A production process, device and method of a cotton and linen wrinkle fabric

Through multi-level sterilization processes and intelligent control systems, the problems of low sterilization efficiency and poor uniformity of traditional cotton and linen fabrics have been solved, achieving efficient and uniform sterilization effects and reducing production costs and energy waste.

CN120361262BActive Publication Date: 2026-05-19江苏帆顺纺织有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
江苏帆顺纺织有限公司
Filing Date
2025-05-30
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Traditional sterilization devices for cotton and linen fabrics have low sterilization efficiency and uneven sterilization, making it difficult to meet the needs of large-scale production and affecting the stability of fabric quality.

Method used

It adopts a multi-level sterilization process, including preliminary extrusion sterilization, vibration spray sterilization in a heating chamber, and ultrasonic detection and supplementary drying, combined with an intelligent control system to achieve dynamic adjustment and precise control.

Benefits of technology

It improves the quality and efficiency of sterilization, ensures uniform sterilization, reduces production costs, enhances energy utilization, and reduces fabric rework and scrap.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a production process, device and method of cotton and hemp wrinkle fabric, which comprises a sterilization box, an inside of the sterilization box is provided with a sterilization assembly, the right side of the sterilization box is provided with an auxiliary assembly, the left side of the sterilization box is provided with a secondary sterilization assembly, the inside of the sterilization assembly, the auxiliary assembly and the secondary sterilization assembly is provided with cotton and hemp cloth, the bottom of the cotton and hemp cloth is attached to the top of a supporting roller, a controller is electrically connected with a vibration motor, and the application relates to the field of cotton and hemp fabric processing technology; the production process and device of the cotton and hemp wrinkle fabric preliminarily remove bacteria of cloth through extrusion rollers and fixed rollers of the auxiliary assembly, mainly remove bacteria through the cooperation of the up-and-down vibration of a heating box of the sterilization assembly and high-temperature gas injection, and simultaneously, the bacteria removal is accelerated by beating the cloth; the secondary sterilization assembly precisely supplements drying through ultrasonic detection and a heating plate, and multi-link cooperation ensures that the cotton and hemp cloth is completely sterilized, and the sterilization quality and production efficiency of the fabric are effectively improved.
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Description

Technical Field

[0001] This invention relates to the field of cotton and linen fabric processing technology, specifically a production process, apparatus, and method for cotton and linen wrinkled fabrics. Background Technology

[0002] In the production process of cotton and linen fabrics, sterilization is a key step in the biochemical treatment process, playing a decisive role in the quality and performance of the final fabric. Biochemically treated cotton and linen fabrics contain a large number of bacteria. If sterilization is not carried out in a timely and efficient manner, it will not only affect subsequent processing but may also lead to problems such as mold growth and deformation of the fabric.

[0003] Traditional cotton and linen fabric sterilization devices mostly use a single heating sterilization method. This static baking mode has many drawbacks: firstly, the sterilization efficiency is low and cannot meet the needs of large-scale production; secondly, it is difficult to ensure the uniformity of fabric sterilization, and it is easy for some areas to be too dry or not dry, which affects the quality stability of the fabric.

[0004] To address these issues, the present invention provides a production process, apparatus, and method for cotton and linen wrinkled fabrics. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a production process, apparatus, and method for cotton and linen wrinkled fabrics, thus solving the aforementioned problems.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A production process for a cotton-linen wrinkled fabric, characterized by the following steps:

[0008] S1, Greige Fabric Weaving

[0009] The fabric is woven into a grey cloth using shuttle or knitting methods according to different warp and weft densities and specifications.

[0010] S2, Nano Wrinkling

[0011] The blank is placed in a nano-treatment solution to change its surface properties, and then wrinkled.

[0012] S3, Precision Manufacturing

[0013] Desizing: Desizing in a mixed solution containing 2g-4g salt and 1g-3g of the first desizing enzyme per liter at a temperature of 75℃-85℃ for one hour;

[0014] Refining: Refine in a mixed solution containing 20g-30g of the second desizing enzyme and 2g-4g of oxygen bleaching aid per liter for 140-160 minutes;

[0015] Oxygen bleaching: Soak in a solution containing 1.5g-4g of H2O2 per liter for 80-90 minutes at a temperature of 70℃-80℃;

[0016] S4, Staining Process

[0017] Stain it according to different staining needs;

[0018] S5, Finishing Work

[0019] Further processing may be carried out as needed.

