Cushion block conveyor and cushion block packaging system
The pallet conveyor system addresses the issue of varying pallet sizes by incorporating adjustable mechanisms, enhancing film wrapping efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202510456232.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-07-15
AI Technical Summary
Existing pad conveyors cannot adapt to pads of different sizes, resulting in poor winding effect of cargo film.
A pad conveyor is designed, including a pad storage mechanism, a width adjustment mechanism and a conveying mechanism, which can adapt to the pad needs of different sizes by adjusting the storage space and conveying path.
Flexible adjustment of pads of different sizes is achieved, the adaptability and efficiency of cargo film wrapping is improved, and maintenance costs are reduced.
Smart Images

Figure CN120308445A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated packaging, and particularly to a spacer conveyor and a spacer packaging system. Background Art
[0002] The spacer conveyor is a key device widely used in fields such as construction, manufacturing, and logistics. It is mainly used to automatically insert multiple spacers under the goods according to the length of the goods, then wrap the goods with a film, and finally take them out by a forklift. In the traditional technology, the spacer conveyor usually adopts a conveying structure with a fixed width. Although such a design can meet the conveying requirements of a single specification of spacers, there are significant technical limitations in practical applications. With the diversified development of industrial production, the user's demand for the size of spacers gradually shows differences. When packing goods of different widths, if the same-size spacers are used, it will cause the width of the spacers and the goods to not match, affecting the final film wrapping effect. Summary of the Invention
[0003] In view of this, an embodiment of the present invention provides a spacer conveyor and a spacer packaging system, which solve the problem that the conventional spacer conveyor cannot convey spacers of different sizes, thus affecting the film wrapping effect of the goods.
[0004] In a first aspect, a spacer conveyor provided by an embodiment of the present invention includes: a spacer storage mechanism, a spacer width adjustment mechanism, and a spacer conveying mechanism; the spacer storage mechanism is a bottom stable support structure with a fixed support in the middle and movable supports on both sides, and is used to store spacers and adjust the storage space according to the size of the spacers, wherein the spacer storage mechanism includes an installation space; the spacer width adjustment mechanism is arranged in the installation space and is used to adjust the storage space of the spacer storage mechanism according to the size of the spacers; the spacer conveying mechanism is arranged at the bottom of the spacer storage mechanism and is used to push the spacers out of the spacer storage mechanism and convey them to the bottom of the goods.
[0005] In one embodiment, the spacer storage mechanism includes a support frame, an intermediate support part, and side supports; the support frame is a rectangular structure; the intermediate support part is a strip-shaped structure, and the intermediate support part is fixed in the middle of two opposite sides of the support frame through vertical supports; the side supports are slidably connected to the support frame, and the side supports include a first part and a second part, the first part and the second part are respectively arranged on two opposite sides of the support frame; the first part and the second part slide along the extension direction perpendicular to the intermediate support part; wherein, the first part and the second part are used to store spacers.
[0006] In one embodiment, the first part includes a first upright column, a second upright column, a first bottom beam and a first cross beam; the second part includes a third upright column, a fourth upright column, a second bottom beam and a second cross beam; wherein, the first upright column and the second upright column are arranged in parallel at intervals, and the third upright column and the fourth upright column are arranged in parallel at intervals; the bottoms of the first upright column and the second upright column are connected by the first bottom beam; the tops of the first upright column and the second upright column are connected by the first cross beam; the bottoms of the third upright column and the fourth upright column are connected by the second bottom beam; the tops of the third upright column and the fourth upright column are connected by the second cross beam.
[0007] In one embodiment, the cushion block storage mechanism further includes: a first cushion block support part, a second cushion block support part, a first cushion block top limiting part, a second cushion block top limiting part, a first cushion block side limiting part and a second cushion block side limiting part; the first cushion block support part is fixed on one side of the first upright column and the second upright column close to the bottom beam and is parallel to the first bottom beam; the first cushion block top limiting part is fixed on one side of the first upright column and the second upright column close to the cross beam and is parallel to the first cross beam; one end of the first cushion block side limiting part is fixed on the first cushion block top limiting part and the other end is fixed on the second upright column; the second cushion block support part is fixed on one side of the third upright column and the fourth upright column close to the bottom beam and is parallel to the second bottom beam; the second cushion block top limiting part is fixed on one side of the third upright column and the fourth upright column close to the cross beam and is parallel to the second cross beam; one end of the second cushion block side limiting part is fixed on the second cushion block top limiting part and the other end is fixed on the third upright column; a first door is arranged on the first upright column and a second door is arranged on the fourth upright column; wherein, the side drag, the first cushion block support part, the second cushion block support part, the first cushion block top limiting part, the second cushion block top limiting part, the first cushion block side limiting part, the second cushion block side limiting part, the first door and the second door form a cushion block storage bin.
