Flexible sheet arranging mechanism for sheet products

By misaligning the flexible conveyor belt and flexible paddles with the blades of the film processor, the problem of messy product arrangement when production specifications are changed is solved, and the conveying of thin sheet products with strong adaptability in flexible production is realized.

CN120328223APending Publication Date: 2025-07-18GUANGZHOU XINGSHI EQUIPS
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Patent Information

Application Number
CN202510523010.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

In the production of existing thin sheet products, the blade gap between the sheet processor is fixed, which makes it impossible to compatible with products of different thicknesses when changing production specifications, resulting in messy product arrangement and affecting subsequent work in the work of the work.

Method used

The flexible conveyor belt and flexible paddle are arranged in a misalignment with the blades of the chip handler. The flexible paddle on the flexible conveyor belt forms an angle with the conveyor belt. The number of clamping is set according to the product thickness. The flexible paddle is opened at the turning point for product entry and exit, and the horizontal section is clamped to adapt to products of different thicknesses.

Benefits of technology

It realizes that when changing production specifications, there is no need to replace the blades of the blades of the chipper, only the feed quantity needs to be adjusted to enhance production adaptability, and ensure smooth delivery and arrangement of products.

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Abstract

The invention relates to the technical field of sheet product production, in particular to a flexible sheet arranging mechanism for sheet products, which comprises a product conveying belt, a sheet arranging machine and a flexible conveying belt, the flexible conveying belt is mounted between the product conveying belt and the sheet arranging machine, and flexible shifting sheets are uniformly arranged on the flexible conveying belt along the conveying belt; an included angle is formed between the flexible shifting piece and the conveying belt, and the flexible shifting piece on the flexible conveying belt and the blades on the blade arranging machine are arranged in a staggered mode. During working, the sheet arranging machine needs to set the corresponding clamping number according to the thickness of a product, after the first product is conveyed in place, the sheet arranging machine does not act temporarily, the flexible conveying belt continues to convey the next product, at the moment, the front portion of the flexible stirring sheet pushes the previous product aside by a certain position, and then the next product is conveyed; and the number between the two blades reaches the set number meeting certain clamping force. When the production specification is replaced, only different feeding numbers need to be set, flexible production can be achieved, and the production adaptability is high.
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Description

Technical Field

[0001] This application relates to the technical field of thin sheet product production, and in particular, to a flexible sheet sorting mechanism for thin sheet products. Background Art

[0002] In the production industry of disposable hygiene products, a product sheet sorting mechanism is essential. Since the production speed of product processing machines generally reaches about 1000 pieces per minute, it is impossible to complete operations such as product receiving, counting, and stacking manually at such a speed.

[0003] Therefore, a set of sheet sorting mechanisms are installed behind production machines for functions such as product arranging, counting, and stacking. As Figure 1 and Figure 2 shown, a product conveyor belt 1 conveys a product 100 between two blades 21 of a sheet sorter 2. When the conveyor belt of the sheet sorter 1 rotates one grid, the product sheet sorting is completed. The blades 21 on the sheet sorter 1 are generally made of plastic and have a smooth surface, so that the product 100 can slide smoothly to the bottom of the conveyor belt when entering.

[0004] However, in some sheet sorting processes, it is required that the blades of the sheet sorter have a certain clamping force on the product. Since the gap between the blades of the sheet sorter is fixed, when the production specifications of the product are changed and the thickness changes greatly, it cannot be compatible for production. At this time, the thickness can be changed by feeding two or three products between the two blades so that the blades of the sheet sorter can clamp the product. In the above-mentioned mechanism, if there is already a product in the conveyor belt groove, there will be an additional and uncertain obstacle when another product enters, which will cause the second product to enter smoothly or directly fail to enter, resulting in messy product arrangement and being unfavorable for subsequent working sections. Therefore, further improvement can be made. Summary of the Invention

[0005] In order to set different feeding quantities when changing production specifications so that the blades of the sheet sorter can clamp the product and enhance its production adaptability, this application provides a flexible sheet sorting mechanism for thin sheet products.

