High-strength deformed steel bar and heat treatment device and method thereof
Through the automated design of the cutting mechanism, cooling mechanism and fixed-length cutting mechanism, the problems of low manual cutting efficiency and long cooling time in traditional rebar production are solved, and efficient and accurate rebar production process is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510404179.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-08-01
AI Technical Summary
In the traditional rebar production process, the cutting after heat treatment relies on manual operation, is inefficient, has high labor intensity, and has a long natural cooling time, which cannot be accurately cut and cooled, affecting production efficiency and product quality.
The close cooperation of the cutting mechanism, cooling mechanism and fixed-length cutting mechanism is adopted to realize the automatic conveying, cutting and cooling of the rebar main body. The drive components drive the fan to rotate and enhance the air flow, ensure the cooling rate and cutting accuracy, and reduce material waste.
Continuous and efficient production of rebar is achieved, production efficiency is improved, manual intervention is reduced, cutting accuracy and cooling speed is ensured, heat treatment time is shortened, and labor intensity is reduced.
Smart Images

Figure CN120402778A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of threaded steel production equipment, and specifically relates to a high-strength threaded steel and its heat treatment device and method. Background Art
[0002] High-strength threaded steel is a straight bar of large diameter, high strength, and high dimensional accuracy with external threads rolled on the entire steel bar. The threaded steel has spiral grooves. This groove design not only enhances the grip between the steel and concrete, but also helps to disperse stress and improve the stability of the structure. The heat treatment device for threaded steel is a device used to heat-treat threaded steel, aiming to improve its service performance and meet the requirements of subsequent processing or use. Heat treatment can change the internal organizational structure of steel, eliminate various defects generated in hot working processes such as casting, forging, and welding, refine grains, eliminate segregation, reduce internal stress, and make the tissue properties more uniform.
[0003] With the rapid development of infrastructure construction such as buildings and bridges, the demand for high-strength threaded steel is increasing day by day. However, in the traditional threaded steel production process, the cutting after heat treatment often relies on manual operation, which has problems of low efficiency and high labor intensity. Especially during the cutting process, due to the large length and weight of the threaded steel, manual cutting is not only time-consuming and laborious, and cannot accurately cut the threaded steel body according to the preset length, but also the threaded steel needs to be naturally cooled after tempering treatment, and the natural cooling time is relatively long, thus increasing the heat treatment cycle. Summary of the Invention
[0004] The purpose of the present invention is: through the close cooperation among the feeding mechanism, the cooling mechanism, and the fixed-length cutting mechanism, the threaded steel body after heat treatment can be automatically conveyed to the cutting and feeding stations, and timely cooled after cutting, realizing continuous and efficient production, improving production efficiency and product quality. Through the feeding mechanism, automatic feeding of the threaded steel body is realized, and the whole process does not require manual intervention, improving production efficiency and avoiding the low efficiency and high labor intensity of the threaded steel body feeding due to relying on manual operation after heat treatment. Through the driving components in the cooling mechanism to drive multiple fans to rotate, the fans can rotate according to the heat treatment requirements of the threaded steel body, enhance air flow, and improve the cooling rate. On the premise of ensuring that no internal stress and deformation occur in the threaded steel body, the heat treatment time is effectively shortened and the production efficiency is improved. Through the fixed-length cutting mechanism, it can ensure that the cutting tool accurately cuts the threaded steel body according to the preset length, reducing material waste.
[0005] The technical solution adopted by the present invention is as follows: A high-strength threaded steel, comprising: a threaded steel body, and an anti-rust layer is fixedly arranged on the outer wall of the threaded steel body.
[0006] A heat treatment device for high-strength deformed steel bars, comprising:
[0007] A base;
[0008] A main body of the heat treatment equipment, installed on the top of the outer wall of the base;
[0009] A blanking mechanism, arranged on the base. The blanking mechanism includes a mounting frame, a mounting component, four guiding frames, a plurality of guiding wheels and multiple groups of limiting components. The mounting frame is fixedly arranged on the top of the outer wall of the base. The mounting component is arranged on the mounting frame. Each guiding frame is arranged on the mounting component. Each guiding wheel is rotatably embedded in the inner wall of the guiding frame. Each group of limiting components is arranged on the guiding frame;
[0010] A cooling mechanism, arranged on the mounting frame. The cooling mechanism includes a driving component and a plurality of fans. The driving component is arranged on the mounting frame. Each fan is arranged on the driving component;
[0011] A fixed-length cutting mechanism, arranged on the mounting frame. The fixed-length cutting mechanism includes a linkage component, a limiting rod, a positioning component and a cutting tool. The linkage component is arranged on the mounting frame. The limiting rod is arranged on the positioning component. The positioning component is arranged on the mounting frame. The cutting tool is arranged on the positioning component.