[0020] A production apparatus for cotton and linen wrinkled fabric includes a sterilization box, an internal sterilization component, an auxiliary component on the right side of the sterilization box, and a secondary sterilization component on the left side of the sterilization box. Cotton and linen fabric is placed between the internal parts of the sterilization component, the auxiliary component, and the secondary sterilization component. A controller is fixedly installed on the top of the sterilization box. The sterilization component includes a heating box, with a vertical rod fixedly installed on the top of the heating box, which is located inside the sterilization box. The top of the vertical rod extends through the top wall of the sterilization box. A vibrating plate is fixedly installed between the tops of the vertical rods, and a vibration motor is fixedly installed at the bottom of the vibrating plate. A first spring is fixedly installed between the bottom of the vibrating plate and the top of the sterilization box, and the first spring is sleeved on the outside of the corresponding vertical rod. Connecting slots are provided on both the left and right sides of the sterilization box. The cotton and linen fabric passes through the two connecting slots. A support roller is rotatably connected inside the connecting slot, and the bottom of the cotton and linen fabric adheres to the top of the support roller. The controller is electrically connected to the vibration motor.

[0021] Preferably, the heating box is located above the cotton and linen fabric, the bottom of the heating box has an air vent that connects the outside to the inside of the heating box, a heating tube is fixedly installed inside the heating box, the bottom of the sterilization box has a first drainage trough, and the controller is electrically connected to the heating tube.

[0022] Preferably, a corrugated pipe is fixedly installed between the top of the heating box and the inner top of the sterilization box, a connecting pipe is fixedly installed on the top of the sterilization box, the connecting pipe communicates with the inside of the corrugated pipe, the corrugated pipe communicates with the inside of the heating box, an air pump is fixedly installed on the top of the sterilization box, the outlet of the air pump is fixedly connected to the outer end of the connecting pipe, and the controller is electrically connected to the air pump.

[0023] Preferably, the auxiliary component includes a first bracket, which is fixedly installed on the right side of the sterilization box. Two first side plates are fixedly installed on the top of the first bracket. A fixed roller is rotatably connected between the front and rear first side plates. A sliding groove is opened inside the first side plate. A slider is slidably connected inside the sliding groove. A squeezing roller is rotatably connected between the front and rear sliders. The squeezing roller is located above the fixed roller. The cotton and linen fabric passes between the fixed roller and the squeezing roller.

[0024] Preferably, a slide rod is fixedly installed inside the slide groove, the slide rod moves through the inside of the slider, and a second spring is fixedly installed between the bottom of the slider and the inner bottom of the slide groove, the second spring being sleeved on the outside of the slide rod.

[0025] Preferably, a horizontal plate is fixedly installed on the outer side of the slider, and a rangefinder is fixedly installed on the bottom of the horizontal plate. The rangefinder is located above the first bracket. A second drainage groove is opened inside the first bracket. The second drainage groove is located below the fixed roller and the extrusion roller. The controller is electrically connected to the rangefinder.

[0026] Preferably, the secondary sterilization component includes a second bracket, which is fixedly installed on the left side of the sterilization box. A second side plate is fixedly installed on the top of the second bracket, and two support plates are fixedly installed between the front and rear second side plates. An ultrasonic transmitting probe is fixedly installed at the bottom of the upper support plate, and an ultrasonic receiving probe is fixedly installed on the top of the lower support plate. The ultrasonic transmitting probe and the ultrasonic receiving probe are positioned in a one-to-one correspondence. The cotton and linen fabric passes between the upper ultrasonic transmitting probe and the lower ultrasonic receiving probe. The controller is electrically connected to the ultrasonic transmitting probe and the ultrasonic receiving probe.

[0027] Preferably, a third side plate is fixedly installed on the top of the second bracket, a top plate is fixedly installed between the tops of the two third side plates, a heating plate is fixedly installed on the bottom of the top plate, the top plate is located on the left side of the support plate, the heating plate is electrically connected to the controller, and the positions of the heating plate, the support plate, and the ultrasonic transmitting probe correspond one-to-one.

[0028] A method for using a production apparatus for cotton and linen wrinkled fabrics includes the following steps:

[0029] Step 1: The cotton and linen fabric is conveyed and fixed by the fixed roller and the squeezing roller, and the squeezing roller is subjected to downward pressure by the second spring. The cotton and linen fabric can be squeezed while being conveyed, and the bacteria inside the cotton and linen fabric can be initially removed.

