Hardware die for punching sleeve hole
By designing the detachable upper and lower template structures and adjusting the distance between the punching needle and the guide column, the problem that the hardware mold cannot adjust the workpiece gap is solved, and a variety of workpiece gap adaptation is achieved, reducing production costs and improving production efficiency.
Patent Information
- Application Number
- CN202410094382.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2025-08-01
AI Technical Summary
Existing hardware molds cannot adjust the gap of the punch hole workpiece, resulting in frequent mold replacement or reopening of molds, which increases costs and cannot meet the gap requirements of various workpieces.
The detachable upper and lower formwork structures are designed, and the adjustable distance between punching needles and guide columns can be adapted to a variety of workpiece clearances and reduce production costs.
The workpiece clearance adjustment capability of hardware molds is realized, production costs are reduced, production efficiency is improved, and it is suitable for a variety of workpiece clearance requirements.
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Figure CN120394669A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of die cutting, and in particular relates to a hardware mold for punching sleeve holes. Background Art
[0002] Die cutting is to laminate materials together, and use a mold to punch once or multiple times to remove waste materials and retain the product area. There are mainly two categories of die cutting machines: one is a round knife die cutting machine, and the other is a flat knife die cutting machine. The round knives used on round knife die cutting machines are relatively expensive, and are usually not considered when making samples or the total quantity is small. That is, round knives are more suitable for products with large demand and complex processing technology. Flat knife die cutting machines are more commonly used, and flat knife die cutting machines are generally selected for products with small sample making or small total quantity.
[0003] Currently, automation is the trend, and more than 80% of product customers use automated machines for mounting. These products have requirements for typesetting and the gaps between products. Especially for die cut parts used on mobile phones, the products are small (generally with dimensions not exceeding 10MM), and have relatively high requirements for the accuracy of the gaps, and the tolerance is generally controlled within ±0.2MM (or even smaller). Due to the error in the material support of the die cutting machine, if relying solely on the material support of the machine, the tolerance cannot be achieved, and there will be steps with up and down fluctuations on the material tape.
[0004] A hardware mold is a special tool installed on various presses in industrial production. Through pressure, metal materials or other materials are used to produce parts or products of the required shape. Such special tools are collectively referred to as hardware molds.
[0005] The upper and lower plates are used in a matching manner, and the pitch is the sum of the length of a single-row product and the gap (if multiple rows are made at one time, multiply this value by the number of rows). This method is when punching and cutting holes, the guide posts are simultaneously inserted into the positioning holes of the previous mold, so as to ensure the gap between products and stably punch the products. Usually, the tolerance is within ±0.1MM.
[0006] As Figure 4 shown, both ends of the upper surface of the upper template 300 are punching sleeve hole areas 400. The punching sleeve hole areas 400 are integral with the overall hardware mold, and the hole gap is fixed and cannot be adjusted arbitrarily. Therefore, when punching products with different pitch or gap requirements, it is necessary to replace the mold or re-open the mold, increasing the cost.
[0007] CN205020647U discloses a metal mold for processing parts with inner frames, including a relatively movable upper template and a lower template, a cutting die provided on the upper template, and a concave die provided on the lower template. A plurality of inner frame blades corresponding to the inner frames on the parts with inner frames are provided on the cutting die. The distance between adjacent inner frame blades is the sum of the distance between corresponding adjacent inner frames on the parts with inner frames and the skip distance. A groove corresponding to the inner frame blade is provided on the top surface of the concave die. This application only improves the precision and still can only punch products with one gap requirement. Summary of the Invention
[0008] The purpose of the present invention is to provide a metal mold for punching bushing holes to overcome the defects existing in the above-mentioned prior art.
[0009] The purpose of the present invention can be achieved through the following technical solutions:
[0010] A metal mold for punching bushing holes, including:
[0011] An upper template, which includes an upper template body, two first connection parts detachably installed at both ends of the upper surface of the upper template body, a punching needle detachably installed on the upper surface of the first connection part, and two guide posts provided beside the punching needle and detachably installed on the upper surface of the connection part. Adjust the distance between the punching needle and the guide posts and the distance between the two guide posts so that the metal mold can meet the requirements for punching workpieces with different punching gap requirements;
[0012] And a lower template that is arranged to match the upper template.
