Aluminum profile shell for new energy battery
The aluminum alloy battery shell with a protective and buffering mechanism addresses collision-induced damage and heat dissipation issues in new energy vehicles, ensuring enhanced safety and efficiency.
Patent Information
- Application Number
- CN202510461638.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-07-15
AI Technical Summary
When new energy vehicles are impacted, the impact force directly acts on the battery housing, causing battery damage and may even cause fires. The protection and heat dissipation effect of existing aluminum profile housings need to be improved.
An aluminum profile shell for new energy batteries was designed, including a protective plate, a buffer structure, a moving structure, a protective shell, a heat dissipation hole and a shading structure. The impact force is shared by the moving and buffer structure of the protective plate, and the lifting structure and a shading structure are used to improve the protection and heat dissipation effect of the battery.
When a car is hit, the distance between the battery and the impact position is increased through the buffer structure and the moving structure, the lifting structure in the protective shell provides further protection, and the heat dissipation efficiency is improved through the heat dissipation holes and shading structures, which improves the safety and heat dissipation effect of the battery.
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Figure CN120319981A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy vehicles, and more particularly to an aluminum profile housing for a new energy battery. Background Art
[0002] It varies slightly with the types of electric vehicles; in a pure electric vehicle equipped only with a storage battery, the storage battery serves as the sole power source for the vehicle drive system; while in a hybrid electric vehicle equipped with a traditional engine (or fuel cell) and a storage battery, the storage battery can either play the role of the main power source for the vehicle drive system or act as an auxiliary power source. When the vehicle battery is installed in a vehicle, an aluminum profile housing is required;
[0003] In the existing vehicle battery housing, the upper buffer plate, the lower buffer plate, the first transverse buffer plate and the second transverse buffer plate cooperate with the first buffer spring and can not only protect the battery body when the vehicle encounters bumps, sudden braking or sharp turning, but also drive the upper buffer plate, the lower buffer plate, the first transverse buffer plate and the second transverse buffer plate to make a certain displacement by the inertia of the battery body itself, and can use this displacement to accelerate heat dissipation, with the characteristics of simple structure, good protection and good heat dissipation effect, and the characteristics of simple structure and low cost;
[0004] However, when a new energy vehicle is impacted, when the force generated during the impact directly acts on the battery housing, it will cause damage to the battery inside the battery housing and even trigger a fire. Therefore, there are areas for improvement in the battery housing. Summary of the Invention
[0005] In order to solve the problems raised in the above background art, the present invention provides an aluminum profile housing for a new energy battery.
[0006] The aluminum profile housing for a new energy battery provided by the present invention adopts the following technical solutions:
[0007] An aluminum profile housing for a new energy battery, comprising a mounting plate and a battery body. Four edges of the upper surface of the mounting plate are provided with protective plates, and the protective plates are arranged on the mounting plate through a buffer structure. A protective housing is arranged on the mounting plate through a moving structure, and the battery body is arranged in the protective housing;
[0008] Second heat dissipation holes are opened on both left and right side surfaces of the protective housing, first heat dissipation holes are opened on the front, rear and upper side surfaces of the protective housing, and a shielding structure is arranged on the inner wall of the protective housing near the first heat dissipation holes;
[0009] The moving structure includes side plates fastened to four sides of the protective housing by bolts. A connecting plate is welded to each side plate, and the connecting plates are fixedly connected to the protective plate. A base is provided in the middle of the upper surface of the mounting plate. First grooves are formed on the upper surface of the mounting plate at the peripheral side of the base. The protective housing is movably inserted into the first grooves. Through grooves are formed on the front, rear, left, and right side surfaces of the base. The two through grooves are on two horizontal planes on the base. Two horizontal rods pass through each of the two through grooves. A moving strip is connected to both ends of each group of two horizontal rods. Guide grooves are formed on the side groove walls of the first grooves. The moving strips are slidably arranged in the guide grooves. The horizontal rods pass through the protective housing movably, and first springs are sleeved on both ends of the horizontal rods. The two ends of the first springs are respectively connected to the protective housing and the moving strips.