[0006] The flexible sheet sorting mechanism for thin sheet products provided by this application adopts the following technical solutions: A flexible sheet sorting mechanism for thin sheet products includes a product conveyor belt, a sheet sorter, and a flexible conveyor belt installed between the product conveyor belt and the sheet sorter. The output end of the product conveyor belt extends to the turning point of the input end of the flexible conveyor belt, and the output end of the flexible conveyor belt extends to the turning point of the input end of the sheet sorter; flexible paddles are uniformly arranged along the conveyor belt of the flexible conveyor belt, the flexible paddles form an angle with the conveyor belt where they are located, and the flexible paddles on the flexible conveyor belt are arranged in a staggered manner with the blades on the sheet sorter.

[0007] By adopting the above technical solution, during operation, products are evenly conveyed at equal intervals on the product conveyor belt, and are fed into the flexible conveyor belt at the turning point at the input end of the flexible conveyor belt, and then fed into the slicing machine at the turning point at the input end of the slicing machine. In this process, for the flexible conveyor belt, the products on the product conveyor belt are fed one by one into the angle formed by the flexible paddles and the conveyor belt where they are located on the flexible conveyor belt, that is, each flexible paddle feeds one product at a time. For the slicing machine, the corresponding clamping quantity needs to be set according to the thickness of the product. After the first product is fed in place, the slicing machine does not act temporarily, and the flexible conveyor belt continues to send the next product. The front part of the flexible paddle pushes the previous product to a certain position to facilitate the next product to enter the blades of the slicing machine until the quantity set to meet a certain clamping force is reached between the two blades. Therefore, when changing the production specifications, it is not necessary to replace the slicing machine blades of different thicknesses to adapt to production, and only different feeding quantities need to be set, which can achieve flexible production and has strong production adaptability.

[0008] Optionally, the flexible paddle is a silicone sheet.

[0009] By adopting the above technical solution, the surface of the silicone sheet is smooth, but it has a certain elasticity and can be deformed appropriately. It can not only realize the conveying of products with different thickness specifications during the process of the product conveyor belt feeding the products into the flexible conveyor belt, but also realize flexible conveying and pushing aside processing during the process of the flexible conveyor belt feeding the products into the slicing machine.

[0010] Optionally, the flexible paddles in the flexible conveyor belt are located on both sides of the conveyor belt where they are located, and the blades in the slicing machine are located in the middle of the conveyor belt where they are located.

[0011] By adopting the above technical solution, since the flexible paddles in the flexible conveyor belt are located on both sides of the conveyor belt where they are located, and the blades in the slicing machine are located in the middle of the conveyor belt where they are located, a staggered arrangement is formed.

[0012] Optionally, the product conveyor belt is arranged obliquely downward.

[0013] By adopting the above technical solution, setting the product conveyor belt to be arranged obliquely downward makes it easier for the products to be fed from the product conveyor belt into the flexible conveyor belt.

[0014] Optionally, the flexible conveyor belt is a belt-type conveyor belt.

[0015] Optionally, the inclination angle of the product conveyor belt is 3° - 10°.

[0016] By adopting the above technical solution, setting the inclination angle of the product conveyor belt to 3° - 10° provides a better angle for feeding the products into the flexible conveyor belt and facilitates the feeding of the products.

[0017] In summary, the present application includes at least one of the following beneficial technical effects: 1. When changing the production specifications, it is not necessary to replace the slicing machine blades of different thicknesses to adapt to production. Instead, only different feeding quantities need to be set, enabling flexible production with strong production adaptability; 2. The flexible paddle is a silicone sheet. The surface of the silicone sheet is smooth but has a certain elasticity and can be appropriately deformed. It can not only convey products of different thickness specifications during the process of the product conveyor belt feeding the products onto the flexible conveyor belt, but also achieve flexible conveying and separating processing during the process of the flexible conveyor belt feeding the products into the slicing machine; 3. The included angle formed between the flexible paddle and the conveyor belt in the flexible conveyor belt becomes larger at the turning point and smaller at the horizontal section. It can open wide at the turning point to facilitate the entry and exit of products, and at the same time clamp the products at the horizontal section to facilitate high-speed operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a front view schematic diagram of an existing slicing machine during the slicing operation.

