Automatic adjustable cable conveying and winding equipment

Through the integrated design of the automated adjustable cable conveying and winding equipment, real-time detection and adjustment of cable status is solved, and the problem of insufficient efficiency of cable winding equipment is achieved, and an efficient and stable cable winding process is achieved.

CN120288577AInactive Publication Date: 2025-07-11广东蓝原科技有限公司
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Patent Information

Application Number
CN202510632370.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2025-07-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing cable winding equipment has shortcomings in winding efficiency, especially under the influence of cable diameter error and spindle jumping, it is difficult to achieve efficient winding, and cable gaps or stacking defects are prone to occur.

Method used

The automatic adjustable cable conveying and winding equipment is adopted, and the base, support frame, guide roller, automatic adjustment frame, automatic adjustment mechanism, winding mechanism and image acquisition device are integrated. The cable status is detected in real time through the image acquisition device and the winding speed and tension are adjusted, and the cable defects are corrected using the automatic adjustment mechanism.

Benefits of technology

Real-time status judgment and defect correction of the cable winding process are realized, winding efficiency and stability are improved, manual winding can be replaced, and the quality and efficiency of cable production are improved.

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Abstract

The invention discloses automatic adjustable cable conveying and winding equipment, which belongs to the technical field of cable production equipment and comprises a base, a supporting frame, a guide roller, an automatic adjusting frame, an automatic adjusting mechanism, a winding mechanism and an image acquisition device. The supporting frame is arranged on the base, and the guide roller is movably arranged on the lower portion of the supporting frame. The automatic adjusting frame is movably arranged above the supporting frame, and the supporting frame is connected with the automatic adjusting frame through the automatic adjusting mechanism; the rolling mechanism is arranged on the supporting frame, the image acquisition device is connected with the supporting frame, and the rolling mechanism and the image acquisition device are oppositely arranged. According to the automatic adjustable cable conveying and winding equipment, the technical problem of how to improve the winding efficiency of the cable winding equipment is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable production equipment, and particularly to an automated adjustable cable conveying and winding equipment. Background Art

[0002] Generally, the production process of cable wires is roughly as follows: First, the copper / aluminum rod is stretched to the required wire diameter through the wire drawing process, and annealed to restore ductility; subsequently, multiple single wires are stranded to form a flexible conductor; then, insulating materials such as PVC, XLPE, etc. are evenly coated on the conductor by the extrusion process, controlling the eccentricity and cooling and shaping.

[0003] In the production process of multi-core cables, it is also necessary to stranding the cores into a cable and adding a shielding layer, such as copper mesh weaving or aluminum foil wrapping to block electromagnetic interference; finally, a weather-resistant outer protective layer is covered by the sheath extrusion. In addition, for underground cables, steel tape / steel wire armor can be added to enhance its mechanical strength. In the production process of any kind of cable, quality inspection is usually required throughout the process, such as withstand voltage test, insulation resistance test, etc. to ensure that its performance meets the standards.

[0004] In the production process of cables, cable winding equipment is mainly used to realize the automatic winding, storage and protection of cables, wires, etc. Based on this, Chinese Patent CN116281395B discloses a cable winding equipment, which includes: a wire guiding device, which is suitable for guiding the cable; a winding device, which is arranged on one side of the wire guiding device, and the winding device is suitable for winding the cable guided by the wire guiding device, and the winding device is suitable for adjusting the diameter of the innermost circle when winding the cable; it realizes the adjustment of the winding diameter of the innermost circle when winding the cable to wind cables with different diameters, and at the same time, the water on the surface of the cable can be dried during winding to avoid corrosion of the cable caused by the water on the surface of the cable after winding.

[0005] However, the above-disclosed cable winding equipment still has the technical problem of insufficient winding efficiency. Specifically, due to the continuous increase in the demand for cables, a coiling method that takes into account both winding quality and efficiency is required in actual cable production. Although the application of the coiling and arranging machine has greatly improved the winding efficiency, there is still a large gap in the winding effect compared with the manual method because it lacks the process of judging and correcting the cable situation in manual winding. For example, in machine winding, since the moving speed is preset in the control system, when affected by factors such as cable diameter error and spindle runout, the moving speed cannot be adjusted, resulting in limited winding accuracy and even the appearance of defective products. More specifically, the failure to adjust the arranging speed in a timely manner easily leads to the following situations: 1. When the moving speed is too fast, the cables cannot be wound tightly, and there will be a large gap between the cables, that is, the gap defect; 2. When the moving speed is too slow, the cables are squeezed against each other, and there is a stack between the cables, that is, the overlapping defect. Summary of the Invention

[0006] Based on this, in view of the technical problem of how to improve the winding efficiency of the cable winding equipment, it is necessary to provide an automatically adjustable cable conveying and winding equipment.

