A phosphoric acid catalytic activated carbon continuous preparation carbonization tower
By designing anti-clogging diversion devices and temperature control devices, the problems of material falling speed control and clogging in the carbonization tower for continuous vertical activated carbon preparation were solved, achieving uniform carbonization and activation of materials and improving the adsorption performance of activated carbon.
Patent Information
- Application Number
- CN202510432894.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-04-08
AI Technical Summary
In existing vertical continuous activated carbon preparation carbonization towers, the falling speed of materials due to their own gravity is difficult to control, resulting in poor carbonization effect and easy accumulation and blockage of materials inside the carbonization tower.
The device employs an anti-clogging diversion device and a temperature control device. The anti-clogging diversion device adjusts the material flow space through the spring strip to avoid blockage; the temperature control device uses a heat-equalizing sleeve and a guide spiral to heat the material evenly and ensure uniform temperature distribution.
It effectively controls the material speed, prevents blockage, improves the carbonization effect, ensures temperature uniformity, and enhances the adsorption performance of activated carbon.
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Figure CN120398056B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of carbonization tower, and particularly relates to a phosphoric acid catalytic activated carbon continuous preparation carbonization tower. BACKGROUND
[0002] The phosphoric acid catalytic activated carbon continuous preparation carbonization tower is a device for producing activated carbon, which mainly carbonizes and activates raw materials in a continuous production process by using phosphoric acid as a catalyst, and finally obtains activated carbon products.
[0003] In the existing vertical activated carbon continuous preparation carbonization tower, the material falls by its own gravity when carbonizing in the carbonization zone, which cannot well control the material speed, resulting in poor carbonization effect. Meanwhile, the material continuously enters the inside of the carbonization tower, and the material is prone to accumulate and block in the inside. Therefore, the present application provides a phosphoric acid catalytic activated carbon continuous preparation carbonization tower to meet the needs. SUMMARY
[0004] The technical problem to be solved by the present application is to provide a phosphoric acid catalytic activated carbon continuous preparation carbonization tower to solve the problem that in the existing vertical activated carbon continuous preparation carbonization tower, the material falls by its own gravity when carbonizing in the carbonization zone, which cannot well control the material speed, resulting in poor carbonization effect. Meanwhile, the material continuously enters the inside of the carbonization tower, and the material is prone to accumulate and block in the inside.
[0005] To solve the above technical problems, the present application provides the following technical scheme:
[0006] The application discloses a phosphoric acid catalytic activated carbon continuous preparation carbonization tower which comprises a base, the top of the base is connected with a shell unit, the inside of the shell unit is connected with a connecting ring plate, the inner ring of the connecting ring plate is fixedly connected with a carbonization and activation cylinder, a blockage prevention and flow distribution device is arranged on the inner surface wall of one end of the carbonization and activation cylinder and is connected with the carbonization and activation cylinder, the blockage prevention and flow distribution device is used for distributing and preventing blockage of the material to be carbonized, a mounting column is connected between the blockage prevention and flow distribution device and a partition plate, the outer surface wall of the mounting column is fixedly connected with a spiral feeding strip, a material adjusting device is connected to the mounting column, the outer surface wall of the material adjusting device is connected with an adjusting spiral strip, the spiral feeding strip and the adjusting spiral strip are both spiral structures, and the spiral feeding strip is located above the adjusting spiral strip, and a temperature adjusting device is arranged in the gap between the surface wall of the shell unit and the surface wall of the carbonization and activation cylinder, the temperature adjusting device is used for providing a carbonization temperature and uniformly distributing the internal temperature around the carbonization and activation cylinder.
[0007] Optionally, the shell unit is connected by a plurality of tower body shells which are fixedly connected in sequence, the outer surface wall of the lowermost one of the tower body shells is provided with a discharge port, the top of the uppermost one of the tower body shells is fixedly connected with a tower top shell, the top of the tower top shell is provided with a feeding port, the inner surface wall of the carbonization and activation cylinder is fixedly connected with a partition plate at a position corresponding to the connecting ring plate, and a plurality of uniform partition holes are formed in the partition plate.
