An online detector for inner diameter of pressure vessel
By installing a combination of measuring rope and capacitor components in the pressure vessel, real-time monitoring of the deformation of the inner diameter of the pressure vessel is solved, and the problem of inability to monitor the deformation of the inner wall in the prior art is realized, real-time detection and timely maintenance of the inner diameter of the pressure vessel is achieved, and the sensitivity and accuracy of the detection are improved.
Patent Information
- Application Number
- CN202510844221.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-06-23
AI Technical Summary
The existing pressure vessel inner diameter detector cannot monitor the deformation of the inner wall of the pressure vessel due to the pressure of the storage substance during use, resulting in timeless inspection and damage to the inner wall.
An online detector for inner diameter of pressure vessel is designed. Through the combination of measuring rope, detection plate and capacitor components, the deformation of the inner diameter of pressure vessel is monitored in real time, and the length change of measuring rope and current change are transmitted to the user terminal, combining the expanded component and the gear transmission system to improve monitoring sensitivity and accuracy.
Real-time monitoring of the inner diameter of the pressure vessel is realized, deformation is detected and maintenance is carried out in a timely manner, and damage caused by uneven force on the inner wall is avoided, and the sensitivity and accuracy of detection are improved.
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Figure CN120351883B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a pressure vessel, in particular to an online inner diameter detector for a pressure vessel. Background Art
[0002] A pressure vessel is a closed device that can withstand internal or external pressure and is widely used in industrial production. A pressure vessel consists of a cylindrical body, a head, a flange, a support, an interface pipe, a manhole, a handhole, and a sight glass.
[0003] However, measuring the inner diameter of a pressure vessel typically requires the use of a detection instrument. However, existing detection instruments present several problems during use. During use, the inner wall of a pressure vessel is susceptible to deformation due to the pressure of the stored material. Unfortunately, existing detection instruments are unable to detect this deformation, preventing users from timely monitoring the deformation of the pressure vessel and, consequently, from performing necessary repairs. This can result in uneven stress on the inner wall of the pressure vessel, ultimately causing damage. Therefore, the present invention provides an online pressure vessel inner diameter detector to address the aforementioned issues. Summary of the Invention
[0004] The object of the present invention is to provide an online detector for inner diameter of a pressure vessel to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A pressure vessel inner diameter online detector comprises a pressure vessel body, wherein a measuring assembly for measuring the inner diameter of the pressure vessel body is installed on the inner wall of the pressure vessel body, the measuring assembly comprising a detection plate installed on one side of the inner wall of the pressure vessel body and a measuring rope linearly arranged and installed in the detection plate and fixed around the inner wall of the pressure vessel body; connecting assemblies for plugging and fixing are installed at both ends of the measuring rope, mounting assemblies for cooperating with the connecting assemblies for fixing are installed at both ends of the inner wall of the detection plate, a first enlarging assembly for amplifying the movement of the mounting assembly is installed on one side of the inner wall of the detection plate, and a second enlarging assembly for further amplifying the movement of the mounting assembly is installed at the bottom of the inner wall of the detection plate; a capacitor assembly for adjusting current is installed at the bottom of the inner wall of the detection plate, and a sensor body for receiving and transmitting data is installed on the inner wall of the detection plate, and the capacitor assembly is electrically signal-connected to the sensor body; an adjusting assembly for adjusting the capacitor assembly is installed at the bottom of the second enlarging assembly.
[0007] As a further solution of the present invention, the connecting assembly includes a mounting plate, a sliding seat, a fixed rod and a plug-in block. The mounting plate is fixedly connected to the two ends of the measuring rope, the mounting plate is fixedly connected to an inner lining plate at one end away from the measuring rope, the fixed rod is fixedly connected to one end of one of the inner lining plates, the sliding seat is fixedly connected to one end of the other inner lining plate, the inner wall of the sliding seat is slidably connected to an extension rod, the plug-in block is fixedly connected to the opposite end of the fixed rod and the extension rod, the measuring ropes at both ends pass through the extension rod and the fixed rod and extend to the inner wall of the plug-in block, and the mounting plate and the inner lining plate are installed with a measuring instrument body for measuring the length of the measuring rope.
[0008] As a further solution of the present invention, the connecting assembly also includes a fixed disk, a connecting rod, a sliding disk and an iron plate. The fixed disk is fixedly connected to the middle position of the inner wall of the plug-in block. The inner wall of the fixed disk is slidably connected to the limiting slider. The connecting rod is fixedly connected to the side of the limiting slider away from the axis of the fixed disk. The sliding disk is slidably connected to the inner wall of the plug-in block. A pull block is installed on the top of the sliding disk. The measuring rope passes through the inner wall of the fixed disk and is wrapped around and fixed on the inner wall of the pull block. The iron plate is fixedly connected to the wall surface opposite to the sliding disk and the limiting slider.
[0009] As a further solution of the present invention, the installation assembly includes a fixed plate and a socket, one of the fixed plates is fixedly connected to the inner wall of the detection plate, and the other fixed plate is slidably connected to the inner wall of the detection plate. The socket is installed in the middle position of the outer wall on one side of the fixed plate. A socket groove adapted to the measuring rope is opened at the axis position of the socket, and a plurality of socket cavities arranged in a circle are opened on the inner wall of the socket groove perpendicular to the axis, and the socket rod is adapted to the socket cavity.
