Automatic assembling equipment and method for insulating pull rod core mold

By designing automatic assembly equipment, the automatic assembly of insulated pull rod core die is achieved by using the hoisting, pushing and cloth pulling mechanisms, which solves the fabric folding problem caused by manual assembly and improves production efficiency and product quality stability.

CN120347983APending Publication Date: 2025-07-22SHAANXI RUIYITONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202410125926.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-07-22

AI Technical Summary

Technical Problem

In the production process of insulated pull rod core molds in the power industry, manual assembly leads to fabric folds, unstable product quality, rely on personal skills and inefficient, and lacks automation equipment.

Method used

An automatic assembly equipment for insulated pull rod core molds is designed, including a hoisting mechanism, a core pushing mechanism, a cloth pulling mechanism and a rotary pressing mechanism. The automatic assembly and fabric stretching of the core molds are realized through mechanized means to ensure that the core molds smoothly enter the outer mold.

Benefits of technology

The automatic assembly of insulated pull rod core molds is realized, which eliminates fabric wrinkles, improves production efficiency and product yields, reduces dependence on personal skills, and reduces human work intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an insulating pull rod core mold rolled with polyester cloth and fiber cloth in the field of the power industry, in particular to automatic assembling equipment and method for an insulating pull rod core mold. The equipment comprises a rack, the rack comprises equipment supporting frames (5), and a jacking mechanism (1) is arranged between the equipment supporting frames (5); according to the equipment, an insulating pull rod core mold can be automatically mounted in an inner hole of an outer mold, the problem that wrinkles are generated on the outer surface in the process that the core mold is pushed into the inner hole of the outer mold is solved, an automatic push rod mechanism and an automatic cloth stroking mechanism are combined together, full-automatic assembly is achieved, and an assembled product is free of wrinkles and meets the qualified standard. A traditional pure manual operation mode is changed, the working efficiency and the product yield are improved, the dependence of the product quality on personal skills is reduced, and the manual operation intensity is relieved.
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Description

Technical Field

[0001] The present invention relates to an insulating pull rod core mold for winding polyester cloth and fiber cloth in the field of the power industry, and particularly to an automatic assembly device and method for an insulating pull rod core mold. Background Art

[0002] At present, the production method of the insulating pull rod core mold for winding polyester cloth and fiber cloth in the power industry is that the core mold blank is manually wound completely, and then the core mold is manually pushed into the outer mold cavity. During the process of manually pushing the core mold, the wrinkled cloth needs to be smoothed little by little with hands continuously. The cloth is smoothly attached to the core mold. Every time a section of the core mold is pushed into the outer mold cavity, the cloth needs to be smoothed manually once until the entire core mold completely enters the outer mold cavity. During the assembly process, the skill levels of each person are uneven, and the quality of the products cannot be stable during mass production. The quality of the produced products has relatively high requirements for the personal operation skills of the producers.

[0003] When performing manual operations, when the core mold is pushed into the outer mold, the cloth on the outer layer of the core mold will form wrinkles. When the wrinkles accumulate to a certain extent, the core mold cannot be loaded into the outer mold. At the same time, the generation of wrinkles will also cause the product quality to be unqualified. Therefore, during the process of loading the core mold, the outer layer cloth needs to be continuously smoothed to facilitate the core mold to enter the outer mold cavity. This operation process has relatively high requirements for personal skills. The skill level of the operator directly affects the product quality. Moreover, during manual operation, the physical consumption is large, and the output cannot be increased quickly. Currently, there is no relevant automated equipment in the industry that can perform the assembly of the core mold.

[0004] Taking "insulating pull rod and smoothing" as the abstract keywords and the retrieval time point as November 2023, a search was conducted in the Chinese Patent Publication Database, and no relevant literature was found. Summary of the Invention

[0005] Objective of the Invention: To provide an automatic assembly device and method for an insulating pull rod core mold with better effects. The specific objectives can be seen from multiple substantial technical effects in the specific implementation part.

