Lithium battery separator placing and transferring device

The lithium ion battery separator placement system automates the handling and detection of separators using a suspension conveyor belt and mechanical arms, addressing misalignment issues and enhancing assembly efficiency through precise alignment and quality control.

CN120319967AInactive Publication Date: 2025-07-15GUANGDONG YANGJI TECH CO LTD
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Patent Information

Application Number
CN202510453011.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-07-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The placement process of existing lithium battery separators mainly relies on manual operations, which leads to inconsistent with the lithium battery, affecting the installation efficiency of the battery pack and the shell, and the manual installation efficiency is inefficient.

Method used

A lithium battery partition plate placement turnover device is designed, including suspended conveyor belt, assembly table, suspended conveyor belt, turnover drum and mechanical arm. Through the linkage between electric drive parts and L-shaped assembly pressure plate, the partition plate is realized automatically conveying, detecting and positioning, and integrating lithium battery voltage detection and pressure detection to ensure assembly accuracy and efficiency.

Benefits of technology

The automatic conveying and testing of partitions is realized, the assembly efficiency is improved, the precise correspondence between partitions and lithium batteries is ensured, the operation process is simplified, and the efficiency and quality of overall lithium battery assembly is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a lithium battery partition plate placing and transferring device, and belongs to the technical field of lithium battery assembling, the lithium battery partition plate placing and transferring device comprises an assembling table used for lithium battery combination and a suspension type conveying belt used for conveying partition plate accessories, the assembling table is composed of an assembling base and supporting frames arranged on the two sides of the assembling base, and a plurality of assembling units are arranged on the assembling table; the assembling unit comprises a lower assembling plate arranged on an assembling base, the assembling base is connected with an L-shaped assembling pressing plate through an electric driving piece, and a lithium battery testing assembly is arranged on the L-shaped assembling pressing plate. Through cooperative operation of the suspension type conveying belt, the turnover cylinder and the mechanical arm, automatic conveying, detecting and positioning of the partition plate are achieved, manual intervention is reduced, the assembling efficiency is remarkably improved, through linkage design of the electric driving pieces (the electric rail and the driving sliding block) and the L-shaped assembling pressing plate, rapid pressing and fixing of the battery pack are achieved, the operation process is simplified, and the production efficiency is improved. The assembly efficiency is improved while the assembly precision is ensured, and various quality detection functions are achieved for the partition plate.
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Description

Technical Field

[0001] The present invention relates to the technical field of lithium battery assembly, and particularly relates to a turnover device for placing lithium battery separators. Background Art

[0002] As a key component inside the battery, the battery separator mainly functions to prevent the positive and negative electrodes from directly contacting and causing a short circuit. During the installation process of the battery pack, a separator needs to be installed between each individual battery pack to ensure insulation between the batteries. With the continuous innovation of technology, the types of separators have also increased significantly. During the process of cutting and forming the separator, damage is inevitable. If it is not detected in time, abnormal separator quality will affect the quality of the final formed electric group. Currently, the placement process of lithium battery separators mainly relies on manual processing. During this process, the separators do not correspond to the lithium batteries, which will hinder the subsequent installation of the battery pack and the housing, and the efficiency of manually installing lithium battery separators is low, affecting the overall efficiency of lithium battery assembly. Based on this, a turnover device for placing lithium battery separators is proposed. Summary of the Invention

[0003] The purpose of the present invention is to solve the problems in the prior art that the current placement process of lithium battery separators mainly relies on manual processing. During this process, the separators do not correspond to the lithium batteries, which will hinder the subsequent installation of the battery pack and the housing, and the efficiency of manually installing lithium battery separators is low, affecting the overall efficiency of lithium battery assembly. A turnover device for placing lithium battery separators is proposed.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A turnover device for placing lithium battery separators includes an assembly table for lithium battery combination and a suspended conveyor belt for conveying separator accessories. The assembly table consists of an assembly seat and support frames arranged on both sides of the assembly seat. A plurality of assembly units are arranged on the assembly table. The assembly unit includes a lower group plate arranged on the assembly seat. The assembly seat is connected with an L-shaped assembly pressing plate through an electric driving member. A lithium battery testing component is arranged on the L-shaped assembly pressing plate. A bias movement adjustment member for horizontally moving the separator is arranged on the L-shaped assembly pressing plate.