[0030] Step 2: After the cotton and linen fabric is conveyed into the sterilization box, it is heated by the up-and-down vibration of the heating box and the incoming gas is heated by the heating tube. The high-temperature gas is then sprayed out by the second spring for heating and sterilization. During sterilization, the cotton and linen fabric is patted to remove water by the up-and-down vibration of the heating box, which improves the sterilization effect.

[0031] Step 3: After sterilization, the cotton and linen fabric passes between an ultrasonic transmitting probe and an ultrasonic receiving probe to detect the degree of sterilization. For areas that are not completely sterilized, the controller activates the corresponding slider to perform secondary sterilization, ensuring complete sterilization. Beneficial effects

[0032] This invention provides a production process, apparatus, and method for cotton and linen wrinkled fabrics. Compared with existing technologies, it has the following advantages:

[0033] 1. The production process and equipment for this cotton and linen wrinkled fabric uses the squeezing roller and fixed roller of the auxiliary component to initially remove bacteria from the fabric. The heating box of the sterilization component vibrates up and down in conjunction with high-temperature gas jets to perform the main sterilization, while the fabric is patted to accelerate the removal of bacteria. The secondary sterilization component uses ultrasonic detection and heating plate for precise replenishment and drying. The multi-stage collaboration ensures complete sterilization of the cotton and linen fabric, effectively improving the sterilization quality of the fabric and production efficiency.

[0034] 2. The production process and equipment for this cotton and linen wrinkled fabric have a built-in control algorithm in the controller, which integrates data from the rangefinder and ultrasonic sensor. The controller dynamically adjusts the working parameters of components such as the vibration motor, air pump, and heating tube in real time according to the fabric thickness. It can also precisely control the heating plate to supplement the drying for different parts of the fabric according to the degree of sterilization, so as to realize closed-loop intelligent control of the entire sterilization process and ensure the uniformity of sterilization.

[0035] 3. The production process and equipment for this cotton and linen wrinkled fabric. The equipment achieves on-demand energy supply through intelligent control, avoiding energy waste and significantly improving energy utilization. At the same time, precise sterilization control reduces fabric rework or scrap due to substandard sterilization, effectively reducing production costs and achieving good economic and environmental benefits. Attached Figure Description

[0036] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0037] Figure 1 This is a perspective view of the external structure of the present invention;

[0038] Figure 2 This is a three-dimensional view of the left side structure of the present invention;

[0039] Figure 3 This is a perspective view of the bottom structure of the present invention;

[0040] Figure 4 This is a perspective view of the internal cross-sectional structure of the present invention;

[0041] Figure 5 This is a perspective view of the overall structure of the auxiliary components of the present invention;

[0042] Figure 6 This is the invention Figure 5 Enlarged view of the structure at point A in the middle;

[0043] Figure 7 This is a three-dimensional structural view of the secondary sterilization component of the present invention;

[0044] Figure 8 This is a three-dimensional view of the bottom structure of the secondary sterilization component of the present invention.

[0045] In the diagram: 1. Sterilization box; 2. Sterilization assembly; 21. Heating box; 22. Vertical rod; 23. Vibrating plate; 24. First spring; 25. Air pump; 26. Connecting pipe; 27. Vibration motor; 28. Corrugated pipe; 29. ​​Air outlet; 210. First drainage trough; 211. Connecting trough; 212. Support roller; 213. Heating tube; 3. Auxiliary assembly; 31. First bracket; 32. First side plate; 33. Fixed roller; 34. Squeezing roller; 35. Second drainage trough; 36. Slide groove; 37. Slide rod; 38. Sliding block; 39. Second spring; 310. Horizontal plate; 311. Rangefinder; 4. Secondary sterilization assembly; 41. Second bracket; 42. Second side plate; 43. Support plate; 44. Ultrasonic transmitting probe; 45. Ultrasonic receiving probe; 46. Third side plate; 47. Top plate; 48. Heating plate; 5. Controller; 6. Cotton and linen fabric. Detailed Implementation

[0046] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0047] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0048] It has the following process

[0049] S1, Greige Fabric Weaving

[0050] The fabric is woven into a grey cloth using shuttle or knitting methods according to different warp and weft densities and specifications.

[0051] S2, Nano Wrinkling

[0052] The blank is placed in a nano-treatment solution to change its surface properties, and then wrinkled.