[0006] To achieve the above objectives, the present invention adopts the following technical solutions:

[0007] Solution 1:

[0008] An automatic assembly device for an insulating pull rod core mold, characterized in that the device includes a frame, the frame includes an equipment support frame 5, and a lifting mechanism 1 is arranged between the equipment support frames 5;

[0009] The lifting mechanism 1 is provided with a lifting cylinder 15 arranged upward, and a V-groove tooling 14 is arranged at the end of the cylinder shaft of the lifting cylinder 15 facing upward. A core mold 4 wound with polyester cloth and fiber cloth can be placed in the V-groove tooling 14;

[0010] It also includes a core pushing mechanism capable of pushing the core mold 4 with the rolled polyester cloth and fiber cloth outward along the V-groove tooling 14;

[0011] A core mold cloth-pulling mechanism 3 is arranged outside the equipment support frame 5;

[0012] The structure of the core mold cloth-smoothing mechanism 3 is as follows: the core mold cloth-smoothing mechanism 3 comprises a module fixing plate 23, a linear module 25 is fixed on the module fixing plate 23, and a module driving servo motor 24 is installed on the side of the linear module 25;

[0013] A vertical plate is arranged on the slider on the track of the linear module 25, and three sets of gears are arranged on the numerical plate, which are a mechanism driving gear 32, an idler gear 28 and a rotating large gear 37; the mechanism driving gear 32 meshes with the idler gear 28, and the idler gear 28 meshes with the rotating large gear 37;

[0014] A concentric guide hole 39 is arranged in the middle of the rotating gear 37; two sets of arc-shaped inner walls 13 capable of concentric clamping are arranged on the disk surface of the rotating gear 37;

[0015] The centers of the two groups of concentrically clamped arc-shaped inner walls 13 are concentric with the concentric guide holes 39 .

[0016] A further technical solution of the present invention is that an optical axis guide rod 16 is arranged below the V-groove tooling 14 , and the optical axis guide rod 16 passes through a light hole on a supporting beam 18 , and the supporting beam 18 is located below the V-groove tooling 14 .

[0017] A further technical solution of the present invention is that the mechanism driving gear 32 can be driven by the module driving servo motor 24 , and the module driving servo motor 24 is mounted on the motor fixing plate 27 .

[0018] A further technical solution of the present invention is that an idler wheel fixed bearing 33 and an idler wheel rotating shaft 34 are arranged on a vertical plate arranged on a slider on the track of the linear module 25 .

[0019] A further technical solution of the present invention is that a block where one of the two groups of concentrically clamped arcuate inner walls 13 is located can be driven by the cloth-pulling and clamping cylinder 30 to allow the two cloth-pulling and clamping cylinders to clamp or move away.

[0020] A further technical solution of the present invention is that the core pushing mechanism structure is as follows: a horizontally arranged rack 9 is arranged on the pushing frame 40, the rack 9 can mesh with the gear driven by the worm gear reducer 11, the worm gear reducer 11 and the motor are installed on a board, and when the motor is started, the board can move left and right along the rack 9, and a core mold push rod bracket 12 is fixedly connected to the board, and when the core mold push rod bracket 12 moves, it can push the core mold 4 with the polyester cloth and the fiber cloth rolled up from the V-groove tooling 14.

[0021] A further technical solution of the present invention is that it further includes a core mold rotation and pressing mechanism 20. The core mold rotation and pressing mechanism 20 is provided with a cylinder fixing plate 22. A rotation and pressing cylinder 21 is arranged on the cylinder fixing plate 22. At the end of the cylinder shaft of the rotation and pressing cylinder 21, there is a pressure head fixing plate 20. A pressure head 19 is arranged at the end of the pressure head fixing plate 20.

