Long battery module hoisting tool
By designing the long battery module lifting tooling, using fixed brackets, clamping mechanisms and drive devices, the poor rigidity and deformation problems during the long battery module lifting process are solved, and stable lifting is achieved.
Patent Information
- Application Number
- CN202510511847.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-07-22
AI Technical Summary
The long battery module is poorly rigid during the lifting process and is prone to deformation, resulting in difficulty in lifting.
A long battery module lifting tool is designed, including a fixed bracket, a clamping mechanism, a hook, a connecting device and a drive device. Through the cooperation of the clamping mechanism and a hook, support force is provided and long battery modules of different specifications is adapted to the stability of the lifting process by using the drive device.
It effectively solves the rigidity problem of long battery modules during the lifting process, ensures the stability and accuracy of lifting, and adapts to the needs of long battery modules of different specifications.
Smart Images

Figure CN120348840A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of hoisting tools for battery modules, and particularly to a hoisting tool for long battery modules. Background Art
[0002] Currently, in the rapid development of new energy vehicles, new energy vehicle models are constantly being developed, passenger vehicles are becoming increasingly mature, and commercial vehicles are also being continuously promoted and implemented. However, for the whole vehicle, higher requirements are put forward for the energy density of the battery system. There are two ways to improve the battery energy density: one is to increase the specific energy of a single cell; the other is to lighten the structure of the battery pack. Increasing the specific energy of a single cell is technically difficult, has a long R & D cycle, and requires a large amount of capital investment. In contrast, it is easier to lighten the structure of the battery pack.
[0003] The lightening of the module shows a trend of large modules, not only reducing the weight of the module end plate, but also releasing the space size. However, long modules and large modules also face structural problems, such as hoisting problems during the production and assembly process, long modules with poor rigidity, and easy deformation during hoisting. Under the current development requirements, increasing the length is inevitable. Only by solving the problem of the hoisting tool for the module can the production feasibility of large modules and long modules be met. Therefore, in order to meet the adaptability of the shelling tool, higher requirements are put forward for the structural design of the tool.
[0004] At the present stage, a hoisting tool for long battery modules is proposed to solve the problems raised in the above background art. Summary of the Invention
[0005] The purpose of the present invention is to provide a hoisting tool for long battery modules to solve the problems of poor rigidity of long battery modules at the present stage, easy deformation during hoisting, and difficult hoisting.
[0006] A hoisting tool for long battery modules includes a fixed support. Clamping mechanisms are arranged at both the front and rear ends of the fixed support. The clamping mechanisms can move back and forth along the fixed support. A hook is arranged on the lower end surface of the middle part of the fixed support. A hanging hole matching with the hook is arranged on the long battery module. A connecting device is arranged on the upper end surface of the fixed support. The connecting device is located above the hook. A driving device is arranged above the connecting device. The driving device drives the connecting device to move in the vertical direction. A control device is arranged on the connecting device. The control device is signal-connected to the driving device and the clamping mechanisms.
[0007] Further defined, the control device includes a control cabinet and control buttons. The control cabinet is installed on the upper part of the connecting device and controls the driving device. The control buttons are installed on the lower part of the connecting device through an installation bracket and control the clamping mechanisms.
[0008] Further defined, the connecting device includes a connecting rod and a connecting head. The connecting head is installed on the fixed bracket. The connecting rod is connected to the connecting head. The driving device is a driving cylinder. The output shaft of the driving cylinder is connected to the connecting rod and drives the connecting rod to move in the vertical direction.
[0009] Further defined, the clamping mechanism includes a first clamping cylinder, a second clamping cylinder and a clamping plate. Slide rails are arranged on the left and right sides of the lower end surface of the fixed bracket. The first clamping cylinder is installed on one side of the slide rail close to the hook. A first slider and a second slider are slidably arranged on the slide rail. A sliding plate is arranged on the first slider. The second clamping cylinder is installed on the sliding plate. The output shaft of the first clamping cylinder is connected to the sliding plate and drives the sliding plate to move back and forth. An adjusting plate is arranged on the second slider. The clamping plate is installed on one side of the adjusting plate away from the second clamping cylinder. A connecting block is further arranged on the adjusting plate. The connecting block is connected to the output shaft of the second clamping cylinder. The connecting block is arranged on the adjusting plate close to the second clamping cylinder.
[0010] Further defined, a first limiting block is arranged between the first clamping cylinder and the clamping plate. The output shaft of the first clamping cylinder passes through the first limiting block and is connected to the sliding plate. Second limiting blocks are arranged on the front and rear sections of the fixed bracket.
[0011] Further defined, the sliding plate is in a "Y" shape. Module limiting baffles are arranged on the left and right sides of the sliding plate. The module limiting baffles are located on the left and right sides of the clamping plate.
