A cleaning device for gear processing
By designing a cleaning and processing device for gear processing, and using a combination of a pneumatic push rod controlled by a PLC and a cleaning roller and a scraping roller driven by an electric motor, the problem of difficult cleaning of burrs at the tooth root during gear processing was solved, and efficient cleaning of the gears was achieved.
Patent Information
- Application Number
- CN202510750844.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-06-06
AI Technical Summary
During the gear processing process, the burrs at the tooth root are difficult to clean thoroughly, which affects the cleaning effect.
A cleaning and processing device for gear processing was designed. It adopts a pneumatic push rod controlled by PLC and a cleaning roller and a scraping roller combination driven by an electric motor. The scraping roller enters the tooth root to roll and scrape off burrs, and cooperates with the cleaning roller to clean the surface.
It effectively removes burrs and burrs at the gear tooth roots, improving the gear cleaning effect.
Smart Images

Figure CN120286398B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gear production, and in particular to a cleaning device for gear processing. Background Art
[0002] Gears are mechanical components with teeth on their rims that continuously mesh to transmit motion and power. This continuous meshing of teeth enables the transmission of motion and power. Their core function is to change transmission direction, speed, and torque, while ensuring accuracy and efficiency. For example, automotive transmissions use gear sets to adjust output speed and torque. During the production process, gears come into contact with easily adhered materials, such as cooling oil, necessitating cleaning of these surfaces during subsequent processing.
[0003] In the prior art, gears usually need to be deburred during processing. However, due to the small space at the root of the gear teeth, it is not easy to completely clean the burrs at the root of the gear teeth during the deburring process. Then, during the subsequent cleaning operation of the gear, due to the interference of the burrs at the root of the gear teeth, it is difficult for the cleaning roller or cleaning brush to enter the bottom of the gear tooth root to complete the cleaning operation, which will affect its cleaning effect. Summary of the Invention
[0004] In view of the deficiencies in the prior art, the present invention provides a cleaning device for gear processing to solve the problems raised in the above background technology.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A cleaning device for gear processing, comprising a table, a PLC controller fixedly mounted on one side of the table, and two bases rotatably connected to the top surface of the table;
[0007] An adjustment frame is fixedly mounted on the top surface of each of the two bases, a connecting frame is provided on one side of the adjustment frame, a positioning frame is fixedly mounted on the top and bottom surfaces of the connecting frame respectively, and a pneumatic push rod is fixedly mounted on one side of the positioning frame;
[0008] The top and bottom surfaces of the two connecting frames are respectively slidably connected to the first mounting frame, one end of the pneumatic push rod telescopic rod is fixedly installed with the first mounting frame, the interior of the first mounting frame is rotatably connected to the cleaning roller, one side of the first mounting frame is fixedly installed with an electric motor, the electric motor is electrically connected to the PLC controller, one end of the electric motor drive shaft is fixedly installed with the cleaning roller, the other end of the cleaning roller is fixedly installed with a cam, one side of the cam is rotatably connected to a connecting rod, one side of the first mounting frame is rotatably connected to the second mounting frame, the interior of the second mounting frame is slidably connected to a scraping roller, and the scraping roller is rotatably connected to the connecting rod;
[0009] A third mounting cap is fixedly installed on one side of the interior of the first mounting bracket, a third connecting column is movably sleeved on the interior of the third mounting cap, a fourth spring is movably sleeved on the outer circular wall of the third connecting column, one end of the fourth spring is rotatably connected to the second mounting bracket, two second motors are fixedly installed on the inner top surface of the platform body, the second motors are electrically connected to the PLC controller, and the top surface of the second motor drive shaft is fixedly installed on the base.