[0010] Preferably, the buffering structure includes four groups of fixing frames arranged on the upper surface of the mounting plate. Each group of two fixing frames corresponds to the position of the protective plate. A first fixing rod is connected between the inner walls at both ends of the fixing frame. A moving block is movably sleeved on the first fixing rod. A second spring is connected between the moving block and one inner wall of the fixing frame. A curved rod is rotatably connected to the upper surface of the moving block. Two groups of mounting blocks are provided at the lower part of the side surface of the protective plate close to the protective housing. One end of the curved rod is rotatably connected to the mounting block. A protective structure is arranged inside the protective housing.
[0011] Preferably, the protective structure includes a protective frame fixedly arranged near the middle of the inner wall of the protective housing. The battery body is arranged on the protective frame through a lifting structure. The protective frame is a square frame with a thickness of 6 cm.
[0012] Preferably, the lifting structure includes multiple T-shaped rods connected to the lower inner wall of the protective frame. A lifting plate is movably sleeved on the T-shaped rods. The battery body is fixedly installed on the upper surface of the lifting plate. A third spring is sleeved on the T-shaped rods. The two ends of the third spring are respectively connected to the lifting plate and the lower inner wall of the protective frame. A pulling structure is arranged between the lifting plate and the base.
[0013] Preferably, the pulling structure includes a fixed seat fixedly installed in the middle of the upper surface of the base. An inner groove is formed in the fixed seat. An opening is formed in the middle of the upper groove wall of the inner groove. An extrusion wall is arranged on the inner wall of the opening. The extrusion wall is an inclined surface. L-shaped plates are connected to the four sides of the lower surface of the lifting plate. A rotating shaft rotatably passes through one end of the L-shaped plate. A rolling sleeve is movably sleeved on the rotating shaft. The rolling sleeve rolls on the extrusion wall.
[0014] Preferably, the shielding structure includes a shielding plate disposed at a position on the inner wall of the protective housing near the first heat dissipation hole. The shielding plate is in an inverted "U" shape. A heat dissipation groove is formed at the position of the first heat dissipation hole on the shielding plate. The shielding plate is disposed on the inner wall of the protective housing through a reset structure.
[0015] Preferably, the reset structure includes a second groove formed at the position of the shielding plate on the inner wall of the protective housing. A second fixing rod is connected between the front and rear side walls of the second groove. A reciprocating strip is movably sleeved on the second fixing rod. The reciprocating strip is fixedly installed on the shielding plate. Fourth springs are sleeved at both ends of the reciprocating strip. The two ends of each fourth spring are respectively connected to the reciprocating strip and the wall of the second groove.
[0016] In summary, the present invention includes the following beneficial technical effects:
[0017] 1. By providing a protective housing, a connecting plate, side plates, a moving structure, a protective plate, and a buffering structure, when a vehicle is impacted by the outside world, the acting force is applied to the protective plate. The movement of the protective plate drives the buffering structure to buffer. And in cooperation with the moving structure, the movement of the protective plate will drive the entire protective housing and the battery main body to move away from the vehicle impact position, so as to increase the distance between the battery main body and the vehicle impact position, thereby playing a better protective role for the battery main body and improving the safety of use.
[0018] 2. By providing a protective structure, a lifting structure, and a pulling structure, when the vehicle is impacted and the protective housing drives the battery main body to move, the battery main body can be automatically pulled by the pulling structure and the lifting structure to move down in the protective housing to the protective frame of the protective structure, and the protective frame is used to further protect the battery main body. And when there is no impact, the battery main body is located above the protective frame in the protective housing, so as to better expose the battery main body and enable the battery main body to perform better heat dissipation work.