[0012] Further defined, the lower end of the connecting rod is an external spline quick conversion head, and the connecting head is an internal spline quick conversion head. The external spline quick conversion head and the internal spline quick conversion head are installed in cooperation with each other. The internal spline quick conversion head is installed on the fixed bracket through a flange plate. The beneficial effects of the present invention compared with the current stage technology are as follows: 1. The hook designed by the present invention can effectively insert into the hanging hole of the long battery module, provide a certain supporting force in the middle part of the battery module, is beneficial to the force distribution, and realizes the fixed hoisting in the middle part and the suspended positioning during the shell insertion during assembly.
[0013] 2. The first clamping cylinder, the second clamping cylinder and the clamping plate are arranged on the front and rear sides, which can adapt to long battery modules of different specifications. At the same time, the second clamping cylinder can be adjusted in length to a certain extent, further strengthening the length.
[0014] 3. Module limit baffles are provided on both sides of the clamping plate, and the module limit baffles are used for limiting in the long battery module. Description of the Drawings
[0015] Figure 1 Schematic three-dimensional structure diagram of the present invention; Figure 2 Schematic three-dimensional structure diagram of the battery module of the present invention; Figure 3 Schematic three-dimensional diagram of the clamping mechanism of the present invention; Figure 4 Schematic left view of the clamping mechanism of the present invention; Figure 5 Schematic bottom view of the clamping structure of the present invention; Figure 6 Schematic three-dimensional diagram of the connection relationship between the connecting rod and the connector of the present invention.
[0016] The labels in the figure respectively correspond to: 1 - fixed bracket, 2 - clamping mechanism, 21 - first clamping cylinder, 22 - second clamping cylinder, 23 - clamping plate, 24 - slide rail, 25 - first slider, 26 - second slider, 27 - sliding plate, 28 - adjusting plate, 29 - connecting block, 3 - hook, 4 - hanging hole, 5 - connecting rod, 51 - external spline quick conversion head, 6 - connector, 7 - control cabinet, 8 - control button, 9 - first limit block, 10 - second limit block, 11 - module limit baffle. Detailed Embodiment
[0017] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions of the present invention will be further described below with reference to the drawings and embodiments. Embodiment
[0018] As Figures 1 - 6As shown in the figure, a hoisting tooling for a long battery module includes a fixed bracket 1. A hook 3 is provided on the lower end surface of the middle part of the fixed bracket 1. A hanging hole 4 that matches the hook 3 is provided on the long battery module. A connecting device is provided on the upper end surface of the fixed bracket 1. The connecting device is located above the hook 3. Clamping structures 2 are provided on both the front and rear sections of the fixed bracket 1. The clamping mechanism includes a first clamping cylinder 21, a second clamping cylinder 22 and a clamping plate 23. Slide rails 24 are provided on both the front and rear sides of the lower end surface of the fixed bracket 1. The first clamping cylinder 21 is installed on one side of the slide rail 24 close to the hook 3. A first slider 25 and a second slider 26 are slidably arranged on the slide rail 24. A sliding plate 27 is provided on the first slider 25. The second clamping cylinder 22 is installed on the sliding plate 27. The output shaft of the first clamping cylinder 21 is connected to the sliding plate 27 and drives the sliding plate 27 to move back and forth. An adjusting plate 28 is provided on the second slider 26. The clamping plate 23 is installed on the side of the adjusting plate 28 away from the second clamping cylinder 22. A connecting block 29 is also provided on the adjusting plate 28. The connecting block 29 is connected to the output shaft of the second clamping cylinder 22. The connecting block 29 is arranged on the adjusting plate 28 on the side close to the second clamping cylinder 22.
[0019] The connecting device includes a connecting rod 5 and a connecting head 6. The connecting head 6 is an internal spline quick conversion head and is installed on the fixed bracket 1 through a flange. The lower end of the connecting rod 5 is an external spline quick conversion head 51. The connecting rod 5 and the connecting head 6 are installed by mutual cooperation of the external spline quick conversion head 51 and the internal spline quick conversion head. A driving cylinder (not shown in the figure) is provided above the connecting rod 5. The output shaft of the driving cylinder is connected to the connecting rod 5 and drives the connecting rod 5 to move in the vertical direction.
[0020] It also includes a control device. The control device includes a control cabinet 7 and control buttons 8. The control cabinet 7 is installed on the upper part of the connecting rod 5 and is used to control the driving cylinder. The control buttons 8 are installed on the lower part of the connecting rod 5 through an installation bracket and control the clamping mechanism 2. The control buttons 8 include buttons such as clamping, loosening and resetting. The clamping mechanism 2 is manipulated through the control buttons 8 to clamp the long battery module.