[0008] Optionally, the blockage prevention and flow distribution device comprises a semicircular spherical flow distribution ball, the bottom end of the flow distribution ball is uniformly fixed with four connecting rods, every two adjacent connecting rods are distributed at an angle of 90 degrees, the outer surface wall of the flow distribution ball is uniformly connected with a plurality of connecting columns which are annularly and uniformly distributed, and a spring material strip is correspondingly connected to each connecting column; the spring material strip is fixedly connected by a spring material section and a driving section, the driving section is an arc structure with an inner recess, the spring material section is an arc structure with an outward turning shape, one side of the connecting column is hinged to the connecting position of the spring material section and the driving section, the driving section is made of rigid material, and the spring material section is made of elastic material; the blockage prevention and flow distribution device further comprises a pressing unit for pressing the driving section; the pressing unit comprises a sliding groove formed in the top of the flow distribution ball, a reset groove is formed in the inner surface wall of the sliding groove, a sliding rod is slidably connected to the inner surface wall of the sliding groove, a pressing cover is fixedly connected to the top of the sliding rod, the pressing cover is an umbrella-shaped structure, a reset spring is arranged in the reset groove, and the two ends of the reset spring are fixedly connected to the outer surface wall of the sliding rod and the bottom of the reset groove.
[0009] Optionally, the temperature adjusting device comprises a gas heating pipe fixedly connected to the top of the connecting ring plate and a heat equalizing sleeve sleeved on the outer surface wall of the carbonization and activation cylinder, and the heat equalizing sleeve and the gas heating pipe are connected in communication through a flow guide ring piece.
[0010] Optionally, the gas heating pipe is provided with a plurality of gas heating pipes, and the plurality of gas heating pipes are annularly and uniformly distributed on the top of the connecting ring plate, a plurality of uniformly distributed nozzles are communicated with each of the gas heating pipes, the nozzles are inclined towards the direction of the heat uniformizing sleeve, and the inclination direction of the nozzles forms an angle of 30° with the axis of the gas heating pipe.
[0011] Optionally, the two ends of the heat uniformizing sleeve are provided with sealing openings, the diameter of the sealing opening is consistent with the diameter of the carbonization and activation cylinder, the inner surface wall of the heat uniformizing sleeve is fixedly connected with a flow guide spiral piece, a plurality of annularly and uniformly distributed import holes are formed in the end of the heat uniformizing sleeve close to the flow guide ring piece, the direction of the import holes is consistent with the spiral direction of the flow guide spiral piece, and a plurality of uniformly distributed export holes are formed in the bottom outer surface wall of the heat uniformizing sleeve.
[0012] Optionally, the flow guide ring piece is connected by two flow converging sections, two flow guide sections and one export section, the bottoms of the two symmetrically distributed flow converging sections are fixedly connected with the outer surface wall of the heat uniformizing sleeve and the inner surface wall of the tower shell respectively, the same direction ends of the two flow converging sections are connected with the flow guide sections respectively, the ends of the two flow guide sections away from the flow converging sections are fixedly connected through the export section, the outer surface wall of the export section is fixedly connected with a guide pipe corresponding to the import hole, and the guide pipe is matched with the import hole.
[0013] Optionally, the mounting column is a hollow cylindrical structure, the two ends of the mounting column are fixedly connected with the bottom of the flow dividing ball and the top of the partition plate respectively, the outer surface wall of the mounting column is provided with four annularly and uniformly distributed first sliding grooves, and the inner side of the first sliding groove is provided with a second sliding groove communicated with the inside of the mounting column.
[0014] Optionally, the material adjusting device comprises a connecting bearing fixedly connected with the inner surface wall of the mounting column, the inner surface wall of the connecting bearing is rotatably connected with a lead screw, the top of the lead screw is rotatably connected with one end of the mounting column, the outer surface wall of the lead screw is provided with a nut seat, the outer surface wall of the nut seat is fixedly connected with a second sliding block at a position corresponding to the second sliding groove, the second sliding block is fixedly connected with a first sliding block on the side away from the nut seat, and the outer surface wall of the first sliding block is fixedly connected with the adjusting spiral strip at a position in contact with the adjusting spiral strip; the length of the first sliding block is less than the length of the first sliding groove, and the length of the second sliding block is less than the length of the second sliding groove.
[0015] Optionally, the adjusting spiral strip is fixedly connected with an adjusting column on the side wall close to the spiral feeding strip, and the side wall of the spiral feeding strip is provided with an adjusting hole at a position corresponding to the adjusting column.
[0016] Compared with the prior art, the present application has at least the following beneficial effects:
[0017] In the above scheme, by setting the anti-plugging shunt device, the elastic material strip can be slightly deformed due to the extrusion of the material when the material passes through, increasing the space for the material to pass through. The elastic material section can automatically adjust the opening size according to the particle size, humidity and viscosity of the material, and adapt to different types of raw materials. Its elastic deformation can avoid the formation of hard accumulation of the material when passing through the edge, and its manufacturing cost is low, easy to install and maintain. The extrusion unit can extrude the driving section under the impact of the falling material, thereby driving the elastic section to vibrate. When the material is blocked, the elastic section can loosen the blocked material through vibration.
