Machining device for building parts
By designing automated building parts processing devices, using hydraulic bending machines, punching machines and cleaning components, the complex problems of waste cleaning and operation are solved, and the processing efficiency and part quality are improved.
Patent Information
- Application Number
- CN202510463533.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing building parts processing equipment is inconvenient to clean up waste chips in time during processing, complicated operation, and complex equipment, requiring manual debugging and low processing efficiency.
A processing device including a hydraulic bending machine, a punching machine, a conveying mechanism, an air blowing component, a cleaning component and a grinding component is designed. Automatic waste chip cleaning and processing is realized through motor drive and gear transmission, and burrs are removed by blowing dust blowing, cleaning roller cleaning and grinding discs.
It realizes timely cleaning of waste chips during processing, simplifies the operation process, improves processing efficiency, reduces manual intervention, and ensures the surface quality and dimensional accuracy of the parts.
Smart Images

Figure CN120287050A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of part processing, and specifically to a processing device for building parts. Background Art
[0002] In the construction industry, efficient and precise part processing is the key to ensuring construction quality and project progress. The part processing device is equipped with a high-precision numerical control system, which can precisely process various complex building parts, with the error controlled within a very small range, ensuring the dimensional accuracy and surface quality of the parts. The operation interface is simple and intuitive, and the operator can be proficiently trained to easily complete the setting and adjustment of different processing tasks. With excellent performance and reliable quality, it has become a powerful assistant for many construction enterprises to enhance their competitiveness.
[0003] The existing Chinese patent with the publication number CN221110662U discloses a processing device for valve seat parts, including a tooling rack, a processing equipment rack, and a drag chain belt. A workpiece fixture, a fixture opening and closing control mechanism, and a workpiece output mechanism are installed on the tooling rack. The workpiece fixture and the fixture opening and closing control mechanism are in transmission connection. The workpiece fixture is suspended above the processing equipment rack. A moving equipment seat and a translation drive mechanism are installed on the processing equipment rack. The moving equipment seat is in transmission connection with the translation drive mechanism. A punching device and a chamfering device are installed on the moving equipment seat. The processing equipment rack is fixedly connected to the drag chain belt. The tooling fixture of this technical solution has the advantage of convenient clamping and positioning, can cooperate with the punching and chamfering devices to complete continuous hole processing, and the processed valve seat parts can also be automatically output. However, during part processing, operations such as bending, punching, and grinding will generate waste chips and waste materials. If not cleaned in time, it will affect the subsequent processing quality. In addition, the existing processing equipment is relatively complex, and it requires manual debugging of the equipment to carry out various operations, with a high difficulty. Using different devices for processing has a low efficiency and does not meet the production operation requirements.
[0004] In view of the above problems, a processing device for building parts is proposed to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a processing device for building parts. By using this device for work, the problems of inconvenient timely cleaning of waste chips during processing and relatively complex processing operations are solved.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A processing device for building parts, including a machine tool base, a hydraulic bending machine for bending sheet metal parts is arranged inside the machine tool base, a punching machine for punching sheet metal parts is also arranged inside the machine tool base, and a processing and conveying mechanism for conveying processed sheet metal parts is fixedly connected to the inner wall of the machine tool base;
[0007] The processing and conveying mechanism includes a conveying table fixedly connected to the inner wall of the machine tool base. A slot is opened on one side of the conveying table, and a pressing groove is opened on the bottom surface of the slot. A semi-circular steel rod is fixedly connected to the inner wall of the conveying table. There are two groups of semi-circular steel rods, and the two groups of semi-circular steel rods are symmetrically arranged. A driving component for conveying parts is arranged between the two groups of semi-circular steel rods. A air-blowing component for blowing dust is arranged inside the conveying table. A waste chip chamber is opened on the upper surface of the conveying table. A cleaning component for cleaning the bending part is arranged above the waste chip chamber. A grinding component for removing burrs is arranged inside the conveying table.
[0008] Further, the air-blowing component includes a compression plate penetrating through the surface of the conveying table. An air storage plate is arranged inside the conveying table. The compression plate is slidably connected to the inside of the air storage plate. A buffer pad is fixedly connected to the upper surface of the compression plate. A sealing plate is fixedly connected to the bottom surface of the compression plate. The sealing plate is slidably connected to the inside of the air storage plate. A spring rod is arranged between the sealing plate and the bottom inner wall of the air storage plate. The bottom surface of the air storage plate is fixedly connected with a supplementary air pipe. A breathing valve is arranged at the bottom of the supplementary air pipe. An air delivery pipe is fixedly connected to one side of the air storage plate. An air-blowing plate is fixedly connected to the upper surface of the air delivery pipe. A one-way pressure valve is arranged on one side of the air-blowing plate.
