Cylinder-column integrated built-in tower crane climbing device and climbing method
Through the integrated tower crane climbing device of the cylinder column, the climbing steel beam stacked frame and one-way rotating limit base are used to achieve automatic climbing of the tower crane on the core cylinder and the giant column, solving the problem of the plug-in self-climbing tower crane requiring additional equipment to assist in flipping, and improving construction safety and efficiency.
Patent Information
- Application Number
- CN202510779193.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-07-11
AI Technical Summary
During the construction of existing super-high-rise buildings, the climbing of the plug-in self-climbing tower crane requires additional equipment to assist in flip support, which poses safety risks and is inefficient in construction.
The built-in tower crane climbing device of the cylinder column is adopted, and the climbing steel beam stacked frame and a one-way rotating limit base are used to realize the automatic climbing of the built-in tower crane on the core cylinder and the giant column, avoiding flips and reducing dependence on the additional power system.
The tower crane is not flipped and climbed without flip, improves construction safety and efficiency, and reduces construction costs and personnel operation steps.
Smart Images

Figure CN120288658A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of civil engineering construction, and particularly relates to a column-integrated built-in tower crane climbing device and a climbing method. Background Art
[0002] During the construction of existing super high-rise office buildings, tower cranes are the most important hoisting and vertical transportation machinery. The externally hung self-climbing tower crane is a erection method in which the tower crane is attached to the external wall of the building structure through two supports and automatically rises on the building structure by using an additional support. The tower crane of this erection method is arranged outside the super high-rise building, has little impact on construction, can be retained and used for a relatively long time, and greatly facilitates the vertical transportation of mechanical and electrical installation and building decoration materials. However, when it climbs, it requires another tower crane or vertical transportation equipment such as a winch or an electric hoist to assist in turning the lowest support from bottom to top and a hydraulic power system to form a new support system. Construction workers need to work at high altitudes without protection outside the super high-rise building, which is relatively dangerous, and this severely restricts the popularization and use of the externally hung self-climbing tower crane.
[0003] With the proposal of the construction technical route of column-integration, the erection method of the tower crane has also been innovated accordingly. The two ends of its support can be respectively supported on the core tube and the mega-column, thus forming a new erection method. Construction workers can operate at the core tube end and the mega-column end respectively, and the safety has been improved to a certain extent. However, the construction method of turning and transporting the lowest support has not been fundamentally changed. The tower crane also requires an additional hydraulic power system for climbing.
[0004] Therefore, how to provide a support form that can realize self-climbing for the tower crane and a tower crane non-turning climbing method, so as to improve construction efficiency and reduce safety risks, is an urgent problem to be solved in the construction of existing super high-rise office buildings using self-climbing tower cranes. Summary of the Invention
[0005] The present invention provides a column-integrated built-in tower crane climbing device and a climbing method to solve the above technical problems.
[0006] To solve the above technical problems, the present invention provides a column-integrated built-in tower crane climbing device, including a climbing steel beam laminated frame, a lattice guide rail, and a one-way rotation limit base. Both ends of the climbing steel beam laminated frame are respectively erected on the core tubes on the left and right sides and the mega-columns; a first steel platform is arranged on the core tube, a second steel platform is arranged on the mega-column, and the first steel platform and the second steel platform are connected by a connecting bridge; a built-in tower crane is arranged between the core tube and the mega-column and supported on the core tubes and mega-columns on both sides. There are two lattice guide rails, which are respectively arranged longitudinally on the opposite sides of the core tube and the mega-column; a plurality of positioning holes arranged longitudinally are provided on the lattice guide rails; There are multiple horizontally arranged stacked climbing steel beam frames, which are respectively arranged between the core tube and the mega-column; the built-in tower crane can sequentially pass through the middle of the stacked climbing steel beam frames; the sides of the stacked climbing steel beam frames can be retractably inserted into the positioning holes of the lattice guide rails; The one-way rotation limit bases are respectively installed on the core tube and the mega-column. The one-way rotation limit base includes a resting support. When the stacked climbing steel beam frame applies an upward force to the resting support, it can drive the resting support to turn and displace. When a downward force is applied to the resting support, the resting support is used to support the stacked climbing steel beam frame.
[0007] Preferably, the stacked climbing steel beam frame includes an upper channel steel beam, a lower channel steel beam, telescopic corbels and a two-way hydraulic cylinder. The two-way hydraulic cylinder is arranged between the upper channel steel beam and the lower channel steel beam and is used to adjust the distance between the upper channel steel beam and the lower channel steel beam; the telescopic corbels are installed at both ends of the upper channel steel beam and the lower channel steel beam, and when the telescopic corbels extend, they can be inserted into the corresponding positioning holes.