[0018] By setting the temperature adjusting device, the carbonization activation cylinder is isolated from the gas heating pipe by the heat equalizing sleeve, avoiding the direct action of the gas heating pipe to the outer wall of the carbonization activation cylinder, causing the phenomenon of uneven temperature inside the carbonization activation cylinder. At the same time, the heat equalizing sleeve can gather the high temperature gas flow and directly heat the carbonization activation cylinder. At the same time, the internal high temperature gas flow is homogenized by the flow guide spiral piece, increasing the carbonization effect of the material inside the carbonization activation cylinder.
[0019] By setting the adjusting spiral strip, when the adjusting spiral strip is displaced, the adjusting column on the surface of the adjusting spiral strip slides on the adjusting hole. By adjusting the length of the adjusting column extending on the adjusting hole, the speed of the material on the surface of the spiral feeding strip can be adjusted by the adjusting column. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the application and, together with the description, further serve to explain the principles of the application and to enable a person skilled in the relevant art to implement and use the application.
[0021] Figure 1 Schematic diagram of the three-dimensional structure of the carbonization tower for continuous preparation of activated carbon catalyzed by phosphoric acid;
[0022] Figure 2 Schematic diagram of the three-dimensional structure of the carbonization tower for continuous preparation of activated carbon catalyzed by phosphoric acid;
[0023] Figure 3 Schematic diagram of the three-dimensional structure of the carbonization tower for continuous preparation of activated carbon catalyzed by phosphoric acid;
[0024] Figure 4 Schematic diagram of the three-dimensional structure of the carbonization tower for continuous preparation of activated carbon catalyzed by phosphoric acid;
[0025] Figure 5 Schematic diagram of the three-dimensional structure of the carbonization tower for continuous preparation of activated carbon catalyzed by phosphoric acid;
[0026] Figure 6 Schematic diagram of the three-dimensional structure of the carbonization tower for continuous preparation of activated carbon catalyzed by phosphoric acid;
[0027] Figure 7Fig. 1 is a schematic view of the exploded perspective structure of the temperature adjusting device;
[0028] Figure 8 Fig. 2 is a schematic view of the assembled perspective structure of the heat equalizing sleeve and the flow guiding ring piece;
[0029] Figure 9 Fig. 3 is a schematic view of the assembled perspective structure of the heat equalizing sleeve and the flow guiding ring piece; Figure 8 Fig. 4 is a schematic view of the perspective structure of the middle A;
[0030] Figure 10 Fig. 5 is a schematic view of the assembled perspective structure of the spiral feeding strip, the adjusting spiral strip and the mounting column;
[0031] Figure 11 Fig. 6 is a schematic view of the exploded perspective structure of the spiral feeding strip, the adjusting spiral strip and the mounting column;
[0032] Figure 12 Fig. 7 is a schematic view of the assembled perspective structure of the adjusting spiral strip and the mounting column;
[0033] Figure 13 Fig. 8 is a schematic view of the assembled perspective structure of the mounting column and the material adjusting device.
[0034] Reference signs:
[0035] 1, base; 2, shell unit; 21, tower top shell; 211, feeding port; 22, tower shell; 221, discharging port; 23, connecting ring plate; 3, carbonization activation cylinder; 31, partition plate; 311, partition hole; 4, temperature adjusting device; 41, flow guiding ring piece; 411, guide pipe; 412, converging section; 413, flow guiding section; 414, guiding section; 42, heat equalizing sleeve; 421, guiding hole; 422, guiding hole; 423, flow guiding spiral piece; 424, sealing port; 43, gas heating pipe; 431, nozzle; 5, anti-plugging shunt device; 51, shunt ball; 52, connecting rod; 53, material ejecting strip; 531, material ejecting section; 532, driving section; 54, connecting column; 55, extrusion cover; 56, return spring; 57, sliding rod; 58, return groove; 59, sliding groove; 6, spiral feeding strip; 61, adjusting hole; 7, adjusting spiral strip; 71, adjusting column; 8, mounting column; 81, first sliding groove; 82, second sliding groove; 9, material adjusting device; 91, lead screw; 92, connecting bearing; 93, nut seat; 94, second sliding block; 95, first sliding block.
[0036] As shown in the drawings, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the present application in the specific structures, devices and environments, and the devices and environments can be adjusted or modified by those skilled in the art according to specific needs. DETAILED DESCRIPTION
[0037] The following is a detailed description of a continuous carbonization tower for the catalytic preparation of activated carbon using phosphoric acid, provided by the present invention, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.