[0007] An automatically adjustable cable conveying and winding equipment, which includes: a base, a support frame, a guide roller, an automatic adjustment frame, an automatic adjustment mechanism, a winding mechanism, and an image acquisition device; the support frame is arranged on the base, and the guide roller is movably arranged at the lower part of the support frame; the automatic adjustment frame is movably arranged above the support frame, and the support frame and the automatic adjustment frame are connected by the automatic adjustment mechanism; the winding mechanism is arranged on the support frame, the image acquisition device is connected to the support frame, and the winding mechanism and the image acquisition device are arranged opposite to each other.

[0008] Further, the automatic adjustment frame has a U-shaped frame, an S-shaped connecting frame, a supporting part, and a platform frame.

[0009] Further, the U-shaped frame is movably arranged on the support frame, and an S-shaped connecting frame is arranged on each side of the upper part of the U-shaped frame; a supporting part is arranged at the lower part of each S-shaped connecting frame, and the upper part of each S-shaped connecting frame is correspondingly connected to an automatic adjustment mechanism; the platform frame is arranged on one of the S-shaped connecting frames.

[0010] Further, the automatic adjustment mechanism is provided with a lifting bracket, a guiding slide rod, a telescopic piston rod, and a power cylinder.

[0011] Further, the lifting bracket is connected to the upper part of the S-shaped connecting frame, and both sides of the lifting bracket are respectively movably connected to a guiding slide rod, and each guiding slide rod is correspondingly arranged on the side surface of the support frame.

[0012] Further, the upper end of the telescopic piston rod is connected to the lifting bracket, and the lower part of the telescopic piston rod is movably connected to the power cylinder; the power cylinder is connected to the side surface of the support frame, and the power cylinder is drivingly connected to the telescopic piston rod.

[0013] Further, the winding mechanism includes a spool, a driving shaft, an input wheel, a transmission belt, an output wheel, and a power machine.

[0014] Further, the spool is connected to the driving shaft, and the driving shaft is movably connected to the support part; the input wheel is connected to one end of the driving shaft, and the transmission belt is respectively connected to the input wheel and the output wheel; the power machine is connected to the bench, and the power machine is drivingly connected to the output wheel.

[0015] Further, the image acquisition device includes an acquisition connection frame, an industrial camera, a light source connection frame, and an LED lamp group.

[0016] Further, the acquisition connection frame is connected to the lower part of the U-shaped frame, the industrial camera is connected to the acquisition connection frame, and the industrial camera is disposed opposite to the spool; the light source connection frame is disposed on the acquisition connection frame, and the LED lamp group is connected to the light source connection frame.

[0017] In summary, an automated adjustable cable conveying and winding device of the present invention is respectively provided with a base, a support frame, a guide roller, an automatic adjustment frame, an automatic adjustment mechanism, a winding mechanism, and an image acquisition device; the support frame is disposed on the base, and the guide roller is movably disposed at the lower part of the support frame; the automatic adjustment frame is movably disposed above the support frame, and the support frame and the automatic adjustment frame are connected by the automatic adjustment mechanism; the winding mechanism is disposed on the support frame, the image acquisition device is connected to the support frame, and the winding mechanism and the image acquisition device are disposed opposite to each other. An automated adjustable cable conveying and winding device of the present invention can judge the state during cable conveying and winding in real time and correct defects. The device has strong anti-interference ability and working stability, and can replace the manual winding method and be applied to the actual production of cables. Thus, it can be said that an automated adjustable cable conveying and winding device of the present invention solves the technical problem of how to improve the winding efficiency of cable winding devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of an automated adjustable cable conveying and winding device of the present invention; Figure 2 is a schematic structural diagram of an automated adjustable cable conveying and winding device of the present invention in another direction; Figure 3This is a schematic structural diagram of another direction of an automated adjustable cable conveying and winding device according to the present invention; Figure 4 This is a schematic diagram of the detection process of an automated adjustable cable conveying and winding device according to the present invention; Figure 5 This is a schematic diagram of the cable winding control process of an automated adjustable cable conveying and winding device according to the present invention. Detailed implementation manners

[0019] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following describes the detailed implementation manners of the present invention with reference to the accompanying drawings. Many specific details are set forth in the following description to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.