[0008] Preferably, there are two upper and lower stacked climbing steel beam frames, and the lower stacked climbing steel beam frame is vertically connected to the built-in tower crane.
[0009] Preferably, the two stacked climbing steel beam frames and the connecting bridge are respectively connected to the built-in tower crane through cross-shaped connecting frames.
[0010] Preferably, each stacked climbing steel beam frame includes two groups arranged in parallel, and the cross-shaped connecting frame is installed between the two groups of stacked climbing steel beam frames.
[0011] Preferably, the one-way rotation limit base further includes an attached wall support, a rotating shaft, a limit hole and a limit shaft. The attached wall support is fixed on the core tube or the mega-column. The resting support is hinged to the attached wall support through the rotating shaft. The rotation of the resting support drives the limit shaft to move in the limit hole, and the two boundaries of the limit hole respectively correspond to the horizontal state and the vertical state of the resting support.
[0012] Preferably, the resting support changes from the vertical state to the horizontal state under the action of gravity.
[0013] The present invention also provides a climbing method for the built-in tower crane integrated with the tube and column, which is applied to the built-in tower crane climbing device integrated with the tube and column as described above, and includes the following steps: Step 10: The next-layer climbing steel beam laminated frame climbs self-ascendingly, driving the built-in tower crane to gradually climb upward along the lattice guide rail until the next-layer climbing steel beam laminated frame is vertically placed on the resting support of the unidirectional rotation limit base; Step 20: The upper-layer climbing steel beam laminated frame climbs self-ascendingly along the lattice guide rail until it is vertically placed on the resting support of the unidirectional rotation limit base; the climbing steel beam laminated frame straddles the unidirectional rotation limit base, driving the built-in tower crane to complete a non-flipping climb; Step 30: The built-in tower crane enters the normal vertical transportation working state, and uses the first steel platform and the second steel platform to complete the construction of the core tube and the mega column.
[0014] Preferably, the self-ascending steps of the climbing steel beam laminated frame include: Step 11: Retract the telescopic corbels at both ends of the upper-layer Japanese-shaped steel beam; drive the piston rod of the bidirectional hydraulic cylinder to extend, driving the upper-layer Japanese-shaped steel beam to move upward until the telescopic corbel reaches the position aligned with the positioning hole; Step 12: Extend the telescopic corbel of the upper-layer Japanese-shaped steel beam into the positioning hole of the lattice guide rail; Step 13: Retract the telescopic corbels of the lower-layer Japanese-shaped steel beam; drive the piston rod of the bidirectional hydraulic cylinder to retract, driving the lower-layer Japanese-shaped steel beam to move upward until the telescopic corbel reaches the position aligned with the positioning hole; Step 14: Extend the telescopic corbel of the lower-layer Japanese-shaped steel beam into the positioning hole of the lattice guide rail; Step 15: Repeat Steps 11 to 14 to complete the self-ascending of the climbing steel beam laminated frame.
[0015] Preferably, the steps of the non-flipping climb include: Step 21: The climbing steel beam laminated frame gradually climbs self-ascendingly away from the lower-layer unidirectional rotation limit base and is located below the upper-layer unidirectional rotation limit base; drive the piston rod of the bidirectional hydraulic cylinder to extend, driving the upper-layer Japanese-shaped steel beam with the retracted telescopic corbels to move upward, gradually touching the resting support, and the resting support rotates to create space for the upward movement of the upper-layer Japanese-shaped steel beam; Step 22: The upper-layer Japanese-shaped steel beam moves upward through the upper-layer unidirectional rotation limit base, and the resting support of the upper-layer unidirectional rotation limit base returns to the horizontal state under the action of gravity; extend the telescopic corbel of the upper-layer Japanese-shaped steel beam into the positioning hole of the lattice guide rail; Step 23: The lower horizontal H-shaped steel beam is located below the upper one-way rotating limit base. The piston rod of the bidirectional hydraulic cylinder is driven to retract, driving the lower horizontal H-shaped steel beam after the telescopic bracket is retracted to move upward, gradually touching the supporting seat. The supporting seat rotates to create space for the upward movement of the lower horizontal H-shaped steel beam; Step 24: The lower horizontal H-shaped steel beam moves upward through the upper one-way rotating limit base. The supporting seat of the upper one-way rotating limit base returns to the horizontal state under the action of gravity; the telescopic brackets of the lower horizontal H-shaped steel beam are extended into the positioning holes of the lattice guide rails; at the same time, both ends of the lower horizontal H-shaped steel beam of the climbing steel beam laminated frame are vertically placed on the supporting seats of the one-way rotating limit base again.