[0010] As a further solution of the present invention, a plurality of sliding rods arranged in a circle are fixedly connected to the outer wall of one of the fixed plates, the sliding rods are slidably connected to the inner wall of the fixed plate, and the tail ends of the sliding rods are slidably connected to locking blocks.
[0011] As a further solution of the present invention, an elastic ring is fixedly connected to the middle position of the inner wall of the plug-in cavity, and a plurality of buffer cavities arranged in a circumference are opened on the inner wall of the plug-in cavity, and two magnets are installed on the inner wall of the buffer cavity.
[0012] As a further solution of the present invention, the first expansion component includes a first water storage chamber, a second water storage chamber and a gear bar, the first water storage chamber is fixedly connected to the inner wall of the detection plate, the inner wall of the first water storage chamber is slidably connected to the first piston plate, one end of the first piston plate is fixedly connected to the first L-shaped transmission rod, the outer wall of the tail end of the first transmission rod is fixedly connected to the second slide plate, the second slide plate is fixedly connected to the outer wall of the fixed plate, the second water storage chamber is U-shaped and connected to the inner wall of the first water storage chamber, the inner wall of the second water storage chamber is slidably connected to the second piston plate, the gear bar is slidably connected to the inner wall of the detection plate and is fixedly connected to the second transmission rod on the wall opposite to the second piston plate.
[0013] As a further solution of the present invention, the second expansion component includes a gear ring, a first transmission gear and a second transmission gear. The inner wall of the detection plate is located at the bottom of the first water storage chamber and is fixedly connected to a fixed block. The gear ring is rotatably connected to the outer wall of the fixed block. The gear bar is engaged with the outer wall of the gear ring. The first transmission gear is rotatably connected to the outer wall of the fixed block. The first transmission gear is engaged with the inner wall of the gear ring. The second transmission gear is rotatably connected to the outer wall of the fixed block. The second transmission gear is engaged with the outer wall of the first transmission gear, and the axis position of the second transmission gear is fixedly connected to the transmission shaft, and the outer wall of the transmission shaft is fixedly connected to the first bevel gear.
[0014] As a further solution of the present invention, the capacitor assembly includes a packaging structure, a cathode plate and an anode plate, the packaging structure includes a fixed end and a telescopic end, the telescopic end is slidably connected to the inner wall of the fixed end, and the cathode plate and the anode plate are respectively fixedly connected to the fixed end and the outer wall of the telescopic end of the packaging structure.
[0015] As a further solution of the present invention, the adjustment assembly includes an adjustment seat and an adjustment screw, the adjustment seat is fixedly connected to the top position of the anode plate, the adjustment seat is slidably connected to the inner wall of the detection plate, the inner wall of the detection plate is fixedly connected to the connecting plate, the adjustment screw is rotatably connected to the inner wall of the connecting plate, the adjustment screw is threadedly connected to the inner wall of the adjustment seat, and the top axis position of the adjustment screw is fixedly connected to the second bevel gear meshing with the first bevel gear.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. When the present invention is in use, the inner diameter of the pressure vessel body can be calculated by using the detection plate and measuring rope provided. The length of the measuring rope and the length of the side of the detection plate that contacts the pressure vessel body can be used to calculate the inner diameter of the pressure vessel body. The inner diameter is detected based on the change in current generated by the change in the distance between the cathode plate and the anode plate and transmitted to the user. The user can promptly learn of the deformation of the inner diameter of the pressure vessel body and perform maintenance, thereby avoiding damage to the pressure vessel body caused by uneven force.
[0018] 2. When the present invention is in use, the first expansion assembly provided can increase the displacement transmitted from the fixed plate to the gear bar due to the difference in inner diameters between the first and second water storage chambers, thereby increasing the displacement of the anode plate, thereby preventing the displacement from being too small, resulting in an insignificant current change, and thus affecting the sensitivity of pressure vessel body deformation monitoring;
[0019] 3. When the present invention is used, the second expansion assembly can increase the number of revolutions of the second transmission gear through the transmission of the first transmission gear of the gear ring, thereby further increasing the displacement of the anode plate and improving the sensitivity of the pressure vessel body deformation monitoring;
[0020] 4. When the present invention is in use, the sliding rod and the locking block are provided, so that the movement of the fixed plate can be guided by the sliding of the sliding rod, and the sliding rod can be pre-fixed by the locking block, and then the sliding fixed plate can be pre-fixed, so as to avoid excessive tension in the measuring rope during installation, which may cause the position of the fixed plate to change and affect the accuracy of the measurement of the inner diameter of the pressure vessel body. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The figure is a structural diagram of an online detector for inner diameter of a pressure vessel.
[0022] Figure 2 This is a cross-sectional view of the measuring components and the pressure vessel body in an online detector for the inner diameter of a pressure vessel.
[0023] Figure 3 This is a partial cross-sectional view of the detection plate in an online detector for the inner diameter of a pressure vessel.
[0024] Figure 4 This is a detailed diagram of the connection components in an online detector for the inner diameter of a pressure vessel.
[0025] Figure 5 This is a cross-sectional view of the connection components in an online detector for the inner diameter of a pressure vessel.
[0026] Figure 6 This is an exploded view of the connection components in an online pressure vessel inner diameter detector.
[0027] Figure 7 This is a detailed diagram of the installation components in an online pressure vessel inner diameter detector.