[0006] A transfer groove is opened on the assembly seat. A deflection torsion cylinder is arranged at the bottom of the transfer groove. A torsion motor connected to the deflection torsion cylinder is arranged on one side wall of the assembly seat. A cutting and transfer port for inserting the separator is opened on the inner wall of the deflection torsion cylinder. A torsion force detection member for detecting the separator is arranged on the side wall of the assembly seat above the transfer groove.

[0007] A turnover cylinder is arranged on the support frame. A turnover notch for storing the partition board is formed in the turnover cylinder. A light recognition device is arranged in the turnover notch for detecting the integrity of the partition board. The suspended conveyor belt is arranged directly above the turnover cylinder to realize the conveyance of the partition board.

[0008] Preferably, the electric driving member includes an electric track formed on the assembly seat. A driving slider is slidably arranged on the electric track. The driving slider is connected to the L-shaped assembly pressing plates on both sides through a T-shaped connecting rod.

[0009] Preferably, the lithium battery testing assembly includes a wiring board connected to a lithium battery voltage detector. The wiring board is arranged on the side wall of the L-shaped assembly pressing plate, and its wiring terminal is connected with an elastic contact plate for contacting the lithium battery tab.

[0010] Preferably, the offset movement adjusting member includes a plurality of groups of rubber moving wheels arranged at the bottom of the L-shaped assembly pressing plate. The rubber moving wheels in one group are connected through a linkage cross shaft. An adjusting motor is arranged on the L-shaped assembly pressing plate, and the output end of the adjusting motor is in transmission connection with the linkage cross shaft through a worm and worm gear assembly.

[0011] Preferably, a transfer concave opening for limiting the transfer and storage of the partition board is formed in the side wall of the L-shaped assembly pressing plate at the turning position. The transfer concave opening is adapted to the insertion transfer opening to realize the clamping of both ends of the partition board respectively.

[0012] Preferably, the torsion force detecting member includes a pressure testing seat arranged on the assembly seat. A U-shaped frame is movably arranged in the pressure testing seat. A contact roller is arranged on the U-shaped frame. A pressure sensor for detecting the compressive strength of the U-shaped frame is arranged on the pressure testing seat.

[0013] Preferably, a turnover motor is arranged on the support frame. The output end of the turnover motor is connected to the end of the turnover cylinder. A light-shielding annular cover is arranged on the support frame.

[0014] Preferably, the light recognition device includes a light board arranged on one side wall inside the turnover notch. A light overflow groove is formed on the other side of the turnover notch. A light sensor is arranged in the light overflow groove.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. Through the collaborative operation of the suspended conveyor belt, the turnover cylinder and the robotic arm, the present invention realizes the automatic conveyance, detection and positioning of the partition board, reduces manual intervention, and significantly improves the assembly efficiency. Through the linkage design of the electric driving member (electric track, driving slider) and the L-shaped assembly pressing plate, the rapid pressing and fixing of the battery pack are realized, the operation process is simplified, and while ensuring the assembly accuracy, the assembly efficiency is improved.

[0017] 2. The device designed by the present invention has multiple quality detection functions for the partition board. It uses a light panel and a light sensor to detect damage to the partition board (light transmission indicates a defect) to ensure the integrity of the partition board material. The pressure sensor monitors the pressure change when the partition board is twisted to identify cracks (a defect is indicated when the pressure decreases abnormally). The L-shaped assembly pressing plate integrates an elastic touch plate and a lithium battery voltage detector to complete the battery voltage detection during pressing, realizing the integration of processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic assembly structure diagram of a lithium battery separator placement and turnover device proposed by the present invention;

[0019] Figure 2 It is a schematic main structure diagram of a lithium battery separator placement and turnover device proposed by the present invention;

[0020] Figure 3 For Figure 2 an enlarged structural diagram at position A in

[0021] Figure 4 It is a schematic structural assembly diagram inside the L-shaped assembly pressing plate of a lithium battery separator placement and turnover device proposed by the present invention;

[0022] Figure 5 It is a schematic cross-sectional structure diagram of the L-shaped assembly pressing plate of a lithium battery separator placement and turnover device proposed by the present invention;

[0023] Figure 6 It is a schematic cross-sectional structure diagram of the turnover cylinder of a lithium battery separator placement and turnover device proposed by the present invention;

[0024] Figure 7 It is a schematic structural diagram of the torsion pressure detection member of a lithium battery separator placement and turnover device proposed by the present invention.