[0022] A method for automatic assembly of an insulating pull rod core mold, characterized in that it uses the automatic assembly equipment for an insulating pull rod core mold described in any one of the above, and includes the following steps:

[0023] When the equipment is working, the core mold 4 wrapped with polyester cloth and fiber cloth is placed into the V-shaped groove tooling 14 in the lifting mechanism 1. The lifting cylinder 15 lifts the V-shaped tooling support plate 17, places the core mold 4 wrapped with polyester cloth and fiber cloth into the V-shaped groove tooling 14, and the lifting cylinder 15 retracts to the original position, aligning the core mold 4 wrapped with polyester cloth and fiber cloth and the inner hole of the insulating pull rod outer mold 7 on the same axis for preparation of assembly;

[0024] Then, the three-phase asynchronous motor 10 in the core mold push rod mechanism 6 rotates. The motor drives the worm and worm gear reducer 11 to rotate and simultaneously drives the gear. The gear rotates on the rack 9, driving the mechanism to move. The core mold push rod support 12 drives the core mold push rod 8 to move forward, pushing the core mold 4 wrapped with polyester cloth and fiber cloth forward and inserting it into the insulating pull rod outer mold 7.

[0025] During the process of inserting the core mold 4 wrapped with polyester cloth and fiber cloth into the insulating pull rod outer mold 7, first, the head of the core mold enters the hole of the insulating pull rod outer mold 7, and then the rotation and pressing cylinder 21 in the core mold rotation and pressing mechanism 2 acts, driving the pressure head fixing plate 20 and the pressure head 19 to press on the nylon cloth on the outer layer of the core mold;

[0026] After being fixed, the core mold cloth-straightening mechanism 3 operates. The cloth-straightening clamping cylinder 30 drives the cloth-straightening tooling 31 to clamp the core mold. After clamping, the driving wheel drives the servo motor 26 to rotate, which drives the mechanism driving gear 32 to rotate. The mechanism driving gear 32 transmits the power to the rotating large gear 37 through the idler gear 28. The rotation of the rotating large gear 37 drives the cloth-straightening clamping cylinder 15 to rotate, and then drives the cloth-straightening tooling 31 to rotate to straighten the nylon cloth on the core mold through spiral rotation. At this time, the nylon cloth on the core mold is located between the two arc-shaped inner walls 13. While the rotating large gear 37 is rotating, the module driving servo motor 24 rotates, driving the linear module 25. The linear module 25 drives the entire mechanism to move backward, achieving axial movement while rotating, in two actions. The first time the filter cloth is clamped by a 0.3Mpa cylinder. After completion, the pressing head at the rear end presses. At this time, after a 1-second delay, the clamping cylinder switches to 0.6Mpa air pressure and repeats the cloth-filtering action in the reverse direction, and the pressing head at the start is released. The purpose of switching the air pressure is to push the first-pass filtered cloth section into the outer mold hole through the combined action of reverse cloth rotation + rear-end propulsion force. After completion, repeat the above actions until the entire core mold is pushed into the outer mold hole to straighten the nylon cloth outside the core mold;

[0027] After completing the above actions, the rotating clamping cylinder 15 in the core mold rotating and clamping mechanism 2 operates and no longer presses down on the core mold. Then, the assembled core mold push rod mechanism 6 pushes the core mold into the hole of the insulating pull rod outer mold 7 again. Repeat the above actions, straightening the polyester cloth outside the core mold while pushing the core mold until the entire core mold is pushed into the insulating pull rod outer mold 7; According to the above actions, the equipment can realize the automatic loading of the core mold 4 with rolled polyester cloth and fiber cloth into the mold and continuously straighten the cloth during the loading process.

[0028] The present invention adopting the above technical solution has the following beneficial effects compared with the prior art: This equipment can realize the automatic loading of the insulating pull rod core mold into the inner hole of the outer mold, solve the problem of wrinkles on the outer surface of the core mold during the process of pushing it into the inner hole of the outer mold, combine the automatic push rod mechanism and the automatic cloth-straightening mechanism to achieve fully automated assembly, and the assembled product has no wrinkles and meets the qualified standard. The present invention changes the traditional pure manual operation mode, improves work efficiency and product yield, reduces the dependence of product quality on personal skills, and reduces the labor intensity of manual work. Brief Description of the Drawings

[0029] In order to further illustrate the present invention, the following is further described in conjunction with the drawings:

[0030] Figure 1 It is one of the schematic diagrams of the automatic assembly equipment for the insulating pull rod core mold;

