Synchronous belt conveying line
By adopting a dual-axis-connected flexible coupling design and lower motor installation method in the synchronous belt conveyor line, the problem of insufficient stability in the process of miniaturization and flexibility is solved, and higher running stability and durability are achieved.
Patent Information
- Application Number
- CN202510554942.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-07-18
AI Technical Summary
The existing synchronous belt conveyor lines have insufficient stability during miniaturization and flexibility, especially the bearing wear caused by concentric errors of the mounting base.
The flexible coupling design with a dual-axis connection is designed to avoid bearing wear and improve operational stability and durability by installing the motor under the conveyor rack and using the synchronous shaft and coupling to absorb the concentric error of the mounting seat.
It effectively improves the operating stability and durability of the synchronous belt conveyor line, saves factory space, and extends the service life of the equipment.
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Figure CN120328028A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of conveyor lines, and particularly relates to a synchronous belt conveyor line. Background Art
[0002] With the rapid development of the consumer electronics industry, the demand for automated flexible manufacturing has further increased; pallet conveyor lines are widely used in the field of automated production; now there are higher demands for further miniaturization, flexibility, and stability. Summary of the Invention
[0003] The purpose of the present invention is to provide a synchronous belt conveyor line.
[0004] The present invention is realized through the following technical solutions:
[0005] The present invention is a synchronous belt conveyor line, including a conveying frame, a transmission component, a conveyor belt support plate, and a motor. The conveying frame includes two support plates, and synchronous belt drive heads and tails are installed on both support plates;
[0006] The conveyor belt support plate is installed on the upper surface of the support plate, and a conveyor belt is installed on the conveyor support plate;
[0007] The transmission component includes a synchronous shaft, and conveyor line pulleys are provided at both ends of the synchronous shaft. The conveyor line pulleys are located inside the synchronous belt drive heads and tails;
[0008] The conveyor belt winds around the pulleys arranged inside the synchronous belt drive heads and tails, the conveyor line pulleys, and the pulleys installed at the ends of the support plates;
[0009] A driver is provided at the end of the motor, and the driver is connected to the synchronous shaft.
[0010] Further, the synchronous shaft includes two connecting shafts, and the two connecting shafts are connected by a coupling. The conveyor line pulleys are provided at the other ends of the connecting shafts.
[0011] Further, the driver is a right-angle reduction gear, and the right-angle reduction gear is installed outside the support plate. The output end of the right-angle reduction gear is connected to the end of a connecting shaft.
[0012] Further, it also includes a motor base, and the motor base is arranged on the lower surfaces of the two support plates, and the motor is installed on the motor base.
[0013] Further, the motor base includes a horizontal plate, and an "L"-shaped connecting plate is provided on the lower surface of the horizontal plate. The motor is installed on the long plate of the "L"-shaped connecting plate.
[0014] Further, the driver includes a driven wheel, the driven wheel is installed on the synchronous shaft, a driving wheel is installed on the output shaft of the motor, and the driving wheel and the driven wheel are connected by a driving belt.
[0015] Further, a snap ring corresponding to the conveyor line pulley and the driven pulley is installed on the synchronization shaft.
[0016] Further, it further includes a mounting plate frame which is in a "U" shape. One side plate of the mounting plate frame is installed on the head and tail of the synchronous belt drive through bolts. One side of the mounting plate frame is installed on the head and tail of the synchronous belt drive through bolts. Holes are formed on the two plate bodies of the mounting plate frame, bearings are installed in the holes, and the synchronization shaft is fitted in the bearings.
[0017] Further, the driven pulley is located inside the mounting plate frame.
[0018] The present invention has the following beneficial effects:
[0019] A motor mounting method of the present invention saves the side space of the conveyor line by placing the motor below the conveyor frame. In another way, it is installed on the side of the conveyor frame and provides power for the conveyor line by directly driving the synchronization shaft. The synchronization shaft driven by a belt is composed of two connecting shafts and a coupling. The synchronization shaft is arranged with a double-axis connection. The two drive shafts are connected by a flexible coupling to absorb the concentric error of the two side mounting seats, avoiding the wear of the mounting seat bearings caused by long-term use, and greatly improving the running stability and durability of the conveyor line.
