Concrete structural member cutting device
By introducing spray components and mobile protective components into the cutting device of concrete structural components, the shading and cleaning problems of water and clay mixture during the cutting process are solved, and more efficient cutting and cleaning effects are achieved.
Patent Information
- Application Number
- CN202510847183.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-24
AI Technical Summary
During the cutting process of the existing concrete structural component cutting device, the protective structure cannot effectively block the water-cement mixture, resulting in poor cutting effect and difficulty in cleaning.
A concrete structural component cutting device is designed, including a drive shaft, a cutting blade, a fixed protective component and a spray assembly. The spray assembly is rotatably arranged through an annular disc to drive the mobile protective component to slide to adjust according to the cutting depth, spray water to cool down and clean the inner side of the fixed protective component, and combine it with a three-axis drive assembly to achieve coordinated operation of cutting and cleaning.
Effectively block the mud generated during the cutting process, reduce equipment pollution, simplify the cleaning process, and improve cutting efficiency and safety.
Smart Images

Figure CN120363353A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete processing, and particularly to a cutting device for concrete structural members. Background Art
[0002] A concrete structure refers to a load-bearing structure system formed by mixing materials such as cement, sand (fine aggregate), gravel (coarse aggregate), water, and additives in proportion, and then undergoing stirring, pouring, and curing and hardening. Due to its versatility, economy, and wide applicability, the concrete structure has become the core material in modern engineering construction.
[0003] In the related art, in order to prevent the ash-water mixture generated during the cutting of concrete components from being thrown into the inside of the cutting machine housing and solidifying, which affects the normal use of the cutting equipment. For example, the patent with the publication number CN212602624U in the prior art provides a concrete slicing machine for engineering construction. This device connects two fixing pins through fixing bolts. During the cutting process, the first protective cover and the second protective cover together form a protective cover to prevent the blade from harming the staff. Since the blade is likely to throw the water body with dust into the inside of the protective housing and condense into a solid block, after the cutting is completed, the fixing bolts are loosened and the second protective cover is rotated to separate it, so that the inside of the protective cover can be cleaned without disassembling the blade and the protective cover, improving the maintenance efficiency.
[0004] Although the above-mentioned prior art solution can block the water-cement mixture by detachably arranging the second protective cover outside the blade, and clean the accumulated mixture by disassembling the second protective cover, in order to ensure the cutting depth of the blade, the first protective cover and the second protective cover are usually set at a fixed height. When the blade starts to cut the concrete component, since the protective structure is far from the cutting surface, the protective structure cannot block the generated water-cement mixture at the beginning of cutting, and there is a defect of poor protection effect during the cutting of the concrete component.
[0005] In view of this, we have proposed a cutting device for concrete structural members. Summary of the Invention
[0006] Technical Problems to be Solved Aiming at one of the above-mentioned disadvantages of the prior art, the present invention provides a cutting device for concrete structural members.
[0007] Technical Solutions
[0008] To achieve the above object, the present invention is realized through the following technical solutions: The present invention provides a cutting device for concrete structural members, which is characterized in that it includes: A drive shaft extending in the transverse direction; A cutting blade, which is circular and connected to the drive shaft; The fixed protection component includes side plate A and side plate B arranged in parallel on both sides of the cutting blade; the upper parts of side plate A and side plate B are connected by a surrounding plate; side plate A is connected to the driving shaft; a part of the cutting blade extends out of the fixed protection component to cut the concrete structural member to be cut. The spraying component is rotatably arranged on one side of side plate B away from side plate A through an annular disc; it is arranged corresponding to the cutting blade, and the spraying component can rotate relative to the cutting blade with the connection part with the annular disc as the axis.
[0009] Preferably, it further includes: The second driving mechanism is used to drive the spraying component to rotate relative to the cutting blade with the connection part with the annular disc as the axis; The first driving mechanism is connected to the driving shaft and is used to provide the driving force for the driving shaft to rotate.
[0010] Preferably, the second driving mechanism includes: A support shaft, one end of which is arranged on the side of the cutting blade facing side plate B through a fixed disc, and the other end extends out of side plate B; the annular disc is sleeved on the support shaft through a bidirectional bearing; A driven gear is fixedly sleeved on the outer side of the annular disc; A driving gear is meshed with the driven gear; A second driving part is connected to the driving gear and is used to provide the driving force for the driving gear to rotate.
[0011] Preferably, side plate B is provided with an installation hole for installing the annular disc; The annular disc is coaxially arranged with the driving shaft; The movable protection component is arranged at one end of the spraying component away from the annular disc and can slide along the inner side of the protection component under the drive of the spraying component to adjust the protection height.
