Medium-thickness plate flame cutting device and method thereof

By using a combined structure of slide grooves, sliders and adjustment plates in the medium-thick plate flame cutting device, the problem of bending of cutting lines of handheld flame cutting equipment is solved, linear cutting and width adaptability are achieved, and cutting quality is improved.

CN120362644APending Publication Date: 2025-07-25XINJIANG BAYI IRON & STEEL CO LTD
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Patent Information

Application Number
CN202510542600.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-07-25

AI Technical Summary

Technical Problem

When cutting medium and thick plates, the cutting line is prone to bending due to manual movement, which affects the cutting quality.

Method used

The first slide groove and the second slide groove are used to move the mounting base together with the first slide and the second slide, and the positioning groove on the adjustment plate moves the cutting flame head of the handheld flame cutting machine, and adjust the spacing of the clamping plate through the coordination of the third slide groove and the slide rail, and use a threaded rotary shank to drive the adjustment plate to control the height and spacing of the cutting flame head.

Benefits of technology

The linear moving cutting effect of medium and thick plates is achieved, adapting to the processing of medium and thick plates of different widths, and improving cutting quality and stability.

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Abstract

The invention discloses a medium-thickness plate flame cutting device and method. The medium-thickness plate flame cutting device comprises a first sliding groove, a second sliding groove, a first sliding block, a second sliding block, a mounting base, an adjusting plate and a positioning groove. According to the medium plate flame cutting device and method, a first sliding block is slidably connected into a first sliding groove, the top face of the first sliding block is fixedly connected with a mounting base, a second sliding block is fixedly connected to the position, corresponding to a second sliding groove, of the mounting base, the second sliding block corresponds to and is matched with the second sliding groove, and the mounting base slides along the first sliding groove through the first sliding block; the mounting base slides along the second sliding groove through the second sliding block, an adjusting plate is arranged on the outer side of the mounting base, a positioning groove is formed in the adjusting plate and matched with a cutting flame head of the handheld flame cutting machine, and the first sliding groove and the second sliding groove are matched with the first sliding block and the second sliding block to guide movement of the mounting base. And a positioning groove in the adjusting plate is matched to move and guide a cutting flame head of the handheld flame cutting machine, so that a linear moving cutting effect is conveniently formed.
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Description

Technical Field

[0001] The present invention relates to the technical field of medium and heavy plate processing, and specifically to a medium and heavy plate flame cutting device and method thereof. Background Technique

[0002] A type of plate member commonly used in engineering, with a thickness far less than the planar dimension, and a steel plate with a thickness of 4.5 mm to 80 mm is called a medium and heavy plate; Medium and heavy plates are mainly applied to construction engineering, machinery manufacturing, container manufacturing, shipbuilding, bridge construction, etc. They can also be used to manufacture various containers, furnace shells, furnace plates, bridges, and automotive static steel plates, low alloy steel plates, shipbuilding steel plates, boiler steel plates, pressure vessel steel plates, patterned steel plates, automotive girder steel plates, certain parts of tractors, and welded components. General uses of medium and heavy plates: widely used to manufacture various containers, furnace shells, furnace plates, bridges, wind power tower barrels, and automotive static steel plates, low alloy steel plates, bridge steel plates, shipbuilding steel plates, boiler steel plates, pressure vessel steel plates, patterned steel plates, automotive girder steel plates, certain parts of tractors, and welded components for specific applications; Among them, flame cutting is a commonly used method for rough machining of medium and heavy plates.

[0003] Existing handheld flame cutting equipment, such as Figure 5 shown, moves the cutting by holding the cutting nozzle part, but during cutting, since it is manually moved, the cutting line is prone to bending, affecting the cutting quality. Therefore, a medium and heavy plate flame cutting device and method are proposed to facilitate linear flame cutting. Summary of the Invention

[0004] The purpose of the present invention is to provide a medium and heavy plate flame cutting device and method thereof to solve the problem in the above background technique that existing handheld flame cutting equipment moves the cutting by holding the cutting nozzle part, but during cutting, since it is manually moved, the cutting line is prone to bending, affecting the cutting quality.

[0005] To achieve the above purpose, the present invention provides the following technical solutions: A medium-thick plate flame cutting device includes a first chute, a second chute and a handheld flame cutting machine. A first slider is slidably connected in the first chute. The top surface of the first slider is fixedly connected with a mounting seat. A second slider is fixedly connected to the mounting seat corresponding to the second chute. The second slider corresponds to and is adapted to the second chute. The mounting seat slides along the first chute through the first slider and slides along the second chute through the second slider. An adjusting plate is provided outside the mounting seat. A positioning groove is formed in the adjusting plate. The positioning groove is adapted to the cutting flame head of the handheld flame cutting machine. An adjusting mechanism is provided between the adjusting plate and the mounting seat. Clamping plates are fixedly connected to the mutually remote ends of the first chute and the second chute. A medium-thick plate is provided between the clamping plates. Anti-slip pads are fixedly connected to the bottoms of the clamping plates. The clamping plates clamp the two sides of the medium-thick plate through the anti-slip pads.

