Aluminum product flange cleaning equipment
The device addresses inefficiencies in cleaning aluminum alloy flanges by rotating them for comprehensive cleaning and targeted drying, improving cleanliness and efficiency.
Patent Information
- Application Number
- CN202510566882.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing aluminum flange cleaning equipment has problems such as incomplete cleaning, high cost and low drying efficiency, especially the natural drying time is long and manual drying efficiency is not high.
The drive mechanism is used to drive the flange to rotate, combine the scrubbing assembly and the cleaning mechanism, spray cleaning liquid with the spray pipe and rub it through the scrubbing part, and then targeted drying through the air-drying pipe, and alternately use the drying assembly for efficient drying.
It improves the comprehensiveness of cleaning and drying efficiency, ensures the sealing of the flange, prevents leakage, and improves the cleaning efficiency and effect.
Smart Images

Figure CN120306311A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of flange cleaning, and particularly to a cleaning device for aluminum product flanges. Background Art
[0002] A flange, usually simply referred to as a flange, is a circular or square disc-shaped component used to connect pipes, pipe fittings, valves, pumps, and other mechanical equipment. Hole positions for inserting bolts and nuts are usually provided on the side wall of the contact surface of the aluminum product flange. The aluminum product flanges are fastened together by bolts and nuts to form a sealed interface, ensuring that fluids or gases do not leak during transmission within the system.
[0003] Currently, after processing the hole positions for inserting bolts and nuts on the side wall of the contact surface of the aluminum product flange, it is necessary to clean the impurity debris, dirt, and grease adhering to the side wall of the contact surface. Usually, a large number of aluminum product flanges are stacked and placed in a cleaning frame, and a large amount of clear water is released by a high-pressure water gun for rinsing; alternatively, the aluminum product flanges can be neatly arranged and placed in a cleaning frame and then put into an ultrasonic cleaning device for cleaning. However, the cost of cleaning by an ultrasonic cleaning device is too high, and there is a problem of incomplete cleaning. When using a high-pressure water gun to release a large amount of clear water for rinsing, the uniformity and comprehensiveness of cleaning need to be improved. Secondly, after cleaning, the aluminum product flanges are usually placed in a well-ventilated place to dry naturally, or manually wiped dry with a clean cloth to prevent moisture oxidation or corrosion. However, the natural drying time is long, and there are water stains on the surface of the flange after drying, affecting the cleaning effect, while the manual wiping efficiency is not high, and the overall cleaning efficiency needs to be improved.
[0004] Therefore, in order to improve the cleaning effect and cleaning efficiency, the present invention provides a cleaning device for aluminum product flanges. Summary of the Invention
[0005] The purpose of the present invention is to solve the problems existing in the prior art, and a cleaning device for aluminum product flanges is proposed.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A cleaning device for aluminum product flanges includes a support base and a first cleaning mechanism. The support base is composed of a horizontal plate member and vertical plate members symmetrically fixed on the top wall of the horizontal plate member. And a support mechanism, an adaptation mechanism, and a second cleaning mechanism are arranged on the top wall of the horizontal plate member of the support base. A driving mechanism is jointly arranged on the two vertical plate members of the support base, and a first cleaning mechanism is arranged on the adaptation mechanism.
[0008] The adaptation mechanism includes a slide group, an adaptation component and an adjustment groove 2, and the top wall of the horizontal plate of the support seat is connected to the slide group by an electric slider for symmetrical sliding forward and backward movement. The slide group is composed of two L-shaped parts that are symmetrical on the left and right, and the outer walls of the two L-shaped parts of the slide group that are close to each other are each provided with an arc-shaped adjustment groove 2.
[0009] The cleaning mechanism 1 includes a limit piece, and two corresponding adjustment slots 2 on the left and right are slidably connected with an arc-shaped limit piece through an electric slider. A plurality of limit slots are evenly arranged from left to right on the side where the two limit pieces are close to each other, and a scrubbing component for scrubbing the flange and a drying component for wiping the flange are arranged on the limit piece.