[0009] Further, the cleaning component includes a mounting block fixedly connected to one side of the conveying table. A rotating rod B is rotatably connected to the inner wall of the mounting block. A cleaning roller is fixedly connected to one end of the rotating rod B. An upper scraping plate is fixedly connected to the bottom surface of the mounting block. A top groove is opened on the upper surface of the conveying table. An inclined compression block is arranged inside the top groove. A rubber block is arranged at the bottom of the inclined compression block. A lower scraping plate is fixedly connected to the upper surface of the inclined compression block.
[0010] Further, an empty groove is opened inside the conveying table. A rack plate is slidably connected to the inside of the empty groove. A magnetic plate is fixedly connected to the bottom surface of the rack plate. A spring A is fixedly connected to one side of the rack plate. One end of the spring A is fixedly connected to the inner wall of the empty groove. A rotating rod A is rotatably connected to the inner wall of the mounting block. A gear A is fixedly connected to one end of the rotating rod A. The gear A is meshed with the rack plate. A first bevel gear is fixedly connected to the outer side of the rotating rod A. A second bevel gear is fixedly connected to one end of the rotating rod B. The second bevel gear is meshed with the first bevel gear.
[0011] Further, the driving component includes a motor A arranged inside the semi-circular steel rod. A rotating shaft A is fixedly connected to the output end of the motor A. A sprocket is fixedly connected to one end of the rotating shaft A. There are two groups of motors A, and the two groups of motors A are symmetrically arranged at both ends of the semi-circular steel rod. The sprocket is meshed with a chain on the outside. A plurality of clamping blocks are fixedly connected to the surface of the chain. The distance between every two adjacent clamping blocks is adapted to the width of the sheet metal part.
[0012] Further, a punching groove is formed on the upper surface of the conveying table. The punching groove is arranged corresponding to the punching position of the punching machine. An auxiliary component is arranged on one side of the punching groove. The auxiliary component includes a motor B arranged inside the conveying table. The output end of the motor B is fixedly connected with a bidirectional threaded rod. Two sets of clamping plates are threadedly connected to the outside of the bidirectional threaded rod. The two sets of clamping plates are symmetrically arranged. A semi-circular groove is formed on one side of the clamping plate. The bottom surface of the clamping plate is fixedly connected with a T-shaped block. A T-shaped sliding groove is formed on the top surface of the conveying table. The T-shaped block is slidably connected inside the T-shaped sliding groove.
[0013] Further, the grinding component includes a motor C arranged inside the conveying table. The output end of the motor C is fixedly connected with a rotating shaft C. One end of the rotating shaft C is fixedly connected with a grinding disc. A third bevel gear is fixedly connected to the outside of the grinding disc. A fourth bevel gear is meshed and connected to the outside of the third bevel gear. One side of the fourth bevel gear is fixedly connected with a rotating rod C. One end of the rotating rod C is rotatably connected to the inner wall of the conveying table. A gear B is fixedly connected to the outside of the rotating rod C. A rotating rod D is also rotatably connected to the inner wall of the conveying table. A gear C is fixedly connected to the outside of the rotating rod D. The gear C is meshed and connected with the gear B. One end of the rotating rod D is fixedly connected with an impeller. An inclined plate is fixedly connected to the inner wall of the conveying table. A dust leakage trough plate is fixedly connected to one side of the inclined plate. A partition plate is fixedly connected to the bottom surface of the inclined plate. The impeller and the third bevel gear are respectively arranged on both sides of the partition plate.
[0014] Further, an eccentric roller is fixedly connected to the outside of the rotating rod C. A magnetic block A is arranged inside the eccentric roller. The inclined plate is of a hollow structure. A spring B is fixedly connected to the inner wall of the inclined plate. A connecting block is fixedly connected to the upper surface of the spring B. A magnetic block B is arranged inside the connecting block. The magnetic block B is magnetically attracted to the magnetic block A. A vibrating plate is fixedly connected to the upper surface of the connecting block.
[0015] Further, a collection box is fixedly connected to one side of the machine tool base. A waste material bin is also formed inside the collection box. The waste material bin is communicated with the waste chip chamber, the punching groove, and the groove formed by the dust leakage trough plate and the partition plate. A waste material door is hinged to one side of the collection box.