[0008] In one embodiment, the cushion block storage mechanism includes a plurality of the cushion block storage bins.
[0009] In one embodiment, the intermediate support part is fixed on the support frame through vertical struts to form a storage space; wherein the cushion block width adjusting mechanism and the cushion block pushing mechanism are arranged in the storage space.
[0010] In one embodiment, the spacer conveying mechanism includes: a cylinder, a cylinder push plate, a side pushing structure, a first guide rail, a slider and a corner seat; wherein, the cylinder is fixed to the bottom surface of the middle support part through a bracket; the side pushing structure is arranged at one end of the middle support part, and the cylinder push plate is fixed to the end of the side pushing structure; the head of the cylinder rod is connected to the cylinder push plate; the first guide rail is fixed to the side pushing structure; the slider is connected to the corner seat fixed to the middle support part; when the cylinder operates, it drives the side pushing structure to move towards the middle, and pushes the spacers at the bottom of the storage bin onto the first guide rail.
[0011] In one embodiment, the spacer conveying mechanism further includes: a slide plate, a chain, a chain connecting seat, a push rod and a push plate; the chain connecting seat is installed on the bottom surface of the slide plate, and the push rod is installed on the upper surface of the slide plate; the slide plate, the chain connecting seat and the push rod are fixed through fasteners; the chain is arranged on the chain connecting seat; the push plate is fixed to the head of the push rod; after the chain runs, it drives the slide plate and the push rod to perform a linear motion, and the push plate at the head of the push rod pushes the spacers on the first guide rail under the goods.
[0012] In one embodiment, a link mechanism is further included; the link mechanism includes a link and a link seat; the side tow includes a second guide rail; one end of the link is fixed to the upper edge of the side support through the link seat, and the other end is fixed to the slider of the second guide rail through the link seat.
[0013] In a second aspect, a spacer packing system provided by an embodiment of the present invention includes: the spacer conveyor according to any one of claims 1-9 above, a chain conveyor and a horizontal winding machine; wherein one side of the chain conveyor is connected to the spacer conveyor, and the other side is connected to the horizontal winding machine.
[0014] A spacer conveyor and a spacer packing system provided by an embodiment of the present invention set the spacer conveyor as a spacer storage mechanism, a spacer width adjustment mechanism and a spacer conveying mechanism; the spacer storage mechanism is a bottom stable support structure with a fixed middle support and movable supports on both sides, and is used for storing spacers and adjusting the storage space according to the size of the spacers, wherein the spacer storage mechanism includes an installation space; the spacer width adjustment mechanism is arranged in the installation space and is used for adjusting the storage space of the spacer storage mechanism according to the size of the spacers; the spacer conveying mechanism is arranged at the bottom of the spacer storage mechanism and is used for pushing the spacers out of the spacer storage mechanism and conveying them to the bottom of the goods. The spacer conveyor described in the present invention can flexibly adjust the conveying width to adapt to goods of different sizes, thereby solving the problems of poor equipment adaptability, low adjustment efficiency and high maintenance cost in the prior art. Description of the Drawings
[0015] Figure 1 The figure shows a schematic structural diagram of a spacer conveyor provided by an embodiment of the present invention.
[0016] Figure 2 The figure shows a perspective view of the structure of the chassis of a spacer conveyor provided by an embodiment of the present invention.
[0017] Figure 3 The figure shows a front view of the structure of the chassis of a spacer conveyor provided by an embodiment of the present invention.
[0018] Figure 4 The figure shows a perspective view of the structure of the support frame of a spacer conveyor provided by an embodiment of the present invention.