[0021] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0022] In the present invention, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In the present invention, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.

[0024] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation.

[0025] Please refer to Figures 1 to 3 , an automated adjustable cable conveying and winding device of the present invention includes: a base 1, a support frame 2, a guide roller 3, an automatic adjustment frame 4, an automatic adjustment mechanism 5, a winding mechanism 6 and an image acquisition device 7; the support frame 2 is disposed on the base 1, and the guide roller 3 is movably disposed at the lower part of the support frame 2; the automatic adjustment frame 4 is movably disposed above the support frame 2, and the support frame 2 and the automatic adjustment frame 4 are connected by the automatic adjustment mechanism 5; the winding mechanism 6 is disposed on the support frame 2, the image acquisition device 7 is connected to the support frame 2, and the winding mechanism 6 and the image acquisition device 7 are oppositely disposed.

[0026] Specifically, when an automated adjustable cable conveying and winding device of the present invention is in the working process, when the cable to be wound is guided from an external front traction mechanism into the guiding roller 3, the guiding roller 3 can rotate around its connection with the support frame 2, so that the guiding roller 3 can perform operations such as changing the direction of the cable, and then the cable is wound around the winding mechanism 6 after passing through the guiding roller 3; the winding mechanism 6 winds the cable. During winding, the image acquisition device 7 reads the state of the cable wound in the winding mechanism 6 in real time and outputs a value, that is, the cable is detected in real time; the data detected by the image acquisition device 7 in real time is output to an external control device to adjust the winding speed of the winding mechanism 6 in real time. Moreover, a control instruction can also be output to the automatic adjustment mechanism 5 to enable the automatic adjustment mechanism 5 to drive the automatic adjustment frame 4 to move up and down, thereby controlling the relative distance between the winding mechanism 6 and the guiding roller 3, and thus controlling the tension when the cable is wound and automatically correcting the deviation of the cable, etc. It can be seen that an automated adjustable cable conveying and winding device of the present invention can judge the state during cable conveying and winding in real time and correct defects. This device has strong anti-interference ability and working stability, and can replace the manual winding method and be applied to the actual production of cables. Thus, it can be said that an automated adjustable cable conveying and winding device of the present invention solves the technical problem of how to improve the winding efficiency of cable winding devices.

[0027] Furthermore, the automatic adjustment frame 4 has a U-shaped frame 401, an S-shaped connecting frame 402, a supporting part 403, and a platform frame 404; the U-shaped frame 401 is movably arranged on the support frame 2, and an S-shaped connecting frame 402 is arranged on each of the upper sides of the U-shaped frame 401; a supporting part 403 is arranged at the lower part of each S-shaped connecting frame 402, and the upper part of each S-shaped connecting frame 402 is correspondingly connected to an automatic adjustment mechanism 5; the platform frame 404 is arranged on one S-shaped connecting frame 402.

[0028] Furthermore, the automatic adjustment mechanism 5 is provided with a lifting bracket 501, a guiding slide rod 502, a telescopic piston rod 503, and a power cylinder 504; the lifting bracket 501 is connected to the upper part of the S-shaped connecting frame 402, and both sides of the lifting bracket 501 are respectively and movably connected to a guiding slide rod 502, and each guiding slide rod 502 is correspondingly arranged on the side surface of the support frame 2; the upper end of the telescopic piston rod 503 is connected to the lifting bracket 501, and the lower part of the telescopic piston rod 503 is movably connected to the power cylinder 504; the power cylinder 504 is connected to the side surface of the support frame 2, and the power cylinder 504 is drivingly connected to the telescopic piston rod 503.

[0029] Specifically, when it is necessary to adjust the relative distance between the automatic adjusting frame 4 and the guiding roller 3, the power cylinder 504 drives the telescopic piston rod 503 to extend or shorten under the control of an external controller; when the telescopic piston rod 503 extends, it pushes the lifting bracket 501 to rise along the limit of the guiding slide bar 502; thus, the two S-shaped connecting frames 402 on both sides of the U-shaped frame 401 are simultaneously pushed to lift, and further drive the distance between the U-shaped frame 401 and the supporting part 403 and the guiding roller 3 to become larger. At this time, the tension of the cable during winding or conveying can also be correspondingly adjusted to become larger; similarly, when the power cylinder 504 drives the telescopic piston rod 503 to shorten, the lifting bracket 501 descends along the limit of the guiding slide bar 502, thereby driving the U-shaped frame 401 and the supporting part 403 to descend, and further reducing the distance between the two and the guiding roller 3. At this time, the tension of the cable during winding or conveying can also be correspondingly adjusted to become smaller.