[0021] A first limit block 9 is provided between the first clamping cylinder 21 and the clamping plate 23. The output shaft of the first clamping cylinder 21 passes through the first limit block 9 and is connected to the clamping plate 23. Second limit blocks 10 are provided on both the front and rear sections of the fixed bracket 1. The second limit blocks 10 are used to limit the moving position of the adjusting plate 28. The sliding plate 27 is in a "Y" shape. Module limit baffle plates 11 are provided on both the left and right sides of the sliding plate 27. The module limit baffle plates 11 are located on both the left and right sides of the clamping plate 23 and are convenient for limiting both sides of the long battery module during use.
[0022] During use, lift the hook 3 into the lifting hole 4 of the long battery module. Select the corresponding clamping length according to the length of the long battery module. Control the first clamping cylinder 21 and the second clamping cylinder 22 to adjust the stroke through the control button 8. The first clamping cylinder 21 is used for long-distance adjustment, and the second clamping cylinder 22 is used for adjustment within a short stroke. Then, control the driving cylinder through the control cabinet 7 to drive the connecting rod 5 to move up and down, thereby driving the fixed bracket 1 to move up and down, driving the lifting of the long battery module.
[0023] The above has introduced in detail a lifting tool for a long battery module provided by the present invention. The description of the specific embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the premise of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. A hoisting tool for a long battery module, comprising a fixed bracket (1), characterized in that: Clamping mechanisms (2) are provided at both the front and rear ends of the fixed bracket (1). The clamping mechanisms (2) can move back and forth along the fixed bracket (1). A hook (3) is provided on the lower end face of the middle part of the fixed bracket (1). A hanging hole (4) matching the hook (3) is provided on the long battery module. A connecting device is provided on the upper end face of the fixed bracket (1). The connecting device is located above the hook (3). A driving device is provided above the connecting device. The driving device drives the connecting device to move in the vertical direction. A control device is provided on the connecting device. The control device is signal-connected to the driving device and the clamping mechanism (2).
2. The hoisting tooling for a long battery module according to claim 1, characterized in that: The control device includes a control cabinet (7) and control buttons (8). The control cabinet (7) is installed on the upper part of the connecting device and controls the driving device. The control buttons (8) are installed on the lower part of the connecting device through a mounting bracket and control the clamping mechanism (2).
3. The hoisting tooling for a long battery module according to claim 1, characterized in that: The connecting device includes a connecting rod (5) and a connecting head (6). The connecting head (6) is installed on the fixed bracket (1). The connecting rod (5) is connected to the connecting head (6). The driving device is a driving cylinder. The output shaft of the driving cylinder is connected to the connecting rod (5) and drives the connecting rod (5) to move in the vertical direction.
4. A hoisting tool for a long battery module according to claim 1, characterized in that: The clamping mechanism (2) includes a first clamping cylinder (21), a second clamping cylinder (22) and a clamping plate (23). Slide rails (24) are provided on both the left and right sides of the lower end face of the fixed bracket (1). The first clamping cylinder (21) is installed on one side of the slide rail (24) close to the hook (3). A first slider (25) and a second slider (26) are slidably provided on the slide rail (24). A sliding plate (27) is provided on the first slider (25). The second clamping cylinder (22) is installed on the sliding plate (27). The output shaft of the first clamping cylinder (21) is connected to the sliding plate (27) and drives the sliding plate (27) to move back and forth. An adjusting plate (28) is provided on the second slider (26). The clamping plate (23) is installed on one side of the adjusting plate (28) away from the second clamping cylinder (22). A connecting block (29) is further provided on the adjusting plate (28). The connecting block (29) is connected to the output shaft of the second clamping cylinder (22). The connecting block (29) is provided on the adjusting plate (28) close to the second clamping cylinder (22).
5. The hoisting tooling for a long battery module according to claim 4, characterized in that A first limit block (9) is provided between the first clamping cylinder (21) and the clamping plate (23). The output shaft of the first clamping cylinder (21) passes through the first limit block (9) and is connected to the sliding plate (27). Second limit blocks (10) are provided on both the front and rear sections of the fixed bracket (1).
6. The hoisting tooling for a long battery module according to claim 4, characterized in that: The described sliding plate (27) is in a "Y" shape, and module limit baffles (11) are arranged on both the left and right sides of the sliding plate (27). The module limit baffles (11) are located on both the left and right sides of the clamping plate (23).
7. The hoisting tooling for a long battery module according to claim 3, characterized in that: The lower end of the connecting rod (5) is an external spline quick conversion head (51), the connecting head (6) is an internal spline quick conversion head, the external spline quick conversion head (51) and the internal spline quick conversion head are installed in cooperation with each other, and the internal spline quick conversion head is installed on the fixed bracket (1) through a flange.