[0019] Figure 5 The figure shows a perspective view of a side support of a spacer conveyor provided by an embodiment of the present invention.
[0020] Figure 6 The figure shows a perspective view of a side pusher of a spacer conveyor provided by an embodiment of the present invention.
[0021] Figure 7 The figure shows a front view of a side pusher of a spacer conveyor provided by an embodiment of the present invention.
[0022] Figure 8 The figure shows a perspective view of a door frame of a spacer conveyor provided by an embodiment of the present invention.
[0023] Figure 9 The figure shows a bottom view of a spacer conveyor provided by an embodiment of the present invention.
[0024] Figure 10 The figure shows a top view of a spacer conveyor provided by an embodiment of the present invention.
[0025] Figure 11 The figure shows a cross-sectional view of a spacer conveyor provided by an embodiment of the present invention.
[0026] Figure 12 The figure shows a partial cross-sectional view of No. I of a spacer conveyor provided by an embodiment of the present invention.
[0027] Figure 13 The figure shows a partial cross-sectional view of No. II of a spacer conveyor provided by an embodiment of the present invention.
[0028] Figure 14 The figure shows a partial cross-sectional view of C-C of a spacer conveyor provided by an embodiment of the present invention.
[0029] Figure 15 The figure shows a partial cross-sectional view of B-B of a spacer conveyor provided by an embodiment of the present invention.
[0030] Figure 16 The figure shows a schematic diagram of the conveying effect of spacers with different widths provided by an embodiment of the present invention.
[0031] Figure 17 The figure shows a schematic diagram of the conveying path of spacers provided by an embodiment of the present invention.
[0032] Figure 18 The figure shows a front view of the structure of a spacer packaging system provided by an embodiment of the present invention.
[0033] Figure 19 The figure shows a left view of the structure of a spacer conveyor provided by an embodiment of the present invention.
[0034] Figure 20 The figure shows a top view of the structure of a spacer conveyor provided by an embodiment of the present invention.
[0035] Explanation of reference numerals:
[0036] 100 - Spacer conveyor, 101 - Chain conveyor, 102 - Horizontal winding machine, 103 - Spacer, 104 - Goods, 105 - First spacer storage bin, 106 - Second spacer storage bin, 201 - Underframe, 202 - Side support, 203 - Side push structure, 204 - Door frame, 301 - Support frame, 302 - EPS spacer intermediate support part, 303a - Vertical support, 303b - Vertical support, 304 - First guide rail, 401 - Spacer end support, 402 - Spacer top limit, 403 - Spacer side limit, 501 - Handle, 601 - Reducing motor, 602 - Driving sprocket, 603 - Sprocket seat, 604 - Double - row sprocket, 605 - Driven sprocket, 606 - Short chain, 607 - Long chain, 608 - Foot, 609 - Cylinder, 610 - Cylinder push plate, 611 - Fourth guide rail, 612 - Swing rod switch angle seat, 613 - Proximity switch angle seat, 614 - Swing rod switch, 615 - Proximity switch, 616 - Short chain, 617 - Adjusting handwheel, 618 - Sprocket, 619 - Angle seat, 701 - Third guide rail, 801 - Chain connection seat, 802 - Slide plate, 803 - Push rod, 804 - Push plate, 805 - Angle seat, 806 - Centering lead screw, 807 - Link seat, 808 - Link, 809 - Second guide rail, 810 - Link seat, 901 - Lead screw nut seat, 902 - Forward nut, 903 - Bearing seat, 904 - Flanged oil - free bearing, 905 - Grease nipple, 906 - Locking nut, 111 - Reverse nut, 121 - Pin shaft, 131 - Angle seat, 132 - Photo - control seat, 133 - Pin shaft, 134 - Sleeve, 135 - Photoelectric switch, 141 - Hinge. Detailed implementation manners
[0037] In order to enable those skilled in the art to better understand the technical solutions of the present disclosure, and to fully understand how the present disclosure applies technical means to solve technical problems and the implementation process of achieving corresponding technical effects and be able to implement accordingly, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of the embodiments. The embodiments of the present disclosure and each feature in the embodiments can be combined with each other on the premise of not conflicting, and the formed technical solutions are all within the protection scope of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present disclosure.