[0019] 3. By providing a first heat dissipation hole and a second heat dissipation hole on the protective housing, and a shielding structure and a reset structure near the first heat dissipation hole in the protective housing, when the vehicle turns, it will drive the shielding plate to move in the protective housing along the left and right sides of the vehicle body. The shielding plate will block the first heat dissipation hole, so that the second heat dissipation hole remains open. In this way, the air generated on the left and right sides of the vehicle body during the turning process can flow better in the protective housing, so as to better drive the heat generated during the operation of the battery main body in the protective housing, thereby improving the heat dissipation effect. Description of the Drawings
[0020] Figure 1It is a schematic structural diagram of an aluminum profile housing for a new energy battery in an embodiment of the present invention;
[0021] Figure 2 It is a schematic structural diagram after the protective plate at the front is disassembled in an embodiment of the present invention;
[0022] Figure 3 It is in an embodiment of the present invention Figure 2 An enlarged view of the structure at location A;
[0023] Figure 4 It is a schematic structural diagram at the mounting plate in an embodiment of the present invention;
[0024] Figure 5 It is in an embodiment of the present invention Figure 4 An enlarged view of the structure at location B;
[0025] Figure 6 It is a schematic structural diagram inside the fixed seat in an embodiment of the present invention;
[0026] Figure 7 It is a schematic structural diagram inside the protective housing in an embodiment of the present invention;
[0027] Figure 8 It is a schematic structural diagram after the baffle inside the protective housing is disassembled in an embodiment of the present invention;
[0028] Figure 9 It is in an embodiment of the present invention Figure 8 An enlarged view of the structure at location C;
[0029] Figure 10 It is a schematic structural diagram at the protective frame in an embodiment of the present invention;
[0030] Figure 11 It is a schematic structural diagram inside the protective frame in an embodiment of the present invention;
[0031] Figure 12 It is in an embodiment of the present invention Figure 11 An enlarged view of the structure at location D.
[0032] Explanation of the accompanying drawings: 1. mounting plate; 2. protective shell; 3. battery body; 4. protective plate; 5. connecting plate; 6. side plate; 7. first heat dissipation hole; 8. second heat dissipation hole; 9. first groove; 10. base; 11. through groove; 12. horizontal rod; 13. moving bar; 14. guide groove; 15. first spring; 16. fixed frame; 17. first fixed rod; 18. second spring; 19. moving block; 20. curved rod; 21. mounting block; 22. protective frame; 23. lifting plate; 24. T-shaped rod; 25. third spring; 26. L-shaped plate; 27. rotating shaft; 28. rolling sleeve; 29. fixing seat; 30. inner groove; 31. extrusion wall; 32. opening; 33. heat dissipation groove; 34. shielding plate; 35. second groove; 36. second fixed rod; 37. fourth spring; 38. reciprocating bar. DETAILED DESCRIPTION
[0033] The following is combined with Figures 1-12 The present invention is described in further detail.
[0034] Reference Figures 1-12 The embodiment of the present invention discloses an aluminum profile housing for a new energy battery, comprising a mounting plate 1 and a battery body 3, wherein protective plates 4 are arranged at four edges of the mounting plate 1, and the protective plates 4 are arranged on the mounting plate 1 through a buffer structure, and a protective housing 2 is arranged on the mounting plate 1 through a movable structure, and the battery body 3 is arranged in the protective housing 2;
[0035] The left and right sides of the protective shell 2 are provided with second heat dissipation holes 8, the front and rear sides and the top of the protective shell 2 are provided with first heat dissipation holes 7, and a shielding structure is provided near the first heat dissipation holes 7 on the inner wall of the protective shell 2;
[0036] The movable structure includes side plates 6 fastened to the four sides of the protective shell 2 by bolts, and a connecting plate 5 is welded on each side plate 6, and the connecting plate 5 is fixedly connected to the protective plate 4. A base 10 is arranged in the middle of the mounting plate 1, and a first groove 9 is provided on the mounting plate 1 at the peripheral position of the base 10, and the protective shell 2 is movably inserted into the first groove 9. Through grooves 11 are provided on the front and rear sides and the left and right sides of the base 10, and the two through grooves 11 are located on the upper and lower horizontal planes on the base 10. Two horizontal rods 12 pass through the two through grooves 11, and a movable bar 13 is connected to both ends of each group of two horizontal rods 12. A guide groove 14 is provided on the side groove wall of the first groove 9, and the movable bar 13 is slidably arranged in the guide groove 14. The horizontal rod 12 movably passes through the protective shell 2, and a first spring 15 is sleeved at both ends of the horizontal rod 12, and the two ends of the first spring 15 are respectively connected to the protective shell 2 and the movable bar 13;