[0012] Wherein, the mounting component includes two support frames, a rotating cylinder, an intermittent component and a contraction component. Each support frame is fixedly arranged on one side of the inner wall of the mounting frame. The rotating cylinder is rotatably embedded between each support frame. The intermittent component is arranged on the rotating cylinder. The contraction component is arranged inside the rotating cylinder.
[0013] Wherein, the intermittent component includes a first servo motor, a driving dial, a cylindrical pin, a grooved wheel and a plurality of radial grooves. The first servo motor is installed on the top of the outer wall of the base through bolts. The driving dial is fixedly arranged on the output end of the first servo motor. The cylindrical pin is fixedly arranged on the outer wall of one side edge of the driving dial. The grooved wheel is fixedly sleeved on the outer wall of the rotating cylinder. Each radial groove is equidistantly arranged on the outer wall of the grooved wheel along the circumferential direction. The cylindrical pin is sequentially slidably embedded in the inner wall of each radial groove.
[0014] Wherein, the contraction component includes a positive and reverse motor, a bidirectional threaded rod, two moving parts and a plurality of first connecting rods. The positive and reverse motor is installed on one side of the outer wall of the rotating cylinder through bolts. The bidirectional threaded rod is rotatably embedded in the outer wall of the rotating cylinder, and the bidirectional threaded rod is fixedly arranged on the output end of the positive and reverse motor. Each moving part is threadedly connected to the outer wall of the bidirectional threaded rod, and each moving part is slidably embedded in the inner wall of the rotating cylinder. One end of each first connecting rod is movably sleeved on the outer wall of the moving part, and the other end of each first connecting rod is movably sleeved on the outer wall of the guiding frame.
[0015] Among them, each group of the limiting components includes a second servo motor, a rotating shaft, two rotating members and two limiting wheels. The second servo motor is installed on one side of the outer wall of the guiding frame by bolts. The rotating shaft is fixedly arranged at the output end of the second servo motor. Each rotating member is fixedly sleeved on the outer wall of the rotating shaft. Each limiting wheel is rotatably embedded on one side of the outer wall of the rotating member.
[0016] Among them, the driving components include a fourth servo motor, a mounting shaft, a plurality of first bevel gears, a plurality of second bevel gears and a plurality of rotating shafts. The fourth servo motor is installed on one side of the outer wall of the mounting frame by bolts. The mounting shaft is fixedly arranged at the output end of the fourth servo motor. Each first bevel gear is fixedly sleeved on the outer wall of the mounting shaft. Each second bevel gear is fixedly sleeved on the outer wall of the rotating shaft. And each second bevel gear meshes with the first bevel gear. Each rotating shaft is rotatably embedded on the outer wall of the mounting frame. Each fan is fixedly sleeved on the outer wall of the rotating shaft.
[0017] Among them, the linkage components include a connecting shaft, two third bevel gears, two fourth bevel gears, an L-shaped frame, a second connecting rod and a pressing rod. The connecting shaft is rotatably embedded on the top of the outer wall of the mounting frame. Each third bevel gear is fixedly sleeved at both ends of the connecting shaft. One of the fourth bevel gears is fixedly sleeved on the outer wall of the mounting shaft. The other fourth bevel gear is fixedly sleeved on the outer wall of the L-shaped frame. Each fourth bevel gear meshes with the third bevel gear. Each L-shaped frame is rotatably embedded on one side of the outer wall of the mounting frame. One end of the second connecting rod is movably sleeved on the outer wall of the L-shaped frame. And the other end of the second connecting rod is movably sleeved on the outer wall of the pressing rod. The pressing rod is slidably embedded on one side of the inner wall of the mounting frame.