[0038] like Figures 1 to 13 As shown, an embodiment of the present invention provides a continuous carbonization tower for the preparation of activated carbon by phosphoric acid catalysis, including a base 1, which is used to fix the entire carbonization tower to the ground to prevent collapse. A shell unit 2 is fixedly connected to the top of the base 1. The shell unit 2 is composed of several tower shells 22 connected in sequence. The outer wall of the lowest tower shell 22 has a discharge port 221, and the top of the uppermost tower shell 22 is fixedly connected to a top shell 21. The top of the top shell 21 has a feed port 211. By splicing several tower shells 22, the user can adjust the height of the carbonization tower according to actual working needs. The feed port 211 and the discharge port 221 are respectively connected to an external screw feeder. A connecting ring plate 23 is fixedly connected to the inner wall of the middle tower shell 22. The inner ring of the connecting ring plate 23 is fixed... A carbonization and activation cylinder 3 is connected to the material. The carbonization and activation processes of the material are carried out inside the carbonization and activation cylinder 3. The top of the carbonization and activation cylinder 3 is connected to the inlet 211, and the bottom of the carbonization and activation cylinder 3 is connected to the inlet of the screw feeder installed on the outlet 221. The material feeding, carbonization, activation and discharge processes are all completed inside the carbonization and activation cylinder 3. A partition plate 31 is fixedly connected to the inner wall of the carbonization and activation cylinder 3 at the corresponding position of the connecting ring plate 23. The partition plate 31 has several uniform partition holes 311. The partition plate 31 is used to divide the inside of the carbonization and activation cylinder 3 into two areas. The upper part of the partition plate 31 is the carbonization area, and the lower part of the partition plate 31 is the activation area. The carbonization area is used to decompose the material at high temperature, so that the material forms an initial carbon skeleton and pore structure. The activation area expands and increases the pore volume of the material through oxidation reaction, thereby improving the adsorption performance. The activation area is a prior art.
[0039] The anti-blocking and shunting device 5 is arranged on the inner wall of one end of the carbonization and activation cylinder 3, and is connected with the carbonization and activation cylinder 3. The anti-blocking and shunting device 5 is used for shunting and preventing blocking of the material to be carbonized. The anti-blocking and shunting device 5 comprises a semicircular spherical shunting ball 51. The diameter of the shunting ball 51 is smaller than the diameter of the top of the carbonization and activation cylinder 3. The gap between the shunting ball 51 and the carbonization and activation cylinder 3 can pass the material. Different diameters of the shunting ball 51 are installed to adapt to different sizes of the material. The bottom end of the outer wall of the shunting ball 51 is uniformly fixed with four connecting rods 52. The shunting ball 51 is fixedly connected to the inner wall of the carbonization and activation cylinder 3 through the four connecting rods 52. Every two adjacent connecting rods 52 are distributed at an angle of 90°. The outer wall of the shunting ball 51 is uniformly connected with a plurality of connecting columns 54 which are annularly and uniformly distributed. Each connecting column 54 is correspondingly connected with a spring material strip 53. When the material passes through, the spring material strip 53 is slightly deformed due to the extrusion of the material, thereby increasing the space for the material to pass through. The anti-blocking and shunting device 5 and the partition plate 31 are connected with the mounting column 8. The outer wall of the mounting column 8 is fixedly connected with the spiral feeding strip 6. The spiral feeding strip 6 has a spiral structure. The two sides of the spiral feeding strip 6 are sealingly connected with the outer wall of the mounting column 8 and the inner wall of the carbonization and activation cylinder 3, respectively. Therefore, the material falling through the anti-blocking and shunting device 5 can only pass through the spiral feeding strip 6. The mounting column 8 is connected with the material adjusting device 9. The mounting column 8 is used for providing mounting positions for the spiral feeding strip 6 and the material adjusting device 9. The outer wall of the material adjusting device 9 is connected with the adjusting spiral strip 7. The material adjusting device 9 is used for adjusting the adjusting spiral strip 7. The material adjusting device 9 drives the adjusting spiral strip 7 to move up and down, so as to adjust the speed of the material passing through the spiral feeding strip 6. When the material is blocked on the spiral feeding strip 6, the reciprocating movement of the adjusting spiral strip 7 can loosen the material, so as to prevent the material from being blocked on the spiral feeding strip 6. The spiral feeding strip 6 and the adjusting spiral strip 7 have spiral structures, and the spiral feeding strip 6 is located above the adjusting spiral strip 7.
[0040] The temperature adjusting device 4 is arranged in the gap between the inner wall of the tower shell 22 and the outer wall of the carbonization and activation cylinder 3. The temperature adjusting device 4 is used for providing a carbonization temperature and uniformly distributing the internal temperature around the carbonization and activation cylinder 3.
