An automated glass breaking apparatus with a tool cooling function

Abstract

The present application relates to the field of tool cooling, especially to a kind of tool cooling function's automated glass breaking processing device.The present application provides a kind of tool cooling function's automated glass breaking processing device, including chassis, bottom opening is fixedly connected in it, the blanking frame is fixedly connected on the blanking frame by bolt, the blanking frame is rotatably connected with the symmetrically distributed crushing roller between feed frame, its end is fixedly connected with gear, two gears are engaged with each other, motor is installed on the chassis, and its output shaft is connected with one of crushing roller by belt pulley assembly, the outside of each crushing roller is respectively provided with evenly distributed hard alloy cutter, and each crushing roller is provided with air cooling component.The present application is driven by motor, and crushing roller rotates towards each other, utilizes hard alloy cutter to efficiently pulverize waste glass;Turbine rotation forms negative pressure, combines with air deflector to optimize airflow distribution, and cold air directly cools cutter, effectively reduces high-temperature wear, and prolongs service life.

Description

Technical Field

[0001] This invention relates to the field of tool cooling, and more particularly to an automated glass breakage treatment device with tool cooling function. Background Technology

[0002] With the rapid development of resource recycling technologies, the efficient processing and recycling of waste glass, as an important renewable resource, has become a key focus of the industry. Automated glass crushing technology realizes a continuous and unmanned processing of glass products through mechanized and intelligent equipment. By crushing waste glass into uniform particles, it not only achieves resource recycling but also effectively reduces environmental pollution.

[0003] However, during the glass recycling and crushing process, the intense friction between the cutting tool and the glass generates a large amount of heat, causing a significant increase in the surface temperature of the cutting tool. This high-temperature environment accelerates the oxidation and wear of the cutting tool material (such as diamond or cemented carbide), and can even cause adhesion problems with glass fragments. Especially in waste glass recycling scenarios, these problems are further exacerbated because waste glass may contain impurities or have uneven hardness, thus significantly shortening the tool's lifespan, increasing equipment maintenance costs, and reducing production efficiency.

[0004] Based on the above situation, there is an urgent need for an automated glass breakage treatment device with a tool cooling function. Summary of the Invention

[0005] To overcome the drawback of high blade temperature leading to easy damage, the technical problem is to provide an automated glass breakage treatment device with blade cooling function.

[0006] The technical solution is as follows: An automated glass breaking device with a blade cooling function includes a base frame, in which a feeding frame with a bottom opening is fixedly connected. A feeding frame is fixedly connected to the feeding frame by bolts. Symmetrically distributed breaking rollers are rotatably connected between the feeding frame and the feeding frame. Gears are fixedly connected to the ends of the rollers, and the two gears mesh with each other. A motor is installed on the base frame, and its output shaft is connected to one of the breaking rollers through a pulley assembly. Carbide blades are evenly distributed on the outer side of each breaking roller, and an air-cooling assembly is installed inside each breaking roller.

[0007] Optionally, the pulley assembly consists of two pulleys and a flat belt. One pulley is fixed to the output shaft of the motor via a coupling, and the other pulley is fixed to the crushing roller on the side away from the motor. The flat belt is wound around the two pulleys.

[0008] Optionally, the air-cooling assembly includes filter frames symmetrically fixed to the outside of the feed rack, each filter frame having a mounting frame fixed to it, the crushing roller being rotatably connected to the adjacent filter frame, each mounting frame having a turbine installed on it, and each crushing roller having a filter screen at its port away from the filter frame.

[0009] Optionally, each crushing roller is provided with an air outlet on its side wall, and each air outlet is fixed with a carbide cutting tool by screws, with the carbide cutting tool covering the adjacent air outlet.

[0010] Optionally, a guide plate is rotatably connected to the inner wall of the feed rack.

[0011] Optionally, each of the symmetrically distributed crushing rollers is fixedly connected to an air guide duct, with a certain space for air flow between the outer wall of the air guide duct and the inner wall of the crushing roller. Each air guide duct has a baffle plate fixedly connected to the outer side near the air outlet.

[0012] Optionally, each mounting bracket is rotatably connected to an air guide plate.

[0013] Optionally, the guide plate is fixed with symmetrically distributed arc-shaped slide rods on the side near the crushing roller, and the guide plate is connected to the inner wall of the feed frame by symmetrically distributed first springs, which are respectively wound around the adjacent arc-shaped slide rods.

[0014] Optionally, push frames are slidably connected between symmetrically distributed mounting frames, and each air guide plate is fixedly connected to the push frame. A second spring is connected between each push frame and the symmetrically distributed mounting frames, and each second spring is wound around the push frame. A pull frame is slidably connected to the side wall of the feed frame near the push frame, and it contacts the inner side of the guide plate. An oblique groove is opened on the push frame, and the pull frame is embedded in the oblique groove.