[0010] By adopting the above technical solution, when in use, the staff places the gear to be cleaned on the table surface of the table body, and then the staff starts the two second motors through the PLC controller, and then the driving shafts of the two second motors will drive the two bases and the connecting frame on the top to rotate. At this time, the rotating connecting frame will drive the cleaning rollers and the scraping rollers on the top and bottom thereof, which will gradually approach the gear to be cleaned, and then the staff drives the first mounting frame and the second mounting frame to slide and move by making the telescopic rod of the pneumatic push rod. At this time, the moving second mounting frame will drive the scraping roller inside it to contact the gear to be cleaned first, and then the staff uses the electric motor through the PLC controller, and then the rotation of the driving shaft of the electric motor will drive the cleaning roller and the cam to rotate. At this time, the rotating cam will drive the scraping roller to move back and forth through the connecting rod. , and then the raised part of the scraping roller on its surface will enter the root of the gear teeth during the movement, and the burrs remaining on its surface will be scraped back and forth to scrape off the remaining burrs and burrs, thereby completing the treatment of the residual burrs at the root of the gear teeth. During this process, the scraping roller contacts the surface of the gear, and as the pneumatic push rod telescopic rod is pushed, the second mounting bracket rotates, and then the rebound force of the fourth spring inside the third mounting cap will always make the scraping roller fit to the surface of the gear to prevent it from detaching. After the above steps are completed, the staff continues to control the extension of the pneumatic push rod telescopic rod through the PLC controller, and then the cleaning roller inside the first mounting bracket will contact the surface of the gear teeth and clean it, thereby facilitating the cleaning of the gear and removing the residual burrs and burrs at the root of the gear teeth.
[0011] Preferably, the top surface of the table body is fixedly mounted with two chip removal grooves, the top surface of the table body is fixedly mounted with a top frame, the inner top surface of the table body is fixedly mounted with a mounting plate, the bottom surface of the mounting plate is fixedly mounted with a first motor, the first motor is electrically connected to the PLC controller, the top surface of the table body is rotatably connected to a base plate, the bottom surface of the base plate is fixedly mounted to the driving shaft of the first motor, the top surface of the base plate is provided with a plurality of mounting grooves, the interior of the mounting groove is movably sleeved with a second spring, the interior of the mounting groove is slidably connected with a slide, the top surface of the slide is fixedly mounted with a positioning block, the interior of the top frame is rotatably connected with a driving pulley, The top frame is internally rotatably connected to a rotating shaft, and the outer circular wall surface of the rotating shaft is fixedly sleeved with a driven pulley, a transmission belt is provided between the driving pulley and the driven pulley, and the driving pulley and the driven pulley are connected through the transmission belt. A cover is fixedly installed on the top surface of the top frame, and a third motor is fixedly installed on the top surface of the cover. The third motor is electrically connected to the PLC controller, and the bottom surface of the third motor drive shaft is fixedly installed on the driving pulley, and the outer circular wall surface of the rotating shaft is threadedly connected to a threaded adjustment tube, and the bottom surface of the threaded adjustment tube is rotatably connected to an adjusting cone, and the outer circular wall surface of the threaded adjustment tube is fixedly sleeved with two abutments.
[0012] By adopting the above technical solution, when the staff needs to clean the gear, the staff will put the gear to be cleaned on the outside of multiple positioning blocks, and then the staff will use the third motor through the PLC controller, and then the rotation of the drive shaft of the third motor will drive the active pulley to rotate. At this time, under the transmission action of the transmission belt, the driven pulley will drive the rotating shaft to rotate, and then under the threaded transmission action of the rotating shaft and the threaded adjustment tube, the threaded adjustment tube will drive the adjusting cone at its bottom to move downward, and the two support columns will move downward at the same time as the filter box. At this time, the two support columns will press the gear down, and the downward movement of the adjusting cone will cause multiple positioning blocks to move away from each other to limit and fix the gear. After the above steps are completed, the staff can use the first motor through the PLC controller, and then the base plate will drive the gear on its top to rotate and adjust its cleaning position, thereby achieving the effect of limiting and fixing the gear to be cleaned.
[0013] Preferably, two first mounting caps are fixedly mounted on the top surface of the platform, a first spring is movably sleeved inside the first mounting cap, a first connecting column is slidably connected inside the first mounting cap, a connecting seat is fixedly mounted on the top surface of the first connecting column, and a rolling ball is rotatably connected inside the connecting seat.
[0014] By adopting the above technical solution, when the gear is pressed downward by the two supporting columns, the two balls on the top of the two connecting seats will support it, thereby facilitating the placement of the gear to be cleaned and preventing gears of different sizes from being difficult to limit and fix through multiple positioning blocks.