[0041] As Figures 2 to 5As shown, the elastic material strip 53 is fixedly connected by the elastic material section 531 and the driving section 532, the driving section 532 is an arc structure with concave shape, the elastic material section 531 is an arc structure with everted shape, one side of the connecting column 54 is hingedly connected at the connecting position of the elastic material section 531 and the driving section 532, the driving section 532 is rigid material, the elastic material section 531 is elastic material, the elastic material section 531 can automatically adjust the opening size according to the granularity, humidity and viscosity of the material, adapt to different types of raw materials, the elastic deformation can avoid the hard accumulation of the material when passing through the edge, and the manufacturing cost is low, easy to install and maintain; the anti-plugging shunt device 5 further comprises a pressing unit for pressing the driving section 532, the pressing unit can press the driving section 532 under the impact of the falling material, thereby driving the elastic material section 531 to vibrate, when the material is blocked, the elastic material section 531 can loosen the blocked material by vibration, the pressing unit comprises a sliding groove 59 opened at the top of the shunt ball 51, a reset groove 58 is opened on the inner surface wall of the sliding groove 59, a sliding rod 57 is slidingly connected to the inner surface wall of the sliding groove 59, the sliding rod 57 is matched with the sliding groove 59, a pressing cover 55 is fixedly connected to the top of the sliding rod 57, the pressing cover 55 is an umbrella-shaped structure, the umbrella-shaped pressing cover 55 can guide the material to the gap between the shunt ball 51 and the carbonization and activation cylinder 3 when the material falls, a reset spring 56 is arranged in the reset groove 58, and the two ends of the reset spring 56 are fixedly connected to the outer surface wall of the sliding rod 57 and the bottom of the reset groove 58 respectively.
[0042] The material to be carbonized enters the inlet 211 from the external spiral feeder, falls from the inlet 211 to the pressing cover 55 of the anti-plugging shunt device 5 on the pressing cover 55, and is then guided to the gap between the shunt ball 51 and the carbonization and activation cylinder 3, so as to fall onto the spiral feeding strip 6 through the gap. When there is more material, the material will extrude the elastic material section 531 when passing through the gap between the shunt ball 51 and the carbonization and activation cylinder 3, so that the elastic material section 531 is extruded and deformed, thereby increasing the gap between the shunt ball 51 and the carbonization and activation cylinder 3, facilitating the passage of the material, and the subsequent material falling from the inlet 211 will impact the pressing cover 55, the sliding rod 57 connected to the pressing cover 55 will slide on the sliding groove 59 when the pressing cover 55 is impacted, at this time the edge position of the pressing cover 55 will extrude the driving section 532, the driving section 532 will be displaced downward, and the displacement will drive the elastic material section 531 to vibrate, the blocked material will be loosened by the vibrating elastic material section 531, and when the pressing cover 55 is not impacted by the material, the reset spring 56 will drive the sliding rod 57 to return to the initial position.
[0043] As Figure 2 , Figures 6 to 9As shown, the temperature adjusting device 4 comprises gas heating pipes 43 fixedly connected to the top of the connecting ring plate 23 and a heat uniformizing sleeve 42 sleeved on the outer wall of the carbonization activation cylinder 3, the heat uniformizing sleeve 42 and the gas heating pipes 43 are connected through the flow guide ring sheet 41, the gas heating pipes 43 are used to provide heating temperature for material carbonization, the heat uniformizing sleeve 42 is used to wrap the carbonization area of the carbonization activation cylinder 3, so that a uniform heating area is formed between the heat uniformizing sleeve 42 and the carbonization activation cylinder 3, and the flow guide ring sheet 41 is used to guide the high-temperature gas flow generated by the gas heating pipes 43 into the heat uniformizing sleeve 42; the high-temperature gas flow can be gathered through the heat uniformizing sleeve 42 to directly heat the carbonization activation cylinder 3, and the internal high-temperature gas flow is homogenized through the flow guide spiral sheet 423 to increase the carbonization effect of the material in the carbonization activation cylinder 3; the gas heating pipes 43 are provided in plurality and annularly and uniformly distributed on the top of the connecting ring plate 23, each of the gas heating pipes 43 is connected with a plurality of uniformly distributed spray pipes 431, the spray pipes 431 are inclined toward the heat uniformizing sleeve 42, and the inclination direction of the spray pipes 431 forms an angle of 30° with the axis of the gas heating pipes 43, the two ends of the heat uniformizing sleeve 42 are provided with sealing openings 424 with diameters consistent with the diameter of the carbonization activation cylinder 3, the inner surface wall of the heat uniformizing sleeve 42 is fixedly connected with the flow guide spiral sheet 