[0028] Figure 8 This is a cross-sectional view of the installation components of an online pressure vessel inner diameter detector.
[0029] Figure 9 An online detector for the inner diameter of a pressure vessel Figure 8 Magnified view of part A.
[0030] Figure 10 An online detector for the inner diameter of a pressure vessel Figure 8 Magnified view of part B.
[0031] Figure 11 This is a cross-sectional view of the first expansion component in an online detector for the inner diameter of a pressure vessel.
[0032] Figure 12 The present invention is a cross-sectional view of the second expansion component and the capacitor component in an online detector for the inner diameter of a pressure vessel.
[0033] Figure 13 The present invention provides a detailed view of the second expansion component and the adjustment component in an online detector for the inner diameter of a pressure vessel.
[0034] In the figure: 100, pressure vessel body; 101, feed port; 102, tank door panel; 103, bearing seat; 104, discharge port; 200, detection plate; 201, mounting block; 202, mounting groove; 203, mounting cavity; 204, adjustment cavity; 300, measuring rope; 301, protective film; 302, mounting plate; 303, lining plate; 304, measuring instrument body; 310, sliding seat; 311, extension rod; 312, first return spring; 320, fixing rod; 330, plug-in block; 331, fixing plate; 332, limit slide groove; 333, limit slide block; 334, plug-in rod; 335, sliding plate; 336, first slide plate; 337, pull block; 338, iron plate; 400, fixing plate; 401, plug-in seat; 402, plug-in groove; 403 , flange; 404, plug-in chamber; 410, sliding rod; 411, second return spring; 412, locking block; 420, elastic ring; 421, buffer chamber; 422, magnet; 500, first water storage chamber; 501, second slide; 502, second water storage chamber; 510, first transmission rod; 511, first piston plate; 520, second piston plate; 521, second transmission rod; 530, gear bar; 600, fixing block; 610, gear ring; 620, first transmission gear; 630, second transmission gear; 631, transmission shaft; 632, first bevel gear; 700, adjusting seat; 701, third slide; 710, adjusting screw; 711, connecting plate; 712, second bevel gear; 800, packaging structure; 801, cathode plate; 802, anode plate. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] See also Figure 1In an embodiment of the present invention, an online inner diameter detector for a pressure vessel includes a pressure vessel body 100, a bearing seat 103 for support is installed at the bottom of the pressure vessel body 100, a feed port 101 communicating with the pressure vessel body 100 is installed on one side of the top of the pressure vessel body 100, a plurality of linearly arranged discharge ports 104 for communicating with the pressure vessel body 100 are installed at the bottom of the pressure vessel body 100, a tank port door plate 102 for opening and closing is opened in the middle position of the outer wall of the pressure vessel body 100, and valves for controlling opening and closing are installed on the feed port 101 and the discharge port 104. When feeding and discharging are required, feeding and discharging can be carried out by opening and closing the valves of the feed port 101 and the discharge port 104 to store the materials, and the interior of the pressure vessel body 100 can be cleaned by opening and closing the tank port door plate 102;
[0037] See Figure 2 A measuring assembly for measuring the inner diameter of the pressure vessel body 100 is installed on the inner wall of the pressure vessel body 100. The measuring assembly includes a detection plate 200 installed on one side of the inner wall of the pressure vessel body 100 and a measuring rope 300 installed in a linear arrangement in the detection plate 200 and fixed around the inner wall of the pressure vessel body 100. Both ends of the outer walls on both sides of the detection plate 200 are installed with mounting blocks 201. The mounting blocks 201 are fixedly connected to the inner wall of the pressure vessel body 100 by bolts. When the detection plate 200 needs to be fixed, the mounting blocks 201 are fixed to the inner wall of the pressure vessel body 100 by bolts, and the detection plate 200 can be installed in the inner wall of the pressure vessel body 100. The outer wall of the detection plate 200 is fixedly connected with a plurality of linearly arranged anti-static The protective film 301 is made of a flexible material and is fixedly connected to the inner wall of the pressure vessel body 100. The measuring rope 300 is wrapped around the inner side of the protective film 301. The measuring rope 300 is fixed around the inner wall of the pressure vessel body 100, and the inner wall of the pressure vessel body 100 can be measured according to the length of the measuring rope 300. The design of the protective film 301 can protect the measuring rope 300 from being corroded by the substances stored in the pressure vessel body 100. The protective film 301 can be squeezed by the pressure of the substances stored in the pressure vessel body 100, and the squeezing of the measuring rope 300 by the protective film 301 improves the tightness of the measuring rope 300 and the inner wall of the pressure vessel body 100.
[0038] See Figure 3-4, connecting components for plugging and fixing are installed at both ends of the measuring rope 300, and multiple linearly arranged chambers are opened at both ends of the detection plate 200. The chamber on the side of the inner wall of the detection plate 200 close to the pressure vessel body 100 is an installation cavity 203 for cooperating with the installation of the connecting component, and the chamber on the other side of the detection plate 200 is an adjustment cavity 204 for adjustment. Installation components for cooperating with the connecting component are installed at both ends of the inner wall of the installation cavity 203 on the detection plate 200, one of the installation components is slidably connected to the inner wall of the other installation component, and a first enlarging component for amplifying the movement of the installation component is installed on one side of the inner wall of the adjustment cavity 204 on the detection plate 200. The first enlarging component is connected to the movable installation component, and a second enlarging component for further amplifying the movement of the installation component is installed on the inner wall of the detection plate 200 at the bottom of the first enlarging component, and the second enlarging component is connected to the first enlarging component.