[0025] In the figure: 1. Suspended conveyor belt; 2. Assembly seat; 3. Support frame; 4. Lower group plate; 5. L-shaped assembly pressing plate; 6. Transfer groove; 7. Deflection torsion cylinder; 8. Torsion motor; 9. Insertion transfer port; 10. Turnover cylinder; 11. Turnover groove opening; 12. Electric track; 13. Driving slider; 14. T-shaped connecting rod; 15. Wiring board; 16. Elastic touch plate; 17. Rubber moving wheel; 18. Linkage horizontal axis; 19. Adjusting motor; 20. Worm and worm gear assembly; 21. Transfer inner concave opening; 22. Pressure test seat; 23. U-shaped frame; 24. Contact roller; 25. Pressure sensor; 26. Light-shielding annular cover; 27. Light panel; 28. Light overflow groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0029] Example, refer to Figures 1 to 7 A turnover device for placing lithium battery separators, which includes an assembly table for lithium battery combinations and a suspended conveyor belt 1 for transporting separator accessories. The suspended conveyor belt 1 is a prior art and will not be described in detail here. The assembly table is composed of an assembly seat 2 and support frames 3 arranged on both sides of the assembly seat 2. A plurality of assembly units are arranged on the assembly table. The assembly unit includes a lower group plate 4 arranged on the assembly seat 2, and the assembly seat 2 is connected with an L-shaped assembly pressing plate 5 through an electric driving member;

[0030] It should be noted that when processing on the assembly table, the assembly table can be placed obliquely to ensure the stable storage of the battery pack. The battery packs are placed layer by layer on the lower group plate 4 through a robotic arm, and the L-shaped assembly pressing plate 5 connected through the electric driving member can move downward to press the battery packs, thereby ensuring the fixed position of the battery packs.

[0031] Furthermore, the electric drive component includes an electric track 12 opened on the assembly seat 2, and the electric track 12 and the driving slider 13 are adapted to achieve the effect of the driving slider 13 actively moving on the electric track 12. This is a prior art and will not be elaborated on here. A driving slider 13 is slidably arranged on the electric track 12, and the driving slider 13 is connected to the L-shaped assembly platens 5 on both sides through a T-shaped connecting rod 14, thereby driving the L-shaped assembly platens 5 to move up and down, thereby achieving the effect of transporting the battery partitions downward to the battery pack one by one.

[0032] A lithium battery test component is arranged on the L-shaped assembly plate 5. Furthermore, the lithium battery test component includes a terminal board 15 connected to a lithium battery voltage detector, which is an existing technology for detecting battery charging and discharging. The terminal board 15 is arranged on the side wall of the L-shaped assembly plate 5, and its terminal is connected to an elastic touch plate 16 for contacting with the lithium battery ear, so as to achieve the effect of testing the lithium batteries one by one when the lithium battery pack is pressed downward, thereby improving the quality control of each process.

[0033] The L-shaped assembly platen 5 is provided with an offset movable adjustment member for laterally moving the partition, and the offset movable adjustment member includes a plurality of groups of rubber movable wheels 17 arranged at the bottom of the L-shaped assembly platen 5, and the rubber movable wheels 17 in one group are connected by a linkage horizontal axis 18. The L-shaped assembly platen 5 is provided with an adjustment motor 19, and the output end of the adjustment motor 19 is connected to the linkage horizontal axis 18 through a worm gear assembly 20.

[0034] Furthermore, a transfer inner recess 21 for limiting the transfer of the partition is provided on the side wall at the turning point of the L-shaped assembly pressure plate 5. The transfer inner recess 21 is matched with the cutting transfer port 9 to respectively realize the clamping of the two ends of the partition. The clamping time is relative, that is, when the partition is gradually clamped at the transfer inner recess 21, the cutting transfer port 9 is in a state of gradually disengaging, thereby ensuring the stable transfer of the partition during the transfer process.