[0016] Compared with the prior art, the column-integrated built-in tower crane climbing device and climbing method provided by the present invention have the following advantages: 1. The present invention can realize the built-in tower crane supported on the core tube and the giant column, forming a new erection method. On this basis, a new type of climbing steel beam laminated frame is provided, which can realize automatic climbing with the help of the lattice guide rail and self-overturning with the cooperation of the one-way rotating limit base; 2. The present invention can realize the non-inverted climbing of the built-in tower crane, avoiding the danger brought by the need for a vertical transportation device to assist in the inversion support from bottom to top in the original system, and only using the power system of the climbing steel beam laminated frame during the climbing of the built-in tower crane, without an additional power system; 3. The present invention can make up for the defect of the cumbersome existing technical process. Compared with the existing technology, one support and the related processes for this support are reduced, saving construction costs; the steps that the relevant construction personnel need to operate are reduced, improving the construction efficiency, and further enhancing the safety of non-inverted direct climbing. Description of the Drawings
[0017] Figure 1 It is a schematic installation structure diagram of the column-integrated built-in tower crane climbing device in a specific embodiment of the present invention; Figure 2 It is a three-dimensional structure diagram (single group) of the climbing steel beam laminated frame in a specific embodiment of the present invention; Figure 3 It is a cross-sectional view of the climbing steel beam laminated frame in a specific embodiment of the present invention; Figure 4 It is a top view (two groups) of the climbing steel beam laminated frame in a specific embodiment of the present invention; Figure 5 It is a three-dimensional structure diagram of the one-way rotating limit base in a specific embodiment of the present invention; Figures 6a to 6cIt is a flowchart of the climbing method of the built-in tower crane with integrated cylinder and column in a specific embodiment of the present invention; Figures 7a to 7e It is a self-climbing flowchart of the climbing steel beam laminated frame in a specific embodiment of the present invention; Figures 8a to 8d It is a non-overturning climbing flowchart of the built-in tower crane in a specific embodiment of the present invention.
[0018] In the figure: 10 - core tube, 11 - first steel platform, 20 - giant column, 21 - second steel platform, 30 - connecting bridge, 40 - built-in tower crane, 50 - climbing steel beam laminated frame, 51 - upper channel steel beam, 52 - lower channel steel beam, 53 - bidirectional hydraulic cylinder, 54 - telescopic bracket, 55 - cross-shaped connecting frame, 60 - lattice guide rail, 61 - positioning hole, 70 - one-way rotation limit base, 71 - resting support, 72 - wall-attached support, 73 - rotating shaft, 74 - limit hole, 75 - limit shaft. Specific embodiment
[0019] In order to describe the technical solutions of the above invention in more detail, the following specific embodiments are listed to prove the technical effects; it should be emphasized that these embodiments are used to illustrate the present invention and not to limit the scope of the present invention.
[0020] The built-in tower crane climbing device provided by the present invention, as Figures 1 to 8d shown, includes a climbing steel beam laminated frame 50, a lattice guide rail 60 and a one-way rotation limit base 70, wherein: Both ends of the climbing steel beam laminated frame 50 are respectively erected on the core tube 10 and the giant column 20 on the left and right sides; a first steel platform 11 is arranged on the core tube 10, a second steel platform 21 is arranged on the giant column 20, and the first steel platform 11 and the second steel platform 21 are connected by a connecting bridge 30 to form an integral body to achieve synchronous construction and coordinated climbing; the built-in tower crane 40 is arranged between the core tube 10 and the giant column 20 and is an important vertical transportation equipment during the construction of super high-rise building structures, and is supported on the core tube 10 and the giant column 20 on both sides during the working and climbing states; There are two lattice guide rails 60, which are respectively arranged longitudinally on the opposite sides of the core tube 10 and the giant column 20; a plurality of positioning holes 61 arranged longitudinally are provided on the lattice guide rail 60; The climbing steel beam laminated frame 50 is arranged horizontally in multiple layers and is respectively arranged between the core tube 10 and the giant column 20 as the main support structure of the built-in tower crane 40; the built-in tower crane 40 can sequentially pass through the middle of the climbing steel beam laminated frame 50; the side surface of the climbing steel beam laminated frame 50 can be retractably inserted into the positioning hole 61 of the lattice guide rail 60; The one-way rotation limit base 70 is respectively installed on the core tube 10 and the mega-column 20. The one-way rotation limit base 70 includes a resting support 71. When the climbing steel beam laminated frame 50 applies an upward force to the resting support 71, it can drive the resting support 71 to turn and displace. When a downward force is applied to the resting support 71, the resting support 71 is used to support the climbing steel beam laminated frame 50, thereby realizing one-way limit. The one-way rotation limit base 70 is used for vertically resting and fixing the climbing steel beam laminated frame 50, and is a connection medium between the climbing steel beam laminated frame 50 and the core tube 10 / mega-column 20.