[0012] Preferably, the spraying component includes: Support plates are arranged in parallel on both sides of the cutting blade; A U-shaped connector is connected to one end of the two support plates facing the movable protection component; the two support plates and the U-shaped connector form a U-shaped structure with the opening facing the axis of the cutting blade; Two spray pipes are arranged on the support plates, one ends of the two spray pipes are connected through the U-shaped connector, and the other end of one of the spray pipes is connected to an external water source; Nozzles are arranged at intervals on the spray pipes, and the openings of the nozzles face the cutting blade.
[0013] Preferably, the spraying component further includes: A water supply pipe 313, one end of which is connected to an external water source; The sealing disc is fixed to the side plate B through a fixing ring; the outer side is connected to the water supply pipe through a connecting pipe, and the inner side is rotatably connected to the annular disc; the sealing disc is arranged as a housing structure, and a plurality of communication holes B are arranged on the sealing disc; The annular disc is provided with a water storage cavity and communication holes A, the water storage cavity is communicated with the communication holes B, and is communicated with the spray pipe through the communication holes A.
[0014] Preferably, the first driving mechanism includes: A first driving member, the power output end of which is connected to the driving shaft and is used to provide the driving force for the rotation of the driving shaft; A driving disc, one side of which is fixedly connected to the cutting blade, and the other side is connected to the driving shaft passing through the side plate A; A one-way bearing, sleeved on the driving shaft; A connecting block, connecting the fixed protection component and the one-way bearing.
[0015] Preferably, the movable protection component includes: An arc-shaped shield, the cross-section of the arc-shaped shield is "I"-shaped, and one end of the arc-shaped shield is fixedly arranged on the outer side of the spray component; Elastic sheets, fixedly arranged along the arc surface on the inner side of the arc-shaped shield; A friction plate is fixedly arranged on the inner side of the arc-shaped shield through the elastic sheets, and the friction plate is located on the inner side of the surrounding plate.
[0016] Preferably, it further includes a cleaning component, which is arranged at one end of the surrounding plate away from the movable protection component and is used to clean the inner side of the arc-shaped shield.
[0017] Preferably, the cleaning component includes: A friction block, a spring is arranged on the side away from the surrounding plate, and the spring is installed on the inner side of the fixed protection component through a fixed block.
[0018] Preferably, it further includes a three-axis driving component, which is used to drive the fixed protection component to move in three directions of X, Y and Z: The three-axis driving component includes: An arc-shaped limiting plate, slidably arranged on the outer side of the surrounding plate; the inner side of the arc-shaped limiting plate is slidably matched with the outer surface of the surrounding plate; Insertion holes A and B are respectively opened at the tops of the surrounding plate and the arc-shaped limiting plate, and a pin is inserted into the inner sides of the insertion holes A and B.
[0019] Preferably, a slope B is arranged on the side where the surrounding plate rotates downward by itself, and a slope A is arranged at the bottom of the pin corresponding to the slope B.
[0020] Beneficial effects
[0021] The technical solution provided by the present invention has the following beneficial effects compared with the prior art: (1) The present invention is provided with a spraying component to drive the movable protection component to slide inside the fixed protection component, so that the bottom of the movable protection component can move upward following the cutting depth of the cutting blade, so that the cutting opening generated during the cutting process of the cutting blade always maintains a certain distance from the movable protection component, increasing the shielding effect on the mud; through the ingenious setting of the spraying component, the fixed protection component and the movable protection component, the protection effect during the working process is greatly increased.