[0015] Preferably, the top frame is rotatably connected to a plurality of rollers, two second mounting caps are fixedly installed on both sides of the interior of the top frame, a third spring is movably sleeved inside the second mounting cap, and a second connecting column is slidably connected inside the second mounting cap. Two mounting shells are provided inside the top frame, and a plurality of rollers are rotatably connected to the interior of the mounting shells. One side of the mounting shell is fixedly installed to one end of the second connecting column.
[0016] By adopting the above technical solution, it is convenient to limit and fix the transmission belt to prevent it from falling off.
[0017] Preferably, a screw is rotatably connected inside the adjusting frame, two guide columns are fixedly installed inside the adjusting frame, the connecting frame is threadedly connected to the screw, and the connecting frame is slidably connected to the guide columns.
[0018] By adopting the above technical solution, the use height of the connecting frame can be easily adjusted, so that it can adapt to gears of different sizes.
[0019] Preferably, a water tank is fixedly installed on one side of the platform, a water pump is fixedly installed on the inner bottom surface of the water tank, a diversion pipe is fixedly connected to the inner circular wall of the water outlet of the water pump, the diversion pipe passes through and extends to the interior of the platform, and a plurality of flushing nozzles are fixedly connected to the inner circular wall of the diversion pipe.
[0020] By adopting the above technical solution, it is convenient to flush and remove the dirt accumulated inside the platform when cleaning the gear.
[0021] Preferably, two connecting pipes are fixedly connected to the inside of the top frame, and the inner circular walls of the two connecting pipes are respectively fixedly connected to two pipe joints. The bottom surface of the top frame is provided with two serpentine nozzles, and the serpentine nozzles are fixedly connected to the inner circular wall of the pipe joint, and the diverter pipe is fixedly connected to the inner circular wall of the pipe joint.
[0022] By adopting the above technical solution, it is convenient to provide cleaning liquid to the gear when cleaning it.
[0023] Preferably, a filter box is slidably connected to one side of the platform, a filter screen is fixedly installed inside the filter box, an air compressor is provided inside the platform, the air compressor is electrically connected to the PLC controller, and the air inlet of the pneumatic push rod is connected to the air compressor through a hose.
[0024] By adopting the above technical solution, dirt in wastewater can be removed easily, thereby making it easier to recycle the water or cleaning liquid inside the water tank and to supply air to the pneumatic push rod.
[0025] Preferably, baffles are fixedly mounted on the outer circular wall surfaces of several of the positioning blocks.
[0026] By adopting the above technical solution, dirt generated when cleaning the gear is prevented from entering the interior of the installation groove and affecting use.
[0027] In summary, the present invention mainly has the following beneficial effects:
[0028] The rotation of the driving shaft of the electric motor will drive the cleaning roller and the cam to rotate, and then the raised part of the surface of the scraping roller will enter the root of the gear teeth during the movement, and the burrs remaining on the surface will be scraped off by reciprocating rolling. The rebound force of the fourth spring inside the third mounting cap will always make the scraping roller fit to the surface of the gear to prevent it from detaching. After the above steps are completed, the staff will continue to control the extension of the pneumatic push rod telescopic rod through the PLC controller, and then the cleaning roller inside the first mounting bracket will contact the surface of the gear teeth and clean it, thereby facilitating the cleaning of the gear and removing the burrs and burrs remaining at the root of the gear teeth. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the water tank structure of the present invention;
[0031] Figure 3 It is a schematic structural diagram of the filter box of the present invention;
[0032] Figure 4 It is a schematic diagram of the chip removal groove structure of the present invention;
[0033] Figure 5 It is a schematic diagram of the platform structure of the present invention;
[0034] Figure 6 It is a schematic diagram of the first mounting cap structure of the present invention;
[0035] Figure 7 It is a schematic diagram of the base plate structure of the present invention;
[0036] Figure 8 It is a schematic diagram of the top frame structure of the present invention;
[0037] Figure 9 is a schematic diagram of the second mounting cap structure of the present invention;
[0038] Figure 10 It is a schematic structural diagram of the connecting frame of the present invention;
[0039] Figure 11is a schematic structural diagram of a first mounting frame of the present invention;
[0040] Figure 12 yes Figure 10 Schematic diagram of the local structure of A;
[0041] Figure 13 It is a schematic diagram of the electrical connection relationship of the PLC controller of the present invention.