[0006] As a further scheme of the present invention: A third chute is fixedly connected to the side of the first chute close to the second chute. A slide rail adapted to it is slidably connected in the third chute. The slide rail is fixedly connected to the second chute.

[0007] As a further scheme of the present invention: A hand-tightening bolt is threadedly connected to the bottom surface of the third chute. The hand-tightening bolt is inserted into the third chute and abuts against the outer wall of the slide rail. A threaded hole for threaded connection of the hand-tightening bolt is provided at the bottom surface of the end of the third chute.

[0008] As a further scheme of the present invention: Guide sleeves and guide rods are respectively fixedly connected to the opposite sides of the clamping plates. One end of the guide rod is inserted into the guide sleeve and is slidably connected to the guide sleeve.

[0009] As a further scheme of the present invention: The adjusting mechanism includes end plates, vertical rods and threaded turning handles.

[0010] As a further scheme of the present invention: The end plates are symmetrically fixedly connected to the upper and lower parts of the side of the mounting seat. The vertical rods are symmetrically fixedly connected between the two end plates. The threaded turning handle rotatably penetrates and connects the middle parts of the two end plates. The threaded turning handle threadedly penetrates the adjusting plate. A threaded hole for threaded connection of the threaded turning handle is formed in the adjusting plate. The vertical rod slidably penetrates the adjusting plate. A round hole for the vertical rod to penetrate and slide is formed in the adjusting plate.

[0011] A medium-thick plate flame cutting method has the following method steps: S1: First, slide the first chute and the second chute through the cooperation of the third chute and the slide rail, so that the clamping plates move away from each other; S2: Further, clamp the two sides of the medium-thick plate by the clamping plates through the anti-slip pads, and then rotate the hand-tightening bolt to fix the third chute and the slide rail to each other; S3: Further, place the flame cutting head of the handheld flame cutting machine in the positioning groove; S4: Further rotate the threaded handle to drive the adjusting plate to slide up and down along the vertical rod, thereby controlling the placement height of the flame cutting head of the handheld flame cutting machine. S5: Start the handheld flame cutting machine and move the flame cutting head. The mounting seat moves along the first sliding groove through the first slider until the second slider slides into the second sliding groove, and the mounting seat continues to move along the second sliding groove through the second slider, thereby forming a linear cutting effect.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention uses the first sliding groove and the second sliding groove to cooperate with the first slider and the second slider to guide the movement of the mounting seat, and cooperates with the positioning groove on the adjusting plate to guide the movement of the cutting flame head of the handheld flame cutting machine, facilitating the formation of a linear moving cutting effect.

[0013] 2. The first sliding groove and the second sliding groove of the present invention can perform telescopic movement through the cooperation of the third sliding groove and the slide rail, and cooperate with the sliding of the guide sleeve and the guide rod, so as to stably adjust the distance between the clamping plates. After the distance is adjusted, it is fixed by hand-tightening bolts, so that the clamping plates can clamp medium-thick plates of different widths through the anti-slip pads, adapting to the processing of medium-thick plates of different widths.

[0014] 3. By rotating the threaded handle, the present invention can effectively drive the adjusting plate to slide up and down along the vertical rod, thereby conveniently controlling the distance between the cutting flame head of the handheld flame cutting machine and the medium-thick plate, facilitating cutting processing. Description of the Drawings

[0015] Figure 1 It is a step flow chart of a medium-thick plate flame cutting method.

[0016] Figure 2 It is a structural schematic diagram of a medium-thick plate flame cutting device.

[0017] Figure 3 It is a cross-sectional view of a medium-thick plate flame cutting device.

[0018] Figure 4 It is a partial structure display diagram of a medium-thick plate flame cutting device.

[0019] Figure 5 It is a schematic diagram of an existing handheld flame cutting machine.