[0015] Compared with the prior art, the present invention has the following advantages: The present invention drives the crushing rollers to rotate in opposite directions by a motor, and uses carbide blades to efficiently crush waste glass; the turbine rotation generates negative pressure, and combined with the air guide plate to optimize the airflow distribution, cold air directly cools the blades, effectively reducing high-temperature wear and extending service life.

[0016] This invention achieves dynamic adjustment of the air guide plate through the linkage between the guide plate and the pull frame. When there is too much material, the air guide plate deflects inward to increase the cooling airflow in the crushing area and effectively reduce the temperature of the cemented carbide tool. As crushing is completed, the air guide plate returns to normal, ensuring uniform heat dissipation. This significantly improves the adaptability and stability of the equipment and extends the tool life. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure 2This is a three-dimensional structural cross-sectional view of the components of the present invention, such as the unloading rack, the feeding rack, and the pulley assembly.

[0019] Figure 3 This is a three-dimensional structural cross-sectional view of the components of the present invention, such as the crushing roller, cemented carbide cutting tool, and gear.

[0020] Figure 4 This is a three-dimensional structural cross-sectional view of the crushing roller and cemented carbide cutting tool of the present invention.

[0021] Figure 5 This is a three-dimensional structural cross-sectional view of the crushing roller, air guide tube, and baffle plate of the present invention.

[0022] Figure 6 This is a three-dimensional structural cross-sectional view of the filter frame, mounting frame, turbine, and other components of the present invention.

[0023] Figure 7 This is a three-dimensional structural cross-sectional view of the components of the present invention, including the air guide plate, the arc-shaped slide bar, and the first spring.

[0024] Figure 8 This is a three-dimensional structural cross-sectional view of the mounting bracket, push bracket, and second spring of the present invention.

[0025] Explanation of reference numerals in the attached drawings: 1_base frame, 2_unloading frame, 3_feeding frame, 301_guide plate, 4_motor, 5_pulley assembly, 6_crushing roller, 7_carbide cutter, 8_gear, 9_filter frame, 10_mounting frame, 11_turbine, 12_air guide tube, 13_baffle plate, 14_air guide plate, 15_arc-shaped slide bar, 16_first spring, 17_pull frame, 18_push frame, 19_second spring. Detailed Implementation

[0026] The following description is only a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.

[0027] Example 1: An automated glass breakage treatment device with a blade cooling function, such as Figures 1-4 As shown, the system includes a base frame 1 serving as the main support, with a bottom-opening feed rack 2 fixedly connected inside for receiving and discharging broken glass particles; a feed rack 3 is bolted to the feed rack 2 to guide the glass to be broken into the crushing area; symmetrically distributed crushing rollers 6 are rotatably connected between the feed rack 2 and the feed rack 3, each with a gear 8 fixed at its end, the two gears 8 meshing to ensure that the crushing rollers 6 move in opposite directions; a motor 4 is mounted on the base frame 1, and its output shaft is connected to one of the crushing rollers 6 via a pulley assembly 5.

[0028] The pulley assembly 5 consists of two pulleys and a flat belt, used to achieve efficient power transmission. One pulley is fixed to the output shaft of the motor 4 via a coupling, and the other pulley is fixed to the crushing roller 6 on the side away from the motor 4. The flat belt is wound around the two pulleys. Each crushing roller 6 has an air outlet on its side wall, and each air outlet is fixed with a carbide cutter 7 by screws for efficient glass crushing. The carbide cutter 7 is covered on the adjacent air outlet to concentrate the cooling air to blow onto the carbide cutter 7, so as to achieve rapid cooling of its surface. Each crushing roller 6 is equipped with an air-cooling component.

[0029] like Figure 3 As shown, the air-cooling assembly includes filter frames 9 symmetrically fixed to the outside of the feed rack 2, used to filter the air entering the crushing roller 6, preventing external dust and impurities from entering the interior of the crushing roller 6, thereby protecting the internal structure from contamination and damage; each filter frame 9 is fixedly connected to a mounting frame 10, and the crushing roller 6 is rotatably connected to the adjacent filter frame 9. Each mounting frame 10 is equipped with a turbine 11, which is located inside the adjacent crushing roller 6, used to create a negative pressure at the front port of the crushing roller 6, causing external air to enter the interior of the crushing roller 6 through the filter frame 9, achieving efficient airflow circulation; each crushing roller 6 has a filter screen at the port away from the filter frame 9, used to discharge hot air while preventing external dust from entering.