[0039] See Figure 12 A capacitor component for current regulation is installed at the bottom of the inner wall of the adjustment cavity 204 on the detection board 200, and a sensor body for receiving and transmitting data is installed on the inner wall of the detection board 200. The sensor body includes a receiving module, a processing module and a communication module. The capacitor component is electrically connected to the receiving module on the sensor body. The current on the capacitor component is monitored by the receiving module, and the signal is transmitted to the user's mobile phone through the communication module after being processed by the processing module.
[0040] An adjustment component for adjusting the capacitor component is installed at the bottom of the second expansion component. Specifically, when the inner diameter of the pressure vessel body 100 is deformed due to the squeezing of the internal material, the measuring rope 300 fixed on the inner wall of the pressure vessel body 100 can change with the deformation of the pressure vessel body 100, and the installation component can be pulled to move through the connecting component thereon, and the movement of the installation component can be amplified by the first expansion component and the second expansion component, and the capacitor component can be adjusted through the adjustment component. The current on it changes, and the signal can be received and processed by the sensor body and transmitted to the user's mobile phone, so that the user can know that the inner diameter of the pressure vessel body 100 has changed.
[0041] See Figure 4-5The connecting assembly includes a mounting plate 302, a sliding seat 310, a fixed rod 320 and a plug-in block 330. The mounting plate 302 is fixedly connected to the two ends of the measuring rope 300. The end of the mounting plate 302 away from the measuring rope 300 is fixedly connected to the inner lining plate 303. The outer wall of the inner lining plate 303 is surrounded by a sealing ring for improving the sealing performance. The fixing rod 320 is fixedly connected to one end of the inner lining plate 303, the sliding seat 310 is fixedly connected to the other end of the inner lining plate 303, and the inner wall of the sliding seat 310 is slidably connected to the extension rod 311. The plug-in block 330 is fixedly connected to the opposite end of the fixing rod 320 and the extension rod 311. The measuring ropes 300 at both ends pass through the extension rod 311 and the fixing rod 320 extends to the inner wall of the plug-in block 330, and a first return spring 312 is fixedly connected to the wall opposite to the extension rod 311 and the sliding seat 310, and a measuring instrument body 304 for measuring the length of the measuring rope 300 is installed at the mounting plate 302 and the inner lining plate 303. The measuring instrument body 304 is electrically connected to the sensor body. Specifically, the design of the sliding seat 310 and the fixed rod 320 is that the plug-in block 330 on one side of the fixed rod 320 can be fixed by the fixed rod 320, and the other plug-in block 330 can move as the extension rod 311 slides in the sliding seat 310, and the measuring rope 300 passing through the mounting plate 302 is measured through the measuring instrument body 304.
[0042] For more details, see Figure 3-4 The detection plate 200 is located at both ends of the installation cavity 203 and is provided with installation grooves 202. The installation grooves 202 are adapted to the installation plate 302, and the installation groove 202 is provided with an inner cavity adapted to the inner lining plate 303 on the side close to the installation cavity 203. Specifically, when the plug-in block 330 is installed, the inner lining plate 303 on the installation plate 302 is inserted into the inner cavity. At this time, the installation cavity 203 is sealed by squeezing the sealing ring, and the installation plate 302 is installed on the inner wall of the installation groove 202 by bolts.
[0043] See Figure 5-6The connecting assembly also includes a fixed plate 331, a plug rod 334, a sliding plate 335 and an iron plate 338. The fixed plate 331 is fixedly connected to the middle position of the inner wall of the plug block 330. A plurality of circumferentially arranged limiting slide grooves 332 are provided at the bottom of the fixed plate 331. Both ends of the limiting slide groove 332 are provided with a limiting sliding cavity. The inner wall of the limiting slide groove 332 of the fixed plate 331 is slidably connected to the limiting slider 333. The outer walls of both sides of the limiting slider 333 are fixedly connected with protrusions, which are slidably connected to the inner wall of the limiting sliding cavity. The sliding of 333 and the protrusion thereon in the limiting slide groove 332 and the limiting slide cavity can limit the movement of the plug rod 334. A plurality of first sliding holes arranged in a circle are provided in the measuring rope 300. The plug rod 334 is slidably connected to the inner wall of the first sliding hole. The plug rod 334 is fixedly connected to the side of the limiting slider 333 away from the axis of the fixed disk 331. Both ends of the plug block 330 are provided with a first slide groove. The inner wall of the first slide groove is slidably connected to the first slide plate 336. The sliding disk 335 is slidably connected to the plug through the first slide plate 336. The inner wall of the connecting block 330 and the top of the sliding disk 335 are provided with a pull block 337. A through hole is provided at the axis position of the fixed disk 331. The measuring rope 300 passes through the through hole on the inner wall of the fixed disk 331 and is wound and fixed on the inner wall of the pull block 337. The iron plate 338 is fixedly connected to the opposite wall of the sliding disk 335 and the limit slider 333. The iron plate 338 is made of memory metal. When the measuring rope 300 is fixed to the inner wall of the pressure vessel body 100, the measuring rope 300 can be tightened, and the measuring rope 300 can pull the pull block 337 and drive When the first slide plate 336 slides in the measuring rope 300, the sliding plate 335 and the pull block 337 can be pulled upward. The upward movement of the sliding plate 335 can squeeze the iron plate 338. The iron plate 338 can be deformed and expanded outward under the squeezing, and then drive the limiting slider 333 to slide in the limiting slide groove 332. The limiting slider 333 can drive the plug rod 334 to move synchronously and extend to the outside through the first sliding hole on the plug block 330. When the plug block 330 is not tightened, it can be reset under the deformation of the iron plate 338.