[0010] In the above-mentioned aluminum flange cleaning equipment, the supporting mechanism includes an adjusting vertical plate, and the top wall of the horizontal plate of the supporting seat is connected to the adjusting vertical plates symmetrically distributed on the left and right through a spring that slides up and down. An arc-shaped plate is fixedly connected between the two adjusting vertical plates, and a plurality of grooves are evenly opened on the arc-shaped plate from left to right.
[0011] In the above-mentioned aluminum flange cleaning equipment, the driving mechanism includes a toggle wheel, and a motor is installed on the top wall of the horizontal plate of the support seat through a vertical rod. The left side wall of the output end of the motor is fixedly connected with a rotating shaft, and the rotating shaft is rotatably connected between the side walls of the two vertical plates of the support seat. The adjusting vertical plate is provided with an adapter hole for adjusting the position of the rotating shaft up and down, and toggle wheels corresponding to the slot positions are evenly fixed on the rotating shaft.
[0012] In the above-mentioned aluminum flange cleaning equipment, the adaptation component includes an adjustment groove, and the side walls away from each other of the two adjustment vertical plates are each provided with an adjustment groove, and the L-shaped parts of the two corresponding front and rear slide groups are each installed with an electric push rod on the side close to each other, and a wedge block is fixed to the side wall of the output end of the electric push rod away from the slide group.
[0013] In the above-mentioned aluminum flange cleaning equipment, the top wall of the horizontal plate of the support seat is symmetrically distributed with adjustment parts connected by springs for left and right sliding, and the adjustment parts are composed of a rectangular block slidably connected to the support seat, a wedge block 2 symmetrically fixed on the front and rear side walls of the rectangular block, and a wedge block 3 fixed on the outer wall of one side of the rectangular block close to the corresponding adjustment vertical plate, the wedge block 2 of the adjustment part is matched with the wedge block 1, and the wedge block 3 of the adjustment part is matched with the adjustment slot 1.
[0014] In the above-mentioned aluminum flange cleaning equipment, the scrubbing assembly includes a docking arc rod, and the top walls of the two limit members are fixed with multiple docking arc rods, and the docking arc rods on the two limit members are staggered. The top walls of the two limit members are provided with docking grooves that are compatible with the docking arc rods of the other top wall, and the docking grooves are connected with extrusion parts through spring sliding.
[0015] In the above-mentioned aluminum flange cleaning equipment, a scrubbing piece is symmetrically slidably connected to the inner wall of the limit groove, and a matching piece connected to the limit piece by a spring is fixed on the side away from the two scrubbing pieces, and a groove for adjusting the extrusion piece, the matching piece and the scrubbing piece is opened in the limit piece.
[0016] In the above-mentioned aluminum flange cleaning equipment, the mating part is composed of an L-shaped part connected to the scrubbing part and a wedge block four fixed to the top wall of the L-shaped part, and the extruded part is composed of an arc block and a docking block with two left and right inclined surfaces on the bottom stacked up and down to form an arrow-shaped docking block, and the wedge block four of the mating part is adapted to the arrow-shaped docking block of the extruded part.
[0017] In the above-mentioned aluminum flange cleaning equipment, the wiping component includes an inverted U-shaped pushing member, and the pushing member is slidably connected to the inside of the limiting member through a spring, a partial horizontal section of the pushing member is arranged inside the docking groove, and the bottom walls of the two vertical sections of the pushing member are fixed with fixing members slidably connected to the limiting member, the side walls of the fixing member are fixed with a wiping member slidably connected to the inside of the limiting member, and the side walls where the two fixing members are close to each other are hinged with an anti-destruction plate, and a groove for adjusting the pushing member, the fixing member and the wiping member is opened inside the limiting member.
[0018] In the above-mentioned aluminum flange cleaning equipment, the second cleaning mechanism includes a hydraulic rod, and the hydraulic rods are symmetrically installed on the top wall of the horizontal plate of the support seat, the top walls of the two hydraulic rods are commonly fixedly connected to a support plate, and a plurality of spray pipes, air drying pipe one and air drying pipe two are staggeredly installed on the support plate, the side wall of the limit member is fixed with a docking pipe compatible with the air drying pipe two, and a plurality of air outlet channels connected to the docking pipe are opened in the limit member.