[0038] It should be noted that the terms "first", "second", etc. in the specification and claims of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0039] In an embodiment of the present invention, a spacer conveyor is provided. Refer to Figure 1 and Figure 19 As shown, the spacer conveyor includes: a spacer storage mechanism, a spacer width adjustment mechanism, and a spacer conveying mechanism; the spacer storage mechanism is a bottom stable support structure with a fixed support in the middle and movable supports on both sides, and is used to store spacers 103 and adjust the storage space according to the size of the spacers 103, wherein the spacer storage mechanism includes an installation space; the spacer width adjustment mechanism is arranged in the installation space and is used to adjust the storage space of the spacer storage mechanism according to the size of the spacers 103; the spacer conveying mechanism is arranged at the bottom of the spacer storage mechanism and is used to push the spacers 103 out of the spacer storage mechanism and convey them to the bottom of the goods 104. The conveying path of the spacers is as Figure 17 shown.
[0040] Optionally, the frame of the spacer storage mechanism is composed of aluminum profiles. The spacers 103 are polystyrene foam (EPS) spacers.
[0041] In this embodiment, refer to Figure 19As shown, the spacer conveyor can adjust the storage space of the spacer storage mechanism through the spacer width adjustment mechanism to adapt to spacers 103 of different sizes, and then convey the spacers 103 to the bottom of the goods 104 through the spacer conveying mechanism, so as to realize the flexible adjustment of the conveying width to meet the requirements of the goods 104 of different sizes for the spacers 103, thus solving the problems of poor adaptability, low adjustment efficiency and high maintenance cost of the spacer conveyor in the prior art.
[0042] In an embodiment of the present invention, referring to Figure 2 and Figure 3 as shown, the spacer storage mechanism includes a support frame 301, an intermediate support part 302 and side supports 202; the support frame 301 is a rectangular structure (such as Figure 4 as shown); the intermediate support part 302 is a strip structure, and the intermediate support part 302 is fixed in the middle of two opposite sides of the support frame 301 through vertical supports 303a; the side supports are slidably connected to the support frame 301, the side supports include a first part and a second part, and the first part and the second part are respectively arranged on two opposite sides of the support frame 301; the first part and the second part slide along a direction perpendicular to the extension direction of the intermediate support part 302; wherein, the first part and the second part are used for storing spacers 103.
[0043] In an embodiment of the present invention, the first part includes a first vertical column, a second vertical column, a first bottom beam and a first cross beam; the second part includes a third vertical column, a fourth vertical column, a second bottom beam and a second cross beam; wherein, the first vertical column and the second vertical column are arranged in parallel at intervals, and the third vertical column and the fourth vertical column are arranged in parallel at intervals; the bottoms of the first vertical column and the second vertical column are connected by the first bottom beam; the tops of the first vertical column and the second vertical column are connected by the first cross beam; the bottoms of the third vertical column and the fourth vertical column are connected by the second bottom beam; the tops of the third vertical column and the fourth vertical column are connected by the second cross beam.
[0044] In an embodiment of the present invention, the spacer storage mechanism further includes: a first spacer support portion, a second spacer support portion, a first spacer top limiting portion, a second spacer top limiting portion, a first spacer side limiting portion, and a second spacer side limiting portion; the first spacer support portion is fixed to one side of the first column and the second column close to the bottom beam and is parallel to the first bottom beam; the first spacer top limiting portion is fixed to one side of the first column and the second column close to the cross beam and is parallel to the first cross beam; one end of the first spacer side limiting portion is fixed to the first spacer top limiting portion, and the other end is fixed to the second column; the second spacer support portion is fixed to one side of the third column and the fourth column close to the bottom beam and is parallel to the second bottom beam; the second spacer top limiting portion is fixed to one side of the third column and the fourth column close to the cross beam and is parallel to the second cross beam; one end of the second spacer side limiting portion is fixed to the second spacer top limiting portion, and the other end is fixed to the third column; a first door is provided on the first column, and a second door is provided on the fourth column; wherein, the side drag, the first spacer support portion, the second spacer support portion, the first spacer top limiting portion, the second spacer top limiting portion, the first spacer side limiting portion, the second spacer side limiting portion, the first door, and the second door form a spacer storage bin.