[0044] See Figure 7-8The mounting assembly includes a fixing plate 400 and a socket 401, one of which is fixedly connected to the inner wall of the mounting cavity 203 on the detection plate 200, and the other fixing plate 400 is slidably connected to the inner wall of the detection plate 200. A flange 403 is installed at the bottom end of the socket 401, and the flange 403 is installed in the middle position of the outer wall of one side of the fixing plate 400 by bolts. A socket 402 is provided at the axis position of the socket 401 to match the measuring rope 300, and a plurality of socket cavities 404 arranged in a circle are provided on the inner wall of the socket 402 perpendicular to the axis. The socket rod 334 is matched with the socket cavity 404. When fixing is required, the socket block 330 is inserted into the inner wall of the socket groove 402, and the socket rod 334 is driven by the tightening of the measuring rope 300 to move out of the first sliding hole and plug and fix it to the inner wall of the socket cavity 404, so that the measuring rope 300 can be fixed.
[0045] See Figure 8-9 When the locking block 412 and the third sliding hole are opposite to each other, the locking block 412 can be squeezed and the locking block 412 can be squeezed to the inner wall of the sliding rod 410 by the squeezing and contraction of the second return spring 411. Then, the locking block 412 can be squeezed to the inner wall of the sliding rod 410 by the squeezing and contraction of the second return spring 411. Then, the sliding rod 410 on the fixed plate 400 can be used to slide in the second sliding hole on the other fixed plate 400 to drive the fixed plate 400 to move.
[0046] See Figure 10, an annular fixing groove is provided in the middle of the inner wall of the plug-in cavity 404, an elastic ring 420 is fixedly connected to the inner wall of the fixing groove, the elastic ring 420 is made of elastic material, and a plurality of buffer cavities 421 arranged in a circumference are provided on the inner wall of the fixing groove on the plug-in cavity 404, two magnets 422 are installed on the inner wall of the buffer cavity 421, one of the magnets 422 is fixedly connected to the end of the buffer cavity 421 away from the fixing groove, and the other magnet 422 is slidably connected to the inner wall of the buffer cavity 421, and the magnetic poles of the two magnets 422 on the opposite walls are the same. When the plug-in rod 3 When 34 is inserted into the plug-in cavity 404, the elastic ring 420 can be squeezed to drive the elastic ring 420 to deform and fit on the outer wall of the plug-in rod 334, thereby increasing the friction between the elastic ring 420 and the plug-in rod 334 and improving the connection stability of the plug-in rod 334. When the plug-in rod 334 shakes, the elastic ring 420 can be further squeezed to deform and enter the buffer cavity 421 to squeeze the magnet 422, thereby driving the two magnets 422 closer together, and the stress of the squeezing can be buffered by the magnetic force, thereby further improving the stability of the plug-in rod 334.
[0047] See Figure 11 The first expansion component includes a first water storage chamber 500, a second water storage chamber 502 and a gear bar 530. The first water storage chamber 500 is fixedly connected to the inner wall of the regulating chamber 204 on the detection plate 200. The inner wall of the first water storage chamber 500 is slidably connected to a first piston plate 511. One end of the first piston plate 511 is fixedly connected to a first L-shaped transmission rod 510. The outer wall of the tail end of the first transmission rod 510 is fixedly connected to a second slide plate 501. A second sliding groove is provided on the opposite walls of the installation chamber 203 and the regulating chamber 204. The second slide plate 501 is fixedly connected to the outer wall of the movable fixed plate 400 and is slidably connected to the inner wall of the second sliding groove. The second water storage chamber 502 is U-shaped and connected to the inner wall of the first water storage chamber 500. The inner diameter of the second water storage chamber 502 is smaller than the inner diameter of the first water storage chamber 500. The inner wall tail end of the second water storage chamber 502 is slidably connected to the second piston plate 5 20, the gear bar 530 is slidably connected to the inner wall of the regulating chamber 204 on the detection plate 200 and is fixedly connected to the second transmission rod 521 on the wall opposite to the second piston plate 520. The inner walls of the first water storage chamber 500 and the second water storage chamber 502 are located between the first piston plate 511 and the second piston plate 520 and are filled with aqueous solution. When the fixed plate 400 moves, it can drive the second slide plate 501 to slide in the second slide groove, and drive the first piston plate 511 to move in the first water storage chamber 500 through the first transmission rod 510 to push the aqueous solution. The aqueous solution can enter the second water storage chamber 502 and push the second piston plate 520, and then drive the gear bar 530 to move through the second transmission rod 521, and the inner diameter of the second water storage chamber 502 is smaller than the inner diameter of the first water storage chamber 500, and then the movement of the fixed plate 400 can increase the moving distance of the gear bar 530.