[0019] Compared with the prior art, the present invention has the following advantages:
[0020] 1. Through the cooperation of the driving mechanism, the scrubbing assembly and the cleaning mechanism, the rotation of the toggle wheel drives the flange to be cleaned to rotate during the cleaning process, so as to improve the comprehensiveness of the cleaning; the rotating flange to be cleaned is rubbed and decontaminated by the cleaning liquid and scrubbing parts sprayed by the spray pipe, and the dirt, grease, rust on the side wall of the contact surface of the flange, as well as the debris and fine burrs generated by the drilling process are cleaned in a targeted manner to ensure the safety of the flange connection and prevent poor sealing between the flange surfaces, thereby causing leakage.
[0021] 2. Through the cooperation of the scrubbing component and the drying component, the scrubbing component and the drying component operate alternately, improving the continuity of the equipment operation and enhancing the cleaning effect on the flange; the docking arc rod enters the corresponding docking groove, and the two cooperating parts drive the scrubbing part to move away from each other. The scrubbing part enters the corresponding groove of the limiting part and no longer contacts the surface of the flange, avoiding the contact between the scrubbing part with cleaning liquid and the flange, which may affect the drying effect; after the docking arc rod pushes the sponge material of the drying part out of the limiting part, it changes from the compressed state to the bulging state to perform the drying operation on the rotating flange.
[0022] 3. Through the cooperation of the driving mechanism, the drying component and the cleaning mechanism II, it is convenient to perform targeted air drying in a small area, and cooperate with the drying component to improve the drying efficiency of the flange; the air blown out by the first air drying pipe performs a large-area drying operation on the flange, and the air blown out by the second air drying pipe is guided through the docking pipe and discharged through the air outlet channel. The air blown out by multiple air outlet channels blows towards the side wall, outer ring surface and inner ring surface of the flange respectively for targeted drying; the sponge of the drying part contacts the surface of the flange and cooperates with the air blown out by the air outlet channel to perform the drying operation on the rotating flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The following further elaborates on the specific embodiments of the present invention with reference to the drawings, where:
[0024] Figure 1 is the overall structural schematic diagram.
[0025] Figure 2 is the structural schematic diagram of the driving mechanism.
[0026] Figure 3 is the partial structural schematic diagram of the adaptation mechanism and the cleaning mechanism I.
[0027] Figure 4 is the change schematic diagram of the arc-shaped plate changing from the state of supporting the flange to the state of not supporting the flange.
[0028] Figure 5 is Figure 3 the enlarged structural schematic diagram at A in
[0029] Figure 6 is the change schematic diagram of the limiting part changing from the front-back symmetric state to the state of approaching each other.
[0030] Figure 7 is the change schematic diagram of the docking pipe changing from the inclined state to the vertical state.
[0031] Figure 8 is the partial structural schematic diagram of the cleaning mechanism II.
[0032] Figure 9 is the partial structural schematic diagram of the scrubbing component and the drying component.
[0033] Figure 10 A partial structural diagram of the scrubbing component.
[0034] Figure 11 A partial structural diagram of the drying component.
[0035] In the figure: 1, support seat; 2, support mechanism; 21, adjustment vertical plate; 22, arc plate; 23, slot; 3, driving mechanism; 31, motor; 32, rotating shaft; 33, toggle wheel; 34, adapter hole; 4, adaptation mechanism; 41, slide seat group; 42, adaptation assembly; 421, electric push rod; 422, wedge block 1; 423, adjustment member; 424, adjustment slot 1; 43, adjustment slot 2; 5, cleaning mechanism 1; 51, limit member; 52, limit Position slot; 53, scrubbing assembly; 531, docking arc rod; 532, docking slot; 533, extrusion piece; 534, matching piece; 535, scrubbing piece; 54, drying assembly; 541, pushing piece; 542, fixing piece; 543, drying piece; 544, anti-destruction plate; 6, cleaning mechanism II; 61, hydraulic rod; 62, support plate; 63, spray pipe; 64, air drying pipe I; 65, air drying pipe II; 66, docking pipe; 67, air outlet channel. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Reference Figure 1 A flange cleaning device for aluminum products includes a support seat 1 and a cleaning mechanism 5. The support seat 1 is composed of a horizontal plate and a vertical plate fixed symmetrically on the top wall of the horizontal plate. The top wall of the horizontal plate of the support seat 1 is provided with a supporting mechanism 2, an adapting mechanism 4 and a cleaning mechanism 6. A driving mechanism 3 is commonly provided on the two vertical plates of the support seat 1, and a cleaning mechanism 5 is provided on the adapting mechanism 4.