[0019] Figure 2 is a three-dimensional schematic diagram of the principle state of an existing slicing machine during the slicing operation.

[0020] Figure 3 is a front view schematic diagram of a flexible slicing mechanism for thin-sheet products of the present application during the slicing operation.

[0021] Figure 4 is a three-dimensional schematic diagram of a flexible slicing mechanism for thin-sheet products of the present application during the slicing operation.

[0022] Figure 5 is a schematic diagram for showing the structure during the process of the product being fed from the flexible conveyor to the slicing machine in the present application.

[0023] DESCRIPTION OF THE REFERENCE NUMERALS: 1. Product conveyor belt; 2. Slicing machine; 21. Blade; 3. Flexible conveyor belt; 31. Flexible paddle; 100. Product. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following further elaborates on the present application in conjunction with the attached Figures 3-5 drawings.

[0025] The embodiments of the present application disclose a flexible slicing mechanism for thin-sheet products.

[0026] Refer to Figures 3-5, a flexible sheet product sorting mechanism, including a product conveyor belt 1, a sheet sorting machine 2, and a flexible conveyor belt 3. The flexible conveyor belt 3 is installed between the product conveyor belt 1 and the sheet sorting machine 2, and the output end of the product conveyor belt 1 extends to the turning point of the input end of the flexible conveyor belt 3, and the output end of the flexible conveyor belt 3 extends to the turning point of the input end of the sheet sorting machine 2. Flexible paddles 31 are evenly arranged along the conveyor belt of the flexible conveyor belt 3. The flexible paddles 31 have the ability to deform. The flexible paddles 31 are arranged at an angle with the conveyor belt where they are located. The flexible paddles 31 on the flexible conveyor belt 3 are arranged in a staggered manner with the blades 21 on the sheet sorting machine 2.

[0027] During operation, the products 100 are evenly and continuously conveyed from the product conveyor belt 1 at equal intervals, and are fed into the flexible conveyor belt 3 at the turning point of the input end of the flexible conveyor belt 3, and then fed into the sheet sorting machine 2 at the turning point of the input end of the sheet sorting machine 2. During this process, for the flexible conveyor belt 3, the products 100 on the product conveyor belt 1 are fed one by one into the angle formed by the flexible paddle 31 and the conveyor belt where it is located on the flexible conveyor belt 3, that is, each flexible paddle 31 feeds one product 100 each time. For the sheet sorting machine 2, it is necessary to set the corresponding clamping quantity according to the thickness of the product 100. After the first product 100 is in place, the sheet sorting machine 2 does not act temporarily, and the flexible conveyor belt 3 continues to send the next product 100. At this time, the front part of the flexible paddle 31 pushes the previous product 100 to a certain position to facilitate the next product 100 to enter the blades 21 of the sheet sorting machine 2 until the set quantity that meets a certain clamping force is reached between the two blades 21.

[0028] Therefore, when changing the production specifications, it is not necessary to replace the blades 21 of the sheet sorting machine 2 with different thicknesses to adapt to production. Only different feeding quantities need to be set, which can achieve flexible production and has strong production adaptability.

[0029] In addition, during this process, the angle formed between the flexible paddle 31 and the conveyor belt where it is located on the flexible conveyor belt 3 becomes larger at the turning point and smaller at the horizontal section, which can open wide at the turning point to facilitate the entry and exit of the product 100, and at the same time clamp the product 100 at the horizontal section to facilitate high-speed operation.

[0030] In this embodiment, the flexible conveyor belt 3 is a belt-type conveyor belt, the flexible paddle 31 is a silicone sheet, and the flexible paddle 31 is fixedly installed on the flexible conveyor belt 3 by an adhesive method. The surface of the silicone sheet is smooth, but it has a certain elasticity and can be deformed appropriately. It can not only realize the conveying of products 100 with different thickness specifications during the process of the product conveyor belt 1 feeding the products 100 into the flexible conveyor belt 3, but also realize flexible conveying and pushing aside treatment during the process of the flexible conveyor belt 3 feeding the products 100 into the sheet sorting machine 2.

