Cold plate leakage detection system, method, device and electronic equipment
By using sensor array and data fusion processing algorithms in cold plate liquid-cooling systems, the accuracy of liquid leakage detection is solved, and the precise positioning of liquid leakage and the stable operation of the system is achieved.
Patent Information
- Application Number
- CN202510828561.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-06-19
AI Technical Summary
The accuracy of liquid leakage detection in cold plate liquid cooling systems is poor, the single sensor has a high false alarm rate and is susceptible to the environment, so it is impossible to accurately locate the leakage position.
The sensor array, including multiple types of sensors, is used to process the collected data set through a data fusion processing algorithm, determine the leakage detection results and locate the leakage position.
It improves the accuracy and robustness of liquid leakage detection, reduces false alarm rates, and ensures the safe and stable operation of the liquid cooling system.
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Figure CN120369209B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of heat dissipation technology, and in particular to a cold plate leakage detection system, method, device and electronic equipment. Background Art
[0002] Cold plate liquid cooling technology, for example, can be a key component of the safe operation of cold plate liquid cooling systems. Due to its high heat dissipation efficiency and low power usage effectiveness (PUE), cold plate liquid cooling has become a leading heat dissipation solution. For example, a single sensor can be used for leak detection. However, due to the high false alarm rate and the sensor's susceptibility to failure when affected by the environment, leak detection accuracy is poor. Summary of the Invention
[0003] The present disclosure provides a cold plate leakage detection system, method, device and electronic equipment, the main purpose of which is to solve the problem of poor accuracy in cold plate leakage detection.
[0004] According to a first aspect of the present disclosure, a cold plate liquid leakage detection system is provided, comprising:
[0005] A sensor array, the sensor array comprising at least two types of sensors, the sensor array being used to acquire a data set of a cold plate leakage monitoring area;
[0006] A control module, wherein a signal input end of the control module is connected to a signal output end of the sensor array, and the control module is used to process the data set using a data fusion processing algorithm, determine that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage when the leakage detection results corresponding to at least two sensors in the sensor array do not meet result requirements, and determine the leakage location information of the cold plate based on the setting position information corresponding to the at least two sensors.
[0007] According to a second aspect of the present disclosure, an electronic device is provided, comprising the cold plate liquid leakage detection system according to any one of the first aspects.
[0008] According to a third aspect of the present disclosure, a cold plate leakage detection method is provided, comprising:
[0009] Acquire a data set collected by a sensor array for a cold plate leakage monitoring area, wherein the sensor array corresponds to multiple sensor types;
[0010] Processing the data set using a data fusion processing algorithm, and determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage if the leakage detection results corresponding to the sensors in the sensor array include at least two sensors that do not meet the result requirement;
[0011] The leakage position information of the cold plate is determined according to the setting position information corresponding to the at least two sensors.
[0012] According to a fourth aspect of the present disclosure, a cold plate liquid leakage detection device is provided, comprising:
[0013] A data set acquisition unit is used to acquire a data set collected by the sensor array for the cold plate leakage monitoring area, wherein the sensor array corresponds to multiple sensor types;
[0014] a liquid leakage detection unit, configured to process the data set using a data fusion processing algorithm, and determine that, if the liquid leakage detection results corresponding to the sensors in the sensor array include at least two sensors whose leakage detection results do not meet result requirements, determine that the liquid leakage detection result corresponding to the cold plate indicates that the cold plate has leakage;
[0015] The position determination unit is configured to determine the leakage position information of the cold plate according to the setting position information corresponding to the at least two sensors.
[0016] According to a fifth aspect of the present disclosure, there is provided an electronic device, including:
[0017] at least one processor; and
[0018] a memory communicatively connected to the at least one processor; wherein,
[0019] The memory stores instructions that can be executed by the at least one processor. The instructions are executed by the at least one processor to enable the at least one processor to perform the method described in the first aspect.
[0020] According to a sixth aspect of the present disclosure, a non-transitory computer-readable storage medium storing computer instructions is provided, wherein the computer instructions are used to enable the computer to execute the method described in the first aspect.
[0021] According to a seventh aspect of the present disclosure, a computer program product is provided, comprising a computer program, wherein when the computer program is executed by a processor, the computer program implements the method as described in the first aspect above.
[0022] According to the present disclosure, since the cold plate leakage detection system includes a sensor array and a control module, the sensor array includes at least two types of sensors, and the sensor array is used to obtain a data set of the cold plate leakage monitoring area; the signal input end of the control module is connected to the signal output end of the sensor array, and the control module is used to process the data set using a data fusion processing algorithm, and determine that when the leakage detection results corresponding to each sensor in the sensor array have at least two sensors whose leakage detection results do not meet the result requirements, the leakage detection result corresponding to the cold plate is determined to be that the cold plate has leakage, and, based on the setting position information corresponding to the at least two sensors, the leakage position information of the cold plate is determined. Therefore, the cold plate leakage can be jointly detected by combining the data set collected by the sensor array with the data fusion processing algorithm, which can reduce the high false alarm rate of a single sensor, and can reduce the situation where a single sensor is easily affected by the environment and fails, resulting in poor accuracy of leakage detection. The accuracy of cold plate leakage detection can be improved, the leakage position can be determined by the position of each sensor in the sensor array, and the limitation of the detection area of the leakage detection line by a single sensor can be overcome. The accuracy of cold plate leakage detection can be improved, and the robustness and stability and reliability of liquid cooling system leakage detection can be improved to ensure the safe and stable operation of the liquid cooling system.