[0031] The marks therein include: 1. Jacking mechanism, 2. Core mold rotating and clamping mechanism, 3. Core mold cloth-straightening mechanism, 4. Core mold with rolled polyester cloth and fiber cloth, 5. Equipment support frame;

[0032] Figure 2 It is the second schematic diagram of the automatic assembly equipment for the insulating pull rod core mold;

[0033] 6 Core mold push rod mechanism; 7 Outer mold of insulating pull rod;

[0034] Figure 3 It is the schematic diagram of the core pushing mechanism;

[0035] 8 Core mold push rod, 9 Rack, 10 Three-phase asynchronous motor, 11 Worm and worm gear reducer, 12 Core mold push rod support; 40. Pushing frame.

[0036] Figure 4 It is the schematic diagram of the jacking and core mold releasing mechanism;

[0037] 14 V-groove tooling, 15 Jacking cylinder, 16 Optical axis guide rod, 17 V-groove tooling support plate, 18 Support cross beam;

[0038] Figure 5 It is the schematic diagram of the core mold fixing mechanism;

[0039] 19 Pressure head, 20 Pressure head fixing plate, 21 Rotary clamping cylinder, 22 Cylinder fixing plate;

[0040] Figure 6 It is the first schematic diagram of the cloth smoothing mechanism;

[0041] 13 Arc-shaped inner wall; 23 Module fixing plate, 24 Module driving servo motor, 25 Linear module, 26 Power wheel driving servo motor, 27 Motor fixing plate, 28 Idler wheel, 29 Rotary gear fixing flange, 30 Cloth smoothing clamping cylinder, 31 Cloth smoothing tooling;

[0042] Figure 7 It is the second schematic diagram of the cloth smoothing mechanism;

[0043] 33 Mechanism driving gear, 33 Idler wheel fixing bearing, 34 Idler wheel rotating shaft, 35 Bearing, 29 Rotary gear fixing flange, 37 Rotary large gear, 38 Fixing plate; 39 Concentric guide hole.

[0044] Wherein: 1. Jacking mechanism, 2. Core mold rotation and clamping mechanism, 3. Core mold cloth smoothing mechanism, 4. Core mold with polyester cloth and fiber cloth wound, 5. Equipment support frame; 6. Assembly core mold push rod mechanism; 7. Insulating pull rod outer mold; 8. Core mold push rod, 9. Rack, 10. Three-phase asynchronous motor, 11. Worm and worm gear reducer, 12. Core mold push rod support; 40. Propulsion frame; 14. V-groove tooling, 15. Jacking cylinder, 16. Optical axis guide rod, 17. V-groove tooling support plate, 18. Support cross beam; 19. Press head, 20. Press head fixing plate, 21. Rotation and clamping cylinder, 22. Cylinder fixing plate; 13. Arc-shaped inner wall; 23. Module fixing plate, 24. Module driving servo motor, 25. Linear module, 26. Power wheel driving servo motor, 27. Motor fixing plate, 28. Idler wheel, 29. Rotating gear fixing flange, 30. Cloth smoothing clamping cylinder, 31. Cloth smoothing tooling; 32. Mechanism driving gear, 33. Idler wheel fixing bearing, 34. Idler wheel rotating shaft, 35. Bearing, 29. Rotating gear fixing flange, 37. Rotating large gear, 38. Fixing plate; 39. Concentric guide hole; 40. Propulsion frame. Detailed implementation manners

[0045] The following further clarifies the present invention in conjunction with the accompanying drawings and detailed implementation manners. It should be understood that the following detailed implementation manners are only used to illustrate the present invention and not to limit the scope of the present invention. In the description of the present invention, it should be noted that the orientation or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

[0046] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover a non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0047] This patent provides multiple parallel solutions. For different expressions, they belong to improved solutions or parallel solutions based on the basic solution. Each solution has its own unique characteristics. In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. The fixing method not described in the text can be any one of screw fixing, bolt fixing or glue bonding, etc.