[0022] (2) During the cutting process of the present invention, water is sprayed on both sides of the cutting blade for cooling, and under the drive of the spraying component, the movable protection component can slide greatly inside the fixed protection component, so that the movable protection component cleans the inner wall of the fixed protection component during the sliding process, preventing mud particles from accumulating and caking inside the fixed protection component; through the coordinated cooperation of each mechanism of the present application, the later cleaning work of the present application is facilitated. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the present invention; Figure 2 It is an exploded structural schematic diagram of an embodiment of the present invention; Figure 3 It is a structural schematic diagram of one side of the fixed protection component of an embodiment of the present invention; Figure 4 It is a sectional structural schematic diagram of the fixed protection component of an embodiment of the present invention; Figure 5 It is a structural schematic diagram of the other side of the fixed protection component of an embodiment of the present invention; Figure 6 It is a structural schematic diagram of the spraying component of an embodiment of the present invention; Figure 7 It is a partial structure of an embodiment of the present invention Figure 1 ; Figure 8 It is a structural schematic diagram of the cleaning component and the fixed protection component of an embodiment of the present invention; Figure 9 It is a structural schematic diagram of the connection between the spraying component and the annular disc; Figure 10 It is a partial structure of an embodiment of the present inventionFigure 2 。
[0025] The reference numerals in the figure respectively represent: 1. Fixed protection component; 11. Side plate A; 12. Enclosure plate; 13. Side plate B; 14. Socket A; 15. Bolt; 151. Inclined surface A; 16. Inclined surface B; 17. Fixed block; 18. Fixed ring; 19. Connecting block; 2. Cutting blade; 21. Driving disc; 22. Motor A; 23. Driving shaft; 24. One-way bearing; 25. Fixed disc; 26. Support shaft; 3. Spraying component; 31. U-shaped connector; 32. Support plate; 33. Spraying pipe; 34. Nozzle; 35. Annular disc; 36. Bi-directional bearing; 37. Connecting hole A; 38. Sealing disc; 39. Sealing plate; 310. Connecting hole B; 311. Connecting pipe; 312. Driven gear; 313. Water supply pipe; 4. Movable protection component; 41. Arc-shaped shield; 42. Elastic sheet; 43. Friction plate; 5. Three-axis drive component; 51. Guide rail component; 52. Electric slide; 53. Hydraulic drive component A; 54. Movable block; 55. Hydraulic drive component B; 56. Lifting platform; 57. Outer shell; 58. Arc-shaped limit plate; 59. Socket B; 6. Cleaning component; 61. Friction block; 62. Spring; 7. Motor B; 71. Driving gear. Detailed implementation manners
[0026] For the purpose of making the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0027] The present invention will be further described below with reference to the embodiments.
[0028] Please refer to Figures 1 - 10 , the present invention provides a technical solution: a cutting device for concrete structural members, including a driving shaft 22, a cutting blade 2, a fixed protection component 1 and a spraying component 3.
[0029] The drive shaft 22 extends in the transverse direction; the cutting blade 2 is circular and connected to the drive shaft 22; the fixed protection assembly 1 includes a side plate A11 and a side plate B13 arranged in parallel on both sides of the cutting blade 2; the side plate A11 and the side plate B13 are connected by a surrounding plate 12 above; the side plate A11 is connected to the drive shaft 22; a part of the cutting blade 2 extends out of the fixed protection assembly 1 to cut the concrete structural member to be cut; the spraying assembly 3 is rotatably arranged on the side of the side plate B13 away from the side plate 11 through an annular disc 35; correspondingly arranged with the cutting blade 2, the spraying assembly 3 can rotate relative to the cutting blade 2 with the connection part with the annular disc 35 as the axis.
[0030] On the basis of the above solution, a second driving mechanism and a first driving mechanism are further included. The second driving mechanism is used to drive the spraying assembly 3 to rotate relative to the cutting blade 2 with the connection part with the annular disc 35 as the axis; the first driving mechanism is connected to the drive shaft 22 and is used to provide the driving force for the rotation of the drive shaft 22.
[0031] On the basis of the above solution, the present application provides a specific implementation manner of the second driving mechanism. The second driving mechanism includes a support shaft 26, a driven gear 312, a driving gear 71, and a second driving member 7.
[0032] One end of the support shaft 26 is arranged on the side of the cutting blade 2 facing the side plate B13 through a fixed disc 25, and the other end extends out of the side plate B13; the annular disc 35 is sleeved on the support shaft 26 through a two-way bearing 36; the driven gear 312 is fixedly sleeved on the outside of the annular disc 35; the driving gear 71 is meshed with the driven gear 312; the second driving member 7 is connected to the driving gear 71 and is used to provide the driving force for the rotation of the driving gear 71. Specifically, the second driving member 7 can adopt a motor B, or a driving mechanism that can provide the driving force for the rotation of the driving gear 71.
[0033] Specifically, the side plate B13 is provided with an installation hole for installing the annular disc 35; the annular disc 35 is coaxially arranged with the drive shaft 22; the movable protection assembly 4 is arranged at one end of the spraying assembly 3 away from the annular disc 35 and can slide along the inside of the protection assembly 1 under the drive of the spraying assembly 3 to adjust the protection height.
[0034] In specific implementation, the movable protection assembly 4 is located on the circumferential side of the cutting blade 2, the movable protection assembly 4 is located inside the fixed protection assembly 1, and the protection height is adjusted under the drive of the spraying assembly 3; the movable protection assembly 4 is driven by the spraying assembly 3 to clean the inside of the surrounding plate 12.
[0035] During implementation, the movable protection assembly 4 is located on the side where the cutting blade 2 throws out the water-cement mixture.