[0037] The buffer structure includes four groups of fixing frames 16 arranged on the upper surface of the mounting plate 1. Each group has two fixing frames 16 corresponding to the positions of the protection plates 4 respectively. A first fixing rod 17 is connected between the inner walls at both ends of the fixing frame 16. A moving block 19 is movably sleeved on the first fixing rod 17. A second spring 18 is connected between the moving block 19 and the inner wall of one end of the fixing frame 16. A curved rod 20 is rotatably connected to the upper surface of the moving block 19. Two groups of mounting blocks 21 are arranged at the lower part of the side surface of the protection plate 4 close to the protection housing 2. One end of the curved rod 20 is rotatably connected to the mounting block 21. A protection structure is arranged in the protection housing 2. When the vehicle is impacted by the outside, the acting force generated during the impact acts on the corresponding protection plate 4. The protection plate 4 moves on the mounting plate 1 in the direction close to the protection housing 2. The curved rod 20 is pushed to move the moving block 19 in the fixing frame 16, squeezing the second spring 18 to compress, so as to share part of the acting force generated during the impact to the mounting plate 1, thus playing a buffering role. At the same time, the protection housing 2 is pushed to move on the mounting plate 1 through the connecting plate 5, so as to increase the distance between the battery body 3 in the protection housing 2 and the impacted part of the vehicle, playing a better protection role for the battery body 3. And during the movement of the protection housing 2, the corresponding first spring 15 will be deformed on the horizontal rod 12 to further play a buffering and protection role.
[0038] See Figures 4-12 , the protection structure includes a protection frame 22 fixedly arranged near the middle of the inner wall of the protection housing 2. The battery body 3 is arranged on the protection frame 22 through a lifting structure. The protection frame 22 is a square frame with a thickness of 6 cm and is made of steel material;
[0039] The lifting structure includes multiple T-shaped rods 24 connected to the lower inner wall of the protection frame 22. A lifting plate 23 is movably sleeved on the T-shaped rods 24. The battery body 3 is fixedly installed on the upper surface of the lifting plate 23. A third spring 25 is sleeved on the T-shaped rods 24. Both ends of the third spring 25 are respectively connected to the lifting plate 23 and the lower inner wall of the protection frame 22. A pulling structure is arranged between the lifting plate 23 and the base 10;
[0040] The pulling structure includes a fixed seat 29 fixedly mounted in the middle of the base 10, an inner groove 30 is provided in the fixed seat 29, an opening 32 is provided in the middle of the groove wall of the inner groove 30, an extrusion wall 31 is provided on the inner wall of the opening 32, and the extrusion wall 31 is an inclined surface. The four sides below the lifting plate 23 are connected to L-shaped plates 26, and a rotating shaft 27 is rotated through one end of the L-shaped plate 26. A rolling sleeve 28 is movably sleeved on the rotating shaft 27, and the rolling sleeve 28 is rollingly set on the extrusion wall 31. When the protective shell 2 moves on the horizontal rod 12, since the base 10 and the fixed seat 29 are fixedly mounted on the mounting plate 1 as a whole, the movement of the protective shell 2 will bring The roller sleeve 28 at one end of the corresponding L-shaped plate 26 rolls on the corresponding extrusion wall 31. Since the extrusion wall 31 is an inclined surface, when the roller sleeve 28 rolls on the extrusion wall 31, it will pull the lifting plate 23 to move downward on the T-shaped rod 24, so that the lifting plate 23 and the battery body 3 can be moved down to the protection frame 22 as a whole, and the protection frame 22 is used to further protect the battery body 3. When the car is not hit and the protective shell 2 is not moved, the lifting plate 23 and the battery body 3 are located directly above the protection frame 22, so that the battery body 3 can be better exposed, thereby better performing the heat dissipation work of the battery body 3.