[0048] Embodiment 1: Combined with all the drawings; an automatic assembly device for an insulating pull rod core mold, characterized in that the device includes a frame, the frame includes a device support frame 5, and a jacking mechanism 1 is arranged between the device support frames 5;

[0049] The jacking mechanism 1 is provided with a jacking cylinder 15 arranged upward, and a V-groove tooling 14 is arranged at the end of the cylinder shaft of the jacking cylinder 15 facing upward. A core mold 4 rolled with polyester cloth and fiber cloth can be placed in the V-groove tooling 14;

[0050] It also includes a core mold pushing mechanism that can push the core mold 4 rolled with polyester cloth and fiber cloth outwards along the V-groove tooling 14;

[0051] A core mold cloth-straightening mechanism 3 is arranged outside the device support frame 5;

[0052] The structure of the core mold cloth-straightening mechanism 3 is as follows: The core mold cloth-straightening mechanism 3 includes a module fixing plate 23, a linear module 25 is fixed on the module fixing plate 23, and a module driving servo motor 24 is installed on the side of the linear module 25;

[0053] On the slider of the track of the linear module 25, a vertical plate is arranged, and three groups of gears are arranged on the vertical plate. The three groups of gears are respectively a mechanism driving gear 32, an idler gear 28 and a rotating large gear 37; The mechanism driving gear 32 meshes with the idler gear 28, and the idler gear 28 meshes with the rotating large gear 37;

[0054] A concentric guide hole 39 is arranged in the middle of the rotating large gear 37; On the disk surface of the rotating large gear 37, two groups of arc-shaped inner walls 13 that can be concentrically clamped are arranged;

[0055] The centers of the two groups of arc-shaped inner walls 13 that are concentrically clamped are concentric with the concentric guide hole 39.

[0056] The substantial technical effect and its implementation process, that is, the basic function of the technical solution here are as follows: A method for automatic assembly of an insulating pull rod core mold, characterized in that it uses the automatic assembly device for an insulating pull rod core mold described in any one of the above, and includes the following steps:

[0057] When the device is working, the mandrel 4 wrapped with polyester cloth and fiber cloth is placed in the V-groove tooling 14 in the lifting mechanism 1. The lifting cylinder 15 lifts the V-groove tooling support plate 17, places the mandrel 4 wrapped with polyester cloth and fiber cloth in the V-groove tooling 14, and the lifting cylinder 15 retracts to its original position, aligning the inner hole of the mandrel 4 wrapped with polyester cloth and fiber cloth with the inner hole of the insulating pull rod outer mold 7 for assembly preparation;

[0058] Then, the three-phase asynchronous motor 10 in the mandrel push rod mechanism 6 rotates. The motor drives the worm and gear reducer 11 to rotate and simultaneously drives the gear. The gear rotates on the rack 9 to drive the mechanism to move. The mandrel push rod support 12 drives the mandrel push rod 8 to move forward, pushing the mandrel 4 wrapped with polyester cloth and fiber cloth forward and inserting it into the insulating pull rod outer mold 7.

[0059] During the process of inserting the mandrel 4 wrapped with polyester cloth and fiber cloth into the insulating pull rod outer mold 7, first, the head of the mandrel enters the hole of the insulating pull rod outer mold 7, and then the rotating pressing cylinder 21 in the mandrel rotating pressing mechanism 2 acts, driving the pressing head fixing plate 20 and the pressing head 19 to press on the nylon cloth on the outer layer of the mandrel;

[0060] After fixing, the mandrel cloth smoothing mechanism 3 acts. The cloth smoothing clamping cylinder 30 drives the cloth smoothing tooling 31 to clamp the mandrel. After clamping, the power wheel drives the servo motor 26 to rotate, driving the mechanism driving gear 32 to rotate. The mechanism driving gear 32 transmits the power through the idler gear 28 to the large rotating gear 37. The large rotating gear 37 rotates, driving the cloth smoothing clamping cylinder 15 to rotate, and then driving the cloth smoothing tooling 31 to rotate to smooth the nylon cloth on the mandrel through spiral rotation. At this time, the nylon cloth on the mandrel is located between the two arc-shaped inner walls 13. While the large rotating gear 37 rotates, the module driving servo motor 24 rotates, driving the linear module 25. The linear module 25 drives the entire mechanism to move backward, achieving axial movement while rotating to smooth the nylon cloth outside the mandrel;