[0042] Figure numerals: 1, table; 2, PLC controller; 3, top frame; 4, chip chute; 5, adjustment frame; 6, water tank; 7, filter box; 8, water pump; 9, filter screen; 10, diverter pipe; 11, flushing nozzle; 12, base plate; 13, first mounting cap; 14, mounting plate; 15, first motor; 16, second motor; 17, first connecting column; 18, first spring; 19, connecting seat; 20, ball; 21, mounting groove; 22, second spring; 23, slide; 24, positioning block; 25, baffle; 26, third motor; 27, driving pulley; 28, rotating shaft; 29, driven pulley; 30, transmission belt ;31. Mounting shell;32. Roller;33. Sealing cover;34. Connecting pipe;35. Second mounting cap;36. Pipe joint;37. Adjusting cone;38. Serpentine nozzle;39. Third spring;40. Second connecting column;41. Base;42. Guide column;43. Screw;44. Connecting frame;45. Positioning frame;46. Pneumatic push rod;47. First mounting frame;48. Second mounting frame;49. Electric motor;50. Cleaning roller;51. Scraping roller;52. Cam;53. Connecting rod;54. Third mounting cap;55. Fourth spring;56. Third connecting column;57. Threaded adjusting tube;58. Counter column. DETAILED DESCRIPTION
[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1
[0044] refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 10 、 Figure 11 、 Figure 12 and Figure 13A cleaning device for gear processing includes: a table body 1, a PLC controller 2 is fixedly installed on one side of the table body 1, and the top surface of the table body 1 is rotatably connected to two bases 41; the top surfaces of the two bases 41 are fixedly installed with adjustment frames 5, and one side of the adjustment frame 5 is provided with a connecting frame 44, and the top and bottom surfaces of the connecting frame 44 are respectively fixedly installed with positioning frames 45, and one side of the positioning frame 45 is fixedly installed with a pneumatic push rod 46; the top and bottom surfaces of the two connecting frames 44 are respectively slidably connected to the first mounting frame 47, and one end of the telescopic rod of the pneumatic push rod 46 is fixed to the first mounting frame 47 Fixed installation, the interior of the first mounting frame 47 is rotatably connected to a cleaning roller 50, one side of the first mounting frame 47 is fixedly mounted with an electric motor 49, the electric motor 49 is electrically connected to the PLC controller 2, one end of the driving shaft of the electric motor 49 is fixedly mounted to the cleaning roller 50, the other end of the cleaning roller 50 is fixedly mounted with a cam 52, one side of the cam 52 is rotatably connected to a connecting rod 53, one side of the first mounting frame 47 is rotatably connected to the second mounting frame 48, the interior of the second mounting frame 48 is slidably connected to a scraping roller 51, and the scraping roller 51 is rotatably connected to the connecting rod 53;A third mounting cap 54 is fixedly mounted on one side of the interior of the first mounting frame 47, a third connecting column 56 is movably sleeved on the interior of the third mounting cap 54, a fourth spring 55 is movably sleeved on the outer wall of the third connecting column 56, one end of the fourth spring 55 is rotatably connected to the second mounting frame 48, two second motors 16 are fixedly mounted on the inner top surface of the table body 1, the second motor 16 is electrically connected to the PLC controller 2, the top surface of the driving shaft of the second motor 16 is fixedly mounted on the base 41, and when in use, the staff places the gear to be cleaned on the table surface of the table body 1, and then the staff The two second motors 16 are started by the PLC controller 2, and then the driving shafts of the two second motors 16 drive the two bases 41 and the connecting frame 44 on the top thereof to rotate. At this time, the rotating connecting frame 44 drives the cleaning rollers 50 and the scraping rollers 51 on the top and bottom thereof, which gradually approach the gear to be cleaned. Then, the staff drives the first mounting frame 47 and the second mounting frame 48 to slide by making the telescopic rod of the pneumatic push rod 46. At this time, the moving second mounting frame 48 drives the scraping roller 51 inside it to contact the gear to be cleaned first, and then the work The personnel uses the electric