[0036] Based on the above solution, the present application provides a specific implementation manner of the spraying assembly. The spraying assembly 3 includes a support plate 32, a U-shaped connector 31, two spraying pipes 33, and a nozzle 34.
[0037] The support plate 32 is arranged in parallel on both sides of the cutting blade 2; the U-shaped connector 31 is connected to one end of the two support plates 32 facing the moving protection assembly 4; the two support plates 32 and the U-shaped connector 31 form a U-shaped structure with an opening facing the axis of the cutting blade 2; the two spraying pipes 33 are arranged on the support plate 32, one ends of the two spraying pipes 33 are connected through the U-shaped connector 31, and the other end of one of the spraying pipes 33 is connected to an external water source; the nozzles 34 are arranged at intervals on the spraying pipes 33, and the openings of the nozzles 34 face the cutting blade 2. During specific use, the spraying assembly 3 is used to cool the cutting blade 2 and supply water to the inside of the fixed protection assembly 1.
[0038] Based on the above solution, the spraying assembly 3 provided by the present application further includes a water supply pipe 313 and a sealing disk 38.
[0039] Specifically, one end of the water supply pipe 313 is connected to an external water source; specifically, the other end of the water supply pipe 313 is connected to an external water supply device (such as a water pump). The sealing disk 38 is fixed on the side plate B13 through a fixing ring 18; the outside is connected to the water supply pipe 313 through a connecting pipe 311, and the inside is rotatably connected to the annular disk 35; the sealing disk 38 is arranged in a shell structure, and a plurality of communication holes B310 are arranged on the sealing disk 38; the sealing disk 38 is hermetically and rotatably connected to the water supply pipe 313 through the connecting pipe 311 on the outside.
[0040] Specifically, the annular disk 35 is provided with a water storage cavity and communication holes A37, the water storage cavity is communicated with the communication holes B310, and is communicated with the spraying pipe 33 through the communication holes A37. In a specific implementation, the sealing disk 38 is rotatably arranged outside the annular disk 35, a sealing plate 39 is fixedly arranged inside the sealing disk 38, and communication holes B310 are opened on the inner side of the sealing plate 39 to communicate the sealing disk 38 and the annular disk 35.
[0041] Specifically, the annular disk 35 is rotatably arranged outside the support shaft 26 through a bidirectional bearing 36, one end of the support shaft 26 is fixedly provided with a fixed disk 25, the fixed disk 25 is fixedly arranged on the side of the cutting blade 2 away from the driving disk 21, and a driven gear 312 is fixedly arranged outside the annular disk 35; a motor B7 is fixedly arranged outside the side plate B13, a driving end of the motor B7 is provided with a driving gear 71, and the driving gear 71 is meshed and arranged outside the driven gear 312. Based on the above solution, the present application provides a specific implementation manner of the first driving mechanism. The first driving mechanism includes a first driving member, a driving disk 21, a one-way bearing 24, and a connecting block 19.
[0042] The power output end of the first driving member is connected to the driving shaft 23 to provide the driving force for the rotation of the driving shaft 23; one side of the driving disc 21 is fixedly connected to the cutting blade 2, and the other side is connected to the driving shaft 23 passing through the side plate A11; the one-way bearing 24 is sleeved on the driving shaft 23; the connecting block 19 is connected to the fixed protection component 1 and the one-way bearing 24. Specifically, the first driving member is the motor A22.
[0043] On the basis of the above solution, the present application provides a specific implementation manner of the mobile protection component. The mobile protection component 4 includes an arc-shaped shield 41 and an elastic sheet 42.
[0044] Specifically, the cross-section of the arc-shaped shield 41 is in the shape of "I", and one end of the arc-shaped shield 41 is fixedly arranged on the outer side of the spraying component 3; the elastic sheet 42 is fixedly arranged along the arc surface on the inner side of the arc-shaped shield 41; a friction plate 43 is fixedly arranged on the inner side of the arc-shaped shield 41 through the elastic sheet 42, and the friction plate 43 is located on the inner side of the enclosure plate 12. Specifically, one end of the arc-shaped shield 41 is fixedly arranged on the outer side of the U-shaped connector 31.
[0045] On the basis of the above solution, the present application further includes a cleaning component 6. The cleaning component 6 is arranged at one end of the enclosure plate 12 away from the mobile protection component 4 for cleaning the inner side of the arc-shaped shield 41.
[0046] On the basis of the above solution, the present application provides a specific implementation manner of the cleaning component. The cleaning component 6 includes a friction block 61.