[0018] Among them, the positioning components include a limiting shaft, a third connecting rod, a moving hole, a moving rod, a first spring, a sliding groove, a sliding block, a second spring, a mounting plate, a third spring and a support seat. The limiting shaft is fixedly arranged on one side of the outer wall of the mounting frame. The limiting rod is movably sleeved on the outer wall of the limiting shaft. One end of the third connecting rod is movably sleeved on one side of the outer wall of the limiting rod. And the other end of the third connecting rod is movably sleeved on the outer wall of the moving rod. The moving hole is opened on one side of the inner wall of the mounting frame. The first spring is fixedly arranged between the moving hole and the moving rod. The moving rod is slidably embedded in the inner wall of the moving hole. The sliding groove is opened on one side of the outer wall of the moving rod. The sliding block is slidably embedded in the inner wall of the sliding groove. The second spring is fixedly arranged between the sliding groove and the sliding block. The support seat is fixedly arranged on one side of the inner wall of the mounting frame. The third spring is fixedly arranged between the mounting plate and the support seat. The mounting plate is slidably embedded on one side of the inner wall of the mounting frame. The cutting tool is installed at the bottom of the outer wall of the mounting plate.
[0019] A heat treatment method for high-strength deformed steel bars includes the following steps:
[0020] Step 1: Heat treatment: Heat, gradient cool, and perform two-stage tempering on the threaded steel body through the heat treatment equipment main body on the base to complete the heat treatment of the threaded steel body;
[0021] Step 2: Fixed-length cutting: The heat-treated threaded steel body is conveyed to the guide wheel in one of the guide frames. One end of the threaded steel body pushes the limit rod to move. The limit rod rotates on the limit shaft, driving the third connecting rod. The third connecting rod pulls the moving rod to move in the moving hole, making the sliding block located above the mounting plate. Then, when the pressing rod moves downward, it presses the mounting plate, which can drive the mounting plate and the sliding block to move downward simultaneously, so that the cutting tool at the bottom of the mounting plate cuts the threaded steel body according to the preset length;
[0022] Step 3: Discharging of the threaded steel body: After the threaded steel body is cut, the second servo motor drives the rotating shaft to rotate. The rotating shaft drives each rotating part to rotate, so that the limit wheel is located above the threaded steel body. The limit wheel cooperates with the guide wheel to fix the threaded steel body. Then, start the forward and reverse motor. The forward and reverse motor drives the bidirectional threaded rod to rotate, driving the moving part to move in the rotating cylinder. As each moving part moves, cooperating with the first connecting rod, each guide frame shrinks, driving the cut threaded steel body to move downward, preventing the cut threaded steel body from still pressing against the limit rod. The limit rod, sliding block, and mounting plate return to their original positions under the elastic force of the first spring, second spring, and third spring. Finally, the first servo motor drives the driving dial to rotate, so that the cylindrical pin enters one of the radial slots, pushing the sprocket, and the sprocket drives the rotating cylinder to intermittently rotate between each support frame, so that the threaded steel body reaches the discharging position after passing through the fan. The second servo motor drives the rotating shaft to rotate in the reverse direction, making the limit wheel move away from below the guide wheel, and the threaded steel body falls to the designated position to complete the discharging;
[0023] Step 4: Cooling the threaded steel body: When the threaded steel body is on one side of the fan, the fourth servo motor drives the mounting shaft to rotate, making each first bevel gear rotate. The first bevel gear meshes with the second bevel gear, so that the second bevel gear drives the fan on each rotating shaft to rotate. On the premise of ensuring that the threaded steel body does not generate internal stress and deformation, the rotation of the fan enhances air flow and improves the cooling rate of the threaded steel body. At the same time, as the mounting shaft rotates, it can drive one of the fourth bevel gears to rotate, making one of the fourth bevel gears mesh with one of the third bevel gears, so that the connecting shaft drives the other third bevel gear to rotate. The other third bevel gear meshes with the other fourth bevel gear, making the L-shaped frame rotate. The L-shaped frame pulls the top of the second connecting rod to move, and the bottom of the second connecting rod drives the pressing rod to reciprocate, so as to facilitate the pressing rod to press the sliding block, thereby realizing the cutting of the threaded steel body.