[0030] like Figure 2 As shown, a guide plate 301 is rotatably connected to the inner wall of the feeding rack 3, which is used to accurately guide the material into the crushing area between the two crushing rollers 6. When too much broken glass is fed at once, the guide plate 301 can automatically adjust its position according to gravity to ensure that the material is evenly distributed and reduce the load on the equipment.

[0031] like Figure 5 As shown, each of the symmetrically distributed crushing rollers 6 is fixedly connected to an air guide duct 12. A certain space for air flow is left between the outer wall of the air guide duct and the inner wall of the crushing roller 6. This space is designed to optimize the airflow path, ensure that the cooling air can be evenly distributed and circulate efficiently, thereby improving the cooling efficiency. Each air guide duct 12 has a baffle plate 13 fixedly connected to the outer side near the air outlet. This baffle plate guides the airflow to be concentrated and blown towards the cemented carbide tool 7, enhancing the cooling effect and avoiding the problem of uneven cooling caused by airflow dispersion.

[0032] like Figure 6 As shown, each mounting bracket 10 is rotatably connected to an air guide plate 14, which is used to divert the incoming airflow so that more airflow can enter the crushing area, ensuring that more airflow can accurately enter the crushing area, thereby improving the coverage effect and cooling efficiency of the cooling air on the cemented carbide tool 7.

[0033] During equipment operation, motor 4 and turbine 11 are started first. Motor 4 drives the right crushing roller 6 to rotate counterclockwise through pulley assembly 5, while simultaneously driving the left crushing roller 6 to rotate clockwise through gear 8. The two crushing rollers 6 move towards each other, thereby driving the carbide cutter 7 on them to also move towards each other.

[0034] Workers can put the glass to be broken into the feed rack 3, and the broken glass slides along the guide plate 301 between the two crushing rollers 6. As the two crushing rollers 6 move in opposite directions, the carbide cutter 7 efficiently crushes the broken glass, and the crushed glass particles are discharged from the bottom opening of the feed rack 2.

[0035] During the glass breaking process, the intense friction between the carbide cutting tool 7 and the glass generates a large amount of heat, accelerating the rise in tool surface temperature and wear. To prevent damage to the tool due to high temperature, it needs to be cooled down rapidly. When the turbine 11 rotates, a negative pressure is formed at the front port of the breaking roller 6, and external air enters the interior of the breaking roller 6 through the filter frame 9. At this time, the incoming airflow is diverted by the air guide plate 14.

[0036] Since both air guide plates 14 are deflected towards the crushing area, most of the airflow rushes into the crushing area and is guided into the air outlet of the crushing roller 6 through the air guide tube 12 and the baffle plate 13. The cold air in the air outlet directly acts on the carbide cutting tool 7, rapidly cooling it. Then, the airflow is discharged through the filter screen at the rear of the crushing roller 6, carrying away the heat from the cutting tool, thus achieving effective cooling of the cutting tool. In summary, the crushing roller 6 is driven to rotate in opposite directions by the motor 4, and the carbide cutting tool 7 is used to efficiently crush waste glass; the rotation of the turbine 11 creates negative pressure, which, combined with the air guide plate 14 to optimize the airflow distribution, allows the cold air to directly cool the cutting tool, effectively reducing high-temperature wear and extending its service life.

[0037] Example 2: As Figure 7 and Figure 8 As shown, the guide plate 301 is fixed with symmetrically distributed arc-shaped slide rods 15 on the side near the crushing roller 6 to ensure that the guide plate 301 can move smoothly along the predetermined trajectory during operation and avoid deviation caused by vibration or external force; the guide plate 301 is connected to the inner wall of the feed frame 3 by symmetrically distributed first springs 16, which are respectively wound around the adjacent arc-shaped slide rods 15.

[0038] Pushers 18 are slidably connected between the symmetrically distributed mounting frames 10. Each air guide plate 14 is fixedly connected to the pusher 18. The position and angle of the air guide plate 14 can be adjusted by horizontal movement, thereby realizing dynamic adjustment of airflow direction and flow rate, ensuring that more cooling air can flow into the crushing area. Each pusher 18 is connected to a second spring 19 between it and the symmetrically distributed mounting frames 10. Each second spring 19 is wrapped around the pusher 18 to provide elastic reset function, ensuring that the pusher 18 can automatically return to its initial position under the action of external force. A puller 17 is slidably connected to the side wall of the feed rack 3 near the pusher 18. It contacts the inner side of the guide plate 301. The pusher 18 has an inclined sliding groove. The puller 17 is embedded in the inclined sliding groove for guidance and positioning, ensuring that the movement trajectory of the puller 17 on the pusher 18 is stable and accurate.