[0021] The present invention can realize that the built-in tower crane 40 is supported on the core tube 10 and the mega-column 20 to form a new erection method. On this basis, a new type of climbing steel beam laminated frame 50 is provided. The climbing steel beam laminated frame 50 can realize automatic climbing by means of the lattice guide rail 60 and realize self-overturning in cooperation with the one-way rotation limit base 70. The present invention can realize the non-turning climbing of the built-in tower crane 40, avoid the danger brought by the need for a vertical transportation device to assist in turning and supporting from bottom to top in the original system, and only use the power system of the climbing steel beam laminated frame 50 when the built-in tower crane 40 climbs, without an additional power system.
[0022] In some embodiments, please refer with emphasis to Figure 2 and Figure 3 , the climbing steel beam laminated frame 50 includes an upper channel steel beam 51, a lower channel steel beam 52, telescopic corbels 54 and a double-acting hydraulic cylinder 53. The double-acting hydraulic cylinder 53 is arranged between the upper channel steel beam 51 and the lower channel steel beam 52 and is used to adjust the distance between the upper channel steel beam 51 and the lower channel steel beam 52. By extending and retracting the double-acting hydraulic cylinder 53, the self-climbing of a single climbing steel beam laminated frame 50 is realized. The telescopic corbels 54 are installed at both ends of the upper channel steel beam 51 and the lower channel steel beam 52 and can be extended and retracted by their own power. When the telescopic corbels 54 extend, they can be inserted into the corresponding positioning holes 61 to realize the fixed connection between the climbing steel beam laminated frame 50 and the core tube 10 / mega-column 20. The climbing steel beam laminated frame 50 can cooperate with the one-way rotation limit base 70 and the lattice guide rail 60 to realize self-climbing.
[0023] In some embodiments, please refer with emphasis to Figure 1 , there are two upper and lower climbing steel beam laminated frames 50. The lower climbing steel beam laminated frame 50 is vertically connected to the built-in tower crane 40 and can drive the built-in tower crane 40 to climb upward together when the climbing steel beam laminated frame 50 climbs. The upper climbing steel beam laminated frame 50 is used for horizontally limiting the built-in tower crane 40.
[0024] In some embodiments, please continue to refer to Figure 1, the two climbing steel beam laminated frames 50 and the connecting bridge 30 are respectively connected to the built-in tower crane 40 through the cross-shaped connecting frames 55. In some embodiments, please refer to Figure 4 , each climbing steel beam laminated frame 50 includes two groups arranged in parallel, the cross-shaped connecting frame 55 is installed between the two climbing steel beam laminated frames 50, and the built-in tower crane 40 passes through the cross-shaped connecting frame 55, so that the climbing steel beam laminated frame 50 forms a hoop fixation on the standard section of the built-in tower crane 40 in the middle.
[0025] Correspondingly, there are three cross-shaped connecting frames 55 in total, namely the upper, middle and lower ones. The middle and lower ones are used to connect the standard section of the built-in tower crane 40 with the upper and lower climbing steel beam laminated frames 50, and the upper one is used to connect the standard section to the connecting bridge 30 when the built-in tower crane 40 is in the climbing state. The climbing steel beam laminated frame 50 is placed on the one-way rotation limit base 70 when the built-in tower crane 40 is in the working state, and is limited in the horizontal direction through the connection with the lattice guide rail 60.
[0026] In some embodiments, please refer to Figure 5 , the one-way rotation limit base 70 further includes an attachment wall support 72, a rotating shaft 73, a limit hole 74 and a limit shaft 75. The attachment wall support 72 is fixed to the building structure (core tube 10 or mega column 20) by connecting its fixing surface to the embedded part in the building structure at the end. The placing support 71 is hinged to the attachment wall support 72 through the rotating shaft 73. The rotation of the placing support 71 drives the limit shaft 75 to move in the limit hole 74, and the two boundaries of the limit hole 74 respectively correspond to the horizontal state and the vertical state of the placing support 71. In this embodiment, the one-way rotation limit bases 70 are arranged at intervals in the vertical direction, with two layers arranged and two layers left vacant, and so on in a cycle. The lattice guide rail 60 is connected to both sides of the one-way rotation limit base 70 (covering layer by layer), and the climbing steel beam laminated frame 50 can realize self-climbing with the help of the lattice guide rail 60, and realize overflipping and landing placement in combination with the special structure of the one-way rotation limit base 70.
[0027] In some embodiments, the placing support 71 changes from the vertical state to the horizontal state under the action of gravity, and after the climbing steel beam laminated frame 50 passes through the placing support 71, the placing support 71 is reset.