[0045] Specifically, referring to Figure 8 As shown, the side of the door frame 204 is fixed to the side support 202 through a hinge 141, and a door is installed inside the door frame 204, so that the door frame 204 and the door move together with the side drag. A handle 501 is installed on the door to facilitate the operator to close it.
[0046] Understandably, referring to Figure 5 As shown, since the width of the spacer 103 is variable, the spacer storage mechanism is composed of a spacer middle support portion 302 fixed in the middle on the support frame 301 and movable side supports 202 on both sides, forming a bottom stable support structure with a fixed middle support and movable end supports. The side support 202, the spacer end support 401, the spacer top limit 402, and the spacer side limit 403 form a five-sided limit for the stacked spacers, and then the door frame 204 forms the last-sided limit for the stacked spacers 103 to ensure the neat stacking of the spacers 103 in the bin.
[0047] In an embodiment of the present invention, the spacer storage mechanism includes a plurality of the spacer storage bins. For example, as Figure 19 shown, there are a first spacer storage bin 105 and a second spacer storage bin 106 in the spacer conveyor, which can store two stacks of spacers.
[0048] In an embodiment of the present invention, referring to Figure 15As shown, multiple light control seats 132 are installed on the side support 202, and the photoelectric switch 135 is on the light control seat 132 to monitor the quantity of the cushion blocks 103 in the silo. When the cushion blocks 103 in the first cushion block storage bin 105 or the second cushion block storage bin 106 are used up, the control system will switch to use the silo on the other side and issue a warning at the same time, and the worker will replenish the cushion blocks 103. The two silos are used alternately to avoid production interruption caused by insufficient quantity of the cushion blocks 103 during packaging.
[0049] In an embodiment of the present invention, referring to Figure 9 and Figure 10 As shown, the cushion block conveying mechanism includes: a cylinder 609, a cylinder push plate 610, a side pushing structure 203 (referring to Figure 6 and Figure 7 as shown), a first guide rail 304, a slider and an angle seat 619; wherein, the cylinder 609 is fixed to the bottom surface of the intermediate support portion 302 through a bracket; the side pushing structure 203 is arranged at one end of the intermediate support portion 302, and the cylinder push plate 610 is fixed to the end of the side pushing structure 203; the head of the cylinder rod is connected to the cylinder push plate 610; the fourth guide rail 611 is fixed to the side pushing structure 203; the slider is connected to the angle seat 619 fixed to the intermediate support portion 302; when the cylinder 609 acts, it drives the side pushing structure 203 to move towards the middle, and pushes the cushion block 103 at the bottom of the storage bin into the first guide rail 304.
[0050] Optionally, the length L of the side push is greater than the width of the cushion block 103. Since the length L of the side push is greater than the width of the cushion block 103, the upper cushion blocks 103 are prevented from continuing to fall. When the cylinder 609 resets and drives the side push to extend outwards, space is vacated for the upper cushion blocks 103 to fall, preparing for the next push plate.
[0051] In an embodiment of the present invention, the intermediate support portion 302 is fixed to the support frame 301 through a vertical support 303a to form a storage space; wherein the cushion block width adjusting mechanism and the cushion block pushing mechanism are arranged in the storage space, and optionally, the cylinder 609 is stored in the storage space; the guide rail is fixed to the support frame 301 through a vertical support 303b, and a moving space for the side support 202 and an installation space for the cushion block width adjusting mechanism and the cushion block pushing mechanism are formed at the bottom.
[0052] In an embodiment of the present invention, the cushion block conveyor further includes a chassis 201, which is arranged at the bottom of the support frame 301, and the chassis 201 includes feet 608. Optionally, the chassis 201 is built by aluminum profiles; the support frame 301 is a solid frame composed of aluminum profiles to support the whole equipment; 4 feet 608 are installed at the bottom of the chassis 201 to facilitate the adjustment of the height and level of the whole equipment.