[0048] See Figure 12, the second expansion component includes a gear ring 610, a first transmission gear 620 and a second transmission gear 630. The inner wall of the regulating chamber 204 on the detection plate 200 is located at the bottom of the first water storage chamber 500 and is fixedly connected to a fixed block 600. The gear ring 610 is rotatably connected to the outer wall of the fixed block 600. The gear ring 610 has an annular structure, and the inner and outer rings of the gear ring 610 are provided with gear grooves. The gear bar 530 is engaged with the outer wall of the gear groove on the outer ring of the gear ring 610. The first transmission gear 620 is rotatably connected to the outer wall of the fixed block 600 and is located at both ends of the inner ring of the gear ring 610. The first transmission gear 620 is engaged with the inner wall of the gear groove on the inner ring of the gear ring 610. The second transmission gear 630 is rotatably connected to the outer wall of the fixed block 600 and is located at the gear ring 610. At the axial position, the second transmission gear 630 is engaged with the outer wall of the first transmission gear 620, and the axial position of the second transmission gear 630 is fixedly connected to the transmission shaft 631, and the outer wall of the transmission shaft 631 is fixedly connected to the first bevel gear 632. When the gear bar 530 moves, it can drive the gear ring 610 engaged thereon to rotate, and the gear ring 610 can drive the first transmission gear 620 to rotate through the gear groove on the inner ring. The first transmission gear 620 can drive the second transmission gear 630 engaged thereon to rotate, and the second transmission gear 630 can drive the transmission shaft 631 and the first bevel gear 632 thereon to rotate synchronously. In addition, this transmission method can increase the number of rotations of the second transmission gear 630, thereby further expanding the movement of the fixed plate 400.
[0049] The capacitor assembly includes a packaging structure 800, a cathode plate 801 and an anode plate 802. The cathode plate 801 and the anode plate 802 are connected to the sensor body through wires for electrical signals. The packaging structure 800 includes a fixed end and a telescopic end. The telescopic end is slidably connected to the inner wall of the fixed end. The telescopic end and the fixed end are filled with electrolyte. The cathode plate 801 and the anode plate 802 are respectively fixedly connected to the fixed end and the outer wall of the telescopic end of the packaging structure 800. When the telescopic end of the packaging structure 800 moves in the fixed end, the distance between the cathode plate 801 and the anode plate 802 can be adjusted. The spacing between the cathode plate 801 and the anode plate 802 is inversely proportional to the current passing through. The current passing through can be adjusted by changing the spacing between the cathode plate 801 and the anode plate 802.
[0050] See Figure 12-13The adjustment assembly includes an adjustment seat 700 and an adjustment screw 710. The adjustment seat 700 is fixedly connected to the top position of the anode plate 802. The inner walls on both sides of the adjustment cavity 204 are provided with a third slide groove. The two ends of the adjustment seat 700 are fixedly connected to the third slide plate 701. The adjustment seat 700 is slidably connected to the inner wall of the third slide groove on the detection plate 200 through the third slide plate 701. The inner wall of the detection plate 200 is fixedly connected to the connecting plate 711. The adjustment screw 710 is rotatably connected to the inner wall of the connecting plate 711. The top axis position of the adjustment seat 700 is provided with a through screw. The adjusting screw rod 710 is threadedly connected to the inner wall of the threaded hole on the adjusting seat 700. The top axis position of the adjusting screw rod 710 is fixedly connected to the second bevel gear 712 meshing with the first bevel gear 632. When the first bevel gear 632 rotates, the second bevel gear 712 meshing therewith is driven to rotate, and then the adjusting seat 700 threadedly connected thereto is driven by the adjusting screw rod 710 to slide in the adjusting cavity 204 through the third slide 701, and then the anode plate 802 is pulled to increase the distance between the anode plate 802 and the cathode plate 801.
[0051] The working principle of the present invention is as follows: when it is necessary to measure the inner diameter of the pressure vessel body 100, the mounting block 201 on the detection plate 200 is fixed to the inner wall of the pressure vessel body 100 by bolts, and the plug-in block 330 on the side of the sliding seat 310 on the measuring rope 300 is inserted into the inner wall of the plug-in groove 402 on the movable fixed plate 400, the measuring rope 300 is pulled out from the sliding seat 310 and fixed to the inner wall of the pressure vessel body 100, and the protective film 301 is attached to the inner wall of the pressure vessel body 100 and wraps the measuring rope 300, and then the other end of the measuring rope 300 is inserted into the plug-in groove 402 on the fixable fixed plate 400 for fixing, and the inner diameter of the pressure vessel body 100 can be calculated according to the length of the pulled-out measuring rope 300 of the measuring instrument body 304 plus the length of the contact surface of the detection plate 200 with the pressure vessel body 100, and then the mounting plate 302 is installed in the mounting groove 202 by bolts and fixed for sealing;
[0052] When the measuring rope 300 is inserted into the insertion groove 402, the measuring rope 300 is fixed to the inner wall of the pressure vessel body 100 and is in a tensioned state. The measuring rope 300 can then pull the pull block 337 on the sliding plate 335 to squeeze and expand the iron plate 338, and the iron plate 338 can drive the limiting slider 333 and the insertion rod 334 to move and insert them into the insertion cavity 404 for fixation. When disassembly is required, the measuring rope 300 can be loosened to reset the iron plate 338, driving the insertion rod 334 to move out of the insertion cavity 404 and release the installation.