[0024] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are as follows:
[0025] (1) In the present invention, through the close cooperation among the blanking mechanism, the cooling mechanism and the fixed-length cutting mechanism, the heat-treated threaded steel body can be automatically transported to the cutting and blanking stations, and can be cooled in time after cutting, realizing continuous and efficient production, and improving production efficiency and product quality.
[0026] (2) In the present invention, through the blanking mechanism, automatic blanking of the threaded steel body is realized, and the whole process does not require manual intervention, improving production efficiency and avoiding the low blanking efficiency and large labor intensity of the threaded steel body caused by relying on manual operation for blanking after heat treatment.
[0027] (3) In the present invention, through the driving component in the cooling mechanism to drive a plurality of fans to rotate, the fans can rotate according to the heat treatment requirements of the threaded steel body, enhancing air flow and increasing the cooling rate. On the premise of ensuring that the threaded steel body does not generate internal stress and deformation, the heat treatment time is effectively shortened and the production efficiency is improved.
[0028] (4) In the present invention, through the fixed-length cutting mechanism, it can ensure that the cutting tool accurately cuts the threaded steel body according to the preset length, reducing material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is the first perspective three-dimensional view of the present invention;
[0030] Figure 2 is the second perspective three-dimensional view of the present invention;
[0031] Figure 3 is the partial cross-sectional view of the present invention;
[0032] Figure 4 is the partial structural schematic diagram of the blanking mechanism of the present invention;
[0033] Figure 5 is the partial structural schematic diagram of the cooling mechanism of the present invention;
[0034] Figure 6 is the partial exploded view of the fixed-length cutting mechanism of the present invention;
[0035] Figure 7 is the partial exploded view of the blanking mechanism of the present invention;
[0036] Figure 8 [[ID=~46]]is the structural schematic diagram of the mounting rack of the present invention;
[0037] Figure 9 is the cross-sectional view of the rotating cylinder of the present invention;
[0038] Figure 10 This is a schematic structural diagram of the ribbed steel body of the present invention.
[0039] Markings in the figure: 1. Ribbed steel body; 2. Antirust layer; 3. Base; 4. Heat treatment equipment body; 5. Stock feeding mechanism; 501. Mounting frame; 502. Guide frame; 503. Guide wheel; 504. Support frame; 505. Rotating cylinder; 506. First servo motor; 507. Driving dial; 508. Cylindrical pin; 509. Geneva wheel; 510. Radial groove; 511. Forward and reverse motor; 512. Bidirectional threaded rod; 513. Moving part; 514. First connecting rod; 515. Second servo motor; 516. Rotating shaft; 517. Rotating part; 518. Limiting wheel; 6. Cooling mechanism; 601. Fan; 602. Fourth servo motor; 603. Mounting shaft; 604. First bevel gear; 605. Second bevel gear; 606. Rotating shaft; 7. Fixed-length cutting mechanism; 701. Limiting rod; 702. Cutting tool; 703. Connecting shaft; 704. Third bevel gear; 705. Fourth bevel gear; 706. L-shaped frame; 707. Second connecting rod; 708. Pressing rod; 709. Limiting shaft; 710. Third connecting rod; 711. Moving hole; 712. Moving rod; 713. First spring; 714. Chute; 715. Sliding block; 716. Second spring; 717. Mounting plate; 718. Third spring; 719. Support seat. Detailed implementation manners
[0040] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0041] Example 1, referring to Figures 1-10 : A high-strength ribbed steel, comprising: a ribbed steel body 1, and an antirust layer 2 is fixedly arranged on the outer wall of the ribbed steel body 1.
[0042] In this implementation manner: through the antirust layer 2, the ribbed steel body 1 can be protected from corrosion by the external environment, the service life of the ribbed steel can be extended, and its reliability in practical applications can be improved.