[0030] Specifically, the power cylinder 504 can be an oil cylinder or a pneumatic cylinder, and it mainly needs to be able to drive the telescopic piston rod 503 to reciprocate and extend or shorten.

[0031] Furthermore, the winding mechanism 6 has a spool 601, a driving shaft 602, an input wheel 603, a transmission belt 604, an output wheel 605, and a power machine 606; the spool 601 is connected to the driving shaft 602, and the driving shaft 602 is movably connected to the supporting part 403; the input wheel 603 is connected to one end of the driving shaft 602, and the transmission belt 604 connects the input wheel 603 and the output wheel 605 respectively; the power machine 606 is connected to the bench 404, and the power machine 606 is drivingly connected to the output wheel 605.

[0032] Specifically, the power machine 606 can be an electric motor, which can drive the output wheel 605 to rotate under the control of an external control device, and thus drive the input wheel 603 to rotate through the transmission belt 604. When the input wheel 603 is input with power, it can drive the driving shaft 602 to drive the spool 601 to rotate; so that the spool 601 can realize the function of automatically winding or conveying the cable. Specifically, the transmission belt 604 can be a belt, so as to facilitate the transmission of power between the output wheel 605 and the input wheel 603 when the automatic adjusting frame 4 is adjusted.

[0033] Further, the image acquisition device 7 includes an acquisition connection frame 701, an industrial camera 702, a light source connection frame 703, and an LED lamp group 704; the acquisition connection frame 701 is connected to the lower part of the U-shaped frame 401, the industrial camera 702 is connected to the acquisition connection frame 701, and the industrial camera 702 is disposed opposite to the spool 601; the light source connection frame 703 is disposed above the acquisition connection frame 701, and the LED lamp group 704 is connected to the light source connection frame 703.

[0034] Specifically, please continue to refer to Figure 4 , in the automatic adjustable cable conveying and winding device of the present invention, the process of real-time detecting and monitoring the conveying or winding state of the cable in the spool 601 by the image acquisition device 7 is as follows: First, the industrial camera 702 acquires the winding image of the cable in the current spool 601; when the external host computer, that is, the industrial control computer, turns on the preset detection system, the image output from the industrial camera 702 is preprocessed by Gaussian filtering, and then the image data is input into the neural network, and the neural network judges the winding state and outputs the result; if there are defects such as gaps or wire crossovers in the spool 601, the external detection system prompts an abnormality in the host computer; at the same time, the judgment result of the neural network is input into the fuzzy controller through the TCPP protocol.

[0035] Specifically, considering that the industrial camera 702 may generate noise due to insufficient light during the image acquisition process; one of the present inventions can perform light compensation processing on the image acquisition environment through the light source connection frame 703 and the LED lamp group 704 disposed on the light source connection frame 703; in addition, the present invention proposes a method of using Gaussian filtering as a low-pass filter to process the image, which plays a role in smoothing the image. More specifically, Gaussian filtering belongs to a linear low-pass filter, which can suppress high-frequency components in the image, such as noise, edge details, etc., and at the same time, retain low-frequency components, such as flat areas, to achieve an overall smoothing effect. The specific implementation process is as follows: Use a Gaussian kernel, such as a 3×3 or 5×5 template; that is, the image can be scanned pixel by pixel, and the value of each pixel point is replaced by the weighted average of the pixels in the neighborhood; this process effectively blurs local details and eliminates random noise.

[0036] Further, after preprocessing by Gaussian filtering, the industrial camera 701 can be used to collect images with 5 cases of 0, indicating normal, -1, indicating small gap, -2, indicating large gap, 1, indicating small wire crossover, and 2, indicating large wire crossover as 5 labels. Then, the data collected by the industrial camera 701 is randomly divided into a training set, a validation set, and a test set according to a ratio of 8:1:1, and no repeated images are allowed between the 3 sets.

[0037] Furthermore, the aforementioned neural network can be built on the Python platform based on the PaddlePaddle deep learning framework and use the machine vision library OpenCV as the image processing module. Specifically, in the present invention, transfer learning can be adopted using a pre-trained model to accelerate the neural network training speed. Transfer learning is a machine learning method that uses existing knowledge to solve different problems; in practice, the network parameters trained on a large dataset can be used as the initial parameters of the new network for re-training. The learning rate and the gradient descent algorithm also have an important impact on the neural network training effect. The learning rate can be set to 0.001, and the Adam gradient descent method is used as the descent algorithm.