[0023] It should be understood that the contents described in this section are not intended to identify the key or important features of the embodiments of the present disclosure, nor are they intended to limit the scope of the present disclosure. Other features of the present disclosure will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings are provided to facilitate a better understanding of the present invention and do not constitute a limitation of the present disclosure.
[0025] Figure 1 This is a schematic diagram of an example of a cold plate leakage detection system provided by an embodiment of the present disclosure;
[0026] Figure 2 An example schematic diagram of a sensor configuration provided by an embodiment of the present disclosure;
[0027] Figure 3 A schematic flow chart of a cold plate leakage detection method provided by an embodiment of the present disclosure;
[0028] Figure 4 A schematic flow chart of another cold plate leakage detection method provided by an embodiment of the present disclosure;
[0029] Figure 5 A schematic diagram illustrating another cold plate leakage detection method provided by an embodiment of the present disclosure;
[0030] Figure 6 This is a structural schematic diagram of a cold plate leakage detection device provided in an embodiment of the present disclosure. DETAILED DESCRIPTION
[0031] The following description of exemplary embodiments of the present disclosure is made in conjunction with the accompanying drawings, including various details of the embodiments of the present disclosure to facilitate understanding. These details should be considered as merely exemplary. Therefore, those skilled in the art will recognize that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the present disclosure. Similarly, for the sake of clarity and conciseness, descriptions of well-known functions and structures are omitted in the following description.
[0032] Cold plate liquid cooling technology requires monitoring for leaks. Coolant leaks can cause hardware short circuits, corrosion, and even fires, and the complex connections between the cold plate and the piping further increase the probability of leaks. While a single sensor can be used for detection, this can have a high false alarm rate. For example, humidity sensors are susceptible to interference from condensed water, leading to false alarms. Pressure sensors can be misjudged due to flow fluctuations or pump failures. Leak detection lines require close contact with the leak point, making installation complex and unable to locate even small leaks. Furthermore, a single sensor cannot determine the leak area, increasing the time required to confirm the leak location.
[0033] According to some embodiments, for example, liquid leakage detection can also be performed using conductive detection line technology. However, since the conductive detection line technology uses two parallel conductors 1 and 2, they short-circuit when in contact with liquid, triggering voltage changes to achieve detection. However, due to environmental changes, when condensed water appears on the surface of the detection line, false alarms will occur, and in a high-frequency electromagnetic environment, the detection line may generate stray currents due to electromagnetic induction, resulting in misjudgment of resistance fluctuations. Secondly, it can only determine whether there is a leak, but not the location of the leak, which increases the time for manual investigation and makes it impossible to judge the severity of the leak. The laying of complex pipelines will result in detection blind spots.
[0034] The cold plate leakage detection system, method, device and electronic device according to the present disclosure will be described below with reference to the accompanying drawings.
[0035] According to some embodiments, Figure 1 This is an example schematic diagram of a cold plate leakage detection system provided by an embodiment of the present disclosure. Figure 1As shown, a cold plate leakage detection system 100 includes a sensor array 101 and a control module 102. The sensor array 101 includes at least two types of sensors and is used to obtain a data set of the cold plate leakage monitoring area. The control module 102 has a signal input terminal connected to a signal output terminal of the sensor array and is used to process the data set using a data fusion processing algorithm. If the leakage detection results corresponding to the sensors in the sensor array 101 do not meet the result requirements, the control module 102 determines that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage, and determines the leakage location information of the cold plate based on the installation location information corresponding to the at least two sensors. The sensor types in the sensor array and the number of sensors of a particular sensor type are not limited.
[0036] According to some embodiments, the at least two types of sensors include:
[0037] Multiple humidity sensors are disposed outside the liquid cooling circuit of the cold plate, and the multiple humidity sensors are spaced apart along the liquid flow direction of the liquid cooling circuit, with the distance between adjacent humidity sensors being within a preset distance range;
[0038] The signal input end of the control module is connected to the signal output end of the humidity sensor, and the control module is used to collect multiple humidity data outside the liquid cooling circuit using multiple humidity sensors.
[0039] According to some embodiments, the at least two types of sensors include:
[0040] A pressure sensor is provided inside the liquid cooling circuit of the cold plate;
[0041] The signal input end of the control module is connected to the signal output end of the pressure sensor, and the control module is used to collect pressure data inside the liquid cooling circuit using the pressure sensor.
[0042] According to some embodiments, the system further comprises:
[0043] A flow sensor is provided inside the liquid cooling circuit of the cold plate;
[0044] The signal input end of the control module is connected to the signal output end of the flow sensor, and the control module is used to collect the main circuit flow data and / or branch circuit flow data inside the liquid cooling circuit using the flow sensor.