[0061] After completing the above actions, the rotating pressing cylinder 15 in the mandrel rotating pressing mechanism 2 acts and no longer presses down on the mandrel. Then, the mandrel push rod mechanism 6 assembles and pushes the mandrel into the hole of the insulating pull rod outer mold 7 by a certain amount again. Repeat the above actions, smoothing the polyester cloth outside the mandrel while pushing the mandrel until the entire mandrel is inserted into the insulating pull rod outer mold 7; according to the above actions, the device can realize the automatic insertion of the mandrel 4 wrapped with polyester cloth and fiber cloth in the industry into the mold and continuously smooth the cloth during the insertion process.

[0062] Generally speaking, the present invention solves the problem of automatic assembly of the core mold of the insulating pull rod in the power industry, and realizes the automatic smoothing of the fabric on the outer layer of the core mold during the assembly process. According to the present invention, a device for automatically loading the core mold of the insulating pull rod into the outer mold is provided. The wound core mold is placed on the V-shaped support mechanism, and the push rod mechanism automatically pushes the core mold forward. After the head enters the cavity of the outer mold, the automatic fabric smoothing mechanism acts to smooth the fabric on the outer layer of the core mold. Every time a certain distance is smoothed, it advances a certain distance into the cavity of the outer mold until the entire core mold is loaded into the inner hole of the outer mold. This patent solves the industry problem that has existed for many years, improves work efficiency and product yield, reduces the dependence of product quality on personal skills, and reduces the labor intensity of manual operations.

[0063] Embodiment 2: As a further improvable solution, parallel solution or alternative independent solution, a smooth shaft guiding rod 16 is arranged below the V-shaped groove tooling 14. The smooth shaft guiding rod 16 passes through the light hole on the support cross beam 18, and the support cross beam 18 is located below the V-shaped groove tooling 14. The substantial technical effect and its implementation process, that is, the basic function, of the technical solution here are as follows: The specific structure of the specific lifting structure is provided here, and substantially similar lifting and jacking structures are within the protection scope of this patent.

[0064] Embodiment 3: As a further improvable solution, parallel solution or alternative independent solution, the mechanism driving gear 32 can be driven by the module driving servo motor 24, and the module driving servo motor 24 is installed on the motor fixing plate 27. A vertical plate arranged on the slider on the track of the linear module 25 is provided with an idler wheel fixing bearing 33 and an idler wheel rotating shaft 34. One of the two arc-shaped inner walls 13 that can be concentrically clamped can be driven by the fabric clamping cylinder 30 to make the two fabric clamping cylinders clamp or move away from each other. The substantial technical effect and its implementation process, that is, the basic function, of the technical solution here are as follows: This embodiment provides a detailed explanation of the structure of the fabric smoothing part. By using rotation and linear movement, spiral smoothing is achieved.

[0065] Embodiment 4: As a further improvable solution, parallel solution or alternative independent solution, the core pushing mechanism has the following structure: A horizontally arranged rack 9 is arranged on the pushing frame 40. The rack 9 can be engaged with the gear driven by the worm and worm gear reducer 11. The worm and worm gear reducer 11 and the motor are installed on a board. When the motor is started, the board can move left and right along the rack 9. A core mold push rod bracket 12 is fixedly connected to the board. When the core mold push rod bracket 12 moves, it can push the core mold 4 wound with polyester cloth and fiber cloth from the V-shaped groove tooling 14. The substantial technical effect and its implementation process, that is, the basic function, of the technical solution here are as follows: Similar pushing structures are within the protection scope of this patent.