[0043] A heat treatment device for high-strength ribbed steel, comprising:
[0044] Base 3;
[0045] Heat treatment equipment body 4, installed on the top of the outer wall of the base 3;
[0046] The blanking mechanism 5 is arranged on the base 3. The blanking mechanism 5 includes a mounting frame 501, a mounting component, four guide frames 502, a plurality of guide wheels 503 and multiple groups of limiting components. The mounting frame 501 is fixedly arranged on the top of the outer wall of the base 3. The mounting component is arranged on the mounting frame 501. Each guide frame 502 is arranged on the mounting component. Each guide wheel 503 is rotatably embedded in the inner wall of the guide frame 502. Each group of limiting components is arranged on the guide frame 502;
[0047] The cooling mechanism 6 is arranged on the mounting frame 501. The cooling mechanism 6 includes a driving component and a plurality of fans 601. The driving component is arranged on the mounting frame 501. Each fan 601 is arranged on the driving component;
[0048] The fixed-length cutting mechanism 7 is arranged on the mounting frame 501. The fixed-length cutting mechanism 7 includes a linkage component, a limiting rod 701, a positioning component and a cutting tool 702. The linkage component is arranged on the mounting frame 501. The limiting rod 701 is arranged on the positioning component. The positioning component is arranged on the mounting frame 501. The cutting tool 702 is arranged on the positioning component.
[0049] In this implementation scheme: The base 3 is the support foundation of the entire device, providing installation positions for other components. The heat treatment equipment main body 4 is used to heat, gradient cool, and perform two-stage tempering on the threaded steel main body 1 to improve the organizational structure of the threaded steel and enhance its strength and toughness. The heating of the threaded steel main body 1 by the heat treatment equipment main body 4 is carried out through a multi-stage ultra-audio induction coil to improve the strength and toughness of the threaded steel main body 1. Gradient cooling is carried out using a water-based quenching liquid to prevent changes in its organizational structure and reduce the risk of cracking. The two-stage tempering treatment enhances the toughness of the threaded steel main body 1, eliminates residual stress, and avoids strength loss caused by single tempering. Through the blanking mechanism 5, automatic blanking of the threaded steel main body 1 is achieved, and the entire process requires no manual intervention, improving production efficiency and avoiding the low blanking efficiency and high labor intensity of the threaded steel main body 1 due to the reliance on manual operation for blanking after heat treatment. Through the installation components on the mounting frame 501, four guide frames 502 are installed and placed, and the position of each guide frame 502 is changed. Through the multiple guide wheels 503 on the guide frame 502, the heat-treated threaded steel main body 1 is supported. Through the limiting components, the threaded steel main body 1 is fixed to prevent it from moving during cutting or blanking, ensuring the stability of cutting or blanking. Through the drive components in the cooling mechanism 6, multiple fans 601 are driven to rotate. The fans 601 can rotate according to the heat treatment requirements of the threaded steel main body 1, enhancing air flow and increasing the cooling rate. On the premise of ensuring that no internal stress and deformation occur in the threaded steel main body 1, the heat treatment time is effectively shortened, and production efficiency is improved. Through the fixed-length cutting mechanism 7, it can ensure that the cutting tool 702 accurately cuts the threaded steel main body 1 according to the preset length, reducing material waste. The fixed-length cutting mechanism 7 transmits the rotation of the mounting shaft 603 to the pressing rod 708 through the linkage components, causing the pressing rod 708 to reciprocate, and cooperating with the limiting rod 701 and the positioning components to achieve automatic fixed-length cutting of the threaded steel main body 1, improving the cutting accuracy and efficiency.
[0050] Specifically, the installation components include two support frames 504, a rotating cylinder 505, an intermittent component, and a contraction component. Each support frame 504 is fixedly arranged on one side of the inner wall of the mounting frame 501. The rotating cylinder 505 is rotatably embedded between each support frame 504. The intermittent component is arranged on the rotating cylinder 505, and the contraction component is arranged inside the rotating cylinder 505.
[0051] In this implementation scheme: Through the two support frames 504, installation support is provided for the rotating cylinder 505. Through the intermittent component, the rotating cylinder 505 is driven to rotate intermittently to achieve intermittent blanking of the threaded steel main body 1. Through the contraction component, it is used to drive the guide frame 502 to contract or expand, facilitating the blanking of the threaded steel main body 1.
[0052] Specifically, the intermittent component includes a first servo motor 506, a driving dial 507, a cylindrical pin 508, a grooved pulley 509 and a plurality of radial grooves 510. The first servo motor 506 is mounted on the top of the outer wall of the base 3 by bolts. The driving dial 507 is fixedly arranged at the output end of the first servo motor 506. The cylindrical pin 508 is fixedly arranged at one side edge of the outer wall of the driving dial 507. The grooved pulley 509 is fixedly sleeved on the outer wall of the rotating cylinder 505. Each radial groove 510 is equidistantly arranged on the outer wall of the grooved pulley 509 along the circumferential direction. The cylindrical pin 508 is sequentially slidably embedded in the inner wall of each radial groove 510.