[0045] According to some embodiments, the system further comprises:
[0046] Temperature sensor, the temperature sensor is arranged on the surface of the cold plate;
[0047] The signal input end of the control module is connected to the signal output end of the temperature sensor, and the control module is used to collect temperature data of the cold plate surface using the temperature sensor.
[0048] wherein, according to some embodiments, Figure 2 This is a schematic diagram illustrating an example of a sensor configuration provided by an embodiment of the present disclosure. As shown in Figure 2, the various sensors may include, for example, a humidity sensor, a pressure sensor, a flow sensor, and a temperature sensor. The deployment information of the various sensors may be, for example, as shown in Table 1.
[0049] Table 1
[0050]
[0051] Figure 3 This is a flow chart of a cold plate leakage detection method provided by an embodiment of the present disclosure. Figure 3 As shown, the method comprises the following steps:
[0052] Step 201: Acquire a data set collected by a sensor array for a cold plate leakage monitoring area, wherein the sensor array corresponds to multiple sensor types;
[0053] According to some embodiments, the execution subject of the embodiments of the present disclosure may be, for example, an electronic device. The electronic device may be, for example, a server. The electronic device is not specifically a fixed device. For example, when the device identifier corresponding to the electronic device changes, the electronic device may also change accordingly.
[0054] In some embodiments, the sensor may be, for example, a sensor for collecting data from the cold plate. The sensor array may be, for example, an array consisting of at least one sensor. For example, the number of sensors set for the cold plate leakage monitoring area may be, for example, multiple. The sensor array may correspond to at least two sensor types. Different sensor types may correspond to different sensors, and different sensors may collect different parameters. The number of sensors of the same type that can be set may be at least one. For example, one sensor of the same type may be set. This is not limited in the presently disclosed embodiments.
[0055] According to some embodiments, a cold plate can, for example, efficiently conduct heat generated via a coolant. The cold plate is not specifically a fixed cold plate. For example, if the composition of the cold plate changes, the cold plate can also change accordingly. For example, if the size of the cold plate changes, the cold plate can also change accordingly.
[0056] In some embodiments, the cold plate leakage monitoring area may be, for example, an area capable of detecting whether the cold plate is leaking. The cold plate leakage monitoring area may include, for example, the cold plate itself, or may include non-cold plate areas. The non-cold plate areas may include, for example, liquid cooling pipes.
[0057] In some embodiments, sensor types are used to classify sensors according to different categories, where different sensor types can be used to measure different data. For example, a sensor array can correspond to a cold plate leakage monitoring area, meaning different cold plate leakage monitoring areas can correspond to different sensor arrays. For example, the sensor types and the corresponding quantity of each sensor type in the sensor array can be determined based on requirement information corresponding to the cold plate leakage monitoring area, and the corresponding sensor positions in the sensor array can be determined based on the requirement information.
[0058] In some embodiments, a data set may be, for example, a collection of multiple data points collected by a sensor array. This data set is not a fixed set. For example, if a data point in the data set changes, the data set may also change accordingly. For example, if the sensor array changes, the data set may also change accordingly. For example, if the time point of data collection changes, the data set may also change accordingly.
[0059] In some embodiments, a data set collected by a sensor array for a cold plate leakage monitoring area is obtained, wherein the sensor array corresponds to multiple sensor types.
[0060] Step 202: Processing the data set using a data fusion processing algorithm to determine that, if the leakage detection results corresponding to the sensors in the sensor array have at least two sensors whose leakage detection results do not meet the result requirements, determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage;
[0061] According to some embodiments, a data fusion processing algorithm may be, for example, an algorithm for fusing data collected by a sensor array. The data fusion processing algorithm is not specifically a fixed algorithm. For example, if the data that the data fusion processing algorithm can process changes, the data fusion processing algorithm may also change accordingly. For example, if the algorithm parameters of the data fusion processing algorithm change, the data fusion processing algorithm may also change accordingly.
[0062] In some embodiments, the leakage detection result corresponding to each sensor may be, for example, a detection result obtained by processing the data collected by each sensor. The leakage detection result corresponding to each sensor is not necessarily a fixed result. For example, if the data collection time point changes, the data set may also change accordingly, the data of each sensor may also change accordingly, and the leakage detection result corresponding to each sensor may also change accordingly.
[0063] According to some embodiments, the result requirement may be, for example, a result requirement corresponding to each sensor. The result requirement does not necessarily specify a fixed result. For example, the result requirement may be modified according to a requirement modification instruction. For example, different sensors may correspond to different result requirements. For example, when the ambient temperature changes, the result requirement may be adjusted accordingly, and the result requirement may also change accordingly.
[0064] In some embodiments, the leakage detection result corresponding to the cold plate may be, for example, the result of performing a leakage detection on the cold plate leakage monitoring area to determine whether the cold plate is leaking. The leakage detection result corresponding to the cold plate does not specifically refer to a fixed result. For example, when the leakage detection results corresponding to each sensor change, the leakage detection result corresponding to the cold plate may also change accordingly. For example, the leakage detection result corresponding to the cold plate may include information indicating that the cold plate is not leaking and that the cold plate is leaking, and may also include the leakage level corresponding to when the cold plate is leaking. The present disclosed embodiments are not limited to this.