[0041] See also Figure 1 , Figure 2 , Figure 7 , Figure 8 and Figure 9 The shielding structure includes a shielding plate 34 arranged at the inner wall of the protective shell 2 near the first heat dissipation hole 7, the shielding plate 34 is in an inverted "U" shape, and a heat dissipation groove 33 is opened on the shielding plate 34 at the position of the first heat dissipation hole 7. The shielding plate 34 is arranged on the inner wall of the protective shell 2 through a reset structure;
[0042] The reset structure includes a second groove 35 provided on the inner wall of the protective shell 2 at the position of the baffle plate 34, a second fixing rod 36 is connected between the groove walls on the front and rear sides of the second groove 35, a reciprocating bar 38 is movably sleeved on the second fixing rod 36, and the reciprocating bar 38 is fixedly installed on the baffle plate 34, and fourth springs 37 are sleeved at both ends of the reciprocating bar 38, and the two ends of the fourth spring 37 are respectively connected to the reciprocating bar 38 and the groove wall of the second groove 35. When the car turns, the baffle plate 34 will be driven to shake above the second fixing rod 36 in the left and right directions of the vehicle body, so that the baffle plate 34 blocks the first heat dissipation hole 7 on the protective shell 2, and the second heat dissipation hole 8 is still in an open state, so that the air in the protective shell 2 can generate air convection along the left and right sides of the vehicle body, thereby better taking away the heat generated during the operation of the battery main body 3 in the protective shell 2, thereby improving the heat dissipation effect.
[0043] The implementation principle of the aluminum profile housing for a new energy battery in an embodiment of the present invention is as follows: When the vehicle is impacted by an external force, the force generated during the impact acts on the corresponding protective plate 4. The protective plate 4 moves on the mounting plate 1 in the direction close to the protective housing 2, and through the curved rod 20, it pushes the moving block 19 to move in the fixed frame 16, squeezing the second spring 18 to compress, thereby sharing part of the force generated during the impact to the mounting plate 1, so as to play a buffering role. At the same time, through the connecting plate 5, it pushes the protective housing 2 to move on the mounting plate 1, thereby increasing the distance between the battery body 3 in the protective housing 2 and the impacted part of the vehicle, playing a better protective role for the battery body 3. And during the movement of the protective housing 2, it will drive the corresponding first spring 15 to deform on the horizontal rod 12 to further play a buffering and protective role. Moreover, when the protective housing 2 moves on the horizontal rod 12, it will drive the rolling sleeve 28 at one end of the corresponding L-shaped plate 26 to roll on the corresponding extrusion wall 31, thereby pulling the lifting plate 23 to move downward on the T-shaped rod 24, so that the lifting plate 23 and the battery body 3 can be moved downward into the protective frame 22 as a whole, and the protective frame 22 is used to further protect the battery body 3. When the vehicle is turning, it will drive the baffle 34 to shake in the upper part of the second fixed rod 36 in the left-right direction of the vehicle body, so that the baffle 34 covers the first heat dissipation hole 7 on the protective housing 2. At this time, the second heat dissipation hole 8 is still in an open state, so that the air in the protective housing 2 can generate air convection in the left and right directions of the vehicle body, so as to better take away the heat generated during the operation of the battery body 3 in the protective housing 2 and improve the heat dissipation effect. The structure is simple and the function is practical.
[0044] The above are all the preferred embodiments of the present invention, and the protection scope of the present invention is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.
Claims
1. An aluminum profile housing for a new energy battery, comprising a mounting plate (1) and a battery body (3), characterized in that: On the upper surface of the mounting plate (1), protective plates (4) are provided at the four edges. The protective plates (4) are arranged on the mounting plate (1) through a buffer structure. A protective housing (2) is arranged on the mounting plate (1) through a moving structure, and the battery body (3) is arranged in the protective housing (2). Second heat dissipation holes (8) are formed on the left and right side surfaces of the protective housing (2), and first heat dissipation holes (7) are formed on the front, rear, and upper side surfaces of the protective housing (2). A shielding structure is arranged on the inner wall of the protective housing (2) near the first heat dissipation holes (7). The moving structure includes side plates (6) fastened to the four side surfaces of the protective housing (2) by bolts. A connecting plate (5) is welded to each side plate (6), and the connecting plate (5) is fixedly connected to the protective plate (4). A base (10) is arranged in the middle of the upper surface of the mounting plate (1). A first groove (9) is formed on the upper surface of the mounting plate (1) at the peripheral position of the base (10). The protective housing (2) is movably inserted into the first groove (9). Through grooves (11) are formed on the front, rear, left, and right side surfaces of the base (10). The two through grooves (11) are on two horizontal planes on the base (10). Two horizontal rods (12) pass through each of the two through grooves (11). A moving strip (13) is connected to both ends of each group of two horizontal rods (12). A guiding groove (14) is formed on the side groove wall of the first groove (9). The moving strip (13) is slidably arranged in the guiding groove (14). The horizontal rod (12) movably passes through the protective housing (2). First springs (15) are sleeved on both ends of the horizontal rod (12), and the two ends of the first spring (15) are respectively connected to the protective housing (2) and the moving strip (13).