[0047] Specifically, a spring 62 is arranged on the side of the friction block 61 away from the enclosure plate 12, and the spring 62 is installed on the inner side of the fixed protection component 1 through a fixing block 17. Specifically, the fixing block 17 is fixedly arranged on the sides of the side plate A11 and the side plate B13 close to each other.
[0048] On the basis of the above solution, the present application further includes a three-axis driving component 5; the three-axis driving component 5 is used to drive the fixed protection component 1 to move in three directions of X, Y, and Z.
[0049] In a specific implementation, the three-axis driving component 5 includes a guide rail component 51, and an electric slide 52 is slidably arranged on the top of the guide rail component 51 for driving the fixed protection component 1 to move along the X-axis direction; On one side of the electric slide 52, a hydraulic drive assembly A53 is provided. A moving block 54 is fixedly arranged at the drive end of the hydraulic drive assembly A53, which is used to drive the fixed protection assembly 1 to move along the Y-axis direction; on the top of the moving block 54, a hydraulic drive assembly B55 is provided. On the top of the hydraulic drive assembly B55, a lifting platform 56 is provided. An outer shell 57 is fixedly arranged on the outside of the lifting platform 56. An arc-shaped limiting plate 58 is fixedly arranged on the outside of the outer shell 57. The outer shell 57 is rotatably arranged with the fixed protection assembly 1, which is used to drive the fixed protection assembly 1 to move along the Z-axis. Specifically, the motor A22 is fixedly arranged inside the outer shell 57.
[0050] As a specific implementation manner, the three-axis drive assembly 5 includes an arc-shaped limiting plate 58.
[0051] The arc-shaped limiting plate 58 is slidably arranged on the outside of the enclosing plate 12; the inner side of the arc-shaped limiting plate 58 is in sliding fit with the outer surface of the enclosing plate 12; On the tops of the enclosing plate 12 and the arc-shaped limiting plate 58, a jack A14 and a jack B59 are respectively provided. A pin 15 is inserted inside the jack A14 and the jack B59.
[0052] Specifically, on the side where the enclosing plate 12 rotates downward by itself, an inclined surface B16 is provided. At the bottom of the pin 15, an inclined surface A151 is provided corresponding to the inclined surface B16.
[0053] Specifically, the central angles corresponding to the side plate A11 and the enclosing plate 12 are greater than 180°. The inner side of the arc-shaped limiting plate 58 is in sliding fit with the outer surface of the enclosing plate 12, so that when the fixed protection assembly 1 is upwardly open, both sides of the fixed protection assembly 1 are located inside the arc-shaped limiting plate 58. Under the action of the arc-shaped limiting plate 58, the fixed protection assembly 1 is supported, preventing the fixed protection assembly 1 from being damaged due to the vibration caused by the water, sediment, the spraying assembly 3 and the moving protection assembly 4 carried inside during the cleaning process, and improving the stability of the use safety.
[0054] Specifically, the water-cement mixture drives the fixed protection assembly 1 to rotate to the upwardly open state by its own gravity to serve as a cleaning container.
[0055] To further illustrate the principle and advantages of the concrete structure member cutting device provided by the embodiments of the present application, the specific working principle is as follows: First, the guide rail assembly 51 is arranged in the cutting direction. By sliding the electric slide 52 on the top of the guide rail assembly 51, the cutting blade 2 can be driven to the cutting position. During the cutting process, by continuously moving the electric slide 52, cutting can be performed along the X-axis direction, and by driving the fixed protection assembly 1 to lift through the hydraulic drive assembly B55, different cutting depths can be achieved to ensure that the concrete member is cut off.
[0056] After a cutting seam is cut, the fixed protection component 1 is pushed to move horizontally by the hydraulic drive component A53, so as to move the cutting blade 2 to another parallel cutting position. Finally, the direction of the guide rail component 51 is adjusted to perform cutting in other directions.
[0057] Specifically, during continuous cutting, water is supplied into the water supply pipe 313 by an external water supply device, so that the water source is input into the inside of the sealing disc 38 through the water supply pipe 313, and then input into the inside of the annular disc 35 through the communication hole B310 on the inner side of the sealing plate 39. It is input into the inside of one of the spray pipes 33 through the communication hole A37 inside the annular disc 35, and finally input into the inside of the other spray pipe 33 through the U-shaped connector 31. The water source can be sprayed outside the cutting blade 2 through the nozzles 34 externally connected to the two spray pipes 33 at the same time for cooling, preventing the temperature of the cutting blade 2 from being too high during the cutting process.