[0053] S3, Precision Manufacturing

[0054] Desizing: Desizing in a mixed solution containing 2g-4g salt and 1g-3g of the first desizing enzyme per liter at a temperature of 75℃-85℃ for one hour;

[0055] Refining: Refine in a mixed solution containing 20g-30g of the second desizing enzyme and 2g-4g of oxygen bleaching aid per liter for 140-160 minutes;

[0056] Oxygen bleaching: Soak in a solution containing 1.5g-4g of H2O2 per liter for 80-90 minutes at a temperature of 70℃-80℃;

[0057] S4, Staining Process

[0058] Stain it according to different staining needs;

[0059] S5, Finishing Work

[0060] Further processing (such as drying, washing, etc.) may be carried out as needed.

[0061] For the above process, sterilization is usually performed after S2.

[0062] Reference Figures 1 to 8This application provides a production apparatus for cotton and linen wrinkled fabrics, including a sterilization box 1. A sterilization component 2 is disposed inside the sterilization box 1. An auxiliary component 3 is disposed on the right side of the sterilization box 1, and a secondary sterilization component 4 is disposed on the left side of the sterilization box 1. Cotton and linen fabric 6 is disposed between the sterilization component 2, the auxiliary component 3, and the secondary sterilization component 4. A controller 5 is fixedly installed on the top of the sterilization box 1. The sterilization component 2 includes a heating box 21, and a vertical rod 22 is fixedly installed on the top of the heating box 21. The heating box 21 is located inside the sterilization box 1, and the top of the vertical rod 22 movably penetrates the sterilization box. A vibrating plate 23 is fixedly installed between the top of the vertical rod 22 on the top wall of the sterilization box 1. A vibrating motor 27 is fixedly installed at the bottom of the vibrating plate 23. A first spring 24 is fixedly installed between the bottom of the vibrating plate 23 and the top of the sterilization box 1. The first spring 24 is sleeved on the outside of the corresponding vertical rod 22. A connecting groove 211 is opened on both the left and right sides of the sterilization box 1. Cotton and linen fabric 6 passes through the inside of the two connecting grooves 211. A support roller 212 is rotatably connected inside the connecting groove 211. The bottom of the cotton and linen fabric 6 is attached to the top of the support roller 212. The controller 5 is electrically connected to the vibrating motor 27.

[0063] The heating box 21 is located above the cotton and linen fabric 6. An air vent 29 is located at the bottom of the heating box 21, connecting the outside to the inside of the heating box 21. A heating tube 213 is fixedly installed inside the heating box 21. A first drainage trough 210 is located at the bottom of the sterilization box 1. The controller 5 is electrically connected to the heating tube 213. A corrugated pipe 28 is fixedly installed between the top of the heating box 21 and the inner top of the sterilization box 1. A connecting pipe 26 is fixedly installed on the top of the sterilization box 1, communicating with the inside of the corrugated pipe 28. The corrugated pipe 28 communicates with the inside of the heating box 21. An air pump 25 is fixedly installed on the top of the sterilization box 1, with its outlet fixedly connected to the outer end of the connecting pipe 26. The controller 5 is electrically connected to the air pump 25.

[0064] In this embodiment, the cotton and linen fabric 6 passes through the connecting slots 211 on both sides of the sterilization box 1 and enters the sterilization component 2 inside the sterilization box 1 for the main sterilization work. The heating box 21 is located inside the sterilization box 1, and its top fixed vertical rod 22 moves through the top wall of the sterilization box 1. The bottom of the vibration plate 23 fixed between the top of the vertical rod 22 is equipped with a vibration motor 27. Driven by the vibration motor 27, the heating box 21 vibrates up and down. At the same time, the first spring 24 fixed between the bottom of the vibration plate 23 and the top of the sterilization box 1 is sleeved on the outside of the corresponding vertical rod 22, which plays a role in buffering and resetting. During the vibration, the air vent 29 at the bottom of the heating box 21 sprays out and is heated by the internal heating tube 213. The high-temperature gas heats and sterilizes the cotton and linen fabric 6. The up-and-down vibration of the heating box 21 not only allows the high-temperature gas to act more evenly on the fabric surface, but also further removes bacteria from the fabric surface by patting the fabric, improving the sterilization efficiency and uniformity. The air pump 25 fixed at the top of the sterilization box 1 supplies gas to the heating box 21 through the connecting pipe 26 and the corrugated pipe 28, ensuring a continuous supply of gas inside the heating box 21 and maintaining the stability of the sterilization process. Bacteria generated during the sterilization process are discharged through the first drainage trough 210 at the bottom of the sterilization box 1 to avoid bacterial accumulation affecting the sterilization effect. The support roller 212 rotatably connected inside the connecting groove 211 is used to support the cotton and linen fabric 6.