[0065] In some embodiments, a data fusion processing algorithm is used to process the data set to obtain leakage detection results corresponding to each sensor in the sensor array. If it is determined that the leakage detection results corresponding to the sensors in the sensor array do not meet the result requirements for at least two sensors, the leakage detection result corresponding to the cold plate is determined to indicate that the cold plate has leakage.
[0066] According to some embodiments, the at least two sensors whose leakage detection results do not meet the result requirement in the embodiments of the present disclosure may include at least two sensors of different sensor types, or at least two sensors of the same sensor type. When the at least two sensors are three sensors, they may include two sensors of the same sensor type and one sensor of a different sensor type, which is not limited in the embodiments of the present disclosure.
[0067] Step 203: Determine the leakage position information of the cold plate according to the installation position information corresponding to the at least two sensors.
[0068] In some embodiments, the location information may include, for example, the location of the sensor on a device associated with the cold plate. This location information may be on or off the cold plate, and may be any location where data from the cold plate can be collected. This location information does not necessarily specify a fixed location. For example, if the sensor changes, the location information may also change accordingly.
[0069] According to some embodiments, the cold plate leakage location information is used to indicate the location of the cold plate leakage. The cold plate leakage location information does not specifically refer to a fixed location. For example, when at least two sensors change, the cold plate leakage location information may also change accordingly.
[0070] In some embodiments, the leakage position information of the cold plate may be determined based on the installation position information corresponding to at least two sensors.
[0071] According to the present disclosure, a data set collected by a sensor array for a cold plate leakage monitoring area is obtained, wherein the sensor array corresponds to multiple sensor types; a data fusion processing algorithm is used to process the data set, and if the leakage detection results corresponding to the sensors in the sensor array do not meet the result requirements, the leakage detection result corresponding to the cold plate is determined to indicate that the cold plate has a leakage; and the leakage location information of the cold plate is determined based on the installation position information corresponding to the at least two sensors. Therefore, the cold plate leakage can be jointly detected using the data set collected by the sensor array and the data fusion processing algorithm. This can reduce the high false alarm rate of a single sensor and the situation where a single sensor is easily affected by the environment, resulting in poor leakage detection accuracy. The accuracy of cold plate leakage detection can be improved, the leakage location can be determined based on the position of each sensor in the sensor array, and the limitation of the detection area of the leakage detection line by a single sensor can be overcome. This can improve the accuracy of cold plate leakage detection, improve the robustness and stability of leakage detection in the liquid cooling system, and ensure the safe and stable operation of the liquid cooling system. In addition, it can reduce the false alarms caused by conductor short circuits due to environmental changes in conductive detection line technology, reduce the false judgments of resistance fluctuations caused by stray currents generated by electromagnetic induction in the detection line in a high-frequency electromagnetic environment, and expand the application scope of cold plate leakage detection.
[0072] It should be noted that the embodiments of the present disclosure may include multiple steps. For the convenience of description, these steps are numbered, but these numbers do not limit the execution time slots or execution order between the steps; these steps can be implemented in any order, and the embodiments of the present disclosure do not limit this.
[0073] Furthermore, in a possible implementation of this embodiment, Figure 4This is a flow chart of another cold plate leakage detection method provided by the embodiment of the present disclosure. Figure 4 As shown, the method comprises the following steps:
[0074] Step 301: Acquire a data set collected by a sensor array for a cold plate leakage monitoring area, wherein the sensor array corresponds to multiple sensor types;
[0075] Among them, the relevant descriptions have been mentioned above and will not be repeated here.
[0076] According to some embodiments, the main control chip of the electronic device may have, for example, relatively high computing performance, and may have, for example, multiple interfaces, such as an Inter-Integrated Circuit (I²C), a Serial Peripheral Interface (SPI), a Universal Asynchronous Receiver / Transmitter (UART), and the like. Multiple interfaces can be easily connected to various sensors such as humidity, pressure, and flow to realize data collection. At the same time, it also supports network interfaces (such as Ethernet), and can upload processed data to the cloud or other management systems for remote monitoring and management. For example, leakage detection data can be transmitted to a server in a data center in real time through an Ethernet interface, and operation and maintenance personnel can remotely view the status of the equipment. According to some embodiments, Figure 5 This is a flow chart of another cold plate leakage detection method provided by the embodiment of the present disclosure. Figure 5 As shown, for example, it may include collecting data through a sensor array, and performing sliding average filtering and threshold filtering.
[0077] According to some embodiments, before processing the data set using a data fusion processing algorithm to determine the liquid leakage detection result corresponding to each sensor in the sensor array, the method further includes:
[0078] The data set is subjected to sliding filtering and / or threshold filtering to obtain a processed data set. Thus, the data can be unified and denoised, reducing the likelihood of inaccurate leak detection due to direct leak detection based on the data, reducing the probability of false alarms, and improving the accuracy of leak detection.
[0079] In some embodiments, the sliding filter process may be, for example, a sliding average filter process. Specifically, for example, the data collected by each sensor may be averaged by obtaining a preset number of times of data closest to the current time. The preset number of times may be, for example, 5 times. It may also be related to the operating time of the system.
