Intelligent waterproof cover and construction method thereof
By embedding a flexible sensor module in the waterproof cover, the problems of easy damage and unknown failure of the sensor are solved, and the effect of full-angle monitoring and timely discovering the failure of the waterproof cover is achieved, which improves construction efficiency and sensor stability.
Patent Information
- Application Number
- CN202510383819.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-07-18
AI Technical Summary
The sensors of existing waterproof covers are easily squeezed and damaged during construction, and the cause of failure and specific evolution cannot be discovered in time.
Design an intelligent waterproof cover, a sensor module made of flexible material, forms a ring structure, embedded in the waterproof cover, equipped with a camera, a temperature and humidity probe and a water accumulation probe, which is connected through flexible cables and data connectors to achieve full-angle image and water accumulation monitoring.
It reduces the risk of sensor damage, can monitor the image and water accumulation of water at all angles, timely discover the causes and evolution of failure, simplify on-site installation, and improve the stability and durability of the sensor.
Smart Images

Figure CN120331120A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waterproof covers, and more specifically, it relates to an intelligent waterproof cover and its construction method. Background Art
[0002] The waterproof cover of the bridge steel strand stay cable is installed between the stay cable and the embedded pipe. The upper end of the waterproof cover is hermetically connected to the stay cable, and the lower end of the waterproof cover is hermetically connected to the embedded pipe, which can prevent the humid air in the atmosphere from entering the embedded pipe, causing the humidity in the embedded pipe to rise or condensate to accumulate, thereby causing corrosion and other damages to the stay cable anchor head.
[0003] Patent document CN219059755U discloses a stay cable intelligent waterproof cover. The rod-shaped detection end of the sensor module is embedded into the interior of the waterproof cover from the outside to the inside to monitor the inner cavity of the waterproof cover, so as to understand the situation inside without opening the waterproof cover.
[0004] However, the above waterproof cover embeds the sensor from the outside to the inside, and the sensor is easily damaged by extrusion during construction. Moreover, the failure state of the waterproof cover is unknown, and it is impossible to know whether it is water seepage at the end or heavy moisture at the bottom that causes the condensate. Summary of the Invention
[0005] The technical problem to be solved by the present invention is in view of the above deficiencies of the prior art. The first object of the present invention is to provide an intelligent waterproof cover, which can reduce the risk of the sensor being damaged by extrusion, can obtain the images and water accumulation conditions of the waterproof cover from all angles, timely detect the failure of the waterproof cover, and intuitively understand the failure reason and specific evolution process of the waterproof cover.
[0006] The second object of the present invention is to provide a construction method for the intelligent waterproof cover.
[0007] To achieve the above object one, the present invention provides an intelligent waterproof cover, including a waterproof cover body. The waterproof cover body is a conical structure with a small upper end and a large lower end. The top of the waterproof cover body is provided with a first sealing connection part for hermetically connecting with the stay cable, and the bottom of the waterproof cover body is provided with a second sealing connection part for hermetically connecting with the embedded pipe. A plurality of sensor modules are arranged at the lower end of the inner cavity of the waterproof cover body. The plurality of sensor modules are sequentially connected to form an annular structure adapted to the inner wall of the waterproof cover body. A camera is arranged at the top of the sensor module, a temperature and humidity probe is arranged at the top of the sensor module, and a water accumulation probe is arranged inside or outside the sensor module close to the waterproof cover side.
[0008] As a further improvement, the sensor module is made of flexible material and can arbitrarily change the overall shape.
[0009] Furthermore, adjacent two of the sensor modules are signal-connected through a flexible cable.
[0010] Further, adjacent two of the sensor modules are signal-connected through a data connector.
[0011] Further, the data connector is a USB connector or a Type-C connector.
[0012] Further, the ponding probe is a capacitance liquid level sensor.
[0013] Further, an array-type capacitance liquid level sensor is provided inside or outside the sensor module.
[0014] Further, a positioning installation groove for the sensor module is provided at the lower end of the inner cavity of the waterproof cover.