[0066] Embodiment 5: As a further improvable solution, or a parallel solution, or an alternative independent solution, it further includes a core mold rotating and pressing mechanism 20. The core mold rotating and pressing mechanism 20 is provided with a cylinder fixing plate 22. A rotating and pressing cylinder 21 is arranged on the cylinder fixing plate 22. There is a pressure head fixing plate 20 at the end of the cylinder shaft of the rotating and pressing cylinder 21, and a pressure head 19 is arranged at the end of the pressure head fixing plate 20. The substantial technical effect achieved by the technical solution here and its implementation process, that is, the basic function, are as follows: This embodiment provides a specific pressing structure and can achieve pressing.

[0067] Innovatively, the above various effects exist independently, and the combination of the above results can also be achieved with a set of structures.

[0068] It should be noted that the multiple solutions provided by this patent include their own basic solutions, which are independent of each other and do not restrict each other. However, they can also be combined with each other without conflict to achieve the joint realization of multiple effects.

[0069] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention.

Claims

1. An automatic assembly device for an insulating pull rod core mold, characterized in that, The device includes a frame which contains a device support frame (5), and a jacking mechanism (1) is arranged between the device support frames (5). The jacking mechanism (1) is provided with a jacking cylinder (15) arranged upward, and a V-groove tooling (14) is arranged at the end of the cylinder shaft of the jacking cylinder (15) facing upward. A core mold (4) wrapped with polyester cloth and fiber cloth can be placed in the V-groove tooling (14). It also includes a core-pushing mechanism that can push the core mold (4) wrapped with polyester cloth and fiber cloth outwards along the V-groove tooling (14). A core mold cloth-straightening mechanism (3) is arranged outside the device support frame (5). The structure of the core mold cloth-straightening mechanism (3) is as follows: The core mold cloth-straightening mechanism (3) includes a module fixing plate (23), a linear module (25) is fixed on the module fixing plate (23), and a module driving servo motor (24) is installed on the side of the linear module (25). On the slider of the track of the linear module (25), a vertical plate is arranged, and three groups of gears are arranged on the vertical plate. The three groups of gears are respectively a mechanism driving gear (32), an idler gear (28), and a rotating large gear (37); the mechanism driving gear (32) meshes with the idler gear (28), and the idler gear (28) meshes with the rotating large gear (37). A concentric guide hole (39) is arranged in the middle of the rotating large gear (37); two groups of arc-shaped inner walls (13) that can be concentrically clamped are arranged on the disk surface of the rotating large gear (37). The centers of the two groups of arc-shaped inner walls (13) that can be concentrically clamped and the concentric guide hole (39) are concentric.

2. The automatic assembly device for the insulating pull rod core mold according to claim 1, wherein A light axis guide rod (16) is arranged below the V-groove tooling (14), and the light axis guide rod (16) passes through the light hole on the support cross beam (18), and the support cross beam (18) is located below the V-groove tooling (14).

3. The automatic assembly equipment for the insulating pull rod core mold as described in claim 1, characterized in that, The mechanism driving gear (32) can be driven by the module driving servo motor (24), and the module driving servo motor (24) is installed on the motor fixing plate (27).

4. The automatic assembly equipment for the insulating pull rod core mold according to claim 1, characterized in that, On the vertical plate arranged on the slider of the track of the linear module (25), an idler gear fixing bearing (33) and an idler gear rotating shaft (34) are arranged.

5. An automatic assembly device for an insulating pull rod core mold according to claim 1, characterized in that, One of the two groups of arc-shaped inner walls (13) that can be concentrically clamped can be driven by a cloth-straightening clamping cylinder (30) to make the two cloth-straightening clamping cylinders clamp or move away from each other.

6. An automatic assembling device for the insulating pull rod core mold according to claim 1, characterized in that, The structure of the core-pushing mechanism is as follows: A horizontal rack (9) is arranged on the pushing frame (40), and the rack (9) can mesh with the gear driven by the worm and worm gear reducer (11). The worm and worm gear reducer (11) and the motor are installed on a plate. When the motor is started, the plate can move left and right along the rack (9). A core mold push rod bracket (12) is fixedly connected to the plate. When the core mold push rod bracket (12) moves, it can push the core mold (4) wrapped with polyester cloth and fiber cloth out of the V-groove tooling (14).