423, the end of the heat uniformizing sleeve 42 close to the flow guide ring sheet 41 is provided with a plurality of annularly and uniformly distributed import holes 421, the direction of the import holes 421 is consistent with the spiral direction of the flow guide spiral sheet 423, and the outer surface wall of the bottom of the heat uniformizing sleeve 42 is provided with a plurality of uniformly distributed export holes 422; the flow guide ring sheet 41 is connected by two flow gathering segments 412, two flow guide segments 413 and one export segment 414, the bottoms of the two symmetrically distributed flow gathering segments 412 are fixedly connected with the outer surface wall of the heat uniformizing sleeve 42 and the inner surface wall of the tower body shell 22 respectively, the same direction ends of the two flow gathering segments 412 are connected with the flow guide segments 413 respectively, the ends of the two flow guide segments 413 away from the flow gathering segments 412 are fixedly connected through the export segment 414, the outer surface wall of the export segment 414 is fixedly connected with the guide pipe 411 corresponding to the import hole 421, the guide pipe 411 is adapted to the import hole 421, and the high-temperature gas flow is accelerated when passing through the flow gathering segment 412 and entering the flow guide segment 413, the carbonization activation cylinder 3 is isolated from the gas heating pipes 43 through the heat uniformizing sleeve 42, so as to avoid that the gas heating pipes 43 directly act on the outer surface wall of the carbonization activation cylinder 3 and cause the phenomenon of uneven temperature in the carbonization activation cylinder 3, and the temperature in the heat uniformizing sleeve 42 is homogenized through the flow guide spiral sheet 423.
[0044] The nozzle 431 can drive the heated airflow to move towards the guide ring sheet 41 when the combustion is heated. The high-temperature airflow enters between the two converging sections 412 under the impact of the heated airflow of the nozzle 431, and then enters the guide section 413 through the two converging sections 412, and then enters the uniform heating sleeve 42 through the guide pipe 411 and the guide hole 421. Since the high-temperature airflow ejected from the guide pipe 411 is consistent with the rotation direction of the guide spiral sheet 423, the high-temperature airflow rotates and moves along the rotation direction of the guide spiral sheet 423, and finally the high-temperature airflow enters the area where the gas heating pipe 43 is located through the guide hole 422, thereby forming a circulation.
[0045] As shown in Figure 2 、 Figures 10 to 13 , the mounting column 8 is an internally hollow cylindrical structure, and the inside of the mounting column 8 is used to provide a mounting position for the material adjusting device 9. The two ends of the mounting column 8 are fixedly connected to the bottom of the flow dividing ball 51 and the top of the partition plate 31, respectively. The outer wall of the mounting column 8 is provided with four annularly and uniformly distributed first sliding grooves 81, which are used to provide sliding tracks for the first sliding block 95. The inner side of the first sliding groove 81 is provided with a second sliding groove 82 that is in communication with the inside of the mounting column 8. The second sliding groove 82 is used to provide a sliding track for the second sliding block 94. The material adjusting device 9 includes a connecting bearing 92 that is fixedly connected to the inner wall of the mounting column 8. The inner wall of the connecting bearing 92 is rotatably connected with a lead screw 91, which is a prior art. The top of the lead screw 91 is rotatably connected with one end of the mounting column 8. The outer wall of the lead screw 91 is provided with a nut seat 93. The outer wall of the nut seat 93 is fixedly connected with the second sliding block 94 at a position corresponding to the second sliding groove 82. The second sliding block 94 is fixedly connected with the first sliding block 95 on the side away from the nut seat 93. The outer wall of the first sliding block 95 is fixedly connected at a position in contact with the adjusting spiral strip 7. The length of the first sliding block 95 is less than that of the first sliding groove 81, and the length of the second sliding block 94 is less than that of the second sliding groove 82. The adjusting spiral strip 7 is fixedly connected with adjusting columns 71 on the side close to the spiral feeding strip 6. The surface wall of the spiral feeding strip 6 is provided with adjusting holes 61 at positions corresponding to the adjusting columns 71.
[0046] When it is necessary to adjust the material on the surface of the spiral feeding strip 6, the second sliding block 94 and the first sliding block 95 fixed on the nut seat 93 are driven to reciprocate by the lead screw 91. When the first sliding block 95 is displaced, the adjusting spiral strip 7 fixed on the first sliding block 95 is displaced. When the adjusting spiral strip 7 is displaced, the adjusting columns 71 on the surface of the adjusting spiral strip 7 slide on the adjusting holes 61. The length of the adjusting columns 71 extending on the adjusting holes 61 is adjusted, and the speed of the material on the surface of the spiral feeding strip 6 can be adjusted by the adjusting columns 71.