motor 49 through the PLC controller 2, and then the rotation of the driving shaft of the electric motor 49 drives the cleaning roller 50 and the cam 52 to rotate. At this time, the rotating cam 52 drives the scraping roller 51 to move back and forth through the connecting rod 53, and then the convex part of the surface of the scraping roller 51 enters the root of the gear teeth during the movement, and reciprocates to scrape off the burrs and burrs remaining on the surface, thereby completing the treatment of the residual burrs at the root of the gear teeth. In this process, the scraping roller 51 contacts the surface of the gear and is pushed by the pneumatic The push of the telescopic rod 46 causes the second mounting bracket 48 to rotate, and the rebound force of the fourth spring 55 inside the third mounting cap 54 constantly keeps the scraping roller 51 in contact with the surface of the gear, preventing it from detaching. After completing the above steps, the staff continues to control the extension of the telescopic rod of the pneumatic push rod 46 through the PLC controller 2, and the cleaning roller 50 inside the first mounting bracket 47 contacts the surface of the gear teeth and cleans them, thereby facilitating the cleaning of the gear and removing burrs and burrs remaining at the gear tooth roots. Example 2
[0045] Based on the above embodiment 1, refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9 and Figure 13, two chip removal grooves 4 are fixedly installed on the top surface of the table body 1, a top frame 3 is fixedly installed on the top surface of the table body 1, a mounting plate 14 is fixedly installed on the inner top surface of the table body 1, a first motor 15 is fixedly installed on the bottom surface of the mounting plate 14, the first motor 15 is electrically connected to the PLC controller 2, the top surface of the table body 1 is rotatably connected to the base plate 12, the bottom surface of the base plate 12 is fixedly installed with the drive shaft of the first motor 15, a plurality of mounting grooves 21 are opened on the top surface of the base plate 12, a second spring 22 is movably sleeved inside the mounting groove 21, a slide seat 23 is slidably connected inside the mounting groove 21, and the top surface of the slide seat 23 A positioning block 24 is fixedly installed, and the internal rotation of the top frame 3 is connected to a driving pulley 27, and the internal rotation of the top frame 3 is connected to a rotating shaft 28. The outer wall surface of the rotating shaft 28 is fixedly sleeved with a driven pulley 29, and a transmission belt 30 is provided between the driving pulley 27 and the driven pulley 29. The driving pulley 27 and the driven pulley 29 are connected by the transmission belt 30. The top surface of the top frame 3 is fixedly installed with a cover 33, and the top surface of the cover 33 is fixedly installed with a third motor 26. The third motor 26 is electrically connected to the PLC controller 2. The bottom surface of the drive shaft of the third motor 26 is fixedly installed with the driving pulley 27, and the rotating shaft The outer wall surface of 28 is threadedly connected with a threaded adjustment tube 57, and the bottom surface of the threaded adjustment tube 57 is rotatably connected with an adjustment cone 37. The outer wall surface of the threaded adjustment tube 57 is fixedly sleeved with two abutment columns 58. When the staff needs to clean the gear, the staff will sleeve the gear to be cleaned on the outside of multiple positioning blocks 24, and then the staff will use the third motor 26 through the PLC controller 2, and then the driving shaft of the third motor 26 will drive the active pulley 27 to rotate. At this time, under the transmission action of the transmission belt 30, the driven pulley 29 will drive the rotating shaft 28 to rotate, and then the rotating shaft 28 will rotate. Under the action of the threaded transmission of the threaded adjustment tube 57, the threaded adjustment tube 57 will drive the adjusting cone 37 at its bottom to move downward, and the two support columns 58 will move downward at the same time as the movement of the filter box 7. At this time, the two support columns 58 will press the gear downward, and at the same time, the downward movement of the adjusting cone 37 will cause the multiple positioning blocks 24 to move away from each other to limit and fix the gear. After completing the above steps, the staff can use the first motor 15 through the PLC controller 2, and then the base plate 12 will drive the gear at its top to rotate and adjust its cleaning position, thereby achieving the effect of limiting and fixing the gear to be cleaned. Example 3