[0053] In this embodiment: when the first servo motor 506 is powered on, it drives the driving dial 507 to rotate, so that the cylindrical pin 508 enters the radial groove 510, pushes the grooved pulley 509 to rotate intermittently, thereby driving the rotating cylinder 505 to rotate intermittently, and driving the guiding frame 502 and the guiding wheels 503 to convey the threaded steel body 1 to the designated position.
[0054] Specifically, the contraction component includes a positive and negative motor 511, a bidirectional threaded rod 512, two moving parts 513 and a plurality of first connecting rods 514. The positive and negative motor 511 is mounted on one side of the outer wall of the rotating cylinder 505 by bolts. The bidirectional threaded rod 512 is rotatably embedded in the outer wall of the rotating cylinder 505, and the bidirectional threaded rod 512 is fixedly arranged at the output end of the positive and negative motor 511. Each moving part 513 is threadedly connected to the outer wall of the bidirectional threaded rod 512, and each moving part 513 is slidably embedded in the inner wall of the rotating cylinder 505. One end of each first connecting rod 514 is movably sleeved on the outer wall of the moving part 513, and the other end of each first connecting rod 514 is movably sleeved on the outer wall of the guiding frame 502.
[0055] In this embodiment: when the positive and negative motor 511 is powered on, it drives the bidirectional threaded rod 512 to rotate, so that the moving parts 513 move in the rotating cylinder 505, and cooperate with the first connecting rods 514 to contract the guiding frame 502, so as to drive the cut threaded steel body 1 to move downwards, and avoid the cut threaded steel body 1 still abutting against the limiting rod 701.
[0056] Specifically, each group of limiting components includes a second servo motor 515, a rotating shaft 516, two rotating parts 517 and two limiting wheels 518. The second servo motor 515 is mounted on one side of the outer wall of the guiding frame 502 by bolts. The rotating shaft 516 is fixedly arranged at the output end of the second servo motor 515. Each rotating part 517 is fixedly sleeved on the outer wall of the rotating shaft 516. Each limiting wheel 518 is rotatably embedded in one side of the outer wall of the rotating part 517.
[0057] In this implementation: The second servo motor 515 drives the rotating shaft 516 to rotate, so that the limiting wheel 518 rotates to a suitable position to limit or release the main body 1 of the deformed steel bar, cooperating with the blanking operation.
[0058] Specifically, the driving component includes a fourth servo motor 602, a mounting shaft 603, a plurality of first bevel gears 604, a plurality of second bevel gears 605 and a plurality of rotating shafts 606. The fourth servo motor 602 is mounted on one side of the outer wall of the mounting frame 501 by bolts. The mounting shaft 603 is fixedly arranged at the output end of the fourth servo motor 602. Each first bevel gear 604 is fixedly sleeved on the outer wall of the mounting shaft 603. Each second bevel gear 605 is fixedly sleeved on the outer wall of the rotating shaft 606. And each second bevel gear 605 meshes with the first bevel gear 604. Each rotating shaft 606 is rotatably embedded in the outer wall of the mounting frame 501. Each fan 601 is fixedly sleeved on the outer wall of the rotating shaft 606.
[0059] In this implementation: The fourth servo motor 602 drives the mounting shaft 603 to rotate, so that the first bevel gear 604 rotates, driving the second bevel gear 605 to rotate, thereby making the fan 601 on the rotating shaft 606 rotate, enhancing the air flow, realizing the automatic cooling of the main body 1 of the deformed steel bar, and improving the cooling rate of the main body 1 of the deformed steel bar. The fan 601 is used to accelerate the air flow to cool the passing main body 1 of the deformed steel bar, ensuring that it quickly cools down without generating internal stress and deformation. The principle structures of the fourth servo motor 602, the heat treatment equipment main body 4, the first servo motor 506, the forward and reverse motor 511, the second servo motor 515 and the cutting tool 702 are common knowledge in the art and will not be introduced in detail here. Their models can be selected according to the actual use situation.