[0047] The working principle of the technical scheme provided by the present application is as follows: the inlet 211 and the outlet 221 are respectively connected with external screw feeders, the material to be carbonized immersed in phosphoric acid is sent to the inlet 211 by the screw feeder, after the material to be carbonized enters the inlet 211 from the external screw feeder, the material falls from the inlet 211 to the extrusion cover 55 on the anti-plugging shunt device 5, and then is guided by the extrusion cover 55 to the gap between the shunt ball 51 and the carbonization and activation cylinder 3, so as to fall to the screw feed bar 6 through the gap.
[0048] At the same time, when the nozzle 431 is heated, the heated gas flow can be driven to move towards the direction of the guide ring piece 41, the high-temperature gas flow enters between the two converging sections 412 under the impact of the heated gas flow of the nozzle 431, and then enters the guide section 413 through the two converging sections 412, and then enters the heat equalizing sleeve 42 through the guide pipe 411 and the guide inlet hole 421. Since the high-temperature gas flow sprayed by the guide pipe 411 is consistent with the rotation direction of the guide helical piece 423, the high-temperature gas flow will rotate and move along the rotation direction of the guide helical piece 423, and finally the high-temperature gas flow enters the area where the gas heating pipe 43 is located through the guide outlet hole 422, thereby forming a circulation, and the material in the carbonization and activation cylinder 3 is high-temperature carbonized through the heat equalizing sleeve 42.
[0049] During the carbonization process, the material on the surface of the screw feed bar 6 can be adjusted according to the actual material flow, the second sliding block 94 and the first sliding block 95 fixed on the nut seat 93 are driven to reciprocate by the lead screw 91, the first sliding block 95 drives the adjusting screw strip 7 fixed on the first sliding block 95 to displace when the first sliding block 95 displaces, the adjusting screw strip 7 drives the adjusting column 71 on the surface of the adjusting screw strip 7 to slide on the adjusting hole 61 when the adjusting screw strip 7 displaces, the speed of the material on the surface of the screw feed bar 6 can be adjusted by adjusting the length of the adjusting column 71 extending on the adjusting hole 61.
[0050] The material on the surface of the screw feed bar 6 that is carbonized well can enter the activation area through the separation hole 311 on the separation plate 31 to perform activation work, and the material after the activation work falls from the bottom end of the carbonization and activation cylinder 3 to the inlet of the screw feeder installed on the outlet 221.
[0051] The present application covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present application. In order to make the public have a thorough understanding of the present application, specific details are described in the following preferred embodiments of the present application, and the present application can also be completely understood without the description of these details for those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the present application, well-known methods, processes, procedures, elements and circuits are not described in detail.
[0052] The above merely describes the preferred embodiments of the present application, and it should be pointed out that, for those skilled in the art, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements should also be considered as falling within the protection scope of the present application.
Claims
1. A phosphoric acid catalyzed activated carbon continuous preparation carbonization column, characterized in that, The utility model relates to a carbonization device, including: The top of base is connected with the shell unit, the inside of shell unit is connected with the connecting ring plate, the inner ring of connecting ring plate is fixedly connected with carbonization activation cylinder, The anti-plugging shunt device is located in the inner surface wall of one end of carbonization activation cylinder, and the anti-plugging shunt device is connected with carbonization activation cylinder, and the anti-plugging shunt device is used for shunting and anti-plugging of the material to be carbonized, The installation column is connected between the anti-plugging shunt device and the partition plate, the outer surface wall of installation column is fixedly connected with the spiral feeding strip, the material adjusting device is connected on the installation column, the outer surface wall of material adjusting device is connected with the adjusting spiral strip, the spiral feeding strip and adjusting spiral strip are all spiral structure, and the spiral feeding strip is located above the adjusting spiral strip, The temperature adjusting device is located in the gap between the surface wall of shell unit and the surface wall of carbonization activation cylinder, and the temperature adjusting device is used for providing carbonization temperature and uniformly distributing internal temperature around carbonization activation cylinder, The shell unit is connected by the tower body shell connected in sequence, the outer surface wall of the lowermost one of tower body shell is provided with the discharge port, the top of the uppermost one of tower body shell is fixedly connected with the tower top shell, the top of tower top shell is provided with the feeding port, the inner surface wall of carbonization activation cylinder is fixedly connected with the partition plate at the corresponding position, and a plurality of uniform partition holes are formed in the partition plate, The anti-plugging shunt device includes semicircle ball-shaped shunt ball, the bottom end outer surface wall of shunt ball is uniformly fixed with four connecting rods, every two adjacent connecting rods are distributed 90 DEG, the outer surface wall of shunt ball is uniformly connected with a plurality of annular uniform distribution connecting columns, and each connecting column is correspondingly connected with elastic strip, The elastic strip is fixedly connected by elastic section and driving section, the driving section is the concave arc structure, the elastic section is the outwardly convex arc structure, one side of connecting column is hinged to the connecting position of elastic section and driving section, the driving section is rigid material, and the elastic section is elastic material, The anti-plugging shunt device further includes extrusion unit for extruding the driving section, The extrusion unit includes sliding groove formed in the top of shunt ball, reset groove is formed in the inner surface wall of sliding groove, sliding rod is slidably connected to the inner surface wall of sliding groove, the top of sliding rod is fixedly connected with extrusion cover, the extrusion cover is umbrella structure, reset spring is arranged in the reset groove, and the both ends of reset spring are fixedly connected to the outer surface wall of sliding rod and the bottom of reset groove respectively, The side surface wall of adjusting spiral strip is uniformly fixedly connected with adjusting column close to spiral feeding strip, and the surface wall of spiral feeding strip is provided with adjusting hole at the corresponding position of adjusting column.