[0038] The support mechanism 2 supports the flange to be cleaned. After placing the flange, the adaptation mechanism 4 limits the flange to be cleaned from the front and back sides. At the same time, the support mechanism 2 is driven to release the support for the flange. The cleaning liquid is sprayed through the second cleaning mechanism 6, and the first cleaning mechanism 5 is used to scrub the flange. The driving mechanism 3 drives the flange to rotate, and the contact position between the first cleaning mechanism 5 and the flange changes to achieve comprehensive scrubbing. After the scrubbing operation, the first cleaning mechanism 5 is combined and changed to cooperate with the driving mechanism 3, and then the second cleaning mechanism 6 is used for blowing to accelerate drying to dry the flange.
[0039] Refer to Figures 2 to 4 , the support mechanism 2 includes an adjustment vertical plate 21. The top wall of the cross-sectional member of the support base 1 is connected to the left and right symmetrically distributed adjustment vertical plates 21 through springs (not shown in the figure) in a vertical sliding manner. An arc-shaped member 22 is fixedly connected between the two adjustment vertical plates 21, and a plurality of slots 23 are uniformly opened on the arc-shaped member 22 from left to right.
[0040] Refer to Figures 1 to 2 , the driving mechanism 3 includes a toggle wheel 33. The top wall of the cross-sectional member of the support base 1 is installed with a motor 31 through a vertical rod. The left side wall of the output end of the motor 31 is fixedly connected with a rotating shaft 32. The rotating shaft 32 is rotatably connected between the side walls of the two vertical members of the support base 1. An adaptation hole 34 for the vertical adjustment of the position of the rotating shaft 32 is opened on the adjustment vertical plate 21, and toggle wheels 33 corresponding to the slots 23 are uniformly fixed on the rotating shaft 32.
[0041] Refer to Figure 3 and Figure 6 , the adaptation mechanism 4 includes a sliding seat group 41, an adaptation component 42 and an adjustment groove two 43. The top wall of the cross-sectional member of the support base 1 is slidably connected with the sliding seat group 41 symmetrically before and after through an electric slider. The sliding seat group 41 is composed of two L-shaped members that are symmetrically distributed left and right. The outer walls of the two L-shaped members of the sliding seat group 41 that are close to each other are both provided with arc-shaped adjustment grooves two 43.
[0042] Refer to Figure 3 , the adaptation component 42 includes an adjustment groove one 424. Adjustment grooves one 424 are opened on the side walls of the two adjustment vertical plates 21 that are far away from each other. Electric push rods 421 are installed on the sides of the L-shaped members of the front and rear corresponding sliding seat groups 41 that are close to each other. A wedge block one 422 is fixed on the side wall of the output end of the electric push rod 421 away from the sliding seat group 41. The top wall of the cross-sectional member of the support base 1 is symmetrically distributed left and right with adjustment members 423 that are slidably connected through springs (not shown in the figure). The adjustment member 423 is composed of a rectangular block slidably connected to the support base 1, wedge blocks two symmetrically fixed on the front and rear side walls of the rectangular block, and a wedge block three fixed on the outer wall of the side of the rectangular block close to the corresponding adjustment vertical plate 21. The wedge block two of the adjustment member 423 is adapted to the wedge block one 422, and the wedge block three of the adjustment member 423 is adapted to the adjustment groove one 424.
