Multi-core cable capable of being slit

By designing multi-core slitable cables, using the hexagonal insulating sleeve and the connecting slit part of the interrupted cutout, the problem of waste of materials and low efficiency in cable use and manufacturing is solved, and the conservation of conductor materials and the improvement of production efficiency is achieved.

CN120388783AActive Publication Date: 2025-07-29JIANGSU CHANGSHENG CABLE GROUP
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Patent Information

Application Number
CN202510883833.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-07-29
Estimated Expiration
2045-06-30

AI Technical Summary

Technical Problem

There are problems of material waste and inefficiency in the use and manufacturing process of existing cables, especially when copper-core wires with a specific cross-sectional area are required in actual working conditions. The existing cables cannot meet the demand, resulting in waste of materials and cumbersome production.

Method used

A multi-core slitable cable is designed, with the conductor wrapped in an insulating sleeve, and the cross-section of the insulating sleeve is hexagonal. It is connected by connecting slit parts. Each adjacent insulating sleeve is connected at the top corner of the isosceles triangle. The slit part is equipped with intermittent cutouts in the same direction, allowing slicing into non-standard specifications as needed.

Benefits of technology

Through the design of slitting connections, we can reduce waste of conductor materials, improve manufacturing efficiency, achieve flexible adaptation of cables, save materials and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of electric wires and cables, in particular to a multi-core cable capable of being split, which overcomes the problems of waste in use and low manufacturing efficiency of the existing cable, and adopts the scheme that the multi-core cable is provided with a plurality of conductors which are arranged in parallel at intervals and are positioned on the same arrangement plane in an initial straightened and flattened state before use, and each conductor is wrapped by an insulating sleeve; the direction perpendicular to the arrangement plane is the height direction of the cable, the axis direction of the conductors is the length direction of the cable, the arrangement direction of the conductors is the width direction of the cable, every two adjacent insulation sleeves are connected through a connecting slitting part integrally arranged with the two insulation sleeves, and the minimum height of the connecting slitting parts is smaller than or equal to the minimum height of the insulation sleeves. Furthermore, the outer contour of the cross section of the insulating sleeve can be hexagonal; when the cable is used, the cable with a non-standard specification can be formed at the slitting and connecting part according to the required cross section area of the conductor, so that the waste of conductor materials is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of electric wires and cables, in particular to a multi-core splittable cable. Background Art

[0002] The current high price of copper materials has put great pressure on cable manufacturers and cable users. Existing cable users have some waste in the use of cables. For example, the actual working conditions require the use of 7mm 2 The copper core wire has no cross-sectional area of 7mm 2 For copper core wire, you can only choose 10mm 2 The copper core conductor causes a waste of materials. In addition, cable manufacturing companies generally produce according to orders. If too many cross-sectional specifications are produced within a period of time, the company's production and supply work will be extremely cumbersome, the work efficiency will be low, and there will be a waste of manpower and material resources. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a multi-core splittable cable, which overcomes the problems of waste in use and low manufacturing efficiency of existing cables.

[0004] The technical solution adopted by the present invention to solve its technical problems is: a multi-core splittable cable, comprising a plurality of conductors arranged in parallel at intervals and in the same arrangement plane when initially straightened and flattened before use, each conductor being wrapped with an insulating sleeve, the direction perpendicular to the arrangement plane being the height direction of the cable, the axial direction of the conductor being the length direction of the cable, and the arrangement direction of the conductor being the width direction of the cable, each two adjacent insulating sleeves being connected by a connecting and cutting portion integrally provided with the two insulating sleeves, and the minimum height of the connecting and cutting portion being less than or equal to the minimum height of the insulating sleeve.

[0005] Specifically, a structure that helps to keep cables close together during wiring, the outer contour of the cross section of the insulating sleeve is a hexagon.

[0006] Furthermore, the cross-section of the hexagonal outline of the insulating sleeve has a top side and a bottom side that are both parallel to the arrangement plane. The hexagonal shape is composed of a middle rectangle and an isosceles triangle with right angles at the top angles on both sides of the rectangle. The bases of the two isosceles triangles are the two opposite sides of the rectangle, and the connecting and cutting portion connects two adjacent insulating sleeves at the top angles of the isosceles triangles.

[0007] Specifically, in order to facilitate cutting, the connecting and cutting portion is provided with a cutting line in the same direction as the length direction of the cable, and the cutting line has intermittent incisions, and the connecting and cutting portion at the incision is cut off in the width direction of the cable.

[0008] Specifically, the cross-sectional shape of the connecting and cutting portion is a rectangle, or the cross-sectional shape of the connecting and cutting portion is a waist drum shape with a thinner middle portion and wider ends.

[0009] The beneficial effects of the present invention are as follows: the multi-core splittable cable of the present invention is equivalent to connecting several conductor core insulation sleeve units in the lateral direction with a split connection part, and the thin split connection part and the insulation sleeve are an integrated structure. When the cable is used, it can be cut at the split connection part according to the required conductor cross-sectional area to form a non-standard specification cable, thereby reducing the waste of conductor core material. Compared with the slightly increased amount of insulation sleeve material, the excellent effect of saving conductor material and efficient production of the manufacturing enterprise is more prominent; the cross-sectional shape of the insulation sleeve can be designed to be a shape that is convenient for being put together during wiring, such as a hexagon, and the putting together includes curling and putting together or folding and putting together like a folding fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a top view of the present invention in a straightened and flattened state; Figure 2 yes Figure 1 AA cross-section of Figure 3 Schematic diagram of a connecting and cutting portion of the present invention having a rectangular cross section; Figure 4 Schematic diagram of the cross section of the connecting and cutting portion of the present invention being in the shape of a waist drum; Figure 5 It is a schematic diagram of the present invention being rolled up together in the width direction.