[0015] To achieve the above-mentioned second object, the present invention provides a construction method for an intelligent waterproof cover, including the following steps:
[0016] Step 1. Connect a plurality of sensor modules in sequence to form a ring structure in the factory. After electrically connecting adjacent two of the sensor modules, install them at the lower end of the inner cavity of the waterproof cover. Take the first sensor module as a signal output end and connect the output cable well to fabricate the intelligent waterproof cover;
[0017] Step 2. Connect the output cable to a computer and a power supply to ensure that signals and electricity can be transmitted between adjacent two of the sensor modules;
[0018] Step 3. Install the intelligent waterproof cover on the upper end of a pre-buried pipe at the lower end of a cable;
[0019] Step 4. Configure the parameters of each of the sensor modules using a computer so that each of the sensor modules can effectively collect images, water seepage conditions, temperature, and humidity inside the waterproof cover;
[0020] Step 5. Remove the intelligent waterproof cover from the cable model and the pre-buried pipe model, and pack it;
[0021] Step 6. Transport the packed intelligent waterproof cover to the site;
[0022] Step 7. Clean the parts of the cable and the pre-buried pipe where they are connected to the intelligent waterproof cover;
[0023] Step 8. Install the intelligent waterproof cover on the cable and the pre-buried pipe, and make the ponding probe of the sensor module close to the end of the pre-buried pipe. Seal the upper and lower ends of the intelligent waterproof cover to the cable and the pre-buried pipe respectively;
[0024] Step 9. Arrange collectors at the beam end. Converge the output cables of each intelligent waterproof cover to the beam end and connect them to the collectors, and collect data through the collectors and transmit it to a remote workstation.
[0025] Beneficial effects
[0026] Compared with the prior art, the present invention has the following advantages:
[0027] 1. By sequentially connecting several sensor modules to form an annular structure and embedding it at the lower end of the inner cavity of the waterproof cover, the present invention can obtain the images and water accumulation conditions inside the cover, as well as the temperature and humidity, in all angles, promptly detect the failure of the waterproof cover, and intuitively understand the cause and specific evolution process of the waterproof cover failure.
[0028] 2. The intelligent waterproof cover of the present invention can be factory-assembled and debugged, which can simplify the on-site installation process and improve the on-site installation efficiency.
[0029] 3. The sensor module of the present invention is made of flexible material and has an arc structure, which can be conveniently combined to adapt to different specifications of waterproof covers. And it has good anti-vibration and anti-compression capabilities, ensuring the stability and durability of the sensor in a complex construction environment.
[0030] 4. The adjacent two sensor modules of the present invention are connected by a USB connector or a Type-C connector, which is convenient for assembly and has good data transmission stability.
[0031] 5. By setting an array of capacitive liquid level sensors, the present invention can accurately detect the water accumulation condition and the position where the water accumulation occurs. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 is a cross-sectional view of the present invention;
[0033] Figure 2 is a cross-sectional view of the sensor module in the present invention;
[0034] Figure 3 is a schematic perspective view of the present invention;
[0035] Figure 4 is a schematic structural view of the sensor module in the present invention.
[0036] Wherein: 1 - waterproof cover body, 2 - sensor module, 3 - camera, 4 - temperature and humidity probe, 5 - water accumulation probe, 6 - data connector, 7 - positioning installation groove, 8 - first sealing connection part, 9 - second sealing connection part, 10 - pluggable wiring head. DETAILED DESCRIPTION OF THE INVENTION
[0037] The following further describes the present invention with reference to specific embodiments in the drawings.
[0038] Refer to Figures 1 to 4, An intelligent waterproof cover, comprising a waterproof cover body 1. The waterproof cover body 1 is a conical structure with a smaller upper end and a larger lower end. The top of the waterproof cover body 1 is provided with a first sealing connection part 8 for sealing connection with a cable, and the bottom of the waterproof cover body 1 is provided with a second sealing connection part 9 for sealing connection with a pre-buried pipe. At the lower end of the inner cavity of the waterproof cover body 1, there are several sensor modules 2, that is, the sensor modules 2 are embedded at the widest inner diameter of the lower end of the waterproof cover body 1, which can reduce the interference generated when installing the intelligent waterproof cover on the cable. The several sensor modules 2 are sequentially connected to form an annular structure adapted to the inner wall of the waterproof cover body 1. The top of the sensor module 2 is provided with a camera 3 for collecting images inside the waterproof cover body 1 and of the cable. The top of the sensor module 2 is provided with a temperature and humidity probe 4 for collecting the temperature and humidity inside the waterproof cover body 1. Inside or outside the sensor module 2 near the waterproof cover, there is a water accumulation probe 5 for collecting the water accumulation situation inside the waterproof cover body 1. The meaning of installing the water accumulation probe 5 inside the module is to enclose the water accumulation probe 5 inside, and installing it outside means sticking it outside and directly touching the waterproof cover. As Figure 2 shown, the bottom of the sensor module 2 is provided with a water accumulation probe 5.