[0053] When the plug-in block 330 on the fixed rod 320 is inserted into the plug-in slot 402, and the plug-in rod 334 is inserted into the plug-in cavity 404, the locking block 412 can be squeezed to drive the locking block 412 to move back into the sliding rod 410, thereby releasing the fixation of the fixed plate 400 on the sliding rod 410, and the fixed plate 400 can slide along the sliding rod 410.
[0054] When the inner wall of the pressure vessel body 100 is deformed, the measuring rope 300 can be moved synchronously with the deformation of the pressure vessel body 100. The movement of the measuring rope 300 can drive the extension rod 311 to slide in the sliding seat 310 by pulling the measuring rope 300, and then drive the plug seat 401 and the fixed plate 400 to move. The movement of the fixed plate 400 can drive the first transmission rod 510 and the first piston plate 511 to slide in the first water storage chamber 500 through the second slide plate 501, and squeeze the aqueous solution to the second water storage chamber 502 to squeeze the second piston plate 520. The second piston plate 520 can drive the gear bar 530 to move through the second transmission rod 521, and the gear bar 530 can be driven by the movement The gear ring 610 rotates, and the gear ring 610 drives the second transmission gear 630 to rotate through the first transmission gear 620. The second transmission gear 630 drives the second bevel gear 712 on the meshing first bevel gear 632 to rotate through the transmission shaft 631 and the first bevel gear 632. Then, the adjusting screw 710 is rotated to drive the adjusting screw 710 threaded thereon to move, and then the packaging structure 800 is driven to expand and contract and the anode plate 802 is driven to move. The current passing through can be changed by changing the distance between the cathode plate 801 and the anode plate 802. The sensor body can process the change in current and transmit it to the user's mobile phone. The user can promptly know that the inner wall of the pressure vessel body 100 is deformed and perform maintenance.
[0055] When the present invention is used, the inner diameter of the pressure vessel body 100 can be calculated by setting the detection plate 200 and the measuring rope 300 through the length of the measuring rope 300 and the length of the side where the detection plate 200 is in contact with the pressure vessel body 100. The inner diameter is detected and transmitted to the user based on the change in current generated by the change in the distance between the cathode plate 801 and the anode plate 802. The user can know the deformation of the inner diameter of the pressure vessel body 100 in time and perform maintenance to avoid damage to the pressure vessel body 100 due to uneven force.
[0056] By setting up the first expansion component, the displacement transmitted from the fixed plate 400 to the gear bar 530 can be increased due to the difference in inner diameters of the first water storage chamber 500 and the second water storage chamber 502, thereby increasing the displacement of the anode plate 802, thereby avoiding the displacement being too small to cause the current change to be unclear, thereby affecting the sensitivity of the deformation monitoring of the pressure vessel body 100.
[0057] By setting up the second expansion component, the number of rotations of the second transmission gear 630 can be increased through the transmission of the first transmission gear 620 of the gear ring 610, which can further increase the displacement at the anode plate 802 and improve the sensitivity of deformation monitoring of the pressure vessel body 100.
[0058] By setting the sliding rod 410 and the locking block 412, the movement of the fixed plate 400 can be guided by the sliding of the sliding rod 410, and the sliding rod 410 can be pre-fixed by the locking block 412, and then the sliding fixed plate 400 can be pre-fixed, so as to avoid excessive tension in the measuring rope 300 during installation, which may cause the position of the fixed plate 400 to change and affect the accuracy of the measurement of the inner diameter of the pressure vessel body 100.
[0059] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An online inner diameter detector for a pressure vessel, comprising a pressure vessel body (100), characterized in that: The inner wall of the pressure vessel body (100) is provided with a measuring assembly for measuring the inner diameter of the pressure vessel body (100), the measuring assembly comprising a detection plate (200) installed on one side of the inner wall of the pressure vessel body (100) and a measuring rope (300) linearly arranged and installed in the detection plate (200) and wrapped around and fixed on the inner wall of the pressure vessel body (100); The measuring rope (300) is provided with a connecting assembly for plugging and fixing at both ends, and a mounting assembly for cooperating with the connecting assembly for fixing is installed at both ends of the inner wall of the detection plate (200). The mounting assembly comprises a fixing plate (400) and a plug socket (401), wherein one fixing plate (400) is fixedly connected to the inner wall of the detection plate (200), and the other fixing plate (400) is slidably connected to the inner wall of the detection plate (200). The plug socket (401) is installed in the middle position of the outer wall of one side of the fixing plate (400), and a plug slot (401) adapted to the measuring rope (300) is provided at the axial position of the plug socket (401). 02), a plurality of circumferentially arranged plug-in cavities (404) are provided on the inner wall of the plug-in slot (402) perpendicular to the axis, a plurality of circumferentially arranged sliding rods (410) are fixedly connected to the outer wall of one of the fixed plates (400), the sliding rods (410) are slidably connected to the inner wall of the fixed plate (400), and a locking block (412) is slidably connected to the tail end of the sliding rod (410), a first enlarging component for amplifying the movement of the installation component is installed on one side of the inner wall of the detection plate (200), and a second enlarging component for amplifying the movement of the installation component is installed on the inner wall of the detection plate (200) at the bottom of the first enlarging component; A capacitor component for current regulation is installed at the bottom of the inner wall of the detection board (200), and a sensor body for data reception and transmission is installed on the inner wall of the detection board (200), and the capacitor component is electrically signal-connected to the sensor body; An adjusting component for adjusting the capacitor component is installed at the bottom of the second expansion component.