[0038] Specifically, considering the recognition accuracy and the problem of deployment on mobile devices, ResNet series networks and MobileNet series networks can be built respectively as the training and recognition parts of the neural network. Among them, the ResNet series network can improve the recognition accuracy of the cable, and the MoblieNet series network greatly reduces the dependence of the network on the hardware computing power on the premise of little loss of the correct rate, which is beneficial to solving the problem of mobile device deployment.

[0039] Since transfer learning can reduce the dependence on the number of training rounds, the number of training rounds is set to 200. After each round of training, the validation set is input into the network, and the average loss and the correct rate of the network are recorded to determine whether to stop training. In each round of training, first, 64 photos are randomly selected from the training set as a batch, and the batch of images is preprocessed by Gaussian filtering, rotation, scaling, etc., and then input into the network at the same time for a network parameter iteration. After the iteration is completed, the next batch of images is processed and input into the network, and a training round is completed after traversing the entire training set.

[0040] Thus, the neural network completed by training can output the recognition structure value to the host computer. The host computer judges whether the state of the cable is normal according to the real-time recognition structure value. If the input recognition result is judged to be abnormal, the display of the host computer will prompt an abnormality. If the input recognition structure is judged to be normal, the host computer will transmit the recognition structure to the control module in the control system, and the control module will control the spacing adjustment of the automatic adjustment mechanism 5 and the winding and release speeds in the winding mechanism 6.

[0041] Specifically, please continue to refer to Figure 5 , the process of judgment and adjustment can be regarded as a process in which the control system obtains information from the outside world, stores and processes information, and gives decisions. And a process implementation example of a control and fuzzy inference proposed by the present invention is as Figure 2 shown. The cable state is recognized by the neural network, and after passing through the fuzzy controller, the speed increment is output and acts on the winding mechanism 6.

[0042] Specifically, the recognition result of the neural network is a value between [-2, 2]. A negative value represents a gap defect in the cable, a positive value represents a wire bridging defect in the cable, the magnitude represents the degree of the defect, and a value of 0 indicates that the winding state of the cable is normal. A quantization operation is performed before inputting the recognition result into the controller. The purpose of quantization is to round the recognition result and its change rate to integers e and ec. The input quantity S represents the recognition target and is set to 0.

[0043] Furthermore, to ensure control accuracy, the controller adopts a two-dimensional control method. The deviation between the recognition result and the target value and the change amount of the deviation are used as the input part of the fuzzy inference. The speed control factor U is used as the fuzzy output quantity for adjusting the moving speed of the wire arranging mechanism. The language fuzzy sets of E, EC, and U in the fuzzy controller are set as NB, NS, ZE, PS, PB, which represent the fuzzy concepts of negative large, negative small, zero, positive small, and positive large respectively. According to the magnitude of the neural network recognition value, the domains of E and U are set as [-2, 2], EC represents the difference between two inputs of E, and the domain of EC is set as [-4, 4]. The membership function of the fuzzy subset and the domain adopts a Gaussian function.

[0044] Thus, when adjusting the winding speed of the cable on the spool 601 of the winding mechanism 6, increasing the adjustment amplitude can improve control sensitivity but will reduce stability. According to the current winding data and actual experiments, setting the speed regulation ratio factor Ku = 0.15 is a preferable implementation mode. Therefore, in the automatic control adjustment of an automatic adjustable cable conveying and winding device of the present invention, the output speed increment expression of the spool 601 is: u = Ku * u* * v1; where u is the control speed increment; Ku is the ratio factor; v1 is the movement speed preset for driving the spool 601 by the winding and arranging mechanism 6. After inputting the calculation result into the control computer, the output winding speed of the winding mechanism 6 can be compensated, playing a role in eliminating defects in a timely manner.

[0045] In summary, an automated adjustable cable conveying and winding device of the present invention is respectively provided with a base 1, a support frame 2, a guide roller 3, an automatic adjustment frame 4, an automatic adjustment mechanism 5, a winding mechanism 6 and an image acquisition device 7; the support frame 2 is arranged on the base 1, and the guide roller 3 is movably arranged at the lower part of the support frame 2; the automatic adjustment frame 4 is movably arranged above the support frame 2, and the support frame 2 and the automatic adjustment frame 4 are connected by the automatic adjustment mechanism 5; the winding mechanism 6 is arranged on the support frame 2, the image acquisition device 7 is connected to the support frame 2, and the winding mechanism 6 and the image acquisition device 7 are arranged opposite to each other. The automated adjustable cable conveying and winding device of the present invention can judge the state of cable conveying and winding in real time and correct defects. The device has strong anti-interference ability and working stability, and can replace the manual winding method and be applied to the actual production of cables. Thus, it can be said that the automated adjustable cable conveying and winding device of the present invention solves the technical problem of how to improve the winding efficiency of cable winding devices.