[0058] At the same time, the water source is mixed with the dust generated by the cutting of the cutting blade 2, and the generated slurry is thrown out towards the inside of the moving protection component 4 under the action of the cutting blade 2. Under the action of the moving protection component 4, it can prevent the slurry from being thrown out on a large scale and causing unnecessary pollution. And as the cutting depth of the cutting blade 2 changes, the motor B7 drives the driving gear 71 to rotate, so that the driving gear 71 drives the driven gear 312 to rotate, and then drives the annular disc 35 to rotate, so that the annular disc 35 drives the support plate 32 to rotate inside the fixed protection component 1, and then drives the bottom of the arc-shaped shield 41 to gradually move upward, realizing effective shielding of the slurry.
[0059] Specifically, the spray component 3 drives the moving protection component 4 to slide inside the fixed protection component 1, so that the bottom of the moving protection component 4 can move upward following the cutting depth of the cutting blade 2, so that the cutting opening generated by the cutting blade 2 during the cutting process always maintains a certain distance from the moving protection component 4, realizing effective shielding of the slurry to achieve the effect of improving protection; and driven by the spray component 3, the moving protection component 4 can slide greatly inside the fixed protection component 1, so that the moving protection component 4 cleans the inner wall of the fixed protection component 1 during the sliding process, preventing the accumulation of slurry particles on the inner side of the fixed protection component 1 from caking and bringing inconvenience to the later cleaning work.
[0060] In addition, when cleaning the fixed protection component 1 and the moving protection component 4 in the concrete structure member cutting device of the present application, by pulling out the pin 15 at the top of the fixed protection component 1 and the arc-shaped limiting plate 58, the pin 15 releases the locking of the fixed protection component 1. At this time, the moving protection component 4 on one side of the fixed protection component 1 causes it to deflect, and then drives the entire fixed protection component 1 to rotate, so as to adjust the opening of the fixed protection component 1 to the upward state.
[0061] Then, water is sprayed to the outside of the cutting blade 2 through the spraying component 3, and the water flow will flow downward along the outside of the cutting blade 2 into the interior of the fixed protection component 1, using the fixed protection component 1 as a water container; then the spraying component 3 is driven to rotate by the motor B7 outside the side plate B13, so that the spraying component 3 drives the movable protection component 4 to slide inside the fixed protection component 1. During the sliding process, the friction plate 43 located outside the arc-shaped shield 41 is tightly attached to the inner wall of the fixed protection component 1 under the action of the elastic piece 42, and is elastically pressed, so that the mud particles on the inner wall of the fixed protection component 1 can be cleaned by the friction plate 43 during the rotation of the arc-shaped shield 41. When the arc-shaped shield 41 rotates a certain angle, it will gradually approach the cleaning component 6, and finally the friction block 61 is elastically pressed against the inside of the arc-shaped shield 41 under the action of the spring 62, so that the arc-shaped shield 41 cleans its own inside during rotation to prevent the mud inside the arc-shaped shield 41 from accumulating and caking.
[0062] When the arc-shaped shield 41 drives the friction plate 43 to rotate repeatedly for a certain period, the driving shaft 23 is driven to rotate by the motor A22, so that the driving shaft 23 drives the cutting blade 2 to rotate in the direction opposite to the cutting direction. At this time, the driving shaft 23 drives the outer ring of the one-way bearing 24 to rotate, so that the driving shaft 23 drives the connecting block 19 to make a circular motion through the one-way bearing 24, and then drives the fixed protection component 1 to rotate outside the housing 57 through the connecting block 19.
[0063] When the inclined surface B16 on one side of the fixed protection component 1 approaches the bottom of the plug 15, the inclined surface B16 first approaches the bottom of the inclined surface A151. Under the extrusion of the fixed protection component 1, the plug 15 is lifted upward. When the fixed protection component 1 drives the jack A14 to be directly below the plug 15, the plug 15 automatically inserts into the interior of the jack A14 under its own gravity to lock the fixed protection component 1, so as to facilitate the reset of the fixed protection component 1 after cleaning; and during the process of the fixed protection component 1 rotating and resetting, the waste water generated by cleaning inside the fixed protection component 1 can be automatically discharged, and by continuously driving the spraying component 3 to rotate reciprocally by the motor B7, the spraying component 3 can continuously spray water to the inside of the fixed protection component 1 and the outside of the cutting blade 2 during the reset process of the fixed protection component 1, so as to automatically wash the fixed protection component 1 and the cutting blade 2 during the reset process of the fixed protection component 1, so as to clean the sediment and impurities generated by cleaning.
[0064] It should be noted that the above cleaning method has the following advantages: Advantage 1, when cleaning the inside of the fixed protection component 1, only need to pull out the plug 15, then the fixed protection component 1 can automatically turn over by relying on the gravity of the movable protection component 4, making the opening of the fixed protection component 1 face upward as a water container to ensure the cleaning effect.