[0035] The assembly seat 2 is provided with a transfer groove 6, and a plurality of transfer grooves 6 are designed in the same row. A deflection twist cylinder 7 is provided at the bottom of the transfer groove 6. A twist motor 8 connected to the deflection twist cylinder 7 is provided on a side wall of the assembly seat 2. The twist motor 8 is used to drive the deflection twist cylinder 7 to rotate, so as to rotate the partition in the transfer port 9 thereon from a vertical state to a horizontal state, thereby realizing effective transportation and transfer of the partition;

[0036] The inner wall of the deflection torsion cylinder 7 is provided with a cutting and transferring opening 9 for inserting the partition board. The side wall of the assembly seat 2 above the transfer groove 6 is provided with a torsion force detecting member for detecting the partition board. Further, the torsion force detecting member includes a pressure test seat 22 arranged on the assembly seat 2. A U-shaped frame 23 is movably arranged in the pressure test seat 22. A contact roller 24 is arranged on the U-shaped frame 23. The pressure test seat 22 is provided with a pressure sensor 25 for detecting the compression strength of the U-shaped frame 23.

[0037] It should be noted that when a crack appears in the partition board, one end of the partition board is at the cutting and transferring opening 9. At this time, the torsion force applied to the partition board by the rotation of the cutting and transferring opening 9 is transmitted to the other end, which is different according to the integrity of the partition board. Therefore, when the torsion can be sensed by the pressure sensor 25, the integrity of the partition board during transfer can be detected by the different pressures received at the end of the partition board far from the cutting and transferring opening 9. That is, when there is a crack in the partition board, when the other end is twisted, the pressure applied to the contact roller 24 due to deformation will become smaller, so it can be effectively sensed by the pressure sensor 25.

[0038] A turnover cylinder 10 is arranged on the support frame 3. Further, a turnover motor is arranged on the support frame 3. The output end of the turnover motor is connected to the end of the turnover cylinder 10. A light-shielding annular cover 26 is arranged on the support frame 3. The setting of the light-shielding annular cover 26 can ensure the light-shielding effect during the detection of the light recognition device, and its inner diameter is adapted to the outer diameter of the turnover cylinder 10.

[0039] The turnover cylinder 10 is provided with a turnover slot opening 11 for storing the partition board. A light recognition device is arranged in the turnover slot opening 11 for detecting the integrity of the partition board. The suspended conveyor belt 1 is arranged directly above the turnover cylinder 10 to realize the conveying of the partition board. The light recognition device includes a light board 27 arranged on one side wall inside the turnover slot opening 11. A light overflow groove 28 is opened on the other side of the turnover slot opening 11. A light sensor is arranged in the light overflow groove 28. The light sensor is a prior art and will not be described in detail here. Through the setting of the above structure, the integrity of the partition board can be recognized. When the partition board is damaged, the light will penetrate through the partition board and be sensed by the light sensor in the light overflow groove 28.

[0040] When the present invention processes lithium batteries, the partition board is conveyed by the suspended conveyor belt 1 and is conveyed into the turnover slot opening 11 above the turnover cylinder 10. At this time, through the rotation of the turnover cylinder 10, the partition board in the turnover slot opening 11 is driven to rotate. During this process, the light board 27 arranged in the turnover slot opening 11 emits light, and the light is blocked by the partition board. At this time, when there is a defect in the partition board, the light will penetrate through the partition board and enter the light overflow groove 28, and be sensed by the light sensor, so as to realize the detection of the integrity of the partition board;

[0041] The partition within the turnover slot 11 will be conveyed into the transfer tank 6. At this time, the partition will gradually move into the transfer tank 6, and the bottom end of the partition will be inserted into the cutting transfer port 9 on the deflection torsion cylinder 7. At this time, the robotic arm drives the lithium battery pack to be placed on the lower group board 4 on the assembly seat 2. Under the action of the electric track 12 and the driving slider 13, it will drive the L-shaped assembly pressing plate 5 to move upward. At this time, the cutting transfer port 9 corresponds to the height of the transfer concave port 21. At this time, the deflection torsion cylinder 7 is controlled by the torsion motor 8 to rotate, and the partition is rotated from the vertical state to the horizontal state. During this process, the pressure sensor 25 senses different torsion pressures of the partition, and can detect whether the partition has cracks;

[0042] When it rotates to the horizontal state, the control adjustment motor 19 is rotated. Under the action of the worm and worm gear assembly 20, a plurality of rubber moving wheels 17 will drive the partition in the horizontal state to move horizontally, so that the partition moves from the cutting transfer port 9 to the transfer concave port 21 on the L-shaped assembly pressing plate 5. Thus, when the L-shaped assembly pressing plate 5 moves downward to the battery pack, the rubber moving wheels 17 reverse, driving the partition in the transfer concave port 21 to be automatically assembled with the battery pack, so as to achieve the effect of precise positioning and assembly.