[0016] Further, a controller is fixedly connected to one side of the machine tool base. The controller includes a control unit inside. One end of the control unit is signal-connected to a chain drive module for controlling the motor A for transportation. One end of the chain drive module is signal-connected to a timing module for periodically turning on and off the motor A. One end of the chain drive module is signal-connected to a bending control module for controlling the hydraulic bending machine. One end of the bending control module is signal-connected to a punching control module for controlling the forward and reverse rotation of the motor B and the punching machine. One end of the punching control module is signal-connected to a grinding control module for controlling the motor C.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] A processing device for building parts proposed by the present invention, through the settings of a driving mechanism, an air-blowing component, a cleaning component, and a grinding component. During processing, the worker only needs to insert the sheet metal part into the slot and press against the downward pressing groove, so that the sheet metal part is fixed by the semi-circular steel rod and the downward pressing groove. Subsequently, by periodically turning on and off the motor A, in cooperation with the hydraulic bending machine and the punching machine, the processing work is completed. When the sheet metal part is pressed downward, it drives the compression plate and the sealing plate to press downward, thereby squeezing the air inside the air storage plate. The air passes through the air delivery pipe and the air-blowing plate, and finally discharges from the one-way pressure valve, so as to blow away the debris generated on the surface of the sheet metal part during bending. The upper scraping plate and the lower scraping plate are used to clean the upper and lower surfaces of the sheet metal part. As the sheet metal part moves, the magnetic attraction drives the rack plate to move synchronously, thereby driving the gear A and the rotating rod A to rotate. Through the transmission of the first bevel gear and the second bevel gear, the cleaning roller rotates to clean the bending of the sheet metal part. After the sheet metal part leaves, the inclined compression block pops out and pushes the impurities cleaned down into the waste chamber. During the subsequent grinding process, through the transmission of the third bevel gear and the fourth bevel gear, the impeller is driven to rotate, and the waste chips are collected by using the flow velocity difference in cooperation with the ash leakage trough plate, achieving the purpose of facilitating manual operation and timely cleaning the waste chips during the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 FIG. A is a schematic diagram of the overall structure of the processing device for building parts of the present invention;
[0020] Figure 2 FIG. B is a schematic diagram of the overall structure of the processing device for building parts of the present invention;
[0021] Figure 3 FIG. is a schematic diagram of the processing and conveying mechanism structure of the processing device for building parts of the present invention;
[0022] Figure 4 FIG. A is a schematic diagram of the cleaning component structure of the processing device for building parts of the present invention;
[0023] Figure 5 FIG. B is a schematic diagram of the cleaning component structure of the processing device for building parts of the present invention;
[0024] Figure 6 FIG. is a schematic diagram of the cross plate and the fixed pulley roller structure of the processing device for building parts of the present invention;
[0025] Figure 7 FIG. is a schematic diagram of the driving component structure of the processing device for building parts of the present invention;
[0026] Figure 8 FIG. is a schematic diagram of the punching structure of the processing device for building parts of the present invention;
[0027] Figure 9Schematic diagram of the auxiliary component structure of the processing device for building parts of the present invention;
[0028] Figure 10 Schematic diagram A of the grinding component structure of the processing device for building parts of the present invention;
[0029] Figure 11 Schematic diagram B of the grinding component structure of the processing device for building parts of the present invention;
[0030] Figure 12 Schematic diagram of the internal structure of the inclined plate and eccentric roller of the processing device for building parts of the present invention;
[0031] Figure 13 Schematic diagram of the internal module connection of the controller of the processing device for building parts of the present invention.
[0032] In the figure: 1. Machine tool base; 11. Collection box; 111. Scrap door; 2. Hydraulic bending machine; 3. Punching machine; 4. Processing and conveying mechanism; 41. Conveyor table; 411. Scrap chamber; 412. Punching slot; 413. Inclined plate; 4131. Spring B; 4132. Connecting block; 4133. Magnet B; 4134. Vibration plate; 414. Ash leakage trough plate; 415. Partition board; 42. Slot; 421. Pressing groove; 43. Semi-circular steel rod; 44. Driving component; 441. Motor A; 442. Rotating shaft A; 443. Sprocket; 444. Chain; 445. Block; 45. Air-blowing component; 451. Compression plate; 452. Air storage plate; 453. Buffer pad; 454. Sealing plate; 455. Air pipe; 456. Air-blowing plate; 457. Supplementary air pipe; 46. Cleaning component; 461. Rack plate; 462. Spring A; 463. Gear A; 464. Rotating rod A; 4641. First bevel gear; 465. Rotating rod B; 4651. Second bevel gear; 466. Cleaning roller; 467. Installation block; 4671. Upper scraping plate; 468. Inclined compression block; 4681. Lower scraping plate; 47. Grinding component; 471. Motor C; 472. Rotating shaft C; 473. Grinding disc; 474. Third bevel gear; 475. Fourth bevel gear; 476. Rotating rod C; 4761. Gear B; 477. Rotating rod D; 4771. Gear C; 4772. Impeller; 478. Eccentric roller; 4781. Magnet A; 48. Auxiliary component; 481. Motor B; 482. Bidirectional threaded rod; 483. Clamping plate; 484. Semi-circular groove; 485. T-shaped block; 5. Controller. Detailed implementation manners
[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0034] To further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings.