[0065] Advantage two: After the fixed protection component 1 is cleaned, the drive shaft 23 is driven by the motor A22 to rotate in the reverse direction (relative to the rotation direction of the cutting blade 2), so that the drive shaft 23 drives the fixed protection component 1 to automatically rotate and reset through the connecting block 19 arranged on the outer ring of the one-way bearing 24, making it more convenient to use.
[0066] Advantage three: In order to ensure the stability of the fixed protection component 1 after resetting, an inclined surface B16 is provided on one side of the fixed protection component 1. When the inclined surface B16 on one side of the fixed protection component 1 approaches the bolt 15, the inclined surface B16 first approaches the bottom of the inclined surface A151. Finally, under the interaction of the inclined surface B16 and the inclined surface A151, the bolt 15 is pushed upward. When the fixed protection component 1 drives the jack A14 to be directly below the bolt 15, the bolt 15 automatically inserts into the inside of the jack A14 under its own gravity to realize automatic locking of the fixed protection component 1, further improving the convenience of use.
[0067] Advantage four: When cleaning the inner side of the fixed protection component 1, the spray component 3 drives the movable protection component 4 to slide inside the fixed protection component 1. The friction plate 43 elastically arranged on the outer side of the arc-shaped cover 41 can be used to clean the inner side of the fixed protection component 1. During the cutting process of the cutting blade 2, the movable protection component 4 effectively blocks the mud under the drive of the spray component 3. Furthermore, by changing the motion state of the spray component 3, it can be used for different working conditions, reducing the cleaning cost and improving the cleaning efficiency.
[0068] Advantage five: When the fixed protection component 1 rotates and resets under the drive of the motor A22, the opening of the fixed protection component 1 gradually rotates and tilts, so as to automatically clean the sediment and water generated during the internal cleaning, further improving the cleaning efficiency.
[0069] Advantage six: During the rotation and reset process of the fixed protection component 1, the motor B7 drives the spray component 3 to rotate reciprocally, so that the spray component 3 always sprays water towards its inner side and the outer side of the cutting blade 2 during the tilting process of the fixed protection component 1, so as to wash away the residual sediment and impurities on the surface and make the cleaning of the equipment more thorough.
[0070] Advantage seven: During the process of the spray component 3 driving the movable protection component 4 to move, the arc-shaped cover 41 automatically cooperates with the cleaning component 6 inside the fixed protection component 1, and can realize its own cleaning while cleaning the inner side of the fixed protection component 1, preventing the sediment accumulated on the inner side of the arc-shaped cover 41 from caking and affecting subsequent use.
[0071] In practical applications, lubrication needs to be maintained between the bolt 15 and the jack A14 and the jack B59. To ensure the stability of the sliding reset of the bolt 15, lubricating oil needs to be added to the inside of the jack B59 and the jack A14 before each cleaning. And to ensure that the inclined plane A151 at the bottom of the bolt 15 faces the inclined plane B16, the jack B59 at the top of the arc-shaped limiting plate 58 is slidably arranged to ensure that the bolt 15 can only slide vertically along the axis.
[0072] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. Concrete structure component cutting device, characterized in that, Comprising: A drive shaft (22) extending in the transverse direction; A cutting blade (2) which is circular and connected to the drive shaft (22); A fixed protection component (1) including side plate A (11) and side plate B (13) arranged in parallel on both sides of the cutting blade (2); the upper parts of the side plate A (11) and the side plate B (13) are connected by a surrounding plate (12); the side plate A (11) is connected to the drive shaft (22); a part of the cutting blade (2) extends out of the fixed protection component (1) to cut the concrete structural member to be cut; A spraying component (3) rotatably arranged on the side of the side plate B (13) away from the side plate (11) through an annular disc (35); arranged corresponding to the cutting blade (2), and the spraying component (3) can rotate relative to the cutting blade (2) with the connection part with the annular disc (35) as the axis.
2. The concrete structure member cutting device according to claim 1, wherein, It further comprises: A second driving mechanism for driving the spraying component (3) to rotate relative to the cutting blade (2) with the connection part with the annular disc (35) as the axis; A first driving mechanism connected to the drive shaft (22) for providing the driving force for the drive shaft (22) to rotate.
