleaned cable anchor is formed, which can effectively prevent mutual wear between the steel strands and extend their service life. When the cleaned cable anchor is combined with concrete grouting, it can better form a firm anchoring section, thereby enhancing the safety and durability of the overall structure.
[0087] Based on any of the above embodiments, the implementation process of the cable anchor cleaning method of the embodiments of the present disclosure can be as Figure 8 shown, and mainly includes the following steps:
[0088] 1. Peel off the surface protective sleeve of a single finished cable anchor (including 7 steel strands);
[0089] 2. Disassemble a single steel strand through the disassembly and assembly subsystem in the cable anchor cleaning system;
[0090] 3. Clean the multiple steel wires in any one of the steel strands through the cleaning subsystem in the cable anchor cleaning system to obtain the cleaned multiple steel wires;
[0091] 4. Bundle the cleaned multiple steel wires through the disassembly and assembly subsystem in the cable anchor cleaning system to obtain the cleaned steel strand;
[0092] 5. Fix and isolate each of the cleaned steel strands through the support subsystem in the cable anchor cleaning system to obtain the cleaned cable anchor.
[0093] To implement the above embodiments, the present disclosure provides an electronic device, including: a processor, and a memory communicatively connected to the processor; the memory stores computer-executable instructions; the processor executes the computer-executable instructions stored in the memory to implement the cable anchor cleaning method as described in the embodiments of the present disclosure.
[0094] To implement the above embodiments, the present disclosure also provides a computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the cable anchor cleaning method described in the above embodiments is implemented.
[0095] To implement the above embodiments, the present disclosure also provides a computer program product, and when the instruction processor in the computer program product executes, the cable anchor cleaning method described in the above embodiments is executed.
[0096] As an example, Figure 9 is a schematic structural diagram of an electronic device 900 shown in an exemplary embodiment of the present disclosure. As Figure 9 shown, the above-mentioned electronic device 900 may further include:
[0097] A memory 910 and a processor 920, and a bus 930 connecting different components (including the memory 910 and the processor 920). The memory 910 stores a computer program, and when the processor 920 executes the program, the cable anchor cleaning method described in the embodiments of the present disclosure is implemented.
[0098] The bus 930 represents one or more of several types of bus structures, including a memory bus or a memory controller, a peripheral bus, a graphics acceleration port, a processor, or a local bus using any bus structure in a variety of bus structures. By way of example, these architectures include, but are not limited to, Industry Standard Architecture (ISA) bus, Micro Channel Architecture (MAC) bus, Enhanced ISA bus, Video Electronics Standards Association (VESA) local bus, and Peripheral Component Interconnect (PCI) bus.
[0099] The electronic device 900 typically includes a variety of electronic device-readable media. These media can be any available media accessible by the electronic device 900, including volatile and non-volatile media, removable and non-removable media.
[0100] The memory 910 may further include a computer system-readable medium in the form of volatile memory, such as a random access memory (RAM) 940 and / or a cache memory 950. The server 900 may further include other removable / non-removable, volatile / non-volatile computer system storage media. By way of example only, a storage system 960 may be used to read and write non-removable, non-volatile magnetic media ( Figure 9 not shown, commonly referred to as a "hard disk drive"). Although Figure 9Not shown, a disk drive for reading and writing to a removable non-volatile disk (e.g., "floppy disk") and an optical disk drive for reading and writing to a removable non-volatile optical disk (e.g., CD-ROM, DVD-ROM or other optical media) may be provided. In these cases, each drive may be connected to the bus 930 through one or more data media interfaces. The memory 910 may include at least one program product having a set (e.g., at least one) of program modules configured to perform the functions of the embodiments of the present disclosure.
[0101] A program / utility 980 having a set (at least one) of program modules 970 may be stored, for example, in the memory 910. Such program modules 970 include, but are not limited to, an operating system, one or more application programs, other program modules, and program data. The implementation of a network environment may be included in each or some combination of these examples. The program modules 970 generally perform the functions and / or methods in the embodiments described in the present disclosure.
[0102] The electronic device 900 may also communicate with one or more external devices 990 (e.g., a keyboard, a pointing device, a display 991, etc.), and may also communicate with one or more devices that enable a user to interact with the electronic device 900, and / or communicate with any device that enables the electronic device 900 to communicate with one or more other computing devices (e.g., a network card, a modem, etc.). Such communication may be carried out through the input / output (I / O) interface 992. Moreover, the electronic device 900 may also communicate with one or more networks (e.g., a local area network (LAN), a wide area network (WAN), and / or a public network, such as the Internet) through the network adapter 993. As shown in the figure, the network adapter 993 communicates with other modules of the electronic device 900 through the bus 930. It should be understood that although not shown in the figure, other hardware and / or software modules may be used in conjunction with the electronic device 900, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data backup storage systems, etc.
[0103] The processor 920 executes various functional applications and data processing by running the programs stored in the memory 910.
[0104] It should be noted that for the implementation process and technical principle of the electronic device in this embodiment, refer to the foregoing explanation of the cable anchor cleaning method of the embodiments of the present disclosure, which will not be elaborated here.
[0105] In an exemplary embodiment, there is also provided a computer-readable storage medium including instructions, such as a memory including instructions, which can be executed by a processor of an electronic device to implement the cable anchor cleaning method proposed in any of the above embodiments. Optionally, the computer-readable storage medium may be a ROM, a random access memory (RAM), a CD-ROM, a magnetic tape, a floppy disk, and an optical data storage device, etc.
[0106] In an exemplary embodiment, there is also provided a computer program product including a computer program / instructions, characterized in that when the computer program / instructions are executed by a processor, the cable anchor cleaning method proposed in any of the above embodiments is implemented.