[0035] Combined with Figure 1 , Figures 2 - 4 , a processing device for building parts, including a machine tool base 1. Inside the machine tool base 1, there is a hydraulic bending machine 2 for bending sheet metal parts, and inside the machine tool base 1, there is also a punching machine 3 for punching sheet metal parts. A processing and conveying mechanism 4 for conveying processed sheet metal parts is fixedly connected to the inner wall of the machine tool base 1.
[0036] The processing and conveying mechanism 4 includes a conveying table 41 fixedly connected to the inner wall of the machine tool base 1. A slot 42 is opened on one side of the conveying table 41, and a pressing groove 421 is opened on the bottom surface of the slot 42. A semi-circular steel rod 43 is fixedly connected to the inner wall of the conveying table 41. There are two groups of semi-circular steel rods 43 in total, and the two groups of semi-circular steel rods 43 are symmetrically arranged. A driving component 44 for conveying parts is arranged between the two groups of semi-circular steel rods 43. A blowing component 45 for blowing air and removing dust is arranged inside the conveying table 41. A waste chip chamber 411 is opened on the upper surface of the conveying table 41. A cleaning component 46 for cleaning the bending area is arranged above the waste chip chamber 411. A grinding component 47 for removing burrs is arranged inside the conveying table 41. When processing parts, workers only need to insert the sheet metal parts into the slot 42 until they abut against the pressing groove 421. The sheet metal parts are fixed under the limiting action of the semi-circular steel rod 43 and the pressing groove 421. Then, the hydraulic bending machine 2 is started to cooperate with the semi-circular steel rod 43 to complete the bending work of the sheet metal parts. During the pressing process, the blowing component 45 blows air to blow away the debris at the bending area, and the driving component 44 is used for transportation and movement to the cleaning component 46 to further remove impurities on its surface. After punching by the punching machine 3 and deburring by the auxiliary component 48, the finished product is finally discharged.
[0037] The following will further describe the present invention in conjunction with embodiments.
[0038] Please refer to Figures 1 - 13, the air inflation component 45 includes a compression plate 451 penetratingly arranged on the surface of the conveying table 41. A gas storage plate 452 is arranged inside the conveying table 41. The compression plate 451 is slidably connected to the inside of the gas storage plate 452. A buffer pad 453 is fixedly connected to the upper surface of the compression plate 451. A sealing plate 454 is fixedly connected to the bottom surface of the compression plate 451. The sealing plate 454 is slidably connected to the inside of the gas storage plate 452. A spring rod is arranged between the bottom surface of the sealing plate 454 and the inner bottom surface of the gas storage plate 452. A supplementary air pipe 457 is fixedly connected to the bottom surface of the gas storage plate 452. A breathing valve is arranged on the bottom surface of the supplementary air pipe 457. An air delivery pipe 455 is fixedly connected to one side of the gas storage plate 452. An air inflation plate 456 is fixedly connected to the upper surface of the air delivery pipe 455. A one-way pressure valve is arranged on one side of the air inflation plate 456. During the downward pressing process of the sheet metal part, the compression plate 451 is buffered and extruded by the buffer pad 453, driving the sealing plate 454 to press downward, thereby extruding the air inside the gas storage plate 452. The air passes through the air delivery pipe 455 and the air inflation plate 456, and finally is discharged from the one-way pressure valve, so as to blow away the debris generated on the surface of the sheet metal part during bending. The sealing plate 454 is driven by the spring rod to reset, and the breathing valve of the supplementary air pipe 457 is used to balance the air pressure inside the gas storage plate 452.
[0039] The cleaning component 46 includes a mounting block 467 fixedly connected to one side of the conveying table 41. A rotating rod B 465 is rotatably connected to the inner wall of the mounting block 467. A cleaning roller 466 is fixedly connected to one end of the rotating rod B 465. An upper scraping plate 4671 is fixedly connected to the bottom surface of the mounting block 467. A top groove is formed on the upper surface of the conveying table 41. An inclined compression block 468 is arranged inside the top groove. A rubber block is arranged on the bottom surface of the inclined compression block 468. A lower scraping plate 4681 is fixedly connected to the upper surface of the inclined compression block 468. During the movement of the sheet metal part, the upper and lower surfaces of the sheet metal part are cleaned by the upper scraping plate 4671 and the lower scraping plate 4681, and at the same time, the bending part is cleaned by the cleaning roller 466. When the sheet metal part contacts the inclined compression block 468, it contracts into the top groove under the action of the rubber block and the inclined surface on the upper surface of the inclined compression block 468. After the sheet metal part leaves, the inclined compression block 468 pops out, and the impurities cleaned are pushed into the waste chamber 411 by the inclined surface on its upper surface.