[0020] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 It is a schematic structural diagram of a side-hung direct drive conveyor line
[0023] Figure 2 It is a schematic structural diagram of a motor-down conveyor line;
[0024] Figure 3 It is a schematic structural diagram of a conveyor line drive assembly;
[0025] Figure 4 For Figure 3 An exploded view of the drive assembly in
[0026] Figure 5 It is a schematic structural diagram of a conveyor line frame;
[0027] In the drawings, the list of components represented by each reference numeral is as follows:
[0028] 1. Conveyor frame; 2. Conveyor belt support plate; 3. Conveyor belt; 4. Driven pulley; 5. Driving pulley; 6. Synchronous shaft; 7. Conveyor line pulley; 8. Motor; 9. Motor base; 10. Snap ring; 11. Bearing; 12. Mounting plate frame; 13. Synchronous belt drive head and tail; 14. Driver; 101. Support plate; 601. Connecting shaft; 602. Coupling; 901. "L"-shaped connecting plate. Detailed implementation manner
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0030] In the description of the present invention, it is to be understood that the terms "open hole", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
[0031] Please refer to Figures 1-5 As shown, the present invention is a synchronous belt conveyor line.
[0032] Embodiment 1: Side-hung direct drive conveyor line
[0033] The conveyor frame 1 includes two support plates 101, and two synchronous belt drive heads and tails 13 are installed on both support plates 101. Among them, the synchronous belt drive heads and tails 13 can be arranged in the middle or end of the support plate 101. Two belt pulleys are installed in the synchronous belt drive heads and tails 13. The conveyor belt support plate 2 is installed on the upper surface of the support plate 101, and the conveyor belt 3 is installed on the conveyor support plate 2. Preferably, the support plate 101 is a profile, and a high molecular wear-resistant strip is provided on the profile. The synchronous belt drive heads and tails 13 are provided at the end of the support plate 101.
[0034] The transmission assembly includes a synchronous shaft 6. Conveyor line pulleys 7 are provided at both ends of the synchronous shaft 6, and the conveyor line pulleys 7 are located inside the synchronous belt drive heads and tails 13;
[0035] The transmission assembly includes a synchronous shaft 6. The synchronous shaft 6 includes two connecting shafts 601, and the two connecting shafts 601 are connected by a coupling 602. The conveyor line pulley 7 is provided at the other end of the connecting shaft 601.
[0036] At both ends of the synchronization shaft 6, there are conveyor line pulleys 7. The conveyor line pulleys 7 are located inside the synchronous belt drive head and tail 13. Specifically, the wire feeding pulley 7 is reinforced on the synchronization shaft 6 by a circlip 10. The conveyor line pulley 7 and the other two pulleys inside the synchronous belt drive head and tail 13 are arranged in a triangle. The conveyor belt 3 passes around the pulleys arranged inside the synchronous belt drive head and tail 13 and the conveyor line pulley 7. Specifically, the conveyor belt 3 passes around the pulleys arranged inside the synchronous belt drive head and tail 13, the conveyor line pulley 7, and the pulley installed at the end of the support plate 101. One of the pulleys inside the synchronous belt drive head and tail 13 has a guiding function.
[0037] At the end of the motor 8, there is a driver 14. The driver 14 is a right-angle reducer with worm and worm gear transmission. The driver 14 is connected to the synchronization shaft 6.
[0038] The driver 14 is a right-angle reducer. The right-angle reducer is installed outside the support plate 101. The output end of the right-angle reducer is connected to the end of a connecting shaft 601.
[0039] Embodiment 2: Install a motor-driven conveyor line below the conveyor frame 1
[0040] The conveyor frame 1 includes two support plates 101. Inside both support plates 101, there are synchronous belt drive heads and tails 13. Among them, the synchronous belt drive heads and tails 13 can be arranged in the middle or at the end of the support plate 101. Inside the synchronous belt drive heads and tails 13, there are two pulleys installed. The conveyor belt support plate 2 is installed on the upper surface of the support plate 101. The conveyor belt 3 is installed on the conveyor support plate 2. Preferably, the support plate 101 is a profile. On the profile, there are high molecular wear-resistant strips. At the end of the support plate 101, there is a synchronous belt drive head and tail 13.
[0041] The motor base 9 is arranged on the lower surfaces of the two support plates 101 of the conveyor frame 1. The motor 8 is installed on the motor base 9.
[0042] By arranging the motor 8 below the conveyor frame 1, compared with the traditional method of installing the motor on the side of the conveyor line, the space of the synchronous belt conveyor line in the factory building is saved.
[0043] Specifically, when changing the position of the motor 8 on the conveyor line, a new transmission component needs to be arranged on the conveyor line.
[0044] The transmission component includes a synchronization shaft 6. The synchronization shaft 6 is erected between the two arms of the conveyor frame 1. At both ends of the synchronization shaft 6, there are conveyor line pulleys 7. The conveyor line pulleys 7 drive the conveyor belt 3.
[0045] Specifically, the end of the synchronization shaft 6 extends into the synchronous belt drive head and tail 13. A conveyor line pulley 7 is installed on the extending part, which provides power for the conveyor belt 3. Additionally, a pulley installed near the conveyor belt support plate 2 in the synchronous belt drive head and tail 13 plays a guiding role. The conveyor line pulley 7 is reinforced on the synchronization shaft 6 through a circlip 10.