[0020] In the figure: 1. First sliding groove; 2. Second sliding groove; 3. First slider; 4. Mounting seat; 5. Second slider; 6. Adjusting plate; 7. Positioning groove; 8. Clamping plate; 9. Medium-thick plate; 10. Anti-slip pad; 11. Third sliding groove; 12. Slide rail; 13. Hand-tightening bolt; 14. Guide sleeve; 15. Guide rod; 16. Handheld flame cutting machine; 17. End plate; 18. Vertical rod; 19. Threaded handle. Detailed implementation manners

[0021] The present invention will be further described in detail below through specific implementation manners: Embodiment Please refer to Figures 1 to 5 , in the embodiment of the present invention, a medium-thick plate flame cutting device and method thereof include a first chute 1, a second chute 2 and a hand-held flame cutting machine 16. A first slider 3 is slidably connected in the first chute 1. A mounting seat 4 is fixedly connected to the top surface of the first slider 3. A second slider 5 is fixedly connected to the mounting seat 4 corresponding to the second chute 2. The second slider 5 corresponds to and is adapted to the second chute 2. The mounting seat 4 slides along the first chute 1 through the first slider 3, and the mounting seat 4 slides along the second chute 2 through the second slider 5. An adjusting plate 6 is arranged outside the mounting seat 4. A positioning groove 7 is formed in the adjusting plate 6. The positioning groove 7 is adapted to the cutting flame head of the hand-held flame cutting machine 16. An adjusting mechanism is arranged between the adjusting plate 6 and the mounting seat 4. Clamping plates 8 are fixedly connected to the mutually remote ends of the first chute 1 and the second chute 2. A medium-thick plate 9 is arranged between the clamping plates 8. Anti-slip pads 10 are fixedly connected to the bottoms of the clamping plates 8. The clamping plates 8 are clamped on both sides of the medium-thick plate 9 through the anti-slip pads 10.

[0022] The first chute 1 and the second chute 2 cooperate with the first slider 3 and the second slider 5 to guide the movement of the mounting seat 4, and cooperate with the positioning groove 7 on the adjusting plate 6 to guide the movement of the cutting flame head of the hand-held flame cutting machine 16, facilitating the formation of a linear movement cutting effect.

[0023] A third chute 11 is fixedly connected to the side of the first chute 1 close to the second chute 2. A slide rail 12 adapted thereto is slidably connected in the third chute 11. The slide rail 12 is fixedly connected to the second chute 2.

[0024] A hand-tightening bolt 13 is threadedly connected to the bottom surface of the third chute 11. The hand-tightening bolt 13 is inserted into the third chute 11 and abuts against the outer wall of the slide rail 12. A threaded hole for threaded connection of the hand-tightening bolt 13 is formed in the bottom surface of the end of the third chute 11.

[0025] Guide sleeves 14 and guide rods 15 are respectively fixedly connected to the opposite sides of the clamping plates 8. One end of the guide rod 15 is inserted into the guide sleeve 14 and is slidably connected to the guide sleeve 14.

[0026] The first chute 1 and the second chute 2 can perform telescopic movement through the cooperation of the third chute 11 and the slide rail 12, and cooperate with the sliding of the guide sleeve 14 and the guide rod 15, so as to stably adjust the distance between the clamping plates 8, and cooperate with the hand-tightening bolt 13 to fix after the distance adjustment, so that the clamping plates 8 can clamp medium-thick plates 9 with different widths through the anti-slip pads 10, adapting to the processing of medium-thick plates with different widths.

[0027] The adjusting mechanism includes an end plate 17, a vertical rod 18, and a threaded turning handle 19.

[0028] The end plates 17 are symmetrically and fixedly connected to the upper and lower sides of the mounting seat 4. The vertical rods 18 are symmetrically and fixedly connected between the two end plates 17. The threaded turning handle 19 rotatably penetrates and connects to the middle parts of the two end plates 17. The threaded turning handle 19 threadedly penetrates through the adjusting plate 6. Threaded holes for the threaded connection of the threaded turning handle 19 are provided on the adjusting plate 6. The vertical rod 18 slidably penetrates through the adjusting plate 6. Circular holes for the vertical rod 18 to penetrate and slide are provided on the adjusting plate 6.

[0029] By rotating the threaded turning handle 19, the adjusting plate 6 can be effectively driven to slide up and down along the vertical rod 18, so as to conveniently control the distance between the cutting flame head of the handheld flame cutting machine 16 and the medium-thick plate, facilitating cutting processing.