[0080] In some embodiments, threshold filtering can include adding a calibration process to each sensor. Data within a certain threshold range can be retained. Specifically, data can be validated only when the temperature is greater than 20°C and the humidity is greater than 90%. This eliminates the effects of condensation and improves leak detection accuracy.
[0081] Step 302: Acquire environmental information corresponding to the cold plate leakage monitoring area once every first preset time period, wherein the environmental information includes at least one of an ambient temperature acquired by a temperature sensor and server load information acquired by a baseboard management controller (BMC);
[0082] According to some embodiments, the first preset duration can be used, for example, to indicate the duration of the interval between acquisition of environmental information. The first in the first preset duration is used to distinguish it from the remaining durations. The first preset duration does not specifically refer to a fixed duration. For example, when the specific value corresponding to the first preset duration changes, the first preset duration may also change accordingly. For example, when a modification instruction for the first preset duration is received, the first preset duration may also change accordingly.
[0083] In some embodiments, the environmental information may be used to indicate the current environment of the cold plate. This environmental information may include, for example, the ambient temperature acquired by a temperature sensor and server load information acquired by a BMC. This environmental information is not specific to a fixed set of information. For example, if the time point at which the environmental information is collected changes, the environmental information may also change accordingly. For example, if the specific information included in the environmental information changes, the environmental information may also change accordingly.
[0084] In some embodiments, for example, the environmental information of the cold plate may be obtained once every first preset time period. Figure 4 As shown, for example, when the sensor is not triggered, that is, when the cold plate is not leaking, the monitoring is maintained and the threshold is dynamically adjusted.
[0085] Step 303: Adjust the result requirements corresponding to each sensor according to the environmental information and obtain the adjusted result requirements;
[0086] Among them, the relevant descriptions have been mentioned above and will not be repeated here.
[0087] In some embodiments, the result requirements corresponding to each sensor are adjusted based on the environmental information to obtain the adjusted result requirements. Different environmental information may correspond to different adjustment measures. Specific examples may be shown in Table 2.
[0088] Table 2
[0089]
[0090] The numerical values in the embodiments of the present disclosure are for illustration only and do not refer to any specific fixed numerical values.
[0091] Specifically, for example, it may include obtaining environmental information, where the environmental information includes the ambient temperature obtained through a temperature sensor and the server load information obtained through a baseboard management controller BMC. When the server load information and the ambient temperature do not meet the information requirements, an adjustment strategy corresponding to the environmental information that does not meet the information requirements may be obtained, and the adjustment strategy may be used to adjust the result requirements corresponding to the corresponding sensor.
[0092] For example, when the ambient temperature is greater than 30°C, the obtained adjustment strategy may be to reduce the humidity alarm threshold from 90% relative humidity (90% RH) to 85% relative humidity (85% RH) and the pressure alarm threshold from 0.4 MPa to 0.35 MPa, and the humidity alarm threshold and the pressure alarm threshold are adjusted using this adjustment strategy.
[0093] Step 304: Process the data set using a data fusion processing algorithm to determine that, if the leakage detection results corresponding to the sensors in the sensor array have at least two sensors whose leakage detection results do not meet the adjusted result requirements, then determine that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage.
[0094] Among them, the relevant descriptions have been mentioned above and will not be repeated here.
[0095] According to some embodiments, a data fusion processing algorithm is used to process a data set, and when it is determined that the leakage detection results corresponding to the sensors in the sensor array have leakage detection results of at least two sensors that do not meet result requirements, determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage includes:
[0096] Obtaining the leakage detection threshold corresponding to each sensor in the sensor array;
[0097] Comparing the data corresponding to each sensor in the data set with the leakage detection threshold, and obtaining the data comparison results corresponding to each sensor in the sensor array;
[0098] Determine the leakage detection result of each sensor based on the data comparison results and duration;
[0099] If the leakage detection results of at least two sensors do not meet the result requirements and the failure lasts for a second predetermined period, the leakage detection result corresponding to the cold plate is determined to indicate a cold plate leak. Therefore, by comparing the sensor array data, inaccurate leakage detection caused by a single threshold can be reduced, thereby improving the accuracy of cold plate leakage detection.
[0100] In some embodiments, sensors may include, for example, a humidity sensor, a pressure sensor, and a flow sensor. The humidity sensor may require a humidity greater than 90% relative humidity (RH), the pressure sensor may require a pressure less than 80% of a rated value (e.g., 0.4 MPa), and the flow sensor may require a flow less than 85% of a rated value (e.g., 4.25 liters / minute).
[0101] Determining that the leakage detection result corresponding to the cold plate indicates that there is leakage in the cold plate may include, for example: the humidity sensor leakage detection result and the pressure sensor leakage detection result do not meet the result requirements and last for two seconds; the humidity sensor leakage detection result and the flow sensor leakage detection result do not meet the result requirements and last for two seconds; the pressure sensor leakage detection result and the flow sensor leakage detection result do not meet the result requirements and last for two seconds.
[0102] The weights corresponding to the various sensors may be the same or different. Examples of sensors may be shown in Table 3.