[0046] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.

[0047] The above-described embodiments merely represent several implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the invention patent of the present invention shall be subject to the appended claims.

Claims

1. An automated adjustable cable conveying and winding device, characterized in that, It includes: a base (1), a support frame (2), a guide roller (3), an automatic adjustment frame (4), an automatic adjustment mechanism (5), a winding mechanism (6), and an image acquisition device (7); the support frame (2) is arranged on the base (1), and the guide roller (3) is movably arranged at the lower part of the support frame (2); the automatic adjustment frame (4) is movably arranged above the support frame (2), and the support frame (2) is connected to the automatic adjustment frame (4) through the automatic adjustment mechanism (5); the winding mechanism (6) is arranged on the support frame (2), the image acquisition device (7) is connected to the support frame (2), and the winding mechanism (6) and the image acquisition device (7) are arranged opposite to each other.

2. An automatic adjustable cable conveying and winding device according to claim 1, characterized in that: The automatic adjustment frame (4) has a U-shaped frame (401), an S-shaped connecting frame (402), a supporting part (403), and a platform frame (404).

3. An automated adjustable cable conveying and winding device according to claim 2, characterized in that: The U-shaped frame (401) is movably arranged on the support frame (2), and an S-shaped connecting frame (402) is arranged on each of the upper sides of the U-shaped frame (401); a supporting part (403) is arranged at the lower part of each S-shaped connecting frame (402), and the upper part of each S-shaped connecting frame (402) is correspondingly connected to an automatic adjustment mechanism (5); the platform frame (404) is arranged on one S-shaped connecting frame (402).

4. An automated adjustable cable conveying and winding device according to claim 3, characterized in that: The automatic adjustment mechanism (5) is provided with a lifting bracket (501), a guiding slide rod (502), a telescopic piston rod (503), and a power cylinder (504).

5. An automated adjustable cable conveying and winding device according to claim 4, characterized in that: The lifting bracket (501) is connected to the upper part of the S-shaped connecting frame (402), and the two sides of the lifting bracket (501) are respectively and correspondingly movably connected to a guiding slide rod (502), and each guiding slide rod (502) is correspondingly arranged on the side surface of the support frame (2).

6. An automated adjustable cable conveying and winding device according to claim 5, characterized in that: The upper end of the telescopic piston rod (503) is connected to the lifting bracket (501), and the lower part of the telescopic piston rod (503) is movably connected to the power cylinder (504); the power cylinder (504) is connected to the side surface of the support frame (2), and the power cylinder (504) is drivingly connected to the telescopic piston rod (503).

7. An automated adjustable cable conveying and winding device according to claim 6, characterized in that: The winding mechanism (6) has a spool (601), a driving shaft (602), an input wheel (603), a transmission belt (604), an output wheel (605), and a power machine (606).

8. An automated adjustable cable conveying and winding device according to claim 7, characterized in that: The spool (601) is connected to the driving shaft (602), and the driving shaft (602) is movably connected to the supporting part (403); the input wheel (603) is connected to one end of the driving shaft (602), the transmission belt (604) is respectively connected to the input wheel (603) and the output wheel (605); the power machine (606) is connected to the platform frame (404), and the power machine (606) is drivingly connected to the output wheel (605).

9. An automated adjustable cable conveying and winding device according to claim 8, characterized in that: The image acquisition device (7) includes an acquisition connection frame (701), an industrial camera (702), a light source connection frame (703), and an LED lamp set (704).

10. An automated adjustable cable conveying and winding device according to claim 9, characterized in that: The acquisition connection frame (701) is connected to the lower part of the U-shaped frame (401). The industrial camera (702) is connected to the acquisition connection frame (701), and the industrial camera (702) is disposed opposite to the spool (601). The light source connection frame (703) is disposed above the acquisition connection frame (701), and the LED lamp set (704) is connected to the light source connection frame (703).

Citation Information

Patent Citations

  • A cable winding device and a cable winding method

    CN116281395B