[0040] An empty slot is provided inside the conveying table 41. A rack plate 461 is slidably connected inside the empty slot. A magnetic plate is fixedly connected to the bottom surface of the rack plate 461. A spring A462 is fixedly connected to one side of the rack plate 461. One end of the spring A462 is fixedly connected to the inner wall of the empty slot. A rotating rod A464 is rotatably connected to the inner wall of the mounting block 467. A gear A463 is fixedly connected to one end of the rotating rod A464. The gear A463 is meshed with the rack plate 461. A first bevel gear 4641 is fixedly connected to the outer side of the rotating rod A464. A second bevel gear 4651 is fixedly connected to one end of the rotating rod B465. The second bevel gear 4651 is meshed with the first bevel gear 4641. During the movement of the sheet metal part, the magnetic attraction between the magnetic plate and the sheet metal part drives the synchronous movement of the rack plate 461, thereby driving the rotation of the gear A463 and the rotating rod A464, and further driving the rotation of the second bevel gear 4651 and the rotating rod B465, so that the cleaning roller 466 rotates to clean the bending of the sheet metal part. The spring A462 is used to assist the rack plate 461 to reset.
[0041] The driving component 44 includes a motor A441 arranged inside the semi-circular steel rod 43. A rotating shaft A442 is fixedly connected to the output end of the motor A441. A sprocket 443 is fixedly connected to one end of the rotating shaft A442. There are two sets of the motor A441, and the two sets of the motor A441 are symmetrically arranged at both ends of the semi-circular steel rod 43. A chain 444 is meshed with the outer side of the sprocket 443. A clamping block 445 is fixedly connected to the surface of the chain 444. There are multiple sets of the clamping block 445, and the distance between every two adjacent sets of the clamping blocks 445 is adapted to the width of the sheet metal part. During the transportation process, the motor A441 is turned on. The motor A441 drives the rotation of the rotating shaft A442 and the sprocket 443, thereby driving the transmission of the chain 444 and the clamping block 445. The clamping block 445 is used to limit the sheet metal part. The motor A441 is in a periodic on state during the transportation process to complete the processing work of the sheet metal part during the transportation process.
[0042] The upper surface of the conveying table 41 is provided with a punching groove 412, and the punching groove 412 is arranged corresponding to the punching position of the punching machine 3. An auxiliary component 48 is arranged on one side of the punching groove 412. The auxiliary component 48 includes a motor B481 arranged inside the conveying table 41. The output end of the motor B481 is fixedly connected with a bidirectional threaded rod 482. A clamping plate 483 is threadedly connected to the outside of the bidirectional threaded rod 482. There are two groups of clamping plates 483, and the two groups of clamping plates 483 are symmetrically arranged. A semi-circular arc groove 484 is opened on one side of the clamping plate 483. The bottom surface of the clamping plate 483 is fixedly connected with a T-shaped block 485. A T-shaped sliding groove is opened on the top surface of the conveying table 41, and the T-shaped block 485 is slidably connected inside the T-shaped sliding groove. When the sheet metal part is punched, the semi-circular arcs formed by the two semi-circular arc grooves 484 and the punching groove 412 together form a through hole. After punching, the motor B481 is started, and the motor B481 drives the bidirectional threaded rod 482 to rotate, thereby driving the clamping plates 483 to move towards both sides, leaving space for the movement of the sheet metal part, so as to prevent the burr process from contacting the conveying table 41, resulting in scratches and affecting the normal transportation of the sheet metal part.