[0103] Table 3
[0104]
[0105] According to some embodiments, for example, when two sensors trigger an alarm and the alarm lasts for a preset time, it can be determined that the cold plate is in a leaking state, wherein the existence of the preset time can, for example, prevent jitter and improve detection accuracy.
[0106] For example, when the humidity is 95% RH (trigger) and the pressure is 0.35 MPa (trigger), it can be determined that the cold plate is leaking.
[0107] For example, if the flow rate meets the result requirements (such as 5L / min), even if the leakage detection results corresponding to the humidity and the leakage detection results corresponding to the pressure do not meet the result requirements, it is determined to be "condensation interference" rather than leakage of the cold plate.
[0108] According to some embodiments, if the leakage detection results corresponding to the sensors include at least two sensors whose leakage detection results do not meet the result requirement and the duration reaches a second preset duration, after determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage, the method further includes:
[0109] Obtaining a leakage level based on a difference between data collected by at least two sensors and a leakage detection threshold corresponding to each sensor;
[0110] Obtaining a leakage response measure corresponding to the leakage level from a set of leakage response measures corresponding to at least two sensors;
[0111] Execute the actions corresponding to the leak response measures. This improves the compatibility of the leak response set with sensors that don't meet the result requirements. When the sensor array determines that the cold plate is leaking, the accuracy of the leak response measures is improved, which can reduce response time, improve response efficiency, and enhance the accuracy of leak control. Furthermore, leak response measures can be directly determined without manual investigation, reducing leak response time and improving the efficiency of leak response implementation.
[0112] The leakage response measures set may include, for example, emergency shutdown, load adjustment, and information upload, and may specifically include:
[0113] Emergency shutdown: Low level to the cooling distribution unit (CDU) cooling manager, closing the solenoid valve to cut off the coolant;
[0114] Send a command to the BMC via UART to limit the load of the corresponding server's Central Processing Unit (CPU) to 50% (to prevent overheating);
[0115] Upload BMC network management interface WEB to notify operation and maintenance alarm information.
[0116] According to some embodiments, obtaining a leakage response measure corresponding to a leakage level from a set of leakage response measures corresponding to at least two sensors includes:
[0117] Obtaining a corresponding leakage level of the cold plate according to leakage detection results of at least two sensors;
[0118] The leakage response measure corresponding to the leakage level is obtained from the leakage response measure set corresponding to at least two sensors. Therefore, different leakage levels can correspond to different leakage response measures, which can improve the accuracy of determining the leakage response measure and improve the accuracy of cold plate leakage control.
[0119] Step 305: determining the leakage position information of the cold plate according to the setting position information corresponding to the at least two sensors;
[0120] Among them, the relevant descriptions have been mentioned above and will not be repeated here.
[0121] Step 306 : When the leakage detection result of one sensor among the leakage detection results corresponding to the sensors does not meet the result requirement, a warning message corresponding to the cold plate is issued.
[0122] Among them, the relevant descriptions have been mentioned above and will not be repeated here.
[0123] For example, when the humidity is greater than 95% RH, but the pressure leakage detection result meets the result requirement and the flow leakage detection result meets the result requirement, an early warning message can be issued.
[0124] For example, if the leakage detection results of two sensors do not meet the result requirement but the duration does not exceed the second time threshold, a warning message may be issued.
[0125] According to some embodiments, the warning information may include, for example: adjusting the cold plate fan speed to 1200 RPM (where the preset value may be, for example, 1000 RPM) through pulse width modulation (PWM) to increase heat dissipation and reduce the risk of condensation; and performing data logging: storing current sensor data in on-chip Flash (for example, the most recent 100 records may be stored).
[0126] In one or related embodiments, environmental information corresponding to the cold plate leakage monitoring area is obtained once every first preset time period, wherein the environmental information includes at least one of the ambient temperature obtained by the temperature sensor and the server load information obtained by the baseboard management controller BMC; according to the environmental information, the result requirements corresponding to each sensor are adjusted to obtain the adjusted result requirements, thereby improving the accuracy of the result requirements, improving the adaptability of the cold plate leakage detection solution to the environment, improving the stability of the operation of the cold plate leakage detection system, improving the accuracy of leakage detection, reducing the leakage duration, and improving the convenience of leakage management.
[0127] According to an embodiment of the present disclosure, the present disclosure also provides a cold plate leakage detection device.
[0128] For example, Figure 6 This is a schematic diagram of the structure of a cold plate leakage detection device provided by an embodiment of the present disclosure. The cold plate leakage detection device 600 includes: a collection acquisition unit 601, a leakage detection unit 602 and a position determination unit 603; wherein,
[0129] A data set acquisition unit 601 is configured to acquire a data set collected by a sensor array for a cold plate leakage monitoring area, wherein the sensor array corresponds to multiple sensor types;
[0130] The leakage detection unit 602 is configured to process the data set using a data fusion processing algorithm and determine that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage if the leakage detection results corresponding to at least two sensors in the sensor array do not meet the result requirements;
[0131] The position determination unit 603 is configured to determine the leakage position information of the cold plate according to the setting position information corresponding to the at least two sensors.