[0065] Reference Figures 1 to 8 In one aspect of this embodiment, the auxiliary component 3 includes a first support 31, which is fixedly installed on the right side of the sterilization box 1. Two first side plates 32 are fixedly installed on the top of the first support 31. A fixed roller 33 is rotatably connected between the front and rear first side plates 32. A sliding groove 36 is formed inside the first side plate 32. A slider 38 is slidably connected inside the sliding groove 36. A squeezing roller 34 is rotatably connected between the front and rear sliders 38. The squeezing roller 34 is located above the fixed roller 33. Cotton linen fabric 6 passes through the space between the fixed roller 33 and the squeezing roller 34. A sliding rod 37 is fixedly installed inside the sliding groove 36. The sliding rod 37 moves through the inside of the slider 38. A second spring 39 is fixedly installed between the bottom of the slider 38 and the inner bottom of the sliding groove 36. The second spring 39 is sleeved on the outside of the sliding rod 37. A horizontal plate 310 is fixedly installed on the outside of the slider 38, and a rangefinder 311 is fixedly installed on the bottom of the horizontal plate 310. The rangefinder 311 is located above the first bracket 31. A second drainage groove 35 is opened inside the first bracket 31. The second drainage groove 35 is located below the fixed roller 33 and the extrusion roller 34. The controller 5 is electrically connected to the rangefinder 311.

[0066] In this embodiment, after the cotton and linen fabric 6 enters the device, it first passes through the fixed roller 33 and the squeezing roller 34 in the auxiliary component 3. The fixed roller 33 and the squeezing roller 34 are supported and rotatably connected by two first side plates 32 on the top of the first bracket 31, which together convey and fix the cotton and linen fabric 6. The second spring 39, installed in the sliding groove 36 inside the first side plate 32, is sleeved on the outside of the slide rod 37, applying downward pressure to the squeezing roller 34, so that the squeezing roller 34 can initially squeeze and remove bacteria inside the cotton and linen fabric 6 during the fabric conveying process. The slider 38 slides on the slide rod 37, and in conjunction with the elastic action of the second spring 39, the squeezing force can be adaptively adjusted according to the fabric thickness.

[0067] Reference Figures 1 to 8 In one aspect of this embodiment, the secondary sterilization component 4 includes a second support 41, which is fixedly installed on the left side of the sterilization box 1. A second side plate 42 is fixedly installed on the top of the second support 41. Two support plates 43 are fixedly installed between the front and rear second side plates 42. An ultrasonic transmitting probe 44 is fixedly installed at the bottom of the upper support plate 43, and an ultrasonic receiving probe 45 is fixedly installed at the top of the lower support plate 43. The ultrasonic transmitting probe 44 and the ultrasonic receiving probe 45 are positioned vertically in a one-to-one correspondence. A cotton-linen fabric 6 passes between the upper ultrasonic transmitting probe 44 and the lower ultrasonic receiving probe 45. The controller 5 is electrically connected to the ultrasonic transmitting probe 44 and the ultrasonic receiving probe 45. A third side plate 46 is fixedly installed on the top of the second support 41. A top plate 47 is fixedly installed between the tops of the two third side plates 46. A heating plate 48 is fixedly installed at the bottom of the top plate 47, which is located to the left of the support plate 43. The heating plate 48 is electrically connected to the controller 5, and the positions of the heating plate 48, the support plate 43, and the ultrasonic transmitting probe 44 are in a one-to-one correspondence.

[0068] In this embodiment, the fabric passes through the secondary sterilization assembly 4 between two support plates 43, which are fixed by the two second side plates 42 at the top of the second bracket 41. The ultrasonic waves emitted by the ultrasonic transmitting probe 44 at the bottom of the upper support plate 43 penetrate the fabric, and the ultrasonic receiving probe 45 at the top of the lower support plate 43 receives the ultrasonic signal after penetrating the fabric and transmits the signal to the controller 5. The controller 5 analyzes the sterilization degree of each part of the fabric based on the received signal. If an incompletely sterilized part is detected, the controller activates the heating plate 48 at the corresponding position fixed by the bottom of the top plate 47 at the top of the two third side plates 46 to perform secondary sterilization on that part, ensuring that the cotton and linen fabric 6 is completely sterilized and meets the production quality requirements.