2. The pressure vessel inner diameter online detector according to claim 1, characterized in that: The connecting assembly comprises a mounting plate (302), a sliding seat (310), a fixing rod (320) and a plug-in block (330), wherein the mounting plate (302) is fixedly connected to both ends of the measuring rope (300), an end of the mounting plate (302) away from the measuring rope (300) is fixedly connected to an inner lining plate (303), the fixing rod (320) is fixedly connected to one end of one of the inner lining plates (303), and the sliding seat (310) is fixedly connected to the other inner lining plate (303). ) at one end, an extension rod (311) is slidably connected to the inner wall of the sliding seat (310), a plug-in block (330) is fixedly connected to the fixed rod (320) and the opposite end of the extension rod (311), the measuring ropes (300) at both ends pass through the extension rod (311) and the fixed rod (320) and extend to the inner wall of the plug-in block (330), and a measuring instrument body (304) for measuring the length of the measuring rope (300) is installed at the mounting plate (302) and the inner lining plate (303).
3. The pressure vessel inner diameter online detector according to claim 2, characterized in that: The connecting assembly further comprises a fixed disk (331), a plug rod (334), a sliding disk (335) and an iron plate (338), wherein the fixed disk (331) is fixedly connected to the middle position of the inner wall of the plug block (330), the inner wall of the fixed disk (331) is slidably connected to the limiting slider (333), the plug rod (334) is fixedly connected to the side of the limiting slider (333) away from the axis of the fixed disk (331), the sliding disk (335) is slidably connected to the inner wall of the plug block (330), a pulling block (337) is installed on the top of the sliding disk (335), the measuring rope (300) passes through the inner wall of the fixed disk (331) and is wound around and fixed to the inner wall of the pulling block (337), and the iron plate (338) is fixedly connected to the wall surface opposite to the sliding disk (335) and the limiting slider (333).
4. The pressure vessel inner diameter online detector according to claim 3, characterized in that: An elastic ring (420) is fixedly connected to the middle position of the inner wall of the plug-in cavity (404), and a plurality of buffer cavities (421) arranged in a circumferential pattern are provided on the inner wall of the plug-in cavity (404), and two magnets (422) are installed on the inner wall of the buffer cavity (421).
5. The pressure vessel inner diameter online detector according to claim 1, characterized in that: The first expansion assembly comprises a first water storage chamber (500), a second water storage chamber (502) and a gear bar (530), wherein the first water storage chamber (500) is fixedly connected to the inner wall of the detection plate (200), the inner wall of the first water storage chamber (500) is slidably connected to a first piston plate (511), one end of the first piston plate (511) is fixedly connected to a first L-shaped transmission rod (510), the outer wall of the tail end of the first transmission rod (510) is fixedly connected to a second slide plate (501), the second slide plate (501) is fixedly connected to the outer wall of the fixed plate (400), the second water storage chamber (502) is U-shaped and communicates with the inner wall of the first water storage chamber (500), the inner wall of the second water storage chamber (502) is slidably connected to the second piston plate (520), and the gear bar (530) is slidably connected to the inner wall of the detection plate (200) and is fixedly connected to the second transmission rod (521) on the wall opposite to the second piston plate (520).
6. The pressure vessel inner diameter online detector according to claim 5, characterized in that: The second expansion component comprises a gear ring (610), a first transmission gear (620) and a second transmission gear (630); the inner wall of the detection plate (200) is located at the bottom of the first water storage chamber (500) and is fixedly connected to a fixed block (600); the gear ring (610) is rotatably connected to the outer wall of the fixed block (600); the gear bar (530) is engaged with the outer wall of the gear ring (610); the first transmission gear (620) is rotatably connected to the outer wall of the fixed block (600); the first transmission gear (620) is engaged with the inner wall of the gear ring (610); the second transmission gear (630) is rotatably connected to the outer wall of the fixed block (600); the second transmission gear (630) is engaged with the outer wall of the first transmission gear (620); and the axis position of the second transmission gear (630) is fixedly connected to a transmission shaft (631); and the outer wall of the transmission shaft (631) is fixedly connected to the first bevel gear (632).
7. The pressure vessel inner diameter online detector according to claim 6, characterized in that: The capacitor assembly comprises a packaging structure (800), a cathode plate (801) and an anode plate (802); the packaging structure (800) comprises a fixed end and a telescopic end; the telescopic end is slidably connected to the inner wall of the fixed end; the cathode plate (801) and the anode plate (802) are respectively fixedly connected to the outer walls of the fixed end and the telescopic end of the packaging structure (800).
8. The pressure vessel inner diameter online detector according to claim 7, characterized in that: The adjustment assembly comprises an adjustment seat (700) and an adjustment screw (710), wherein the adjustment seat (700) is fixedly connected to the top position of the anode plate (802), the adjustment seat (700) is slidably connected to the inner wall of the detection plate (200), the inner wall of the detection plate (200) is fixedly connected to a connecting plate (711), the adjustment screw (710) is rotatably connected to the inner wall of the connecting plate (711), the adjustment screw (710) is threadedly connected to the inner wall of the adjustment seat (700), and the top axis position of the adjustment screw (710) is fixedly connected to a second bevel gear (712) meshing with the first bevel gear (632).
Citation Information
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CN104864974A
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