[0132] Furthermore, the leakage detection unit 602 is further configured to:
[0133] Obtaining environmental information corresponding to the cold plate leakage monitoring area once every first preset time period, wherein the environmental information includes at least one of an ambient temperature obtained by a temperature sensor and server load information obtained by a baseboard management controller (BMC);
[0134] According to the environmental information, the result requirements corresponding to each sensor are adjusted to obtain the adjusted result requirements.
[0135] Furthermore, the liquid leakage detection unit 602 is used to process the data set using a data fusion processing algorithm to determine the liquid leakage detection result corresponding to each sensor in the sensor array, and is further specifically used to:
[0136] Perform sliding filtering and / or threshold filtering on the data set to obtain a processed data set.
[0137] Furthermore, the leakage detection unit 602 is configured to process the data set using a data fusion processing algorithm, and when determining that the leakage detection results corresponding to the sensors in the sensor array do not meet the result requirements for at least two sensors, and determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage, specifically, is configured to:
[0138] Obtaining the leakage detection threshold corresponding to each sensor in the sensor array;
[0139] Comparing the data corresponding to each sensor in the data set with the leakage detection threshold, and obtaining the data comparison results corresponding to each sensor in the sensor array;
[0140] Determine the leakage detection result of each sensor based on the data comparison results and duration;
[0141] If the leakage detection results of at least two sensors in the leakage detection results corresponding to the sensors do not meet the result requirement and the duration reaches a second preset duration, the leakage detection result corresponding to the cold plate is determined to be leakage of the cold plate.
[0142] Furthermore, the leakage detection unit 602 is configured to, after determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage, determine that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage if at least two of the leakage detection results corresponding to the sensors do not meet the result requirement and the duration of the failure reaches a second preset duration.
[0143] Obtaining a leakage level based on a difference between data collected by at least two sensors and a leakage detection threshold corresponding to each sensor;
[0144] Obtaining a leakage response measure corresponding to the leakage level from a set of leakage response measures corresponding to at least two sensors;
[0145] Perform actions corresponding to the breach response measures.
[0146] Furthermore, the leakage detection unit 602 is configured to obtain the leakage response measure corresponding to the leakage level from the leakage response measure set corresponding to at least two sensors, specifically to:
[0147] Obtaining a corresponding leakage level of the cold plate according to leakage detection results of at least two sensors;
[0148] From the leakage response measure sets corresponding to at least two sensors, a leakage response measure corresponding to the leakage level is obtained.
[0149] Furthermore, the leakage detection unit 602 is further specifically configured to:
[0150] When the leakage detection result of one sensor among the leakage detection results corresponding to the sensors does not meet the result requirement, an early warning message corresponding to the cold plate is issued.
[0151] It should be noted that, for the description of the features in the embodiment corresponding to the cold plate leakage detection device, reference can be made to the relevant description of the embodiment corresponding to the cold plate leakage detection method, which will not be described in detail here.
[0152] The embodiment of the present disclosure also provides an electronic device, including Figure 1 or Figure 2 The cold plate leak detection system shown.
[0153] An embodiment of the present disclosure further provides an electronic device including a memory and a processor, wherein the memory stores a computer program, and the processor is configured to run the computer program to execute the steps of any of the above-mentioned cold plate leakage detection method embodiments.
[0154] An embodiment of the present disclosure further provides a computer-readable storage medium storing a computer program, wherein the computer program is configured to execute the steps of any of the above-mentioned cold plate leakage detection method embodiments when running.
[0155] In an exemplary embodiment, the computer-readable storage medium may include, but is not limited to, various media that can store computer programs, such as a USB flash drive, a read-only memory (ROM), a random access memory (RAM), a mobile hard disk, a magnetic disk, or an optical disk.
[0156] An embodiment of the present disclosure further provides a computer program product, which includes a computer program. When the computer program is executed by a processor, the steps of any of the above-mentioned cold plate leakage detection method embodiments are implemented.
[0157] An embodiment of the present disclosure further provides another computer program product, including a non-volatile computer-readable storage medium, wherein the non-volatile computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of any of the above-mentioned cold plate leakage detection method embodiments are implemented.
[0158] Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the above description has generally described the components and steps of each example according to their functions. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this disclosure.
[0159] The above is a detailed introduction to a cold plate leakage detection method provided by the present disclosure. This article uses specific examples to illustrate the principles and implementation methods of the present disclosure. The description of the above embodiments is only used to help understand the method and core ideas of the present disclosure. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present disclosure, several improvements and modifications can be made to the present disclosure, and these improvements and modifications also fall within the scope of protection of the claims of the present disclosure.
Claims
1. A cold plate leakage detection system, characterized in that: include: A sensor array, the sensor array comprising at least two types of sensors, the sensor array being used to acquire a data set of a cold plate leakage monitoring area; A control module, wherein a signal input end of the control module is connected to a signal output end of the sensor array, and the control module is used to process the data set using a data fusion processing algorithm, determine that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage when the leakage detection results corresponding to at least two sensors in the sensor array do not meet result requirements, and determine the leakage location information of the cold plate based on the setting position information corresponding to the at least two sensors.