[0039] In one embodiment, only the top of one of the sensor modules 2 is provided with a temperature and humidity probe 4, and the tops of the other sensor modules 2 are not provided with temperature and humidity probes 4, which can reduce costs. The sensor module 2 provided with the temperature and humidity probe 4 can be used as the first sensor module 2 and as a data output end.
[0040] By sequentially connecting several sensor modules 2 to form an annular structure and embedding and installing them at the lower end of the inner cavity of the waterproof cover body 1, images, water accumulation situation, temperature and humidity inside the waterproof cover body 1 can be obtained at all angles, the failure of the waterproof cover can be detected in time, and the cause of the failure of the waterproof cover and the specific evolution process can be intuitively understood.
[0041] The sensor module 2 is made of a flexible material and has a certain elasticity, and can arbitrarily change its overall shape. For example, when applied to the waterproof cover body 1 of this embodiment, the shape of the sensor module 2 is an arc structure, which can be conveniently combined to adapt to different specifications of waterproof covers. And it has good anti-vibration and compressive resistance, ensuring the stability and durability of the sensor in a complex construction environment.
[0042] In one embodiment, adjacent two sensor modules 2 are signal-connected through a flexible cable. Adopting a flexible connection structure between modules can protect the sensor from being damaged by extrusion during construction and has better anti-vibration and compressive resistance.
[0043] In one embodiment, adjacent two sensor modules 2 are signal-connected through a data connector 6. Preferably, the data connector 6 is a USB connector or a Type-C connector, which is convenient to assemble and has good data transmission stability.
[0044] Of course, the data connector 6 can also be a DB plug or other forms of data transmission plugs.
[0045] The water accumulation probe 5 is a capacitance liquid level sensor. Specifically, an array of capacitance liquid level sensors is provided inside or outside the sensor module 2. For example, an array of capacitance liquid level sensors is provided at the bottom of the sensor module 2 in this embodiment. The size of a single capacitance liquid level sensor is 10mm * 10mm, and the distance between the capacitance electrodes is 0.3mm. It can effectively detect water droplets with a size of 0.2 square millimeters, and has a high detection accuracy. By setting an array of capacitance liquid level sensors in the circumferential range, the water accumulation situation and the earliest position where water accumulation occurs can be accurately detected, and the reasons for the failure of the waterproof cover and the specific evolution process can be more intuitively understood.
[0046] A positioning installation groove 7 for the sensor module 2 is provided at the lower end of the inner cavity of the waterproof cover body 1. That is, the sensor module 2 is embedded and installed in the positioning installation groove 7. The sensor module 2 is embedded and installed in the positioning installation groove 7 by glue bonding or interference fit, and the installation is simple and convenient. A pluggable wiring head 10 with a sealed connection is provided on the side wall of the waterproof cover body 1. The pluggable wiring head 10 is connected to the data interface of the first sensor module 2 through an output cable.
[0047] A construction method for an intelligent waterproof cover includes the following steps:
[0048] Step 1. Connect several sensor modules 2 in sequence to form a ring structure in the factory. After electrically connecting adjacent two sensor modules 2, install them at the lower end of the inner cavity of the waterproof cover body 1. Take the first sensor module 2 as the signal output end and connect the output cable. That is, the data interface of the first sensor module 2 is connected to the pluggable wiring head 10 through the output cable to manufacture the intelligent waterproof cover.
[0049] Step 2. Connect the output cable to a computer and a power supply. That is, the pluggable wiring head 10 is further connected to the computer and the power supply through the output cable. The power supply supplies power and data is sent and received through the computer for testing to ensure that the signals and electricity between adjacent two sensor modules 2 can be transmitted to each other.
[0050] Step 3. Install the intelligent waterproof cover on the upper end of the embedded pipe at the lower end of the cable. The cable and the embedded pipe are the same size as the cable and the embedded pipe used in the actual project to simulate the actual installation between the cable and the embedded pipe.
[0051] Step 4. Configure the parameters of each sensor module 2 using a computer, including the parameters of the camera 3, the temperature and humidity probe 4, and the water accumulation probe 5, so that each sensor module 2 can effectively collect images, water seepage conditions, temperature, and humidity inside the waterproof cover body 1.