[0043] Referring to Figure 3 、 Figure 5 and Figure 8 ,the cleaning mechanism 15 includes a limiting member 51. On the two corresponding left - right adjusting grooves 43, an arc - shaped limiting member 51 is slidably connected by electric sliders. On both sides of the two limiting members 51 close to each other, a plurality of limiting grooves 52 are evenly arranged from left to right. On the limiting member 51, there is a scrubbing assembly 53 for scrubbing the flange and a drying assembly 54 for drying the flange.
[0044] Vertically place the flange to be cleaned above the arc - shaped plate 22 corresponding to the driving wheel 33. The arc - shaped plate 22 plays a supporting role for the flange to be cleaned. After the flange is placed, the electric sliders drive the slide seat group 41 to approach each other. The slide seat group 41 drives the limiting member 51 to approach the flange until the limiting member 51 limits the front and rear sides of the flange through the limiting grooves 52.
[0045] The output end of the electric push rod 421 extends to drive the wedge - shaped block 422 to approach the adjusting member 423. The wedge - shaped block 422 cooperates with the wedge - shaped block 2 of the adjusting member 423 to push the adjusting member 423 to slide on the top wall of the cross - plate of the support seat 1 towards the adjusting vertical plate 21. The spring connecting the adjusting member 423 and the support seat 1 is stretched. The wedge - shaped block 3 of the adjusting member 423 changes from a state of partial overlap with the adjusting groove 424 to a state of complete overlap. The wedge - shaped block 3 of the adjusting member 423 pushes the adjusting vertical plate 21 to move downwards. The spring connecting the adjusting vertical plate 21 and the support seat 1 is compressed. The adjusting vertical plate 21 drives the arc - shaped plate 22 to move downwards from the position where it is in contact with the bottom wall of the flange until it no longer supports the flange. At this time, the flange to be cleaned is kept stable by the driving wheel 33 at the bottom and the limiting members 51 on the front and rear sides.
[0046] During the scrubbing and drying operations, the output end of the motor 31 rotates to drive the rotating shaft 32 and the driving wheel 33 to rotate. The outer wall of the driving wheel 33 is provided with anti - slip protrusions that increase the friction with the flange to be cleaned. The rotation of the driving wheel 33 drives the flange to be cleaned to rotate during the cleaning process to improve the comprehensiveness of cleaning.
[0047] Referring to Figure 5 、 Figure 6 、 Figure 7 、 Figure 9 and Figure 10, the scrubbing assembly 53 includes docking arc rods 531. A plurality of docking arc rods 531 are fixedly provided on the top walls of the two limit members 51. The docking arc rods 531 on the two limit members 51 are staggeredly distributed. Docking grooves 532 adapted to the docking arc rods 531 on the top walls of the other party are provided on the top walls of the two limit members 51. Extrusion members 533 are slidably connected in the docking grooves 532 through springs; on the inner wall of the limit groove 52, scrubbing members 535 are slidably connected symmetrically left and right. On the side of the two scrubbing members 535 away from each other, a fitting member 534 connected to the limit member 51 through a spring is fixedly provided. In the limit member 51, a groove for adjusting the extrusion member 533, the fitting member 534 and the scrubbing member 535 is provided; the fitting member 534 is composed of an L-shaped member connected to the scrubbing member 535 and a wedge block four fixedly provided on the top wall of the L-shaped member. The extrusion member 533 is composed of an arc-shaped block and a docking block with an arrow shape formed by two inclined surfaces opposite to each other at the bottom stacked up and down. The wedge block four of the fitting member 534 is adapted to the arrow-shaped docking block of the extrusion member 533.
[0048] Refer to Figure 8 , Figure 9 and Figure 11 , the drying assembly 54 includes a push member 541 in an inverted U shape. The push member 541 is slidably connected to the inside of the limit member 51 through a spring (not shown in the figure). A partial horizontal section of the push member 541 is arranged inside the docking groove 532. Fixed members 542 slidably connected to the limit member 51 are fixedly provided on the bottom walls of the two vertical sections of the push member 541. Drying members 543 slidably connected to the inside of the limit member 51 are fixedly provided on the side walls of the fixed members 542. Anti-destruction plates 544 are hinged on the side walls of the two fixed members 542 close to each other. In the limit member 51, a groove for adjusting the push member 541, the fixed member 542 and the drying member 543 is provided.