[0069] The cotton and linen wrinkled fabric production device is based on the sterilization box 1, with the controller 5 as the core hub, linking the sterilization component 2, auxiliary component 3 and secondary sterilization component 4 to achieve intelligent sterilization treatment of cotton and linen fabric 6. After the cotton and linen fabric 6 enters the device, the fixed roller 33 and the squeezing roller 34 in the auxiliary component 3 convey and fix it. The rangefinder 311 on the outside of the slider 38 monitors the distance between the squeezing roller 34 and the fixed roller 33 in real time and transmits the data to the controller 5. The controller 5 dynamically adjusts the power of the vibration motor 27, the air pump 25 and the heating tube 213 according to the fabric thickness. For example, when the fabric is thicker, the power of the heating tube 213 is increased and the amplitude of the vibration motor 27 is increased; when the fabric is thinner, the flow rate of the air pump 25 is reduced. The pre-treated fabric enters the sterilization component 2 inside the sterilization chamber 1 via the support roller 212 in the connecting groove 211. The vibration motor 27 drives the vibration plate 23 to make the heating chamber 21 vibrate up and down. The air pump 25 sends air into the heating chamber 21 through the connecting pipe 26 and the corrugated pipe 28. After being heated by the heating pipe 213, the sterilized fabric is sprayed out from the air outlet 29. During this process, the controller 5 continuously adjusts the power of the heating pipe 213, the vibration frequency and the flow rate of the air pump 25 in real time according to the distance measurement data. After sterilization, the fabric enters the secondary sterilization component 4. The ultrasonic waves emitted by the ultrasonic transmitting probe 44 penetrate the fabric. The ultrasonic receiving probe 45 receives the signal and transmits it to the controller 5. The controller 5 analyzes and judges the degree of sterilization of each part of the fabric. If an incompletely sterilized part is detected, the position coordinates are immediately marked and the heating plate 48 at the bottom of the corresponding top plate 47 is activated for precise re-drying. At the same time, an alarm is triggered to remind the operator. The controller 5 incorporates a fuzzy control algorithm, which integrates data from the rangefinder 311 and the ultrasonic sensor to achieve closed-loop intelligent control of each component. Compared with traditional equipment, this significantly improves energy efficiency and fabric sterilization uniformity.

[0070] This embodiment also discloses a method for using a production apparatus for cotton and linen wrinkled fabrics, including the following steps:

[0071] Step 1: The cotton and linen fabric 6 is conveyed and fixed by the fixed roller 33 and the squeezing roller 34, and the squeezing roller 34 is subjected to downward pressure by the second spring 39. The cotton and linen fabric 6 can be squeezed while being conveyed, so as to initially remove bacteria inside the cotton and linen fabric 6.

[0072] Step 2: After the cotton and linen fabric 6 is conveyed into the sterilization box 1, it is heated by the up-and-down vibration of the heating box 21 and the gas entering through the heating tube 213. The high-temperature gas is sprayed out through the second spring 39 for heating and sterilization. During sterilization, the cotton and linen fabric 6 is patted to remove water by the up-and-down vibration of the heating box 21 to improve the sterilization effect.

[0073] Step 3: After sterilization, the cotton and linen fabric 6 passes between the ultrasonic transmitting probe 44 and the ultrasonic receiving probe 45 to detect the degree of sterilization. For areas that are not completely sterilized, the controller 5 activates the corresponding slider 38 to achieve secondary sterilization and ensure complete sterilization.