[0039] When too much broken glass is poured into the feed rack 3 at once, the broken glass exerts pressure on the guide plate 301, causing the guide plate 301 to deflect to the right. This deflection causes the arc-shaped slide bar 15 to move to the right and deforms the first spring 16. Since the pull bracket 17 is located below the guide plate 301, when the guide plate 301 deflects to the right, the pull bracket 17 also moves to the right. The pull bracket 17 is embedded in the inclined groove on the push bracket 18, thus causing the push bracket 18 to move backward. The movement of the push bracket 18 further pushes the air guide plate 14 to deflect inward, increasing the proportion of airflow introduced into the crushing zone, thereby further cooling the carbide cutting tool 7 in the crushing zone.

[0040] As the carbide cutting tool 7 continues to break the glass, the broken glass particles are discharged from the bottom of the feed rack 2, and the amount of broken glass on the guide plate 301 gradually decreases. Under the elastic force of the first spring 16, the guide plate 301 deflects in the opposite direction and resets, no longer applying pressure to the pull frame 17. At this time, under the elastic force of the second spring 19, the push frame 18 moves forward and resets, and the air guide plate 14 deflects outward and resets, returning to its normal position, restoring the normal airflow distribution state, and ensuring that the carbide cutting tool 7 in different parts can dissipate heat normally. In summary, by linking the guide plate 301 and the pull frame 17, the air guide plate 14 is dynamically adjusted. When there is too much material, the air guide plate 14 deflects inward, increasing the cooling airflow in the crushing area and effectively reducing the temperature of the carbide cutting tool 7; as crushing is completed, the air guide plate 14 returns to its normal state, ensuring uniform heat dissipation; significantly improving the adaptability and stability of the equipment and extending the tool life.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automated glass breaking device with a blade cooling function, comprising a base frame (1) with a bottom-opening feed rack (2) fixedly connected inside it, a feed rack (3) fixedly connected to the feed rack (2) by bolts, symmetrically distributed breaking rollers (6) rotatably connected between the feed rack (2) and the feed rack (3), each of which has a gear (8) fixedly connected to its end, the two gears (8) meshing with each other, a motor (4) mounted on the base frame (1), the output shaft of which is connected to one of the breaking rollers (6) via a pulley assembly (5), and uniformly distributed carbide blades (7) on the outer side of each breaking roller (6), characterized in that, A symmetrically distributed filter frame (9) is fixed to the outer side of the feeding rack (2), and a mounting frame (10) is fixed to each of them. The crushing roller (6) is rotatably connected to the adjacent filter frame (9). A turbine (11) is installed on each mounting frame (10). A guide plate (301) is rotatably connected to the inner wall of the feeding rack (3). A guide plate (14) is rotatably connected to each mounting frame (10). A symmetrically distributed arc-shaped slide rod (15) is fixed to the side of the guide plate (301) near the crushing roller (6). The guide plate (301) is connected to the inner wall of the feeding rack (3) by a symmetrically distributed first spring (16). The first spring (16) is wound around the adjacent arc-shaped slide bar (15). The symmetrically distributed mounting brackets (10) are slidably connected to the pusher (18). Each air guide plate (14) is fixed to the pusher (18). The pusher (18) is connected to the symmetrically distributed mounting brackets (10) with a second spring (19). Each second spring (19) is wound around the pusher (18). The side wall of the feed rack (3) is slidably connected to the puller (17) on the side close to the pusher (18). It contacts the inner side of the guide plate (301). The pusher (18) has an oblique groove. The puller (17) is embedded in the oblique groove.

2. The automated glass breakage treatment device with blade cooling function according to claim 1, characterized in that, The pulley assembly (5) consists of two pulleys and a flat belt. One pulley is fixed to the output shaft of the motor (4) via a coupling, and the other pulley is fixed to the crushing roller (6) on the side away from the motor (4). The two pulleys are wrapped with a flat belt.

3. The automated glass breakage treatment device with a blade cooling function according to claim 2, characterized in that, Each crushing roller (6) has a filter screen at the port on the side away from the filter frame (9).

4. An automated glass breakage treatment device with a blade cooling function according to claim 3, characterized in that, Each crushing roller (6) has an air outlet on its side wall, and each air outlet is fixed with a carbide cutter (7) by screws. The carbide cutter (7) covers the adjacent air outlet.

5. An automated glass breakage treatment device with a blade cooling function according to claim 4, characterized in that, Each of the symmetrically distributed crushing rollers (6) is fixedly connected to an air guide tube (12), and there is a certain space for air flow between its outer wall and the inner wall of the crushing roller (6). Each air guide tube (12) is fixedly connected to a baffle plate (13) on the side near the air outlet.

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