[0043] The deburring component 47 includes a motor C471 arranged inside the conveying table 41. The output end of the motor C471 is fixedly connected with a rotating shaft C472. One end of the rotating shaft C472 is fixedly connected with a grinding disc 473. A third bevel gear 474 is fixedly connected to the outside of the grinding disc 473. A fourth bevel gear 475 is meshed and connected to the outside of the third bevel gear 474. One side of the fourth bevel gear 475 is fixedly connected with a rotating rod C476. One end of the rotating rod C476 is rotatably connected to the inner wall of the conveying table 41. A gear B4761 is fixedly connected to the outside of the rotating rod C476. A rotating rod D477 is also rotatably connected to the inner wall of the conveying table 41. A gear C4771 is fixedly connected to the outside of the rotating rod D477. The gear C4771 is meshed and connected with the gear B4761. One end of the rotating rod D477 is fixedly connected with an impeller 4772. An inclined plate 413 is fixedly connected to the inner wall of the conveying table 41. A dust leakage trough plate 414 is fixedly connected to one side of the inclined plate 413. A partition plate 415 is fixedly connected to the bottom surface of the inclined plate 413. The impeller 4772 and the third bevel gear 474 are respectively arranged on both sides of the partition plate 415. When the burrs of the sheet metal part are removed, the motor C471 is started. The motor C471 rotates to drive the rotating shaft C472 and the grinding disc 473 to rotate, so as to grind the burrs generated by the bottom surface punching of the moving sheet metal part, and complete the work of removing burrs. During the rotation of the rotating shaft C472, the third bevel gear 474 is driven to rotate, thereby driving the fourth bevel gear 475, the rotating rod C476 and the gear B4761 to rotate, and then driving the gear C4771, the rotating rod D477 and the impeller 4772 to rotate. The rotation of the impeller 4772 drives the air to flow, and the burr debris is sucked under the dust leakage trough plate 414 by the flow velocity difference, and at the same time, the collection of the debris is realized.
[0044] An eccentric roller 478 is fixedly connected to the outer side of the rotating rod C476. A magnetic block A4781 is arranged inside the eccentric roller 478. The inclined plate 413 is of a hollow structure. A spring B4131 is fixedly connected to the inner wall of the inclined plate 413. A connecting block 4132 is fixedly connected to the upper surface of the spring B4131. A magnetic block B4133 is arranged inside the connecting block 4132. The magnetic block B4133 and the magnetic block A4781 are magnetically attracted to each other. A vibrating plate 4134 is fixedly connected to the upper surface of the connecting block 4132. During the rotation of the rotating rod C476, by the approach and separation of the magnetic block A4781 and the magnetic block B4133, the connecting block 4132 and the vibrating plate 4134 are driven to move up and down, and the dust on the surface of the inclined plate 413 is shaken off by the vibrating plate 4134 to prevent adhesion. The spring B4131 is used to assist the connecting block 4132 to reset.
[0045] A collection box 11 is fixedly connected to one side of the machine tool base 1. A waste material bin is also opened inside the collection box 11. The waste material bin is communicated with the waste chip chamber 411, the punching groove 412, and the groove formed by the dust leakage trough plate 414 and the partition plate 415. A waste material door 111 is hinged to one side of the collection box 11. The processed sheet parts are collected through the collection box 11, and the waste chips and waste materials during the processing are collected through the waste material bin.
[0046] A controller 5 is fixedly connected to one side of the machine tool base 1. The controller 5 includes a control unit inside. One end of the control unit is signal-connected to a chain drive module for controlling the motor A441 for transportation. One end of the chain drive module is signal-connected to a timing module for periodically switching on and off the motor A441. One end of the chain drive module is signal-connected to a bending control module for controlling the hydraulic bending machine 2. One end of the bending control module is signal-connected to a punching control module for controlling the forward and reverse rotation of the motor B481 and the punching machine 3. One end of the punching control module is signal-connected to a grinding control module for controlling the motor C471.
[0047] Specifically, taking the U-shaped pipe clamp used in construction as an example of this technical solution, during processing, the worker only needs to insert the sheet part into the slot 42 until it abuts against the downward pressing groove 421. The sheet part is fixed under the limiting action of the semi-circular steel rod 43 and the downward pressing groove 421. Driven by the motor A441, the sheet part is sent under the hydraulic bending machine 2 in cooperation with the chain 444 and the block 445. Then, the hydraulic bending machine 2 is started to complete the bending work of the sheet part in cooperation with the semi-circular steel rod 43. During the downward pressing process, the compression plate 451 is compressed by the buffer of the buffer pad 453, driving the sealing plate 454 to press downward, thereby squeezing the air inside the air storage plate 452. The air passes through the air delivery pipe 455 and the air blowing plate 456, and finally discharges from the one-way pressure valve, thereby blowing away the debris on the surface of the sheet part during bending. The sealing plate 454 is driven by the spring rod to reset, and the breathing valve of the air supply pipe 457 is used to balance the air pressure inside the air storage plate 452, thereby achieving the effect of preliminary processing and cleaning.