[0053] In an embodiment of the present invention, referring to Figure 9 as shown, the spacer conveyor further includes: a reduction motor 601, a double-row sprocket 604, a passive sprocket 605, a sprocket seat 603, a short chain 606, and a long chain 607. Among them, the double-row sprocket 604 and the passive sprocket 605 are fixed to both ends of the bottom surface of the first guide rail 304 through the sprocket seat 603. The long chain 607 is installed on the passive sprocket 605. The long chain 607 is in a central position to avoid deflection force when pushing the plate. The reduction motor 601 is offset and installed at one end of the first guide rail 304, and the drive sprocket 602 thereon transfers power to the double-row sprocket 604 through the short chain 606.
[0054] In an embodiment of the present invention, referring to Figure 11 、 Figure 15 and Figure 16 as shown, the spacer conveying mechanism further includes: a slide plate 802, a chain, a chain connection seat 801, a push rod 803, and a push plate 804; the chain connection seat 801 is installed on the bottom surface of the slide plate 802, and the push rod 803 is installed on the upper surface of the slide plate 802; the slide plate 802, the chain connection seat 801, and the push rod 803 are fixed by fasteners; the chain is arranged on the chain connection seat 801; the push plate 804 is fixed to the head of the push rod 803; after the chain runs, it drives the slide plate 802 and the push rod 803 to perform linear motion, and the push plate 804 at the head of the push rod 803 pushes the spacer 103 on the first guide rail under the goods 104.
[0055] Optionally, the slide plate 802 is made of wear-resistant nylon material; there are raised steps at both ends of the slide plate 802, and the steps are embedded in the aluminum profile installation groove of the first guide rail 304, which can be used as a simple linear motion guide rail.
[0056] Optionally, there are small round holes at both ends of the chain connection seat 801, and the pin shaft 121 for installing the long chain 607 can be inserted. Through the aluminum profile installation groove of the first guide rail 304, the tension of the chain can be conveniently adjusted.
[0057] In an embodiment of the present invention, in order to prevent the slide plate 802 from working beyond the range, swing switches 614 and proximity switches 615 are installed at both ends of the first guide rail 304. The swing switch 614 is used to control the stroke limit, and the proximity switch 615 is used for near and far point positioning. The swing switch 614 and the proximity switch 615 are respectively fixed to the first guide rail 304 through a swing switch angle seat 612 and a proximity switch angle seat 613.
[0058] In an embodiment of the present invention, the spacer conveyor further includes a linkage mechanism; the linkage mechanism includes a connecting rod 808 and a connecting rod seat 807; the side drag includes a second guide rail 809; one end of the connecting rod 808 is fixed to the upper edge of the side support 202 through the connecting rod seat 807, and the other end is fixed to the slider of the second guide rail 809 through the connecting rod seat 807.
[0059] Specifically, the third guide rail 701 is fixed on both sides of the support frame 301, and the left and right side supports 202 are fixed to the sliders of the third guide rail 701 through angle seats 805. Since the stacking height of the spacers 103 is relatively high, it is not firm enough to fix the side support 202 only by the angle seat 805. Therefore, a set of linkage mechanism can be added between the left and right side supports 202 to enhance the rigidity of the whole device. One end of the connecting rod 808 is fixed to the upper edge of the side support 202 through the connecting rod seat 807, and the other end is fixed to the slider of the second guide rail 809 through the connecting rod seat 810. The second guide rail 809 is fixed to the aluminum profile column of the side support 202. The middle parts of the four connecting rods 808 are connected by a pin shaft 133 and separated from each other by a spacer sleeve 134.
[0060] This linkage mechanism ensures the parallelism of the left and right side supports 202, and even after stacking a large number of spacers 103, it will not cause the inclination of the side supports 202.
[0061] In an embodiment of the present invention, referring to Figure 12 and Figure 13 as shown, the spacer conveyor further includes a centering lead screw 806; positive nuts 902 and reverse nuts 111 are respectively installed at the positive and reverse threaded parts on both sides of the centering lead screw 806, and are fixed to the side support 202 by a lead screw nut seat 901. Both ends of the centering lead screw 806 are fixed in a bearing seat 903 through flanged oil-free bearings 904. An oil injection nozzle 905 is installed on the bearing seat 903, and the bearings inside can be lubricated regularly. Two locking nuts 906 are installed at the end of the centering lead screw 806, which can adjust the bearing clearance to avoid jamming when the lead screw rotates.