[0028] That is to say, under the combined action of the limit hole 74 and the limit shaft 75, the placing support 71 is fixed at a fixed position in the natural state, namely the horizontal state. At this time, the placing surface of the placing support 71 and the fixed surface of the wall-attached support 72 form a 90° angle. When an external object collides with the placing surface of the placing support 71 from bottom to top, the placing support 71 will rotate along the rotation shaft 73, thereby creating space for the upward movement of the external object. After the external object passes through, the placing support 71 reverses under the action of gravity and enters the horizontal state again.
[0029] The present invention also provides a method for climbing a column-integrated built-in tower crane, which is applied to the column-integrated built-in tower crane climbing device as described above, and includes the following steps: The initial state in this embodiment is as follows: the one-way rotation limit bases 70 are installed on the F(n - 5), F(n - 4), F(n), F(n + 1), F(n + 4), and F(n + 5) floors. A total of two upper and lower climbing steel beam laminated frames 50 are prepared for the built-in tower crane 40 and are respectively installed above the one-way rotation limit bases 70 on the F(n - 4) and F(n + 1) floors. The lower climbing steel beam laminated frame 50 located on the F(n - 4) floor provides initial vertical and horizontal limits for the built-in tower crane 40 through the cross-shaped connection frame 55. The upper climbing steel beam laminated frame 50 located on the F(n + 1) floor provides initial horizontal limit for the built-in tower crane 40 through the cross-shaped connection frame 55; in addition, the cross-shaped connection frame 55 located on the connecting bridge 30 also provides initial horizontal limit for the built-in tower crane 40, as Figure 1 shown.
[0030] Step 10: When the cross-shaped connection frames 55 of the upper climbing steel beam laminated frame 50 located on the F(n + 1) floor and the cross-shaped connection frame 55 located on the connecting bridge 30 provide initial horizontal limits for the built-in tower crane 40, the lower climbing steel beam laminated frame 50 climbs by itself, driving the built-in tower crane 40 to gradually climb upward along the lattice guide rail 60 until the lower climbing steel beam laminated frame 50 is vertically placed on the placing surface of the placing support 71 of the one-way rotation limit base 70, as Figure 6a shown.
[0031] Step 20: The lower climbing steel beam laminated frame 50 located on the F(n) floor provides vertical and horizontal limits for the built-in tower crane 40 through the cross-shaped connection frame 55, and the cross-shaped connection frame 55 located on the connecting bridge 30 provides initial horizontal limit for the built-in tower crane 40. The upper climbing steel beam laminated frame 50 climbs along the lattice guide rail 60 by itself until it is vertically placed on the placing surface of the placing support 71 of the one-way rotation limit base 70 located on the F(n + 5) floor, as Figure 6b shown.
[0032] After completing the above steps, the climbing steel beam laminated frame 50 straddles the one-way rotating limit base 70, driving the built-in tower crane 40 to complete a non-inverted climbing. At this time, the lower climbing steel beam laminated frame 50 on the F(n) floor provides initial vertical and horizontal limits for the built-in tower crane 40 through the cross-shaped connection frame 55, and the upper climbing steel beam laminated frame 50 on the F(n + 5) floor provides initial horizontal limits for the built-in tower crane 40 through the cross-shaped connection frame 55; the cross-shaped connection frame 55 on the connecting bridge 30 also provides initial horizontal limits for the built-in tower crane 40, as Figure 6c shown.
[0033] Step 30: The built-in tower crane 40 enters the normal vertical transportation working state, and uses the first steel platform 11 and the second steel platform 21 to complete the construction of the core tube 10 and the giant column 20. During this process, the one-way rotating limit base 70 and the lattice guide rail 60 on the F(n + 8) and F(n + 9) floors are installed for subsequent construction use. Specifically, under the construction technical route of the integration of the core tube 10 and the column, the core tube 10 and the giant column 20 are integrally constructed synchronously through the first steel platform 11 and the second steel platform 21. The first steel platform 11 and the second steel platform 21 can be integrally climbed through their own climbing power systems to complete the construction of the core tube 10 and the giant column 20 in sequence.
[0034] Repeat this process in cycles to alternately complete the non-inverted climbing of the built-in tower crane 40 and the construction of the core tube 10 and the giant column 20.
[0035] Using the above method can make up for the defect of the cumbersome existing technical process. Compared with the existing technology, it reduces the use of one support and the related processes for this support, saving construction costs; reducing the steps that relevant construction personnel need to operate, improving construction efficiency, and further enhancing the safety of non-inverted direct lifting.
[0036] In some embodiments, the self-climbing steps of the climbing steel beam laminated frame 50 include: The initial state of this embodiment is: the two ends of the lower Japanese steel beam 52 of the climbing steel beam laminated frame 50 are vertically placed on the placing surfaces of the placing supports 71 of the one-way rotating limit base 70, and the telescopic corbels 54 at the ends of the upper Japanese steel beam 51 and the lower Japanese steel beam 52 both extend into the positioning holes 61 of the lattice guide rail 60 and are fixedly connected thereto. The two-way hydraulic cylinder 53 is in the state where the piston rod is retracted at this time, as Figure 7a shown.