[0030] The working principle of the present invention is as follows: During use, the first chute 1 and the second chute 2 are slid by the cooperation of the third chute 11 and the slide rail 12, so that the clamping plates 8 move away from each other. At this time, the guide sleeve 14 and the guide rod 15 slide relative to each other to make the sliding between the clamping plates 8 more stable. At this time, the clamping plates 8 are clamped on both sides of the medium-thick plate 9 through the anti-slip pads 10. Then, the hand-tightening bolt 13 is rotated to fix the third chute 11 and the slide rail 12 to each other. At this time, the flame cutting head of the handheld flame cutting machine 16 can be placed in the positioning groove 7. Further rotate the threaded turning handle 19 to drive the adjusting plate 6 to slide up and down along the vertical rod 18, so as to control the placement height of the flame cutting head of the handheld flame cutting machine 16. At this time, the handheld flame cutting machine 16 is started, and the flame cutting head is moved. At this time, the mounting seat 4 moves along the first chute 1 through the first slider 3 until the second slider 5 slides into the second chute 2. At this time, the mounting seat 4 continues to move along the second chute 2 through the second slider 5, forming a linear cutting effect.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0032] The above are only embodiments of the present invention, and common general knowledge such as specific structures and characteristics known in the solutions is not described in detail herein. It should be noted that for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicality of the patent. The protection scope required by this application shall be subject to the content of its claims, and the specific implementation manners and the like recorded in the specification can be used to interpret the content of the claims.

Claims

1. A medium-thick plate flame cutting device, comprising a first sliding groove (1), a second sliding groove (2) and a hand-held flame cutting machine (16), characterized in that: A first slider (3) is slidably connected in the first chute (1). A mounting seat (4) is fixedly connected to the top surface of the first slider (3). A second slider (5) is fixedly connected to the mounting seat (4) corresponding to the second chute (2). The second slider (5) corresponds to and is adapted to the second chute (2). An adjusting plate (6) is provided on the outer side of the mounting seat (4). A positioning groove (7) is formed in the adjusting plate (6). The positioning groove (7) is adapted to the cutting flame head of the handheld flame cutting machine (16). An adjusting mechanism is provided between the adjusting plate (6) and the mounting seat (4). Clamping plates (8) are fixedly connected to the mutually remote ends of the first chute (1) and the second chute (2). A medium-thick plate (9) is provided between the clamping plates (8).

2. The medium-thick plate flame cutting device according to claim 1, characterized in that: Anti-slip pads (10) are fixedly connected to the bottoms of the clamping plates (8).

3. The medium-thick plate flame cutting device according to claim 1, characterized in that: A third chute (11) is fixedly connected to the side of the first chute (1) close to the second chute (2). A slide rail (12) adapted thereto is slidably connected in the third chute (11). The slide rail (12) is fixedly connected to the second chute (2).

4. The medium-thick plate flame cutting device according to claim 2, characterized in that: A hand-tightening bolt (13) is threadedly connected to the bottom surface of the third chute (11). The hand-tightening bolt (13) is inserted into the third chute (11) and abuts against the outer wall of the slide rail (12).

5. The medium-thick plate flame cutting device according to claim 1, characterized in that: Guide sleeves (14) and guide rods (15) are fixedly connected to the opposite sides of the clamping plates (8) respectively. One end of the guide rod (15) is inserted into the guide sleeve (14) and is slidably connected to the guide sleeve (14).

6. The medium-thick plate flame cutting device according to claim 1, wherein: The adjusting mechanism includes end plates (17), vertical rods (18) and threaded turning handles (19).

7. A medium-thick plate flame cutting device and method according to claim 6, characterized in that: The end plates (17) are symmetrically and fixedly connected to the upper and lower parts of the side of the mounting seat (4). The vertical rods (18) are symmetrically and fixedly connected between the two end plates (17). The threaded turning handle (19) rotatably penetrates and is connected to the middle parts of the two end plates (17). The threaded turning handle (19) threadedly penetrates the adjusting plate (6). The vertical rod (18) slidably penetrates the adjusting plate (6).

8. A method for flame cutting of medium-thick plates according to claim 1, the method steps are as follows: S1: First, slide the first chute (1) and the second chute (2) through the cooperation of the third chute (11) and the slide rail (12), so that the clamping plates (8) move away from each other; S2: Further, clamp the clamping plates (8) on both sides of the medium-thick plate (9) through the anti-slip pads (10), and then rotate the hand-tightening bolt (13) to fix the third chute (11) and the slide rail (12) to each other; S3: Further, place the flame cutting head of the handheld flame cutting machine (16) in the positioning groove (7); S4: Further, rotate the threaded turning handle (19) to drive the adjusting plate (6) to slide up and down along the vertical rod (18), so as to control the placement height of the flame cutting head of the handheld flame cutting machine (16); S5: Start the handheld flame cutting machine (16), and move the flame cutting head. The mounting seat (4) moves along the first chute (1) through the first slider (3) until the second slider (5) slides into the second chute (2), and the mounting seat (4) continues to move along the second chute (2) through the second slider (5), so as to form a linear cutting effect.