[0049] Refer to Figure 1 and Figure 8 , the second cleaning mechanism 6 includes hydraulic rods 61. Hydraulic rods 61 are symmetrically installed on the top wall of the cross plate member of the support base 1 left and right. A support plate 62 is fixedly connected to the top walls of the two hydraulic rods 61. A plurality of spray pipes 63, air drying pipes one 64 and air drying pipes two 65 are staggeredly installed on the support plate 62. The plurality of spray pipes 63 communicate with each other. The plurality of air drying pipes one 64 communicate with each other. The plurality of air drying pipes two 65 communicate with each other. A docking pipe 66 adapted to the air drying pipe two 65 is fixedly provided on the side wall of the limit member 51. A plurality of air outlet channels 67 communicating with the docking pipe 66 are provided in the limit member 51.
[0050] During the scrubbing operation, the spray pipe 63 is connected to an external spray device through a water inlet pipe provided on the support plate 62 (a mature existing technology, not elaborated here in detail). The external spray device sprays the cleaning liquid through the spray pipe 63, and the cleaning liquid is sprayed downward onto the surface of the flange to be cleaned. The contact surface of the scrubbing part 535 with the flange to be cleaned is made of soft brush material. The rotating flange, the cleaning liquid, and the scrubbing part 535 are used for friction decontamination, specifically cleaning the dirt, grease, rust, chips, and fine burrs generated during drilling on the side wall of the contact surface of the flange, ensuring the safety of the flange connection and preventing poor sealing between the flange surfaces, thus causing leakage.
[0051] After the scrubbing operation, the external spray device stops supplying the cleaning liquid. The air drying pipe one 64 and the air drying pipe two 65 are connected to an external air pump. The external air pump blows out air through the air drying pipe one 64 and the air drying pipe two 65. The air blown out by the air drying pipe one 64 performs a large-scale drying operation on the flange.
[0052] The electric slider drives the limiting part 51 to rotate on the adjusting groove two 43, making the two limiting parts 51 approach each other. The butt arc rods 531 on the two limiting parts 51 then enter the corresponding butt grooves 532. The butt joint pipe 66 changes from an inclined state to a vertical state and is butted with the air drying pipe two 65. The contact surfaces of the air drying pipe two 65 and the butt joint pipe 66 are stepped surfaces and are both provided with sealing strips to ensure the sealing performance during connection. The air blown out by the air drying pipe two 65 is discharged from the air outlet channel 67 after being guided by the butt joint pipe 66. The air blown out from the multiple air outlet channels 67 blows respectively towards the side wall, the outer ring surface, and the inner ring surface of the flange, facilitating targeted air drying in a small area and improving the drying efficiency. It should be noted that the ventilation openings of the air outlet channels 67 provided on the inner arc surface of the limiting part 51 are obliquely arranged so that the air flow blows towards the inner ring surface of the flange.
[0053] After the butt arc rod 531 enters the corresponding butt groove 532, it pushes the extrusion part 533 to move downward, and the spring connecting the extrusion part 533 and the butt groove 532 is compressed. The arrow-shaped butt joint block of the extrusion part 533 moves downward to push the wedge block four of the fitting part 534. The two fitting parts 534 drive the scrubbing parts 535 to move away from each other. The scrubbing parts 535 enter the corresponding slots of the limiting part 51 and no longer contact the surface of the flange, avoiding the scrubbing parts 535 with cleaning liquid contacting the flange and affecting the drying effect.
[0054] After the docking arc rod 531 enters the corresponding docking groove 532, the end pushes the pushing member 541 to slide along the inside of the limiting member 51, and the spring connected between the pushing member 541 and the limiting member 51 is stretched. The fixing member 542 drives the wiping member 543 to gradually slide out of the inside of the limiting member 51. The side wall of the wiping member 543 close to the flange is made of sponge material. When the sponge of the wiping member 543 is pushed out of the limiting member 51, it changes from a compressed state to a bulging state, and the sponge of the wiping member 543 contacts the surface of the flange, and cooperates with the wind blown out by the air outlet channel 67 to wipe the rotating flange.