[0013] Further, the distance between the guide post and the punching needle is the same, and the maximum diameter of the guide post is not greater than the maximum diameter of the punching needle.
[0014] Further, the distance between adjacent two guide posts is the same.
[0015] Further, the height of the guide post is at least higher than the height of the punching needle.
[0016] Furthermore, the lower template includes a lower template body, a second connection part installed on the upper surface of the lower template body and arranged to match the first connection part, a first round hole provided on the upper surface of the second connection part and arranged to match the punching needle, and two second round holes provided on the upper surface of the second connection part and arranged to match the guide posts.
[0017] Furthermore, the distance between the first round hole and the second round hole is equal.
[0018] Furthermore, the distance between adjacent two second round holes is the same.
[0019] Furthermore, the apertures of the first round hole and the second round hole are the same.
[0020] Furthermore, the second connecting portion and the lower template body are connected by bolts.
[0021] Furthermore, the first connecting portion and the upper template body are connected by bolts.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] (1) Through the design of the first connecting portion and the second connecting portion, and through the detachable connection between the punching needle, the guide post and the first connecting portion, the present invention solves the problem that the gap of the workpiece with a bush hole in the hardware die cannot be adjusted, and provides a hardware die adapted to the gap requirements of various workpieces.
[0024] (2) The present invention reduces costs and can be applicable to the gap requirements of various workpieces by adjusting the distances between the punching needle and the guide post, and between the guide posts.
[0025] (3) The present invention prevents the problem of having to re-open the die due to design changes during the sample preparation process, and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic assembly diagram of the first connecting portion, the punching needle and the guide post of the present invention in Embodiment 1.
[0027] Figure 2 It is a schematic diagram of the second connecting portion of the present invention in Embodiment 1.
[0028] Figure 3 It is a schematic diagram of the hardware die of the present invention in Embodiment 1 without the first connecting portion and the second connecting portion installed.
[0029] Figure 4 It is a schematic diagram of the upper template of the hardware die in the prior art.
[0030] Reference numerals in the figures:
[0031] 1 - upper template, 101 - upper template body, 102 - first connecting portion, 103 - punching needle, 104 - guide post, 105 - connecting portion, 2 - lower template, 201 - lower template body, 202 - second connecting portion, 203 - first round hole, 204 - second round hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention, and the detailed implementation manner and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.
[0033] In the technical solution, components such as model numbers, material names, connection structures, and control methods that are not clearly described shall be regarded as common technical features disclosed in the prior art.
[0034] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0035] In the description of the present invention, the meaning of "a plurality of" is two or more, unless otherwise specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a bolt connection or a welded connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In order to solve the problem that the gap of the workpiece with a punch sleeve hole in a hardware mold cannot be adjusted, reduce production costs, and improve production efficiency, the present invention provides a hardware mold for punching sleeve holes, and its structure is shown in Figures 1 to 3 as follows, including:
[0037] An upper template 1, which includes an upper template body 101, two first connection parts 102 detachably installed at both ends of the upper surface of the upper template body 101, a punching needle 103 detachably installed on the upper surface of the first connection part 102, and two guide columns 104 disposed beside the punching needle 103 and detachably installed on the upper surface of the connection part 102. The distance between the punching needle 103 and the guide columns 104, and the distance between the two guide columns 104 are adjusted so that the hardware mold can meet the requirements of workpieces with different punching clearances;
[0038] And a lower template 2 that is arranged in a matching manner with the upper template 1.
[0039] In some specific embodiments, please refer to Figure 1 as shown, the distance between the guide column 104 and the punching needle 103 is the same.