2. The aluminum profile housing for a new energy battery according to claim 1, wherein: The buffer structure includes four groups of fixed frames (16) arranged on the upper surface of the mounting plate (1). Each group of two fixed frames (16) corresponds to the position of the protective plate (4). A first fixing rod (17) is connected between the inner walls at both ends of the fixed frame (16). A moving block (19) is movably sleeved on the first fixing rod (17). A second spring (18) is connected between the moving block (19) and one inner wall of the fixed frame (16). A curved rod (20) is rotatably connected to the upper surface of the moving block (19). Two groups of mounting blocks (21) are arranged at the lower part of the side surface of the protective plate (4) close to the protective housing (2). One end of the curved rod (20) is rotatably connected to the mounting block (21). A protective structure is arranged in the protective housing (2).
3. The aluminum profile housing for a new energy battery according to claim 2, wherein: The protective structure includes a protective frame (22) fixedly arranged near the middle of the inner wall of the protective housing (2). The battery body (3) is arranged on the protective frame (22) through a lifting structure. The protective frame (22) is a square frame, and the thickness of the protective frame (22) is 6 cm.
4. The aluminum profile housing for a new energy battery according to claim 3, wherein: The lifting structure includes multiple T-shaped rods (24) connected to the lower inner wall of the protective frame (22). An elevator plate (23) is movably sleeved on the T-shaped rods (24). The battery body (3) is fixedly installed above the elevator plate (23). A third spring (25) is sleeved on the T-shaped rods (24). Two ends of the third spring (25) are respectively connected to the elevator plate (23) and the lower inner wall of the protective frame (22). A pulling structure is arranged between the elevator plate (23) and the base (10).
5. The aluminum profile housing for a new energy battery according to claim 4, wherein: The pulling structure includes a fixed seat (29) fixedly installed in the middle of the upper surface of the base (10). An inner groove (30) is formed in the fixed seat (29). An opening (32) is formed in the middle of the upper groove wall of the inner groove (30). An extrusion wall (31) is arranged on the inner wall of the opening (32). The extrusion wall (31) is an inclined surface. L-shaped plates (26) are connected to four sides of the lower surface of the elevator plate (23). A rotating shaft (27) rotatably penetrates through one end of each L-shaped plate (26). A rolling sleeve (28) is movably sleeved on the rotating shaft (27). The rolling sleeve (28) is arranged to roll on the extrusion wall (31).
6. The aluminum profile housing for a new energy battery according to claim 1, wherein: The shielding structure includes a shielding plate (34) arranged at a position on the inner wall of the protective housing (2) close to the first heat dissipation hole (7). The shielding plate (34) is in an inverted "U" shape. A heat dissipation groove (33) is formed in the shielding plate (34) at the position of the first heat dissipation hole (7). The shielding plate (34) is arranged on the inner wall of the protective housing (2) through a reset structure.
7. An aluminum profile housing for a new energy battery according to claim 6, characterized in that: The reset structure includes a second groove (35) formed in the inner wall of the protective housing (2) at the position of the shielding plate (34). A second fixing rod (36) is connected between the front and rear groove walls of the second groove (35). A reciprocating strip (38) is movably sleeved on the second fixing rod (36). The reciprocating strip (38) is fixedly installed on the shielding plate (34). Fourth springs (37) are sleeved at both ends of the reciprocating strip (38). Two ends of the fourth springs (37) are respectively connected to the reciprocating strip (38) and the groove wall of the second groove (35).
Citation Information
Patent Citations
Safety battery
CN114039149A
Battery protection structure for new energy automobile in collision process
CN116864885A
Lithium battery box body for new energy automobile
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