[0074] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0075] Working principle: After the cotton and linen fabric 6 enters the device, it first passes through the fixed roller 33 and the squeezing roller 34 in the auxiliary component 3. The fixed roller 33 and the squeezing roller 34 are supported and rotatably connected by two first side plates 32 on the top of the first bracket 31, which together convey and fix the cotton and linen fabric 6. The second spring 39, installed in the slide groove 36 inside the first side plate 32, is sleeved on the outside of the slide rod 37, applying downward pressure to the squeezing roller 34, so that the squeezing roller 34 can initially squeeze and remove bacteria inside the cotton and linen fabric 6 during the fabric conveying process. The slider 38 slides on the slide rod 37, and with the elastic action of the second spring 39, the squeezing force can be adaptively adjusted according to the fabric thickness. Fabric 6 passes through the connecting slots 211 on both sides of the sterilization box 1 and enters the sterilization component 2 inside the sterilization box 1 for the main sterilization work. The heating box 21 is located inside the sterilization box 1, and its top fixed vertical rod 22 moves through the top wall of the sterilization box 1. The bottom of the vibrating plate 23 fixed between the top of the vertical rod 22 is equipped with a vibration motor 27. Driven by the vibration motor 27, the heating box 21 vibrates up and down. At the same time, the first spring 24 fixed between the bottom of the vibrating plate 23 and the top of the sterilization box 1 is sleeved on the outside of the corresponding vertical rod 22, which plays a role in buffering and resetting. During the vibration, the air outlet 29 at the bottom of the heating box 21 sprays out high-temperature gas heated by the internal heating tube 213, which is used to sterilize the cotton. The linen fabric 6 is heated for sterilization. The up-and-down vibration of the heating box 21 not only allows the high-temperature gas to act more evenly on the fabric surface, but also further removes bacteria from the fabric surface by patting the fabric, improving sterilization efficiency and uniformity. The air pump 25 fixed at the top of the sterilization box 1 supplies gas to the heating box 21 through the connecting pipe 26 and the corrugated pipe 28, ensuring a continuous supply of gas inside the heating box 21 and maintaining the stability of the sterilization process. Bacteria generated during the sterilization process are discharged through the first drainage trough 210 at the bottom of the sterilization box 1 to avoid bacterial accumulation affecting the sterilization effect. The support roller 212 rotatably connected inside the connecting groove 211 is used to support the linen fabric 6. The fabric passes through the secondary... In the sterilization assembly 4, ultrasonic waves emitted by the ultrasonic transmitting probe 44 located at the bottom of the upper support plate 43, which is supported and fixed between the two support plates 42 at the top of the second bracket 41, penetrate the fabric. The ultrasonic receiving probe 45 at the top of the lower support plate 43 receives the ultrasonic signal after penetrating the fabric and transmits the signal to the controller 5. The controller 5 analyzes the sterilization degree of each part of the fabric based on the received signal. If an incompletely sterilized part is detected, the heating plate 48 at the corresponding position fixed at the bottom of the top plate 47 at the top of the two third side plates 46 is activated to perform secondary sterilization on that part, ensuring that the cotton and linen fabric 6 is completely sterilized and meets the production quality requirements.

[0076] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0077] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A production apparatus for cotton and linen wrinkled fabrics, characterized in that, include: A sterilization box (1) is provided with a sterilization component (2) inside. An auxiliary component (3) is provided on the right side of the sterilization box (1), and a secondary sterilization component (4) is provided on the left side of the sterilization box (1). Cotton and linen fabric (6) is provided between the sterilization component (2), the auxiliary component (3), and the secondary sterilization component (4). A controller (5) is fixedly installed on the top of the sterilization box (1). The sterilization component (2) includes a heating box (21). A vertical rod (22) is fixedly installed on the top of the heating box (21). The heating box (21) is located inside the sterilization box (1). The top of the vertical rod (22) can move through the top wall of the sterilization box (1). A vibrating plate (23) is fixedly installed between the tops of the rods (22), and a vibrating motor (27) is fixedly installed at the bottom of the vibrating plate (23). A first spring (24) is fixedly installed between the bottom of the vibrating plate (23) and the top of the sterilization box (1). The first spring (24) is sleeved on the outside of the corresponding vertical rod (22). A connecting groove (211) is opened on both the left and right sides of the sterilization box (1). The cotton and linen fabric (6) passes through the inside of the two connecting grooves (211). A support roller (212) is rotatably connected inside the connecting groove (211). The bottom of the cotton and linen fabric (6) is attached to the top of the support roller (212). The controller (5) is electrically connected to the vibrating motor (27). The heating box (21) is located above the cotton and linen fabric (6). The bottom of the heating box (21) is provided with an air vent (29), which connects the outside to the inside of the heating box (21). A heating tube (213) is fixedly installed inside the heating box (21). The bottom of the sterilization box (1) is provided with a first drainage trough (210). The controller (5) is electrically connected to the heating tube (213). The secondary sterilization component (4) includes a second bracket (41), which is fixedly installed on the left side of the sterilization box (1). A second side plate (42) is fixedly installed on the top of the second bracket (41). Two support plates (43) are fixedly installed between the front and rear second side plates (42). An ultrasonic transmitting probe (44) is fixedly installed at the bottom of the upper support plate (43), and an ultrasonic receiving probe (45) is fixedly installed on the top of the lower support plate (43). The ultrasonic transmitting probe (44) and the ultrasonic receiving probe (45) are in a one-to-one correspondence in their vertical positions. The cotton and linen fabric (6) passes between the upper ultrasonic transmitting probe (44) and the lower ultrasonic receiving probe (45). The controller (5) is electrically connected to the ultrasonic transmitting probe (44) and the ultrasonic receiving probe (45). The second bracket (41) is fixedly mounted with a third side plate (46) on its top, and a top plate (47) is fixedly mounted between the tops of the two third side plates (46). A heating plate (48) is fixedly mounted on the bottom of the top plate (47). The top plate (47) is located on the left side of the support plate (43). The heating plate (48) is electrically connected to the controller (5). The positions of the heating plate (48) correspond one-to-one with those of the support plate (43) and the ultrasonic transmitting probe (44). The auxiliary component (3) includes a first bracket (31), which is fixedly installed on the right side of the sterilization box (1). Two first side plates (32) are fixedly installed on the top of the first bracket (31). A fixed roller (33) is rotatably connected between the front and rear first side plates (32). A sliding groove (36) is opened inside the first side plate (32). A slider (38) is slidably connected inside the sliding groove (36). A squeezing roller (34) is rotatably connected between the front and rear sliders (38). The squeezing roller (34) is located above the fixed roller (33). The cotton and linen fabric (6) passes between the fixed roller (33) and the squeezing roller (34).