[0037] Step 11: Retract the telescopic corbels 54 at both ends of the upper Japanese steel beam 51 through the self-power of the telescopic corbels 54; drive the piston rod of the two-way hydraulic cylinder 53 to extend, driving the upper Japanese steel beam 51 to move upward until the telescopic corbels 54 are aligned with the target positioning holes 61, asFigure 7b as shown
[0038] Step 12: Extend the telescopic bracket 54 of the upper channel-shaped H-beam 51 by its own power of the telescopic bracket 54 into the positioning hole 61 of the lattice guide rail 60 to connect and fix it thereto, and transfer the vertical force to the upper channel-shaped H-beam 51, as Figure 7c as shown
[0039] Step 13: Retract the telescopic bracket 54 of the lower channel-shaped H-beam 52 by the own power of the telescopic bracket 54; drive the piston rod of the double-acting hydraulic cylinder 53 to retract, drive the lower channel-shaped H-beam 52 to move upward until the telescopic bracket 54 is aligned with the target positioning hole 61, as Figure 7d as shown
[0040] Step 14: Extend the telescopic bracket 54 of the lower channel-shaped H-beam 52 by its own power of the telescopic bracket 54 into the positioning hole 61 of the lattice guide rail 60 to connect and fix it thereto, and transfer the vertical force to the lower channel-shaped H-beam 52, as Figure 7e as shown
[0041] Step 15: Repeat Steps 11 to 14 to complete the self-climbing of the climbing steel beam laminated frame
[0042] In some embodiments, the steps of the non-inversion climbing, that is, the steps of the climbing steel beam laminated frame 50 climbing over the one-way rotation limit base 70, include: The initial state in this embodiment is: the two ends of the lower channel-shaped H-beam 52 of the climbing steel beam laminated frame 50 are vertically placed on the placing surfaces of the placing supports 71 in the one-way rotation limit base 70, the telescopic brackets 54 at the ends of the upper channel-shaped H-beam 51 and the lower channel-shaped H-beam 52 both extend into the positioning holes 61 of the lattice guide rail 60 to connect and fix it thereto, and the double-acting hydraulic cylinder 53 is in the state where the piston rod is retracted at this time, as Figure 7a as shown
[0043] Step 21: The climbing steel beam laminated frame 50 gradually climbs upward and leaves the lower one-way rotation limit base 70 and is located below the upper one-way rotation limit base 70; drive the piston rod of the double-acting hydraulic cylinder 53 to extend, drive the upper channel-shaped H-beam 51 after retracting the telescopic bracket 54 to move upward, and gradually touch the placing surface of the placing support 71, and the placing support 71 rotates around the rotation shaft 73 to create space for the upward movement of the upper channel-shaped H-beam 51, as Figure 8a as shown
[0044] Step 22: The upper channel-shaped steel beam 51 moves upward through the upper one-way rotation limiting base 70. The supporting seat 71 of the upper one-way rotation limiting base 70 reverses under the action of gravity and returns to the horizontal state. The telescopic bracket 54 of the upper channel-shaped steel beam 51 extends out by its own power into the positioning hole 61 of the lattice guide rail 60 to be connected and fixed thereto, as Figure 8b shown.
[0045] Step 23: The lower channel-shaped steel beam 52 is located below the upper one-way rotation limiting base 70. The piston rod of the bidirectional hydraulic cylinder 53 is retracted, driving the lower channel-shaped steel beam 52 after the telescopic bracket 54 is retracted to move upward and gradually touch the supporting surface of the supporting seat 71. The supporting seat 71 rotates around the rotation shaft 73 to create space for the upward movement of the lower channel-shaped steel beam 52, as Figure 8c shown.
[0046] Step 24: The lower channel-shaped steel beam 52 moves upward through the upper one-way rotation limiting base 70. The supporting seat 71 of the upper one-way rotation limiting base 70 reverses under the action of gravity and returns to the horizontal state. The telescopic bracket 54 of the lower channel-shaped steel beam 52 extends out by its own power into the positioning hole 61 of the lattice guide rail 60 to be connected and fixed thereto. At the same time, both ends of the lower channel-shaped steel beam 52 of the climbing steel beam laminated frame 50 are vertically placed on the supporting seats 71 of the one-way rotation limiting base 70 again, as Figure 8d shown.