7. An automatic assembling device for an insulating pull rod core mold according to claim 1, characterized in that It also includes a core mold rotary pressing mechanism (20). The core mold rotary pressing mechanism (20) is provided with a cylinder fixing plate (22). A rotary pressing cylinder (21) is arranged on the cylinder fixing plate (22). At the end of the cylinder shaft of the rotary pressing cylinder (21), there is a pressure head fixing plate (20). A pressure head (19) is arranged at the end of the pressure head fixing plate (20).

8. A method for automatic assembly of an insulating pull rod core mold, characterized in that, Using the automatic assembly equipment for the insulating pull rod core mold according to any one of claims 1-7, it includes the following steps: When the equipment is working, place the core mold (4) wrapped with polyester cloth and fiber cloth into the V-shaped groove tooling (14) in the lifting mechanism (1). The lifting cylinder (15) jacks up the V-shaped tooling support plate (17), places the core mold (4) wrapped with polyester cloth and fiber cloth into the V-shaped groove tooling (14), the lifting cylinder (15) retracts to its original position, so that the core mold (4) wrapped with polyester cloth and fiber cloth and the inner hole of the insulating pull rod outer mold (7) are on the same axis, and preparation for assembly is made; Then, the three-phase asynchronous motor (10) in the core mold push rod mechanism (6) rotates. The motor drives the worm and gear reducer (11) to rotate and simultaneously drives the gear. The gear rotates on the rack (9), driving the mechanism to move. The core mold push rod bracket (12) drives the core mold push rod (8) to move forward, pushing the core mold (4) wrapped with polyester cloth and fiber cloth forward and loading it into the insulating pull rod outer mold (7). During the process of loading the core mold (4) wrapped with polyester cloth and fiber cloth into the insulating pull rod outer mold (7), first, the head of the core mold enters the hole of the insulating pull rod outer mold (7). Then, the rotary pressing cylinder (21) in the core mold rotary pressing mechanism (2) acts, driving the pressure head fixing plate (20) and the pressure head (19) to press on the nylon cloth on the outer layer of the core mold; After fixing, the core mold cloth-straightening mechanism (3) acts. The cloth-straightening clamping cylinder (30) drives the cloth-straightening tooling (31) to clamp the core mold. After clamping, the driving wheel drives the servo motor (26) to rotate, driving the mechanism driving gear (32) to rotate. The mechanism driving gear (32) transmits the power through the idler gear (28) to the large rotating gear (37). The large rotating gear (37) rotates, driving the cloth-straightening clamping cylinder (15) to rotate, and then driving the cloth-straightening tooling (31) to rotate to straighten the nylon cloth on the core mold through spiral rotation. At this time, the nylon cloth on the core mold is located between two arc-shaped inner walls (13). While the large rotating gear (37) rotates, the module driving servo motor (24) rotates, driving the linear module (25). The linear module (25) drives the entire mechanism to move backward, achieving axial movement while rotating, in two actions. For the first time of cloth filtering, it is clamped with a 0.3Mpa cylinder. After completion, the rear-end pressing head presses. At this time, after a 1-second delay, the clamping cylinder switches to 0.6Mpa air pressure and repeats the cloth filtering action in the opposite direction, and the pressing head at the start is loosened. The purpose of switching the air pressure is to push the cloth section filtered for the first time into the outer mold hole through the reverse rotation of the cloth filtering + the rear-end pushing force. After completion, repeat the above actions until the entire core mold is pushed into the outer mold hole to straighten the nylon cloth outside the core mold; After completing the above actions, the rotary pressing cylinder (15) in the core mold rotary pressing mechanism (2) operates, no longer pressing down the core mold. Then, the assembled core mold push rod mechanism (6) pushes the core mold into the hole of the insulating pull rod outer mold (7) again for a certain distance. Repeat the above actions, while smoothing the polyester cloth outside the core mold and pushing the core mold until the entire core mold is pushed into the insulating pull rod outer mold (7); according to the above actions, the equipment can realize the automatic loading of the core mold (4) with the polyester cloth and fiber cloth wound well in the industry into the mold and continuously smooth the cloth during the loading process.