2. The production apparatus for cotton and linen wrinkled fabrics according to claim 1, characterized in that: A corrugated pipe (28) is fixedly installed between the top of the heating box (21) and the inner top of the sterilization box (1). A connecting pipe (26) is fixedly installed on the top of the sterilization box (1). The connecting pipe (26) is connected to the inside of the corrugated pipe (28). The corrugated pipe (28) is connected to the inside of the heating box (21). An air pump (25) is fixedly installed on the top of the sterilization box (1). The outlet of the air pump (25) is fixedly connected to the outer end of the connecting pipe (26). The controller (5) is electrically connected to the air pump (25).

3. The production apparatus for cotton and linen wrinkled fabrics according to claim 1, characterized in that: A slide rod (37) is fixedly installed inside the slide groove (36). The slide rod (37) moves through the inside of the slider (38). A second spring (39) is fixedly installed between the bottom of the slider (38) and the inner bottom of the slide groove (36). The second spring (39) is sleeved on the outside of the slide rod (37).

4. The production apparatus for cotton and linen wrinkled fabrics according to claim 3, characterized in that: A horizontal plate (310) is fixedly installed on the outside of the slider (38), and a rangefinder (311) is fixedly installed on the bottom of the horizontal plate (310). The rangefinder (311) is located above the first bracket (31). A second drainage groove (35) is opened inside the first bracket (31). The second drainage groove (35) is located below the fixed roller (33) and the squeezing roller (34). The controller (5) is electrically connected to the rangefinder (311).

5. The method of using the production apparatus for cotton and linen wrinkled fabrics as described in claim 4, characterized in that: Includes the following steps: Step 1: The cotton and linen fabric (6) is conveyed and fixed by the fixed roller (33) and the squeezing roller (34), and the squeezing roller (34) is subjected to downward pressure by the second spring (39). The cotton and linen fabric (6) can be squeezed while being conveyed, and the bacteria inside the cotton and linen fabric (6) can be initially removed. Step 2: After the cotton and linen fabric (6) is transported into the sterilization box (1), it is vibrated up and down by the heating box (21) and the gas entering is heated by the heating tube (213). The high-temperature gas is sprayed out by the second spring (39) for heating and sterilization. During sterilization, the cotton and linen fabric (6) is patted to remove water by the up and down vibration of the heating box (21) to improve the sterilization effect. Step 3: After sterilization, the cotton and linen fabric (6) passes between the ultrasonic transmitting probe (44) and the ultrasonic receiving probe (45) to detect the degree of sterilization. For areas where sterilization is incomplete, the controller (5) activates the corresponding slider (38) to achieve secondary sterilization and ensure complete sterilization.