[0047] In summary, the column-cylinder integrated built-in tower crane climbing device and climbing method provided by the present invention include a climbing steel beam laminated frame 50, a lattice guide rail 60, and a one-way rotation limit base 70. Both ends of the climbing steel beam laminated frame 50 are respectively erected on the core tube 10 and the giant column 20 on the left and right sides. A first steel platform 11 is provided on the core tube 10, a second steel platform 21 is provided on the giant column 20, and the first steel platform 11 and the second steel platform 21 are connected by a connecting bridge 30. The built-in tower crane 40 is arranged between the core tube 10 and the giant column 20 and supported on the core tube 10 and the giant column 20 on both sides. There are two lattice guide rails 60, which are respectively arranged longitudinally on the side surfaces of the opposite sides of the core tube 10 and the giant column 20. A plurality of positioning holes 61 are arranged longitudinally on the lattice guide rail 60. The climbing steel beam laminated frame 50 is arranged horizontally in multiple layers and is respectively arranged between the core tube 10 and the giant column 20. The built-in tower crane 40 can sequentially pass through the middle of the climbing steel beam laminated frame 50. The side surface of the climbing steel beam laminated frame 50 can be retractably inserted into the positioning holes 61 of the lattice guide rail 60. The one-way rotation limit bases 70 are respectively installed on the core tube 10 and the giant column 20. The one-way rotation limit base 70 includes a resting support 71. When the climbing steel beam laminated frame 50 applies an upward force to the resting support 71, it can drive the resting support 71 to turn and displace. When a downward force is applied to the resting support 71, the resting support 71 is used to support the climbing steel beam laminated frame 50, thereby realizing one-way limitation. The present invention can realize that the built-in tower crane 40 is supported on the core tube 10 and the giant column 20 to form a new erection method. On this basis, a new type of climbing steel beam laminated frame 50 is provided. The climbing steel beam laminated frame 50 can realize automatic climbing by means of the lattice guide rail 60 and realize self-overturning in cooperation with the one-way rotation limit base 70. The present invention can realize the non-flipping climbing of the built-in tower crane 40, avoid the danger brought by the need for a vertical transportation device to assist in flipping and supporting from bottom to top in the original system, and only use the power system of the climbing steel beam laminated frame 50 when the built-in tower crane 40 climbs, without an additional power system.
[0048] Obviously, those skilled in the art can make various changes and modifications to the invention without departing from the spirit and scope of the invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these changes and modifications.
Claims
1. A built-in tower crane climbing device with an integrated cylinder and column, characterized in that It includes a climbing steel beam laminated frame, a lattice guide rail, and a one-way rotating limit base. Both ends of the climbing steel beam laminated frame are respectively erected on the core tube and mega-column on the left and right sides; a first steel platform is arranged on the core tube, a second steel platform is arranged on the mega-column, and the first steel platform and the second steel platform are connected by a connecting bridge; an internal tower crane is arranged between the core tube and the mega-column and supported on the core tube and the mega-column on both sides. There are two lattice guide rails, which are respectively arranged longitudinally on the opposite sides of the core tube and the mega-column; a plurality of positioning holes are arranged longitudinally on the lattice guide rails. The climbing steel beam laminated frame is arranged horizontally in multiple layers and is respectively arranged between the core tube and the mega-column; the internal tower crane can pass through the middle of the climbing steel beam laminated frame in sequence; the side surface of the climbing steel beam laminated frame can be retractably inserted into the positioning holes of the lattice guide rail. The one-way rotating limit bases are respectively installed on the core tube and the mega-column. The one-way rotating limit base includes a resting support. When the climbing steel beam laminated frame applies an upward force to the resting support, it can drive the resting support to turn and displace. When a downward force is applied to the resting support, the resting support is used to support the climbing steel beam laminated frame.
2. The integrated column and barrel built-in tower crane climbing device according to claim 1, characterized in that, The climbing steel beam laminated frame includes an upper channel steel beam, a lower channel steel beam, a telescopic corbel, and a two-way hydraulic cylinder. The two-way hydraulic cylinder is arranged between the upper channel steel beam and the lower channel steel beam to adjust the distance between the upper channel steel beam and the lower channel steel beam; the telescopic corbel is installed at both ends of the upper channel steel beam and the lower channel steel beam, and when the telescopic corbel extends, it can be inserted into the corresponding positioning hole.
3. The column-cylinder integrated built-in tower crane climbing device according to claim 2, characterized in that, The climbing steel beam laminated frame has two layers, upper and lower. The lower climbing steel beam laminated frame is vertically connected to the internal tower crane.
4. The column-barrel integrated built-in tower crane climbing device according to claim 3, characterized in that, The two climbing steel beam laminated frames and the connecting bridge are respectively connected to the internal tower crane through a cross-shaped connecting frame.