[0107] Those skilled in the art will readily conceive of other embodiments of the present disclosure after considering the specification and practicing the invention disclosed herein. The present disclosure is intended to cover any variations, uses, or adaptations of the present disclosure, which follow the general principles of the present disclosure and include known common general knowledge or conventional technical means in the technical field not disclosed in the present disclosure. The specification and the embodiments are only regarded as exemplary, and the true scope and spirit of the present disclosure are pointed out by the following claims.
[0108] It should be understood that the present disclosure is not limited to the exact structures already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present disclosure is only limited by the appended claims.
Claims
1. An anchor cable cleaning system, characterized in that, Comprising: A disassembling and assembling subsystem, a cleaning subsystem, and a supporting subsystem that communicate with each other; The disassembling and assembling subsystem is used to disassemble any one of a plurality of target steel strands to obtain a plurality of steel wires in the any one of the steel strands; wherein, the plurality of target steel strands are obtained by peeling off a part of the surface protective sleeve of the anchor cable to be cleaned; The cleaning subsystem is used to clean a plurality of steel wires in the any one of the steel strands to obtain a plurality of cleaned steel wires; The disassembling and assembling subsystem is further used to bundle the plurality of cleaned steel wires to obtain a cleaned steel strand; The supporting subsystem is used to fix and isolate each of the cleaned steel strands to obtain the cleaned anchor cable; wherein, the cleaned anchor cable is used to form an anchoring section at the bottom of the anchor cable hole by injecting concrete slurry.
2. The system according to claim 1, wherein The cleaning subsystem includes a cleaning module and a drying module that communicate with each other, wherein, The cleaning module is used to clean a plurality of steel wires in the any one of the steel strands based on cleaning parameters to obtain a plurality of cleaned steel wires; The drying module is used to dry the plurality of cleaned steel wires based on drying parameters to obtain a plurality of cleaned steel wires.
3. The system according to claim 2, wherein The cleaning subsystem further includes: a detection module that communicates with the cleaning module, wherein, The detection module is used to detect the cleaning data of the plurality of steel wires during the cleaning process of the plurality of steel wires in the any one of the steel strands; wherein, the cleaning data is used to indicate the grease residue amount and / or surface roughness of the plurality of steel wires; The cleaning module is further used to adjust the cleaning parameters according to the cleaning data, and clean the plurality of steel wires in the any one of the steel strands based on the adjusted cleaning parameters.
4. The system according to claim 2, wherein The cleaning includes a first cleaning and a second cleaning, and the cleaning module includes a rough cleaning sub-module and a fine cleaning sub-module that communicate with each other; wherein, The rough cleaning sub-module is used to perform a first cleaning on a plurality of steel wires in the any one of the steel strands to obtain a plurality of steel wires after the first cleaning; wherein, the cleaning particle size of the first cleaning is less than a first threshold; The fine cleaning sub-module is used to perform a second cleaning on the plurality of steel wires after the first cleaning to obtain a plurality of steel wires after the second cleaning; wherein, the cleaning particle size of the second cleaning is greater than a second threshold; wherein, the second threshold is greater than the first threshold.
5. The system according to claim 1, wherein The disassembling and assembling subsystem includes: a host module and a disassembling and assembling module, The host module is used to control the motor to rotate at a set disassembling speed; wherein, the motor is used to reversely drive the disassembling and assembling module; The disassembling and assembling module is used to drive the disassembly disc to disassemble the any one of the steel strands along the axial direction of the any one of the steel strands at a set disassembling speed under the rotation of the motor to obtain a plurality of steel wires in the any one of the steel strands.
6. The system according to claim 5, wherein, The host module is further used to control the motor to rotate at a set bundling speed; wherein, the motor is used to forwardly drive the disassembling and assembling module; The splitting and combining module is further configured to drive the beam combining disk to combine the multiple cleaned steel wires based on an initial torque according to a set prestress value under the rotation of the motor, so as to obtain a cleaned steel strand.
7. The system according to claim 6, wherein The splitting and combining subsystem further includes a monitoring module that communicates with the host module. Wherein, the monitoring module is configured to monitor the beam combining force between the multiple cleaned steel wires during the process of combining the multiple cleaned steel wires. The host module is further configured to adjust the initial torque to obtain a target torque in response to the monitored beam combining force being inconsistent with the set prestress value. The splitting and combining module is further configured to drive the beam combining disk to combine the multiple cleaned steel wires based on the target torque according to the set prestress value under the rotation of the motor, so as to obtain a cleaned steel strand.
8. The system according to claim 1, wherein The support subsystem includes an inner disk module, an outer disk module disposed outside the inner disk module, and a quick locking module for locking the inner disk module and the outer disk module. Among them, The gap between the inner disk module and the outer disk module is configured to fix and isolate each of the cleaned steel strands.
9. The system according to claim 8, wherein The inner disk module includes two hinged inner disk half-rings, and a plum blossom-shaped card slot is arranged in the two inner disk half-rings. Among them, the plum blossom-shaped card slot is configured to place a grouting pipe. The outer disk module includes two outer disk half-rings that are opened and closed by hinges, and the two outer disk half-rings form a rigid connection with the inner disk module after being closed. The quick locking module is internally provided with a spring buckle, and the spring buckle is used to lock the inner disk module and the outer disk module.
10. The system according to claim 1, wherein The anchor cable cleaning system further includes a display module and a fault alarm module that communicate with each other. Among them, The display module is configured to receive the current working parameters sent by each subsystem in the anchor cable cleaning system and display each of the current working parameters on a human-machine interaction interface. The fault alarm module is configured to compare each of the working parameters with corresponding expected parameters, and perform a fault alarm when each of the working parameters does not match the corresponding expected parameters.