2. The system according to claim 1, wherein: The at least two types of sensors include: a plurality of humidity sensors, the plurality of humidity sensors being disposed outside the liquid cooling circuit of the cold plate and spaced apart along a liquid flow direction of the liquid cooling circuit, with a distance between adjacent humidity sensors being within a preset distance range; The signal input end of the control module is connected to the signal output end of the humidity sensor, and the control module is used to collect a plurality of humidity data outside the liquid cooling circuit using a plurality of humidity sensors.
3. The system according to claim 1, wherein: The at least two types of sensors include: a pressure sensor, the pressure sensor being disposed inside the liquid cooling circuit of the cold plate; The signal input end of the control module is connected to the signal output end of the pressure sensor, and the control module is used to collect pressure data inside the liquid cooling circuit using the pressure sensor.
4. The system according to claim 1, wherein: The system further comprises: a flow sensor, the flow sensor being arranged inside the liquid cooling circuit of the cold plate; The signal input end of the control module is connected to the signal output end of the flow sensor, and the control module is used to collect the main circuit flow data and / or branch circuit flow data inside the liquid cooling circuit using the flow sensor.
5. The system according to claim 1, wherein: The system further comprises: A temperature sensor is provided on the surface of the cold plate; The signal input end of the control module is connected to the signal output end of the temperature sensor, and the control module is used to collect temperature data of the surface of the cold plate using the temperature sensor.
6. An electronic device, characterized in that: include: The cold plate leakage detection system according to any one of claims 1 to 5.
7. A cold plate leakage detection method, characterized in that: include: Acquire a data set collected by a sensor array for a cold plate leakage monitoring area, wherein the sensor array corresponds to multiple sensor types; Processing the data set using a data fusion processing algorithm, and determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage if the leakage detection results corresponding to the sensors in the sensor array include at least two sensors that do not meet the result requirement; The leakage position information of the cold plate is determined according to the setting position information corresponding to the at least two sensors.
8. The method according to claim 7, characterized in that The method further comprises: Obtaining environmental information corresponding to the cold plate leakage monitoring area once every first preset time period, wherein the environmental information includes at least one of an ambient temperature obtained by a temperature sensor and server load information obtained by a baseboard management controller (BMC); According to the environmental information, the result requirements corresponding to the sensors are adjusted to obtain the adjusted result requirements.
9. The method according to claim 8, characterized in that Before processing the data set using a data fusion processing algorithm to determine the leakage detection result corresponding to each sensor in the sensor array, the method further includes: Perform sliding filtering and / or threshold filtering on the data set to obtain a processed data set.
10. The method according to claim 7, characterized in that The adopting a data fusion processing algorithm to process the data set and determining that, when the leakage detection results corresponding to the sensors in the sensor array have leakage detection results of at least two sensors that do not meet the result requirement, determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage, includes: Obtaining a liquid leakage detection threshold corresponding to each sensor in the sensor array; Comparing the data corresponding to each sensor in the data set with the leakage detection threshold, and obtaining a comparison result of the data corresponding to each sensor in the sensor array; Determining the leakage detection results of each sensor according to the data comparison result and the duration; If the leakage detection results of at least two sensors in the leakage detection results corresponding to the sensors do not meet the result requirement and the duration reaches a second preset duration, the leakage detection result corresponding to the cold plate is determined to be that the cold plate has leakage.
11. The method according to claim 10, characterized in that When the leakage detection results corresponding to the sensors fail to meet the result requirement for at least two sensors and the duration reaches a second preset duration, after determining that the leakage detection result corresponding to the cold plate indicates that the cold plate has leakage, the method further includes: Obtaining a leakage level according to a difference between data collected by the at least two sensors and a leakage detection threshold corresponding to each sensor; Obtaining a leakage response measure corresponding to the leakage level from a set of leakage response measures corresponding to the at least two sensors; An operation corresponding to the leakage response measure is executed.
12. The method according to claim 11, characterized in that The obtaining of the leakage response measure corresponding to the leakage level from the leakage response measure set corresponding to the at least two sensors includes: Obtaining a leakage level corresponding to the cold plate according to the leakage detection results of the at least two sensors; The leakage response measure corresponding to the leakage level is obtained from the leakage response measure sets corresponding to the at least two sensors.
13. The method according to claim 7, characterized in that The method further comprises: When the leakage detection result of one sensor among the leakage detection results corresponding to the sensors does not meet the result requirement, an early warning message corresponding to the cold plate is issued.
14. A cold plate leakage detection device, characterized in that: include: A data set acquisition unit is used to acquire a data set collected by the sensor array for the cold plate leakage monitoring area, wherein the sensor array corresponds to multiple sensor types; a liquid leakage detection unit, configured to process the data set using a data fusion processing algorithm, and determine that, if the liquid leakage detection results corresponding to the sensors in the sensor array include at least two sensors whose leakage detection results do not meet result requirements, determine that the liquid leakage detection result corresponding to the cold plate indicates that the cold plate has leakage; The position determination unit is configured to determine the leakage position information of the cold plate according to the setting position information corresponding to the at least two sensors.
15. A non-transitory computer-readable storage medium storing computer instructions, characterized in that: The computer instructions are used to cause the computer to execute the method according to any one of claims 7 to 13.
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