5. The column-barrel integrated built-in tower crane climbing device according to claim 4, characterized in that, Each climbing steel beam laminated frame includes two groups arranged in parallel, and the cross-shaped connecting frame is installed between the two groups of climbing steel beam laminated frames.
6. The column-bar integrated built-in tower crane climbing device according to claim 1, characterized in that, The one-way rotating limit base further includes an attached wall support, a rotating shaft, a limit hole, and a limit shaft. The attached wall support is fixed on the core tube or the mega-column. The resting support is hinged to the attached wall support through the rotating shaft. The rotation of the resting support drives the limit shaft to move in the limit hole, and the two boundaries of the limit hole respectively correspond to the horizontal state and the vertical state of the resting support.
7. The column-bar integrated built-in tower crane climbing device according to claim 6, characterized in that, The resting support changes from the vertical state to the horizontal state by the action of gravity.
8. A method for climbing of a tower crane with an integrated cylinder and column, which is applied to the tower crane climbing device with an integrated cylinder and column according to any one of claims 1-7, and is characterized in that, It includes the following steps: Step 10: The lower climbing steel beam laminated frame climbs itself, driving the internal tower crane to gradually climb upward along the lattice guide rail until the lower climbing steel beam laminated frame is vertically placed on the resting support of the one-way rotating limit base. Step 20: The upper climbing steel beam laminated frame climbs itself along the lattice guide rail until it is vertically placed on the resting support of the one-way rotating limit base; the climbing steel beam laminated frame crosses the one-way rotating limit base, driving the internal tower crane to complete a non-flipping climb. Step 30: The built-in tower crane enters the normal vertical transportation working state, and the construction of the core tube and the mega-column is completed by using the first steel platform and the second steel platform.
9. The built-in tower crane climbing method with integrated cylinder and column as claimed in claim 8, wherein, The self-climbing steps of the climbing steel beam laminated frame include: Step 11: Retract the telescopic corbels at both ends of the upper-day-shaped steel beam; drive the piston rod of the two-way hydraulic cylinder to extend, driving the upper-day-shaped steel beam to move upward until the telescopic corbel reaches the position aligned with the positioning hole. Step 12: Extend the telescopic corbel of the upper-day-shaped steel beam into the positioning hole of the lattice guide rail. Step 13: Retract the telescopic corbels of the lower-day-shaped steel beam; drive the piston rod of the two-way hydraulic cylinder to retract, driving the lower-day-shaped steel beam to move upward until the telescopic corbel reaches the position aligned with the positioning hole. Step 14: Extend the telescopic corbel of the lower-day-shaped steel beam into the positioning hole of the lattice guide rail. Step 15: Repeat Steps 11 to 14 to complete the self-climbing of the climbing steel beam laminated frame.
10. The built-in tower crane climbing method with integrated cylinder and column as claimed in claim 9, wherein, The steps of non-inversion climbing include: Step 21: The climbing steel beam laminated frame gradually climbs upward and leaves the lower one-way rotation limiting base, and is located below the upper one-way rotation limiting base; drive the piston rod of the two-way hydraulic cylinder to extend, driving the upper-day-shaped steel beam with the retracted telescopic corbels to move upward, gradually touching the resting support, and the resting support rotates to create space for the upward movement of the upper-day-shaped steel beam. Step 22: The upper-day-shaped steel beam moves upward through the upper one-way rotation limiting base, and the resting support of the upper one-way rotation limiting base returns to the horizontal state under the action of gravity; extend the telescopic corbel of the upper-day-shaped steel beam into the positioning hole of the lattice guide rail. Step 23: The lower-day-shaped steel beam is located below the upper one-way rotation limiting base, drive the piston rod of the two-way hydraulic cylinder to retract, driving the lower-day-shaped steel beam with the retracted telescopic corbels to move upward, gradually touching the resting support, and the resting support rotates to create space for the upward movement of the lower-day-shaped steel beam. Step 24: The lower-day-shaped steel beam moves upward through the upper one-way rotation limiting base, and the resting support of the upper one-way rotation limiting base returns to the horizontal state under the action of gravity; extend the telescopic corbel of the lower-day-shaped steel beam into the positioning hole of the lattice guide rail; at the same time, the two ends of the lower-day-shaped steel beam of the climbing steel beam laminated frame are vertically placed on the resting supports of the one-way rotation limiting base again.
Citation Information
Patent Citations
System for alternatively supporting whole lifting steel platform formwork by steel column casing rack and construction method
CN102677889A
Double-layer vertically-crossed steel beam arrangement structure of internally climbing tower crane
CN102745602A
Synchronous hoisting device for steel column casing rack alternate support type steel platform and tower crane and hoisting method of synchronous hoisting device
CN108033367A
Reversible support device and tower crane climbing method
CN109019371A
Internal climbing type tower crane supporting device and climbing method
CN114314375A