[0055] After the cleaning is completed, the electric slider drives the limiting member 51 to rotate and reset on the second adjustment groove 43, the limiting members 51 move away from each other, the motor 31 stops driving the flange to rotate, and then the output end of the electric push rod 421 resets to push the adjustment vertical plate 21. The arc-shaped plate member 22 continues to support the flange, the sliding seat group 41 drives the limiting member 51 to move away from the flange, and the limiting member 51 and the limiting groove 52 no longer limit the front and rear sides of the flange, so as to facilitate the blanking of the cleaned flange.
[0056] When the electric slider drives the limiting member 51 to rotate and reset on the second adjustment groove 43, the wiping member 543 resets and enters the inside of the limiting member 51 under the action of the spring. During this process, the articulated anti-destruction plate 544 protects the sponge, avoiding scratching between the bulging sponge of the wiping member 543 and the limiting member 51, preventing the sponge from being peeled off or torn and damaged by the force on the top. The bulging sponge gradually enters the inside of the limiting member 51 and is compressed, squeezing out the water in the sponge for multiple uses.
[0057] Refer to Figures 1 - 11 , the specific operation steps of this aluminum product flange cleaning equipment are as follows:
[0058] Before cleaning, place the flange to be cleaned vertically above the corresponding dial wheel 33 of the arc-shaped plate member 22. The sliding seat group 41 drives the limiting member 51 to limit the front and rear sides of the flange. The electric push rod 421 drives the adjustment vertical plate 21 to drive the arc-shaped plate member 22 to move down from the position where it fits the bottom wall of the flange to no longer support the flange, and the motor 31 drives the dial wheel 33 to rotate to drive the flange to rotate during the cleaning process.
[0059] During the scrubbing process, the rotating flange to be cleaned rubs and removes dirt with the cleaning liquid sprayed by the spray pipe 63 and the scrubbing member 535, and specifically cleans the dirt, grease, rust, chips and small burrs generated by drilling on the side wall of the contact surface of the flange.
[0060] After the scrubbing operation, the air blown out from multiple air outlet channels 67 blows towards the side wall, outer ring surface and inner ring surface of the flange respectively, so as to facilitate targeted air drying in a small range. At the same time, in cooperation with the sponge material of the wiping member 543, after being pushed out from the limiting member 51, it changes from a compressed state to a bulging state, and the sponge of the wiping member 543 contacts the surface of the flange to perform a wiping operation on the rotating flange.
[0061] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. An aluminum product flange cleaning device, comprising a support base and a first cleaning mechanism, characterized in that, The support seat is composed of a horizontal plate and a vertical plate fixed symmetrically on the top wall of the horizontal plate, and the top wall of the horizontal plate of the support seat is provided with a supporting mechanism, an adapting mechanism and a second cleaning mechanism, and the two vertical plates of the support seat are jointly provided with a driving mechanism, and the adapting mechanism is provided with a first cleaning mechanism; The adapting mechanism comprises a slide group, an adapting assembly and a second adjusting groove, and the top wall of the horizontal plate of the support seat is connected to the slide group by an electric slider in a front-to-back symmetrical sliding manner, and the slide group is composed of two left-right symmetrical L-shaped members, and the outer walls of the two L-shaped members of the slide group on one side close to each other are both provided with a second arc-shaped adjusting groove; The cleaning mechanism 1 includes a limit piece, and two corresponding adjustment slots 2 on the left and right are slidably connected with an arc-shaped limit piece through an electric slider. A plurality of limit slots are evenly arranged from left to right on the side where the two limit pieces are close to each other, and a scrubbing component for scrubbing the flange and a drying component for wiping the flange are arranged on the limit piece.
2. The aluminum product flange cleaning device according to claim 1, wherein, The support mechanism includes an adjustment vertical plate, and the top wall of the horizontal plate of the support seat is connected to the adjustment vertical plates symmetrically distributed on the left and right through a spring for sliding up and down. An arc-shaped plate is fixedly connected between the two adjustment vertical plates, and a plurality of slots are evenly opened on the arc-shaped plate from left to right.