[0062] In an embodiment of the present invention, referring to Figure 14 as shown, since the centering lead screw 806 is located below the first guide rail 304, it is inconvenient to adjust when the adjusting handwheel 617 is directly installed on the lead screw. A bearing seat 903 is added on the side as a transition, and a pair of sprockets 618 are added on the pin shaft 121 and the centering lead screw 806 as a rotational transition.
[0063] In an embodiment of the present invention, a spacer packing system is provided, as Figure 18 、 Figure 19 and Figure 20As shown in the figure. The spacer packing system includes: a spacer conveyor 100, a chain conveyor 101, and a horizontal winding machine 102. Among them, one side of the chain conveyor 101 is connected to the spacer conveyor 100, and the other side is connected to the horizontal winding machine 102. The spacers 103 are stored in the spacer conveyor 100. When the goods 104 pass by, they are conveyed onto the chain conveyor 101, and the spacers 103 are placed under the goods 104. According to the length of the goods 104, the control system automatically pads multiple spacers 103. After the goods 104 are film-wound by the horizontal winding machine 102, they are finally taken out by a forklift.
[0064] In an embodiment of the present invention, spacers 103 of different widths are pushed onto the chain conveyor 101 by the spacer conveyor 100, and they always remain consistent with the center of the goods 104 on the roller path. Therefore, when using spacers 103 of different widths, the relative positions of the slide plate 802 and the push rod 803 are adjusted. In this way, when the stroke range of the slide plate 802 remains unchanged, the centers of the spacers 103 of different widths can always remain unchanged after being pushed out.
[0065] In the embodiments provided in the present disclosure, it should be understood that the disclosed devices and methods can also be implemented in other ways. The device embodiments described above are only illustrative. For example, the flowcharts and block diagrams in the accompanying drawings show the possible architectures, functions, and operations of devices, methods, and computer program products according to multiple embodiments of the present disclosure. In this regard, each block in the flowchart or block diagram may represent a module, a program segment, or a part of code, and the above-mentioned module, program segment, or part of code includes one or more executable instructions for implementing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks may occur in a different order than marked in the accompanying drawings. For example, two consecutive blocks can actually be executed substantially in parallel, and they can sometimes be executed in the reverse order, depending on the functions involved. It should also be noted that each block in the block diagram and / or flowchart, as well as the combination of blocks in the block diagram and / or flowchart, can be implemented by a dedicated hardware-based system for performing the specified functions or actions, or can be implemented by a combination of dedicated hardware and computer instructions.
[0066] It should be noted that in the present disclosure, the terms "include", "comprise", or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article, or device. Without further limitation, the element limited by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article, or device including the element.
[0067] Although the embodiments disclosed in this disclosure are as above, the above content is only an embodiment adopted for the convenience of understanding this disclosure and is not intended to limit this disclosure. Any person skilled in the art within the technical field to which this disclosure pertains may make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in this disclosure. However, the scope of patent protection of this disclosure shall still be subject to the scope defined by the appended claims.
Claims
1. A spacer conveyor, characterized in that, Comprising: A spacer storage mechanism, a spacer width adjustment mechanism, and a spacer conveying mechanism; the spacer storage mechanism is a bottom stable support structure with a fixed support in the middle and movable supports on both sides, for storing spacers and adjusting the storage space according to the size of the spacers, wherein the spacer storage mechanism includes an installation space; the spacer width adjustment mechanism is arranged in the installation space for adjusting the storage space of the spacer storage mechanism according to the size of the spacers; the spacer conveying mechanism is arranged at the bottom of the spacer storage mechanism for pushing the spacers out of the spacer storage mechanism and conveying them to the bottom of the goods.
2. The spacer conveyor according to claim 1, characterized in that, The spacer storage mechanism includes a support frame, a middle support part, and side supports 202; the support frame is a rectangular structure; the middle support part is a strip-shaped structure, and the middle support part is fixed to the middle of two opposite sides of the support frame through vertical supports; the side supports are slidably connected to the support frame, and the side supports include a first part and a second part, and the first part and the second part are respectively arranged on two opposite sides of the support frame; the first part and the second part slide along a direction perpendicular to the extension direction of the middle support part; wherein, the first part and the second part are used for storing spacers.