[0048] During the movement of the sheet metal part, the upper scraper 4671 and the lower scraper 4681 are used to clean the upper and lower surfaces of the sheet metal part. At the same time, the cleaning roller 466 is used to clean the bent part. The magnetic attraction between the magnetic plate and the sheet metal part drives the rack plate 461 to move synchronously, thereby driving the gear A 463 and the rotating rod A 464 to rotate, and then driving the second bevel gear 4651 and the rotating rod B 465 to rotate, so that the cleaning roller 466 rotates to clean the bend of the sheet metal part. When the sheet metal part contacts the inclined compression block 468, it contracts into the top groove under the action of the rubber block and the inclined surface on the upper surface of the inclined compression block 468. After the sheet metal part leaves, the inclined compression block 468 pops out, and the impurities cleaned off are pushed into the waste chamber 411 by the inclined surface on its upper surface, realizing further cleaning of the part during transportation and preventing waste chips from affecting subsequent stamping.
[0049] When the sheet metal part is stamped, the two semi-circular grooves 484 form a semi-circular arc, which together with the punching groove 412 forms a through hole to provide a supporting effect for stamping. After punching, the motor B 481 is turned on. The motor B 481 drives the bidirectional threaded rod 482 to rotate, and then drives the clamping plate 483 to move to both sides, leaving space for the movement of the sheet metal part, thereby preventing burrs from contacting the conveying table 41 during the process, resulting in scratches and affecting the normal transportation of the sheet metal part. After the sheet metal part leaves, the motor B 481 rotates in reverse and the clamping plate 483 returns to its original position. When removing burrs from the sheet metal part, the motor C 471 is turned on. The motor C 471 rotates to drive the rotating shaft C 472 and the grinding disc 473 to rotate, so as to grind the burrs generated on the bottom surface of the moving sheet metal part during stamping, completing the work of removing burrs. During the rotation of the rotating shaft C 472, it drives the third bevel gear 474 to rotate, thereby driving the fourth bevel gear 475, the rotating rod C 476 and the gear B 4761 to rotate, and then driving the gear C 4771, the rotating rod D 477 and the impeller 4772 to rotate. The rotation of the impeller 4772 drives the air flow, and the burr debris is sucked under the ash leakage trough plate 414 by the flow velocity difference, while realizing the collection of the debris. Finally, the finished part is discharged through the chain 444, ultimately achieving the purpose of timely removing waste chips during the processing and facilitating the operation of workers.
[0050] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0051] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for building parts, characterized in that: It includes a machine tool base, inside which there is a hydraulic bending machine for bending sheet metal parts, and inside the machine tool base there is also a punching machine for punching sheet metal parts. The inner wall of the machine tool base is fixedly connected with a processing and conveying mechanism for conveying the processed sheet metal parts; The processing and conveying mechanism includes a conveying table fixedly connected to the inner wall of the machine tool base. There is a slot on one side of the conveying table, and a pressing groove is opened on the bottom surface of the slot. The inner wall of the conveying table is fixedly connected with semi-circular steel rods. There are two groups of the semi-circular steel rods, and the two groups of semi-circular steel rods are symmetrically arranged. Between the two groups of semi-circular steel rods, there is a driving component for conveying parts. Inside the conveying table, there is a blowing component for blowing air and removing dust. There is a waste chip chamber on the upper surface of the conveying table, and above the waste chip chamber, there is a cleaning component for cleaning the bending area, and a grinding component for removing burrs inside the conveying table.
2. The processing device for building parts according to claim 1, characterized in that: The blowing component includes a compression plate penetrating through the surface of the conveying table. Inside the conveying table, there is an air storage plate. The compression plate is slidably connected inside the air storage plate. A buffer pad is fixedly connected to the upper surface of the compression plate. A sealing plate is fixedly connected to the bottom surface of the compression plate, and the sealing plate is slidably connected inside the air storage plate. Between the sealing plate and the bottom inner wall of the air storage plate, there is a spring rod. The bottom of the air storage plate is fixedly connected with a supplementary air pipe, and a breathing valve is arranged at the bottom of the supplementary air pipe. One side of the air storage plate is fixedly connected with an air delivery pipe, and an air blowing plate is fixedly connected to the upper surface of the air delivery pipe. A one-way pressure valve is arranged on one side of the air blowing plate.
3. The processing device for building parts according to claim 2, characterized in that: The cleaning component includes a mounting block fixedly connected to one side of the conveying table. Inside the mounting block, a rotating rod B is rotatably connected. One end of the rotating rod B is fixedly connected with a cleaning roller. The bottom of the mounting block is fixedly connected with an upper scraping plate. A top groove is opened on the upper surface of the conveying table, and an inclined compression block is arranged inside the top groove. A rubber block is arranged at the bottom of the inclined compression block, and a lower scraping plate is fixedly connected to the upper surface of the inclined compression block.