[0011] In the figure: 1. Conductor; 2. Insulation sleeve, 2-1, top edge, 2-2, bottom edge; 3. Connect the cutting part, 3-1. Incision. DETAILED DESCRIPTION

[0012] The technical solutions in the embodiments of the present invention are described in detail below in conjunction with the accompanying drawings of the present invention specification.

[0013] As attached Figure 1 and 2A multi-core separable cable, having seven conductors 1 arranged in parallel at intervals and in the same arrangement plane in the initial straightening and flattening state before use. The number of conductors 1 can be less than seven or more than seven. Each conductor 1 is wrapped with an insulating sleeve 2. The direction perpendicular to the arrangement plane is the height direction of the cable, the axial direction of the conductor 1 is the length direction of the cable, and the arrangement direction of the conductors 1 is the width direction of the cable. Each adjacent pair of insulating sleeves 2 is connected by a connecting and cutting part 3 integrally provided with the two insulating sleeves 2. The minimum height of the connecting and cutting part 3 is less than or equal to the minimum height of the insulating sleeve 2, and the average height of the connecting and cutting part 3 is less than the average height of the insulating sleeve 2. The average height of the connecting and cutting part 3 is the average value of the maximum height and the minimum height of the connecting and cutting part 3, and the average height of the insulating sleeve 2 is the average value of the maximum height and the minimum height of the insulating sleeve 2. The cross-sectional outer contour shape of the insulating sleeve 2 is a hexagon, and the cross-sectional outer contour shape of the insulating sleeve 2 can also be a circle, an ellipse, a parallelogram with equal side lengths, etc. The cross-section of the insulating sleeve 2 with a hexagonal contour has a top side 2-1 and a bottom side 2-2 parallel to the arrangement plane. The hexagon is composed of a middle rectangle and two isosceles triangles with right-angled vertices on both sides of the rectangle. The bases of the two isosceles triangles are the two opposite sides of the rectangle, and the connecting and cutting part 3 connects two adjacent insulating sleeves 2 at the top angles of the isosceles triangles.

[0014] Still see Figure 1 , A dividing line in the same direction as the cable length direction is provided on the connecting and cutting part 3, and intermittent cuts 3-1 are provided on the dividing line. The connecting and cutting part 3 at the cuts 3-1 is cut off in the cable width direction..

[0015] A structure such as Figure 3 , The cross-sectional shape of the connecting and cutting part 3 is a rectangle, and the height of the connecting and cutting part 3 is equal to the minimum height of the insulating sleeve 2. The height at the junction of the insulating sleeve 2 and the connecting and cutting part 3 is the minimum height of the insulating sleeve 2 and also the height of the connecting and cutting part 3.

[0016] Another structure such as Figure 4 , The cross-sectional shape of the connecting and cutting part 3 is a waist drum shape that is thinner in the middle and wider at both ends, and the minimum height of the connecting and cutting part 3 is less than the minimum height of the insulating sleeve 2.

[0017] When the cross-sectional outer contour shape of the insulating sleeve 2 is a hexagon, the cable can be bent and joined together during wiring as Figure 5 shown, Figure 5 To fully show the joined-together situation, the shape of a seven-conductor cable is also drawn, which has nothing to do with the seven conductors of Figure 1 , that is, it does not mean Figure 1 the cable of Figure 5 cannot be cut,

[0018] When the cable of the present invention is produced, it is wound around a cable reel in pieces.

[0019] In this article, specific examples are used to illustrate the principle and implementation mode of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation mode and application scope. In summary, the content of this specification should not be construed as a limitation on the present invention.

Claims

1. A multi-core separable cable, characterized in that: There are several conductors (1) arranged in parallel at intervals and in the same layout plane in the initial straight and flattened state before use. Each conductor (1) is wrapped with an insulating sleeve (2). The direction perpendicular to the layout plane is the height direction of the cable, the axial direction of the conductor (1) is the length direction of the cable, and the arrangement direction of the conductors (1) is the width direction of the cable. Each adjacent pair of insulating sleeves (2) is connected by a connecting and cutting portion (3) integrally provided with the two insulating sleeves (2), and the minimum height of the connecting and cutting portion (3) is less than or equal to the minimum height of the insulating sleeve (2).

2. The multi-core separable cable according to claim 1, characterized in that: The cross-sectional outer contour shape of the insulating sleeve (2) is hexagonal.

3. The multi-core separable cable according to claim 2, characterized in that: The cross-section of the hexagonal contour of the insulating sleeve (2) has a top side (2-1) and a bottom side (2-2) both parallel to the layout plane. The hexagonal shape is composed of a middle rectangle and two isosceles triangles with right angles at the top corners on both sides of the rectangle. The bases of the two isosceles triangles are the two opposite sides of the rectangle, and the connecting and cutting portion (3) connects two adjacent insulating sleeves (2) at the top corners of the isosceles triangles.

4. The multi-core separable cable according to claim 1, characterized in that: A cutting line in the same direction as the length direction of the cable is provided on the connecting and cutting portion (3), and intermittent cuts (3-1) are provided on the cutting line. The connecting and cutting portion (3) at the cuts (3-1) is cut off in the width direction of the cable.

5. The multi-core separable cable according to claim 1, characterized in that: The cross-sectional shape of the connecting and cutting portion (3) is rectangular.

6. The multi-core separable cable according to claim 1, characterized in that: The cross-sectional shape of the connecting and cutting portion (3) is a waist drum shape that is thinner in the middle and wider at both ends.

Citation Information

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