[0046] Based on the above embodiment 1 or 2, refer to Figure 5 、 Figure 6 、 Figure 8 and Figure 9Two first mounting caps 13 are fixedly mounted on the top surface of the platform 1. A first spring 18 is movably sleeved inside the first mounting cap 13. A first connecting column 17 is slidably connected inside the first mounting cap 13. A connecting seat 19 is fixedly mounted on the top surface of the first connecting column 17. A ball 20 is rotatably connected inside the connecting seat 19. When the gear is pressed downward by the two supporting columns 58, the two balls 20 on the top of the two connecting seats 19 will receive it, thereby facilitating the placement of the gear to be cleaned and preventing gears of different sizes from being difficult to pass through multiple positioning blocks 24. For limiting and fixing, the internal rotation of the top frame 3 is connected to a number of rollers 32, and two second mounting caps 35 are fixedly installed on both sides of the interior of the top frame 3. The interior of the second mounting cap 35 is movably sleeved with a third spring 39, and the interior of the second mounting cap 35 is slidably connected to a second connecting column 40. Two mounting shells 31 are provided inside the top frame 3, and the interior of the mounting shell 31 is rotatably connected to a number of rollers. One side of the mounting shell 31 is fixedly installed to one end of the second connecting column 40, which is convenient for limiting and fixing the transmission belt 30 to prevent it from falling off. Example 4
[0047] Based on the above embodiment 1, 2 or 3, refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 7 and Figure 10The interior of the adjusting frame 5 is rotatably connected with a screw 43, and two guide columns 42 are fixedly installed inside the adjusting frame 5. The connecting frame 44 is threadedly connected to the screw 43, and the connecting frame 44 is slidably connected to the guide column 42, which is convenient for adjusting the use height of the connecting frame 44, so that it can adapt to gears of different sizes. A water tank 6 is fixedly installed on one side of the platform 1, and a water pump 8 is fixedly installed on the bottom surface of the water tank 6. The inner circular wall surface of the water outlet of the water pump 8 is fixedly sleeved with a diverter pipe 10, which passes through and extends to the interior of the platform 1. The inner circular wall surface of the diverter pipe 10 is fixedly sleeved with several flushing nozzles 11, which is convenient for flushing and removing the dirt accumulated inside the platform 1 when cleaning the gears. The interior of the top frame 3 is fixedly sleeved with two connecting pipes 34, and the inner circular walls of the two connecting pipes 34 are respectively fixedly sleeved with two pipe joints 36. Two serpentine nozzles 38 are provided on the bottom surface of the top frame 3, and the serpentine nozzles 38 are fixedly connected to the inner circular wall of the pipe joint 36, and the diverter pipe 10 is fixedly connected to the inner circular wall of the pipe joint 36, so as to provide cleaning liquid to the gear during cleaning. A filter box 7 is slidably connected to one side of the platform 1, and a filter screen 9 is fixedly installed inside the filter box 7. An air compressor is provided inside the platform 1, and the air compressor is electrically connected to the PLC controller 2. The air inlet of the pneumatic push rod 46 is connected to the air compressor through a hose, so as to remove dirt in the wastewater, thereby facilitating the recycling of water or cleaning liquid inside the water tank 6 and facilitating air supply to the pneumatic push rod 46. The outer circular walls of several positioning blocks 24 are fixedly installed with baffles 25 to prevent dirt generated during gear cleaning from entering the interior of the mounting groove 21 and affecting use.