4. The processing device for building parts according to claim 3, characterized in that: An empty groove is opened inside the conveying table. A rack plate is slidably connected inside the empty groove. A magnetic plate is fixedly connected to the bottom surface of the rack plate. One side of the rack plate is fixedly connected with a spring A, and one end of the spring A is fixedly connected with the inner wall of the empty groove. Inside the mounting block, a rotating rod A is rotatably connected. One end of the rotating rod A is fixedly connected with a gear A, and the gear A is meshed with the rack plate. A first bevel gear is fixedly connected to the outer side of the rotating rod A. One end of the rotating rod B is fixedly connected with a second bevel gear, and the second bevel gear is meshed with the first bevel gear.
5. The processing device for building parts according to claim 1, characterized in that: The driving component includes a motor A arranged inside the semi-circular steel rod. The output end of the motor A is fixedly connected with a rotating shaft A. One end of the rotating shaft A is fixedly connected with a sprocket. There are two groups of the motor A, and the two groups of the motor A are symmetrically arranged at both ends of the semi-circular steel rod. The outside of the sprocket is meshed with a chain. A clamping block is fixedly connected to the surface of the chain. There are multiple groups of the clamping blocks, and the distance between every two adjacent groups of the clamping blocks is adapted to the width of the sheet metal part.
6. The processing device for building parts according to claim 2, characterized in that: The upper surface of the conveying table is provided with punching grooves, which are correspondingly arranged with the punching positions of the punching machine. An auxiliary component is arranged on one side of the punching groove. The auxiliary component includes a motor B arranged inside the conveying table. The output end of the motor B is fixedly connected with a bidirectional threaded rod. A clamping plate is threadedly connected to the outside of the bidirectional threaded rod. There are two groups of the clamping plates, and the two groups of clamping plates are symmetrically arranged. A semi-circular groove is opened on one side of the clamping plate. The bottom surface of the clamping plate is fixedly connected with a T-shaped block. A T-shaped sliding groove is opened on the top surface of the conveying table, and the T-shaped block is slidably connected inside the T-shaped sliding groove.
7. The processing device for building parts according to claim 6, characterized in that: The grinding component includes a motor C arranged inside the conveying table. The output end of the motor C is fixedly connected with a rotating shaft C. One end of the rotating shaft C is fixedly connected with a grinding disc. A third bevel gear is fixedly connected to the outside of the grinding disc. A fourth bevel gear is meshed and connected to the outside of the third bevel gear. A rotating rod C is fixedly connected to one side of the fourth bevel gear. One end of the rotating rod C is rotatably connected to the inner wall of the conveying table. A gear B is fixedly connected to the outside of the rotating rod C. A rotating rod D is also rotatably connected to the inner wall of the conveying table. A gear C is fixedly connected to the outside of the rotating rod D. The gear C is meshed and connected with the gear B. One end of the rotating rod D is fixedly connected with an impeller. An inclined plate is fixedly connected to the inner wall of the conveying table. A dust leakage trough plate is fixedly connected to one side of the inclined plate. A partition plate is fixedly connected to the bottom surface of the inclined plate. The impeller and the third bevel gear are respectively arranged on both sides of the partition plate.
8. The processing device for building parts according to claim 7, characterized in that: An eccentric roller is fixedly connected to the outside of the rotating rod C. A magnetic block A is arranged inside the eccentric roller. The inclined plate is of a hollow structure. A spring B is fixedly connected to the inner wall of the inclined plate. A connecting block is fixedly connected to the upper surface of the spring B. A magnetic block B is arranged inside the connecting block. The magnetic block B is magnetically attracted to the magnetic block A. A vibrating plate is fixedly connected to the upper surface of the connecting block.
9. The processing device for building parts according to claim 8, characterized in that: A collection box is fixedly connected to one side of the machine tool seat. A waste material bin is also opened inside the collection box. The waste material bin is communicated with the waste chip chamber, the punching groove, and the groove formed by the dust leakage trough plate and the partition plate. A waste material door is hinged to one side of the collection box.
10. The processing device for building parts according to claim 1, characterized in that: A controller is fixedly connected to one side of the machine tool seat. The controller includes a control unit inside. One end of the control unit is signal-connected to a chain drive module for controlling the transportation of the motor A. One end of the chain drive module is signal-connected to a timing module for periodically switching on and off the motor A. One end of the chain drive module is signal-connected to a bending control module for controlling the hydraulic bending machine. One end of the bending control module is signal-connected to a punching control module for controlling the forward and reverse rotation of the motor B and the punching machine. One end of the punching control module is signal-connected to a grinding control module for controlling the motor C.
Citation Information
Patent Citations
Valve seat part machining device
CN221110662U