3. The concrete structure member cutting device according to claim 2, wherein, The second driving mechanism includes: A support shaft (26) with one end arranged on the side of the cutting blade (2) facing the side plate B (13) through a fixed disc (25) and the other end extending out of the side plate B (13); the annular disc (35) is sleeved on the support shaft (26) through a bidirectional bearing (36); A driven gear (312) fixedly sleeved on the outer side of the annular disc (35); A driving gear (71) meshed with the driven gear (312); A second driving part (7) connected to the driving gear (71) for providing the driving force for the driving gear (71) to rotate.
4. The concrete structure member cutting device according to claim 3, characterized in that, The side plate B (13) is provided with a mounting hole for mounting the annular disc (35); The annular disc (35) is coaxially arranged with the drive shaft (22); A movable protection component (4) arranged at the end of the spraying component (3) away from the annular disc (35) and can slide along the inner side of the protection component (1) under the drive of the spraying component (3) to adjust the protection height.
5. The concrete structure member cutting device according to claim 1, characterized in that, The spraying component (3) includes: Support plates (32) arranged in parallel on both sides of the cutting blade (2); A U-shaped connector (31) connected to one ends of the two support plates (32) facing the movable protection component (4); the two support plates (32) and the U-shaped connector (31) form a U-shaped structure with the opening facing the axis of the cutting blade (2); Two spraying pipes (33) arranged on the support plates (32), one ends of the two spraying pipes (33) are connected through the U-shaped connector (31), and the other end of one of the spraying pipes (33) is connected to an external water source; Spray nozzles (34) arranged at intervals on the spraying pipes (33), and the openings of the spray nozzles (34) face the cutting blade (2).
6. The concrete structure member cutting device according to claim 5, wherein, The spraying component (3) further includes: A water supply pipe 313 with one end connected to an external water source; The sealing disc (38) is fixed to the side plate B (13) through the fixing ring (18); the outer side is communicated with the water supply pipe (313) through the connecting pipe (311), and the inner side is rotatably connected with the annular disc (35); the sealing disc (38) is arranged in a shell structure, and a plurality of communication holes B (310) are arranged on the sealing disc (38); The annular disc (35) is provided with a water storage cavity and communication holes A (37), the water storage cavity is communicated with the communication holes B (310), and is communicated with the spray pipe (33) through the communication holes A (37).
7. The concrete structure member cutting device according to claim 3, wherein, The first driving mechanism includes: A first driving member, the power output end of which is connected to the driving shaft (23) for providing a driving force for the rotation of the driving shaft (23); A driving disc (21), one side of which is fixedly connected to the cutting blade (2), and the other side is connected to the driving shaft (23) passing through the side plate A (11); A one-way bearing (24) sleeved on the driving shaft (23); A connecting block (19) connected to the fixed protection assembly (1) and the one-way bearing (24).
8. The concrete structure member cutting device according to claim 4, characterized in that, The movable protection assembly (4) includes: An arc-shaped shield (41), the cross-section of the arc-shaped shield (41) is in the shape of "I", and one end of the arc-shaped shield (41) is fixedly arranged on the outer side of the spray assembly (3); An elastic sheet (42) fixedly arranged along the arc surface on the inner side of the arc-shaped shield (41); A friction plate (43) is fixedly arranged on the inner side of the arc-shaped shield (41) through the elastic sheet (42), and the friction plate (43) is located on the inner side of the surrounding plate (12).
9. The concrete structure member cutting device according to claim 8, wherein, A cleaning assembly (6) is further included, and the cleaning assembly (6) is arranged at one end of the surrounding plate (12) away from the movable protection assembly (4) for cleaning the inner side of the arc-shaped shield (41).
10. The concrete structure member cutting device according to claim 9, characterized in that, The cleaning assembly (6) includes: A friction block (61), a spring (62) is arranged on the side away from the surrounding plate (12), and the spring (62) is installed on the inner side of the fixed protection assembly (1) through a fixing block (17).
11. The concrete structure member cutting device according to claim 1, characterized in that, A three-axis driving assembly (5) is further included for driving the fixed protection assembly (1) to move in three directions of X, Y and Z: The three-axis driving assembly (5) includes: An arc-shaped limiting plate (58) slidably arranged on the outer side of the surrounding plate (12); the inner side of the arc-shaped limiting plate (58) is in sliding fit with the outer surface of the surrounding plate (12); Insertion holes A (14) and insertion holes B (59) are respectively opened at the tops of the surrounding plate (12) and the arc-shaped limiting plate (58), and a pin (15) is inserted into the inner sides of the insertion holes A (14) and insertion holes B (59).
12. The concrete structure member cutting device according to claim 11, wherein, A slope B (16) is arranged on the side where the surrounding plate (12) rotates downward by itself, and a slope A (151) is arranged at the bottom of the pin (15) corresponding to the slope B (16).
Citation Information
Patent Citations
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