[0031] In this embodiment, the flexible paddles 31 in the flexible conveyor belt 3 are located on both sides of the conveyor belt, and the blades 21 in the tablet arranging machine 2 are located in the middle of the conveyor belt, so that the flexible paddles 31 in the flexible conveyor belt 3 and the blades 21 in the tablet arranging machine 2 are arranged in a staggered manner during the process of transferring the product 100.

[0032] In this embodiment, the product conveyor belt 1 is arranged obliquely downward, and the inclination angle of the product conveyor belt 1 is 3°-10°, preferably 5°. Arranging the product conveyor belt 1 obliquely downward makes it easier for the product 100 to be fed from the product conveyor belt 1 onto the flexible conveyor belt 3.

[0033] The implementation principle of the flexible tablet arranging mechanism for thin sheet products in the embodiment of the present application is as follows: During operation, the products 100 are evenly and continuously conveyed from the product conveyor belt 1 at equal intervals, and then are fed one by one into the included angle formed by the flexible paddles 31 in the flexible conveyor belt 3 and the conveyor belt where they are located. That is, each time a product 100 is fed into the flexible conveyor belt 3 by the flexible paddle 31 for conveying.

[0034] Then, the products 100 are conveyed from the input end to the output end of the flexible conveyor belt 3, and are fed into the tablet arranging machine 2 through the turning at the input end of the tablet arranging machine 2. During this process, the tablet arranging machine 2 needs to set the corresponding clamping quantity according to the thickness of the product 100. After the first product 100 is in place, the tablet arranging machine 2 does not act temporarily, and the flexible conveyor belt 3 continues to send the next product 100. At this time, the front part of the flexible paddle 31 pushes the previous product 100 to a certain position, and at the same time, the next product 100 is fed until the number of products between the two blades 21 reaches the quantity set to meet a certain clamping force.

[0035] Therefore, when changing the production specifications, there is no need to replace the blades 21 of different thicknesses in the tablet arranging machine 2 to adapt to the production, and only different feeding quantities need to be set, which can achieve flexible production and has strong production adaptability.

[0036] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "middle", "length", "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0037] In the present invention, unless otherwise clearly specified or limited, the first feature being "on" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. The meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0038] In the present invention, unless otherwise clearly specified or limited, the terms such as "mounted", "connected", "coupled", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or capable of communicating with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A flexible sheet sorting mechanism for a thin sheet product, characterized in that: It includes a product conveyor belt (1), a leaf arranging machine (2), and a flexible conveyor belt (3) installed between the product conveyor belt (1) and the leaf arranging machine (2). The output end of the product conveyor belt (1) extends to the turning point of the input end of the flexible conveyor belt (3), and the output end of the flexible conveyor belt (3) extends to the turning point of the input end of the leaf arranging machine (2); flexible paddles (31) are uniformly arranged along the conveyor belt of the flexible conveyor belt (3), an included angle is formed between the flexible paddles (31) and the conveyor belt where they are located, and the flexible paddles (31) on the flexible conveyor belt (3) are arranged in a staggered manner with the leaves (21) on the leaf arranging machine (2).

2. The flexible sheet sorting mechanism for a sheet product according to claim 1, characterized in that: The flexible paddle (31) is a silicone sheet.

3. The flexible sheet sorting mechanism for a thin sheet product according to claim 1, characterized in that: The flexible paddles (31) in the flexible conveyor belt (3) are located on both sides of the conveyor belt where they are located, and the leaves (21) in the leaf arranging machine (2) are located in the middle of the conveyor belt where they are located.

4. The flexible sheet sorting mechanism for a sheet product according to claim 1, characterized in that: The product conveyor belt (1) is arranged obliquely downward.

5. The flexible sheet sorting mechanism for a thin sheet product according to claim 2, characterized in that: The flexible conveyor belt (3) is a belt-type conveyor belt.

6. The flexible sheet sorting mechanism for a thin sheet product according to claim 4, wherein: The inclination angle of the product conveyor belt (1) is 3° - 10°.