[0048] Working principle: Please refer to Figures 1-13As shown, when in use, the staff places the gear to be cleaned on the table surface of the table body 1, and then the staff starts the two second motors 16 through the PLC controller 2, and then the driving shafts of the two second motors 16 will drive the two bases 41 and the connecting frame 44 on the top thereof to rotate. At this time, the rotating connecting frame 44 will drive the cleaning rollers 50 and the scraping rollers 51 on the top and bottom thereof, which will gradually approach the gear to be cleaned, and then the staff drives the first mounting frame 47 and the second mounting frame 48 to slide and move by making the telescopic rod of the pneumatic push rod 46. At this time, the moving second mounting frame 48 will drive the scraping roller 51 inside it to contact the gear to be cleaned first, and then the staff uses the electric motor 49 through the PLC controller 2, and then the rotation of the driving shaft of the electric motor 49 will drive the cleaning roller 50 and the cam 52 to rotate. At this time, the rotating cam 52 will drive the scraping roller 51 through the connecting rod 53. The scraping roller 51 moves back and forth, and the raised part of its surface will enter the root of the gear teeth during the movement, and the burrs remaining on its surface will be scraped off by reciprocating rolling, thereby completing the treatment of the residual burrs at the root of the gear teeth. During this process, the scraping roller 51 contacts the surface of the gear, and as the pneumatic push rod 46 telescopic rod pushes, the second mounting bracket 48 rotates, and the rebound force of the fourth spring 55 inside the third mounting cap 54 will always make the scraping roller 51 fit on the surface of the gear to prevent it from detaching. After the above steps are completed, the staff continues to control the extension of the pneumatic push rod 46 telescopic rod through the PLC controller 2, and the cleaning roller 50 inside the first mounting bracket 47 will contact the surface of the gear teeth and clean it, thereby facilitating the cleaning of the gear and removing the residual burrs and burrs at the root of the gear teeth.
[0049] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for gear processing, comprising: A platform (1), a PLC controller (2) is fixedly mounted on one side of the platform (1), and the top surface of the platform (1) is rotatably connected to two bases (41); Characterized in that an adjustment frame (5) is fixedly mounted on the top surfaces of the two bases (41), a connecting frame (44) is provided on one side of the adjustment frame (5), a positioning frame (45) is fixedly mounted on the top and bottom surfaces of the connecting frame (44), and a pneumatic push rod (46) is fixedly mounted on one side of the positioning frame (45); The top and bottom surfaces of the two connecting frames (44) are respectively slidably connected to a first mounting frame (47), one end of the telescopic rod of the pneumatic push rod (46) is fixedly mounted on the first mounting frame (47), the interior of the first mounting frame (47) is rotatably connected to a cleaning roller (50), one side of the first mounting frame (47) is fixedly mounted with an electric motor (49), the electric motor (49) is electrically connected to the PLC controller (2), one end of the driving shaft of the electric motor (49) is fixedly mounted with the cleaning roller (50), the other end of the cleaning roller (50) is fixedly mounted with a cam (52), one side of the cam (52) is rotatably connected to a connecting rod (53), one side of the first mounting frame (47) is rotatably connected to a second mounting frame (48), the interior of the second mounting frame (48) is slidably connected to a scraping roller (51), and the scraping roller (51) is rotatably connected to the connecting rod (53); During the movement of the scraping roller (51), the raised portion of its surface enters the root of the gear teeth and reciprocates to scrape off the burrs remaining on the surface, thereby completing the treatment of the residual burrs at the root of the gear teeth. The cleaning roller (50) inside the first mounting frame (47) contacts the surface of the gear teeth and cleans it.