[0052] Step 5. Remove the intelligent waterproof cover from the cable model and the embedded pipe model, and pack it to prevent extrusion and collision damage during transportation;
[0053] Step 6. Transport the packed intelligent waterproof cover to the site;
[0054] Step 7. Clean the parts of the cable and the embedded pipe where they are connected to the intelligent waterproof cover;
[0055] Step 8. Install the intelligent waterproof cover on the cable and the embedded pipe, and make the water accumulation probe 5 of the sensor module 2 close to the end of the embedded pipe. Seal the upper and lower ends of the intelligent waterproof cover to the cable and the embedded pipe respectively (the sealing connection uses existing technology and will not be elaborated here);
[0056] Step 9. Arrange collectors at the beam end (bridge), converge the output cable wires of each intelligent waterproof cover to the beam end and connect them to the collectors. That is, the collectors can collect the data of the intelligent waterproof covers of multiple cables, and collect and transmit the data to the remote workstation through the collectors.
[0057] The above is only the preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can be made, and these will not affect the implementation effect of the present invention and the practicality of the patent.
Claims
1. An intelligent waterproof cover, comprising a waterproof cover body (1), characterized in that, The waterproof cover body (1) is a conical structure with a smaller upper end and a larger lower end. The top of the waterproof cover body (1) is provided with a first sealed connection part (8) for sealed connection with the cable, and the bottom of the waterproof cover body (1) is provided with a second sealed connection part (9) for sealed connection with the embedded pipe. A plurality of sensor modules (2) are arranged at the lower end of the inner cavity of the waterproof cover body (1). The plurality of sensor modules (2) are sequentially connected to form an annular structure adapted to the inner wall of the waterproof cover body (1). A camera (3) is arranged at the top of the sensor module (2), a temperature and humidity probe (4) is arranged at the top of the sensor module (2), and a water accumulation probe (5) is arranged inside or outside the sensor module (2) close to the waterproof cover side.
2. The intelligent waterproof cover according to claim 1, wherein The sensor module (2) is made of flexible material and can arbitrarily change its overall shape.
3. An intelligent waterproof cover according to claim 1, characterized in that Adjacent two sensor modules (2) are signal-connected through a flexible cable.
4. The intelligent waterproof cover according to claim 1, characterized in that, Adjacent two sensor modules (2) are signal-connected through a data connector (6).
5. An intelligent waterproof cover according to claim 4, characterized in that, The data connector (6) is a USB connector or a Type-C connector.
6. The intelligent waterproof cover according to claim 1, characterized in that, The water accumulation probe (5) is a capacitance liquid level sensor.
7. The intelligent waterproof cover according to claim 6, wherein An array of capacitance liquid level sensors is arranged inside or outside the sensor module (2).
8. An intelligent waterproof cover according to claim 1, characterized in that, A positioning installation groove (7) for the sensor module (2) is arranged at the lower end of the inner cavity of the waterproof cover body (1).
9. A construction method of an intelligent waterproof cover, characterized in that, It includes the following steps: Step 1. Connect a plurality of sensor modules (2) in sequence to form an annular structure in the factory. After electrically connecting adjacent two sensor modules (2), install them at the lower end of the inner cavity of the waterproof cover body (1). Take the first sensor module (2) as the signal output end and connect the output cable well to make a smart waterproof cover. Step 2. Connect the output cable to the computer and the power supply to ensure that the signals and electricity between adjacent two sensor modules (2) can be transmitted to each other. Step 3. Install the smart waterproof cover on the upper end of the embedded pipe at the lower end of the cable. Step 4. Configure the parameters of each sensor module (2) with the computer so that each sensor module (2) can effectively collect images, water seepage conditions, temperature and humidity inside the waterproof cover body (1). Step 5. Remove the smart waterproof cover from the cable model and the embedded pipe model and pack it. Step 6. Transport the packed smart waterproof cover to the site. Step 7. Clean the parts of the cable and the embedded pipe connected to the smart waterproof cover. Step 8. Install the smart waterproof cover on the cable and the embedded pipe, and make the water accumulation probe (5) of the sensor module (2) close to the end of the embedded pipe. Seal the upper and lower ends of the smart waterproof cover to the cable and the embedded pipe respectively. Step 9. Arrange a collector at the beam end, converge the output cables of each smart waterproof cover to the beam end and connect them to the collector, and collect data through the collector and transmit it to the remote workstation.
Citation Information
Patent Citations
Intelligent waterproof cover for inhaul cable
CN219059755U