[0040] In some specific embodiments, please refer to Figure 1 as shown, the distance between two adjacent guide columns 104 is the same, and the maximum diameter of the guide column 104 is not greater than the maximum diameter of the punching needle 103.
[0041] In some specific embodiments, please refer to again Figure 1 As shown, the height of the guide post 104 is at least higher than the height of the punching needle 103.
[0042] In some specific embodiments, please refer to again Figure 2 and Figure 3 As shown, the lower template 2 includes a lower template body 201, a second connecting portion 202 installed on the lower template body 201 and configured to match the first connecting portion 102, a first round hole 203 provided on the upper surface of the second connecting portion 202 and configured to match the punching needle 103, and two second round holes 204 provided on the upper surface of the second connecting portion 202 and configured to match the guide post 104.
[0043] In a more specific embodiment, please refer to again Figure 2 As shown, the distance between the first round hole 203 and the second round hole 204 is equal.
[0044] In a more specific embodiment, please refer to again Figure 2 As shown, the distance between two adjacent second round holes 204 is the same.
[0045] In a more specific embodiment, please refer to again Figure 2 As shown, the aperture diameters of the first round hole 203 and the second round hole 204 are the same.
[0046] In a more specific embodiment, please refer to again Figure 2 and Figure 3 As shown, the second connecting portion 202 and the lower template body 201 are connected by bolts.
[0047] In some specific embodiments, please refer to again Figure 1 and Figure 3 , the first connecting portion 102 and the upper template body 101 are connected by bolts.
[0048] Each of the above embodiments can be implemented independently, or can be combined in any two-by-two or more combinations.
[0049] The following will be described in more detail with reference to specific embodiments.
[0050] Embodiment 1
[0051] In order to solve the problem that the gap of the workpiece for punching the sleeve hole in the hardware mold cannot be adjusted, reduce the production cost, and improve the production rate, this embodiment provides a hardware mold for punching the sleeve hole, and its structure is shown in Figures 1 to 3 As shown, it includes:
[0052] The upper template 1, which includes an upper template body 101, two first connecting parts 102 detachably installed at both ends of the upper surface of the upper template body 101, a punching needle 103 detachably installed on the upper surface of the first connecting part 102, and two guide posts 104 disposed beside the punching needle 103 and detachably installed on the upper surface of the connecting part 102. The distance between the punching needle 103 and the guide posts 104, and the distance between the two guide posts 104 are adjusted so that the hardware mold can meet the requirements of workpieces with different punching clearances;
[0053] And a lower template 2 that is arranged to match the upper template 1.
[0054] In this embodiment, the punching needle 103 is bonded to the first connecting part 102, and the guide post 104 is bonded to the first connecting part 102.
[0055] Please refer to Figure 1 As shown, the distance between the guide post 104 and the punching needle 103 is the same, and the maximum diameter of the guide post 104 is not greater than the maximum diameter of the punching needle 103.
[0056] In this embodiment, the maximum diameter of the guide post 104 is equal to the maximum diameter of the punching needle 103.
[0057] Please refer to Figure 1 As shown, the distance between adjacent two guide posts 104 is the same.
[0058] Please refer to Figure 1 As shown, the height of the guide post 104 is at least higher than the height of the punching needle 103.
[0059] Please refer to Figure 2 and Figure 3 As shown, the lower template 2 includes a lower template body 201, a second connecting part 202 installed on the upper surface of the lower template body 201 and arranged to match the first connecting part 102, a first round hole 203 disposed on the upper surface of the second connecting part 202 and arranged to match the punching needle 103, and two second round holes 204 disposed on the upper surface of the second connecting part 202 and arranged to match the guide posts 104.
[0060] Please refer to Figure 2 As shown, the distance between the first round hole 203 and the second round holes 204 is equal.
[0061] Please refer to Figure 2 As shown, the distance between adjacent two second round holes 204 is the same.
[0062] Please refer to Figure 2 As shown, the diameters of the first round hole 203 and the second round holes 204 are the same.
[0063] Please refer to Figure 2 and Figure 3As shown, the second connecting part 202 and the lower template body 201 are bolted together.