2. A cleaning device for gear processing according to claim 1, characterized in that: A third mounting cap (54) is fixedly mounted on one side of the interior of the first mounting frame (47), a third connecting column (56) is movably sleeved inside the third mounting cap (54), a fourth spring (55) is movably sleeved on the outer wall of the third connecting column (56), one end of the fourth spring (55) is rotatably connected to the second mounting frame (48), two second motors (16) are fixedly mounted on the inner top surface of the platform (1), the second motors (16) are electrically connected to the PLC controller (2), and the top surface of the driving shaft of the second motor (16) is fixedly mounted on the base (41). The top surface of the table body (1) is fixedly mounted with two chip removal grooves (4), the top surface of the table body (1) is fixedly mounted with a top frame (3), the inner top surface of the table body (1) is fixedly mounted with a mounting plate (14), the bottom surface of the mounting plate (14) is fixedly mounted with a first motor (15), the first motor (15) is electrically connected to the PLC controller (2), the top surface of the table body (1) is rotatably connected with a base plate (12), the bottom surface of the base plate (12) is fixedly mounted with the driving shaft of the first motor (15), and the top surface of the base plate (12) is provided with a plurality of mounting grooves (21). The interior of the mounting groove (21) is movably sleeved with a second spring (22), the interior of the mounting groove (21) is slidably connected to a slide seat (23), the top surface of the slide seat (23) is fixedly mounted with a positioning block (24), the interior of the top frame (3) is rotatably connected to a driving pulley (27), the interior of the top frame (3) is rotatably connected to a rotating shaft (28), the outer circumferential wall surface of the rotating shaft (28) is fixedly sleeved with a driven pulley (29), a transmission belt (30) is provided between the driving pulley (27) and the driven pulley (29), and the driving pulley (27) and the driven pulley (29) are connected by the The transmission belt (30) is connected in transmission, a cover (33) is fixedly mounted on the top surface of the top frame (3), a third motor (26) is fixedly mounted on the top surface of the cover (33), the third motor (26) is electrically connected to the PLC controller (2), the bottom surface of the drive shaft of the third motor (26) is fixedly mounted on the active pulley (27), the outer circumferential wall surface of the rotating shaft (28) is threadedly connected to a threaded adjustment tube (57), the bottom surface of the threaded adjustment tube (57) is rotatably connected to an adjustment cone (37), and the outer circumferential wall surface of the threaded adjustment tube (57) is fixedly sleeved with two abutment columns (58).
3. The cleaning device for gear processing according to claim 1, characterized in that: Two first mounting caps (13) are fixedly mounted on the top surface of the platform (1), a first spring (18) is movably sleeved inside the first mounting cap (13), a first connecting column (17) is slidably connected inside the first mounting cap (13), a connecting seat (19) is fixedly mounted on the top surface of the first connecting column (17), and a rolling ball (20) is rotatably connected inside the connecting seat (19).
4. The cleaning device for gear processing according to claim 2, characterized in that: The top frame (3) is internally rotatably connected to a plurality of rollers (32), two second mounting caps (35) are fixedly installed on both sides of the inside of the top frame (3), a third spring (39) is movably sleeved inside the second mounting cap (35), and a second connecting column (40) is slidably connected inside the second mounting cap (35), two mounting shells (31) are provided inside the top frame (3), a plurality of rollers are rotatably connected inside the mounting shell (31), and one side of the mounting shell (31) is fixedly installed with one end of the second connecting column (40).
5. The cleaning device for gear processing according to claim 1, characterized in that: The adjusting frame (5) is internally rotatably connected to a screw rod (43), two guide columns (42) are fixedly installed inside the adjusting frame (5), the connecting frame (44) is threadedly connected to the screw rod (43), and the connecting frame (44) is slidably connected to the guide columns (42).
6. The cleaning device for gear processing according to claim 2, characterized in that: A water tank (6) is fixedly mounted on one side of the platform (1), a water pump (8) is fixedly mounted on the inner bottom surface of the water tank (6), a diversion pipe (10) is fixedly sleeved on the inner circular wall surface of the water outlet of the water pump (8), the diversion pipe (10) passes through and extends to the interior of the platform (1), and a plurality of flushing nozzles (11) are fixedly sleeved on the inner circular wall surface of the diversion pipe (10).
7. The cleaning device for gear processing according to claim 6, characterized in that: Two connecting pipes (34) are fixedly sleeved inside the top frame (3), and two pipe joints (36) are fixedly sleeved on the inner circular walls of the two connecting pipes (34). Two serpentine nozzles (38) are provided on the bottom surface of the top frame (3), and the serpentine nozzles (38) are fixedly sleeved on the inner circular walls of the pipe joints (36). The diverter pipe (10) is fixedly sleeved on the inner circular wall of the pipe joints (36).
8. The cleaning device for gear processing according to claim 1, characterized in that: A filter box (7) is slidably connected to one side of the platform (1), a filter screen (9) is fixedly installed inside the filter box (7), an air compressor is provided inside the platform (1), the air compressor is electrically connected to the PLC controller (2), and the air inlet of the pneumatic push rod (46) is connected to the air compressor via a hose.
9. The cleaning device for gear processing according to claim 2, characterized in that: Baffles (25) are fixedly mounted on the outer circular wall surfaces of the plurality of positioning blocks (24).
Citation Information
Patent Citations
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