3. The aluminum product flange cleaning device according to claim 2, characterized in that, The driving mechanism includes a toggle wheel, and a motor is installed on the top wall of the horizontal plate of the support seat through a vertical rod. A rotating shaft is fixedly connected to the left side wall of the output end of the motor, and the rotating shaft is rotatably connected between the side walls of the two vertical plates of the support seat. An adapter hole for adjusting the position of the rotating shaft up and down is opened on the adjustment vertical plate, and toggle wheels corresponding to the slots are evenly fixed on the rotating shaft.
4. An aluminum product flange cleaning device according to claim 1, characterized in that, The adaptation component includes an adjustment groove, and the side walls away from the two adjustment vertical plates are each provided with an adjustment groove, and the L-shaped parts of the two corresponding front and rear slide groups are each installed with an electric push rod on the side close to each other, and a wedge block is fixed to the side wall of the output end of the electric push rod away from the slide group.
5. An aluminum product flange cleaning device according to claim 4, characterized in that, The top wall of the horizontal plate of the support seat is symmetrically distributed with adjustment members connected for left and right sliding through springs, and the adjustment member consists of a rectangular block slidably connected to the support seat, a wedge block 2 symmetrically fixed to the front and rear side walls of the rectangular block, and a wedge block 3 fixed to the outer wall of one side of the rectangular block close to the corresponding adjustment vertical plate, the wedge block 2 of the adjustment member is matched with the wedge block 1, and the wedge block 3 of the adjustment member is matched with the adjustment slot 1.
6. The aluminum product flange cleaning device according to claim 1, wherein, The scrubbing assembly includes a docking arc rod, and the top walls of the two limit members are fixed with multiple docking arc rods, and the docking arc rods on the two limit members are staggered. The top walls of the two limit members are provided with docking grooves that are compatible with the docking arc rods on the other top wall, and the docking grooves are connected with extrusion parts through spring sliding.
7. An aluminum product flange cleaning device according to claim 6, characterized in that, The inner wall of the limiting groove is symmetrically and slidably connected with a scrubbing piece, and the two scrubbing pieces are fixed with a matching piece connected to the limiting piece through a spring on one side away from the other. The limiting piece is provided with a groove for adjusting the extruding piece, the matching piece and the scrubbing piece.
8. An aluminum product flange cleaning device according to claim 7, characterized in that, The mating piece is composed of an L-shaped piece connected to the scrubbing piece and a wedge block four fixed to the top wall of the L-shaped piece. The extrusion piece is composed of an arc block and a docking block with two left and right inclined surfaces on the bottom stacked up and down to form an arrow-shaped docking block. The wedge block four of the mating piece is adapted to the arrow-shaped docking block of the extrusion piece.
9. An aluminum product flange cleaning device according to claim 6, wherein, The drying component includes a pushing member in an inverted U shape, and the pushing member is slidably connected inside the limiting member through a spring. A partial horizontal section of the pushing member is arranged inside the docking groove, and fixing members slidably connected to the limiting member are fixed to the bottom walls of the two vertical sections of the pushing member. A drying member slidably connected inside the limiting member is fixed to the side wall of the fixing member, and an anti-destruction plate is hinged to the side walls of the two fixing members close to each other. A groove for adjusting the pushing member, the fixing member, and the drying member is provided inside the limiting member.
10. The aluminum product flange cleaning equipment according to claim 1, characterized in that, The second cleaning mechanism includes a hydraulic rod, and hydraulic rods are symmetrically installed on the top wall of the cross-sectional plate member of the support base on the left and right. A support plate is fixedly connected to the top walls of the two hydraulic rods, and a plurality of spray pipes, a first air-drying pipe, and a second air-drying pipe are alternately installed on the support plate. A docking pipe adapted to the second air-drying pipe is fixed to the side wall of the limiting member, and a plurality of air outlet channels communicated with the docking pipe are provided inside the limiting member.