[0046] Furthermore, the motor base 9 includes a horizontal plate, which is fixed to the lower surface of the conveyor frame 1 through bolts. The motor 8 is installed on the long plate of the "L"-shaped connecting plate 901, and the short plate of the "L"-shaped connecting plate 901 is connected to the horizontal plate.
[0047] The synchronous belt drive head and tail 13 is arranged at the ends of the conveyor belt support plate 2 and the conveyor frame 1, and the conveyor line pulley 7 is located inside the synchronous belt drive head and tail 13.
[0048] The mounting plate frame 12 is in a "U" shape. One side plate of the mounting plate frame 12 is installed on the synchronous belt drive head and tail 13 through bolts. The synchronization shaft 6 is installed in the bearings in the holes on the two plate bodies of the mounting plate frame 12. The synchronization shaft (6) includes two connecting shafts 601, and the two connecting shafts 601 are connected through a coupling 602. The transmission component is arranged on one of the connecting shafts 601.
[0049] The driver 14 also includes a driven wheel 4 and a driving wheel 5. The driven wheel 4 is installed on the synchronization shaft 6, and the driving wheel 5 is installed on the output shaft of the motor 8. The driving wheel 5 and the driven wheel 4 are connected through a driving belt. The driven wheel 4 is located inside the mounting plate frame 12. The driving belt can be a chain belt or a belt. Correspondingly, if a chain belt is used, the driving wheel 5 and the driven wheel 4 are toothed wheels.
[0050] Furthermore, the driven wheel 4 is further reinforced on the synchronization shaft 6 through a circlip 10.
[0051] In the description of this specification, the descriptions with reference to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0052] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A synchronous belt conveyor line, characterized in that, Comprising: A conveying rack (1), the conveying rack (1) includes two support plates (101), and synchronous belt driving heads and tails (13) are installed on both support plates (101); A conveyor belt support plate (2), the conveyor belt support plate (2) is installed on the upper surface of the support plate (101), and a conveyor belt (3) is installed on the conveyor support plate (2); A transmission assembly, the transmission assembly includes a synchronous shaft (6), conveyor line pulleys (7) are arranged at both ends of the synchronous shaft (6), and the conveyor line pulleys (7) are located inside the synchronous belt driving heads and tails (13); The conveyor belt (3) winds around the pulleys arranged inside the synchronous belt driving heads and tails (13), the conveyor line pulleys (7), and the pulleys installed at the ends of the support plates (101); A motor (8), a driver (14) is arranged at the end of the motor (8), and the driver (14) is connected to the synchronous shaft (6).
2. The synchronous belt conveyor line according to claim 1, wherein The synchronous shaft (6) includes two connecting shafts (601), the two connecting shafts (601) are connected by a coupling (602), and the conveyor line pulleys (7) are arranged at the other ends of the connecting shafts (601).
3. The synchronous belt conveyor line according to claim 2, characterized in that, The driver (14) is a right-angle speed reducer, the right-angle speed reducer is installed outside the support plate (101), and the output end of the right-angle speed reducer is connected to the end of a connecting shaft (601).
4. A synchronous belt conveyor line according to claim 2, characterized in that, It further includes a motor base (9), the motor base (9) is arranged on the lower surfaces of the two support plates (101), and the motor (8) is installed on the motor base (9).
5. A synchronous belt conveyor line according to claim 4, characterized in that, The motor base (9) includes a horizontal plate, an "L"-shaped connecting plate (901) is arranged on the lower surface of the horizontal plate, and the motor (8) is installed on the long plate of the "L"-shaped connecting plate (901).
6. The synchronous belt conveyor line according to claim 5, wherein, The driver (14) includes a driven wheel (4), the driven wheel (4) is installed on the synchronous shaft (6), a driving wheel (5) is installed on the output shaft of the motor (8), and the driving wheel (5) and the driven wheel (4) are connected by a driving belt.
7. A synchronous belt conveyor line according to claim 6, characterized in that, Circlips (10) corresponding to the conveyor line pulleys (7) and the driven wheel (4) are installed on the synchronous shaft (6).
8. A synchronous belt conveyor line according to claim 8, characterized in that, It further includes a mounting plate frame (12), the mounting plate frame (12) is in a "U" shape, one side plate of the mounting plate frame (12) is installed on the synchronous belt driving heads and tails (13) by bolts, one side of the mounting plate frame (12) is installed on the synchronous belt driving heads and tails (13) by bolts, holes are opened on the two plate bodies of the mounting plate frame (12), bearings (11) are installed in the holes, and the synchronous shaft (6) is fitted in the bearings (11).
9. The synchronous belt conveyor line according to claim 9, characterized in that, The driven wheel (4) is located inside the mounting plate frame (12).