[0064] Please refer again to Figure 1 and Figure 3 , the first connecting part 102 and the upper template body 101 are bolted together.
[0065] In this embodiment, the punch sleeve hole area of the upper template 1 is bolted to the first connecting part 102, where the first connecting part 103 is in the shape of a rectangular block, and the punch sleeve hole area of the lower template 2 is bolted to the second connecting part 202, where the second connecting part 202 is in the shape of a rectangular block.
[0066] The working principle of this embodiment is as follows:
[0067] When this hardware die is in use, the distance between the punching needle 103 and the guide post 104 is the pitch. Therefore, the distance between the punching needle 103 and the guide post 104, and the distance between the guide posts 104 are equal. At this time, after the skip distance, the guide post 104 can be sleeved in the hole punched by the punching needle 103. Different workpieces have different required clearances between each other. When this embodiment meets the clearance requirements of different workpieces, it can be achieved by simply replacing different first connecting parts 102 and second connecting parts 202 and assembling them with the corresponding upper template body 101 and lower template body 201, or by adjusting the clearance between the punching needle 103 and the guide post 104 on the first connecting part 102. Correspondingly, adjusting the clearance between the guide posts 104 on the first connecting part 102 and then equipping with the corresponding second connecting part 202 can also achieve the goal.
[0068] The above description of the embodiments is for enabling those of ordinary skill in the art in this technical field to understand and use the invention. Obviously, those who are familiar with the technology in this field can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative labor. Therefore, the present invention is not limited to the above embodiments, and all improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
Claims
1. A hardware mold for punching sleeve holes, characterized in that, Including: An upper template (1), which includes an upper template body (101), two first connecting parts (102) detachably installed at both ends of the upper surface of the upper template body (101), a punching needle (103) detachably installed on the upper surface of the first connecting part (102), and two guide pillars (104) disposed beside the punching needle (103) and detachably installed on the upper surface of the connecting part (102), adjusting the distance between the punching needle (103) and the guide pillars (104), and the distance between the two guide pillars (104) so that the metalworking die can meet the requirements of workpieces with different punching clearances; And a lower template (2) arranged in a matching manner with the upper template (1).
2. The hardware mold for punching sleeve holes according to claim 1, characterized in that, The distance between the guide pillar (104) and the punching needle (103) is the same, and the maximum diameter of the guide pillar (104) is not greater than the maximum diameter of the punching needle (103).
3. A hardware mold for punching sleeve holes according to claim 1, characterized in that, The distance between adjacent two guide pillars (104) is the same.
4. The hardware mold for punching sleeve holes according to claim 1, characterized in that, The height of the guide pillar (104) is at least higher than the height of the punching needle (103).
5. A hardware mold for punching sleeve holes according to claim 1, characterized in that, The lower template (2) includes a lower template body (201), a second connecting part (202) installed on the upper surface of the lower template body (201) and arranged in a matching manner with the first connecting part (102), a first round hole (203) disposed on the upper surface of the second connecting part (202) and arranged in a matching manner with the punching needle (103), and two second round holes (204) disposed on the upper surface of the second connecting part (202) and arranged in a matching manner with the guide pillar (104).
6. The hardware mold for punching sleeve holes according to claim 5, characterized in that, The distance between the first round hole (203) and the second round hole (204) is equal.
7. A metal mold for punching sleeve holes according to claim 5, characterized in that, The distance between adjacent two second round holes (204) is the same.
8. A hardware mold for punching sleeve holes according to claim 5, characterized in that, The aperture diameters of the first round hole (203) and the second round hole (204) are the same.
9. The hardware mold for punching sleeve holes according to claim 5, characterized in that, The second connecting part (202) is connected to the lower template body (201) by bolts.
10. A hardware mold for punching sleeve holes according to claim 5, characterized in that, The first connecting part (102) is connected to the upper template body (101) by bolts.
Citation Information
Patent Citations
A hardware mould for processing in -band frame part
CN205020647U