2. The phosphoric acid catalytic activated carbon continuous preparation carbonization column according to claim 1, characterized in that, The temperature adjusting device includes gas heating pipe fixedly connected to the top of connecting ring plate and heat distribution sleeve sleeved to the outer surface wall of carbonization activation cylinder, and the heat distribution sleeve and gas heating pipe are connected through flow guide ring piece.
3. The phosphoric acid catalysed continuous preparation of activated carbon tower according to claim 2, characterized in that, The gas heating pipe is provided with a plurality of gas heating pipes, and the plurality of gas heating pipes are evenly distributed in the top of the connecting ring plate in a ring shape, a plurality of evenly distributed spray pipes are communicated with each gas heating pipe, the spray pipe is inclined towards the direction of the heat uniform sleeve, and the inclination direction of the spray pipe and the axis of the gas heating pipe form an angle of 30°.
4. The phosphoric acid catalysed continuous preparation of activated carbon tower according to claim 3, characterized in that, Both ends of the heat uniform sleeve are provided with sealing openings, the diameter of the sealing opening is consistent with the diameter of the carbonization and activation cylinder, the inner surface wall of the heat uniform sleeve is fixedly connected with a flow guide spiral piece, a plurality of ring-shaped evenly distributed import holes are arranged in the end of the heat uniform sleeve close to the flow guide ring piece, the direction of the import hole is consistent with the spiral direction of the flow guide spiral piece, and a plurality of evenly distributed export holes are arranged in the bottom outer surface wall of the heat uniform sleeve.
5. The phosphoric acid catalysed continuous preparation of activated carbon tower according to claim 4, characterized in that, The flow guide ring piece is connected by two converging sections, two flow guide sections and an export section, the bottoms of the two symmetrical converging sections are fixedly connected with the outer surface wall of the heat uniform sleeve and the inner surface wall of the tower shell respectively, the same direction ends of the two converging sections are connected with the flow guide sections respectively, the ends away from the converging sections of the two flow guide sections are fixedly connected through the export section, the outer surface wall of the export section is fixedly connected with the guide pipe corresponding to the import hole, and the guide pipe is matched with the import hole.
6. The phosphoric acid catalysed continuous preparation of activated carbon tower according to claim 1, characterized in that, The mounting column is a hollow cylindrical structure, the bottoms of the two ends of the mounting column are fixedly connected with the bottom of the flow dividing ball and the top of the partition plate respectively, the outer surface wall of the mounting column is provided with four ring-shaped evenly distributed first sliding grooves, and the inner side of the first sliding groove is provided with a second sliding groove communicated with the inside of the mounting column.
7. The phosphoric acid catalysed continuous preparation of activated carbon tower according to claim 6, characterized in that, The material adjusting device comprises a connecting bearing fixedly connected to the inner surface wall of the mounting column, the inner surface wall of the connecting bearing is rotatably connected with a lead screw, the top of the lead screw is rotatably connected with one end of the mounting column, the outer surface wall of the lead screw is provided with a nut seat, the outer surface wall of the nut seat is fixedly connected with a second sliding block at a position corresponding to the second sliding groove, the second sliding block is fixedly connected with a first sliding block away from the nut seat, and the outer surface wall of the first sliding block is fixedly connected with the adjusting spiral strip at a position in contact with the adjusting spiral strip. The length of the first sliding block is less than the length of the first sliding groove, and the length of the second sliding block is less than the length of the second sliding groove.
Citation Information
Patent Citations
Spiral pipeline type reaction kettle
CN115888617A
Activation equipment for efficient activated carbon processing
CN220485342U