[0043] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A lithium battery separator placement and turnover device, comprising an assembly table for lithium battery combinations and a suspended conveyor belt (1) for conveying separator fittings, characterized in that, The assembly table consists of an assembly base (2) and support frames (3) arranged on both sides of the assembly base (2). A plurality of assembly units are provided on the assembly table. The assembly unit includes a lower assembly plate (4) arranged on the assembly base (2). The assembly base (2) is connected with an L-shaped assembly pressing plate (5) through an electric driving member. A lithium battery testing assembly is arranged on the L-shaped assembly pressing plate (5), and a biasing movement adjusting member for laterally moving the partition board is arranged on the L-shaped assembly pressing plate (5). A transfer groove (6) is formed in the assembly base (2). A deflecting torsion cylinder (7) is arranged at the inner bottom of the transfer groove (6). A torsion motor (8) connected to the deflecting torsion cylinder (7) is arranged on one side wall of the assembly base (2). A plugging transfer port (9) for inserting the partition board is formed in the inner wall of the deflecting torsion cylinder (7). A torsion pressure detecting member for detecting the partition board is arranged on the side wall of the assembly base (2) above the transfer groove (6). A turnover cylinder (10) is arranged on the support frame (3). A turnover groove opening (11) for storing the partition board is formed in the turnover cylinder (10). A light recognition device is arranged in the turnover groove opening (11) for detecting the integrity of the partition board. The suspended conveyor belt (1) is arranged directly above the turnover cylinder (10) to realize the conveying of the partition board.

2. The lithium battery separator placement and turnover device according to claim 1, wherein, The electric driving member includes an electric track (12) formed in the assembly base (2). A driving slider (13) is slidably arranged on the electric track (12). The driving slider (13) is connected with the L-shaped assembly pressing plates (5) on both sides through a T-shaped connecting rod (14).

3. The lithium battery separator placement and turnover device according to claim 1, wherein The lithium battery testing assembly includes a wiring board (15) connected with a lithium battery voltage detector. The wiring board (15) is arranged on the side wall of the L-shaped assembly pressing plate (5), and its wiring end is connected with an elastic contact plate (16) for contacting the lithium battery tab.

4. A lithium battery separator placement and turnover device according to claim 1, characterized in that, The biasing movement adjusting member includes a plurality of groups of rubber moving wheels (17) arranged at the bottom of the L-shaped assembly pressing plate (5). The rubber moving wheels (17) in one group are connected through a linkage cross shaft (18). An adjusting motor (19) is arranged on the L-shaped assembly pressing plate (5). The output end of the adjusting motor (19) is in transmission connection with the linkage cross shaft (18) through a worm and worm gear assembly (20).

5. The turnover device for arranging lithium battery separators according to claim 1, characterized in that A transfer inner concave opening (21) for limiting the transfer and storage of the partition board is formed in the side wall at the turning position of the L-shaped assembly pressing plate (5). The transfer inner concave opening (21) is adapted to the plugging transfer port (9) to respectively realize the clamping of both ends of the partition board.

6. A lithium battery separator placement and turnover device according to claim 1, characterized in that The torsion pressure detecting member includes a pressure testing seat (22) arranged on the assembly base (2). A U-shaped frame (23) is movably arranged in the pressure testing seat (22). A contact roller (24) is arranged on the U-shaped frame (23). A pressure sensor (25) for detecting the compressive strength of the U-shaped frame (23) is arranged on the pressure testing seat (22).

7. A lithium battery separator placement and turnover device according to claim 1, characterized in that, A turnover motor is arranged on the support frame (3). The output end of the turnover motor is connected with the end of the turnover cylinder (10). A light-shielding annular cover (26) is arranged on the support frame (3).

8. A turnover device for arranging lithium battery separators according to claim 1, characterized in that, The lighting recognition device includes a lighting board (27) disposed on one side wall inside the turnover slot (11), a lighting overflow slot (28) is formed on the other side of the turnover slot (11), and a light sensor is disposed in the lighting overflow slot (28).