3. The spacer conveyor according to claim 1, characterized in that, The first part includes a first upright post, a second upright post, a first bottom beam, and a first cross beam; the second part includes a third upright post, a fourth upright post, a second bottom beam, and a second cross beam; wherein, the first upright post and the second upright post are arranged in parallel at intervals, and the third upright post and the fourth upright post are arranged in parallel at intervals; the bottoms of the first upright post and the second upright post are connected by the first bottom beam; the tops of the first upright post and the second upright post are connected by the first cross beam; the bottoms of the third upright post and the fourth upright post are connected by the second bottom beam; the tops of the third upright post and the fourth upright post are connected by the second cross beam.
4. The spacer conveyor according to claim 3, characterized in that The cushion block storage mechanism further includes: a first cushion block support portion, a second cushion block support portion, a first cushion block top limiting portion, a second cushion block top limiting portion, a first cushion block side limiting portion, and a second cushion block side limiting portion; the first cushion block support portion is fixed to one side of the first column and the second column close to the bottom beam and is parallel to the first bottom beam; the first cushion block top limiting portion is fixed to one side of the first column and the second column close to the cross beam and is parallel to the first cross beam; one end of the first cushion block side limiting portion is fixed to the first cushion block top limiting portion, and the other end is fixed to the second column; the second cushion block support portion is fixed to one side of the third column and the fourth column close to the bottom beam and is parallel to the second bottom beam; the second cushion block top limiting portion is fixed to one side of the third column and the fourth column close to the cross beam and is parallel to the second cross beam; one end of the second cushion block side limiting portion is fixed to the second cushion block top limiting portion, and the other end is fixed to the third column; a first door is provided on the first column, and a second door is provided on the fourth column; wherein, the side drag, the first cushion block support portion, the second cushion block support portion, the first cushion block top limiting portion, the second cushion block top limiting portion, the first cushion block side limiting portion, the second cushion block side limiting portion, the first door, and the second door form a cushion block storage bin.
5. The spacer conveyor according to claim 4, wherein, The cushion block storage mechanism includes a plurality of the cushion block storage bins.
6. The spacer conveyor according to claim 2, wherein, The intermediate support portion is fixed to the support frame through vertical braces to form a storage space; wherein the cushion block width adjustment mechanism and the cushion block pushing mechanism are arranged in the storage space.
7. The spacer conveyor according to claim 2, wherein The cushion block conveying mechanism includes: a cylinder, a cylinder push plate, a side pushing structure, a first guide rail, a fourth guide rail, a slider, and an angle seat; wherein, the cylinder is fixed to the bottom surface of the intermediate support portion through a bracket; the side pushing structure is arranged at one end of the intermediate support portion, and the cylinder push plate is fixed to the end of the side pushing structure; the head of the cylinder rod is connected to the cylinder push plate; the fourth guide rail is fixed to the side pushing structure; the slider is connected to the angle seat fixed to the intermediate support portion; when the cylinder acts, it drives the side pushing structure to move towards the middle, and pushes the cushion block at the bottom of the storage bin onto the first guide rail.
8. The spacer conveyor according to claim 7, wherein, The cushion block conveying mechanism further includes: a slide plate, a chain, a chain connection seat, a push rod, and a push plate; the chain connection seat is installed on the bottom surface of the slide plate, and the push rod is installed on the upper surface of the slide plate; the slide plate, the chain connection seat, and the push rod are fixed through fasteners; the chain is arranged on the chain connection seat; the push plate is fixed to the head of the push rod; after the chain runs, it drives the slide plate and the push rod to perform a linear motion, and the push plate at the head of the push rod pushes the cushion block on the first guide rail under the goods.
9. The spacer conveyor according to claim 7, characterized in that, It further includes a link mechanism; the link mechanism includes a link and a link seat; a second guide rail is provided on the side drag; one end of the link is fixed to the upper edge of the side support through the link seat, and the other end is fixed to the slider of the second guide rail through the link seat.
10. A spacer block packing system, characterized in that, Includes: The spacer conveyor, chain conveyor and horizontal winding machine according to any one of the above-mentioned claims 1-9; One side of the chain conveyor is connected to the spacer conveyor, and the other side is connected to the horizontal winding machine.