[0060] Specifically, the linkage component includes a connecting shaft 703, two third bevel gears 704, two fourth bevel gears 705, an L-shaped frame 706, a second connecting rod 707 and a pressing rod 708. The connecting shaft 703 is rotatably embedded in the top of the outer wall of the mounting frame 501. Each third bevel gear 704 is fixedly sleeved at both ends of the connecting shaft 703. One of the fourth bevel gears 705 is fixedly sleeved on the outer wall of the mounting shaft 603. The other fourth bevel gear 705 is fixedly sleeved on the outer wall of the L-shaped frame 706. Each fourth bevel gear 705 meshes with the third bevel gear 704. Each L-shaped frame 706 is rotatably embedded in one side of the outer wall of the mounting frame 501. One end of the second connecting rod 707 is movably sleeved on the outer wall of the L-shaped frame 706. And the other end of the second connecting rod 707 is movably sleeved on the outer wall of the pressing rod 708. The pressing rod 708 is slidably embedded in one side of the inner wall of the mounting frame 501.
[0061] In this embodiment: The rotation of the installation shaft 603 drives the rotation of one of the fourth bevel gears 705, causing the rotation of one of the third bevel gears 704, and further driving the rotation of the other third bevel gear 704 and the other fourth bevel gear 705, causing the L-shaped frame 706 to rotate. The second connecting rod 707 drives the pressing rod 708 to reciprocate, realizing the pressing operation on the cutting tool 702.
[0062] Specifically, the positioning component includes a limiting shaft 709, a third connecting rod 710, a moving hole 711, a moving rod 712, a first spring 713, a sliding groove 714, a sliding block 715, a second spring 716, a mounting plate 717, a third spring 718, and a support seat 719. The limiting shaft 709 is fixedly arranged on one side of the outer wall of the mounting frame 501. The limiting rod 701 is movably sleeved on the outer wall of the limiting shaft 709. One end of the third connecting rod 710 is movably sleeved on one side of the outer wall of the limiting rod 701, and the other end of the third connecting rod 710 is movably sleeved on the outer wall of the moving rod 712. The moving hole 711 is opened on one side of the inner wall of the mounting frame 501. The first spring 713 is fixedly arranged between the moving hole 711 and the moving rod 712. The moving rod 712 is slidably embedded in the inner wall of the moving hole 711. The sliding groove 714 is opened on one side of the outer wall of the moving rod 712. The sliding block 715 is slidably embedded in the inner wall of the sliding groove 714. The second spring 716 is fixedly arranged between the sliding groove 714 and the sliding block 715. The support seat 719 is fixedly arranged on one side of the inner wall of the mounting frame 501. The third spring 718 is fixedly arranged between the mounting plate 717 and the support seat 719. The mounting plate 717 is slidably embedded in one side of the inner wall of the mounting frame 501. The cutting tool 702 is mounted on the bottom of the outer wall of the mounting plate 717.
[0063] In this embodiment: The limiting rod 701 is used to contact the threaded steel body 1 to trigger the cutting action. The movement of the limiting rod 701 drives the third connecting rod 710, and further causes the moving rod 712 to move in the moving hole 711, making the sliding block 715 located above the mounting plate 717. Cooperating with the pressing action of the pressing rod 708, the fixed-length cutting of the threaded steel body 1 is realized, improving the cutting accuracy and efficiency. When the threaded steel body 1 pushes the limiting rod 701 to move, the positions of the sliding block 715 and the mounting plate 717 can be accurately controlled, ensuring that the cutting tool 702 accurately cuts the threaded steel body 1 according to the preset length, reducing material waste.
[0064] During use, Step 1: Heat treatment: The ribbed steel bar body 1 is heated, gradient cooled, and double-stage tempered through the heat treatment equipment main body 4 on the base 3 to complete the heat treatment of the ribbed steel bar body 1. Step 2: Fixed-length cutting: The heat-treated ribbed steel bar body 1 is conveyed onto the guide wheel 503 in one of the guide frames 502. One end of the ribbed steel bar body 1 pushes the limit rod 701 to move. The limit rod 701 rotates on the limit shaft 709, driving the third connecting rod 710. The third connecting rod 710 pulls the moving rod 712 to move in the moving hole 711, so that the sliding block 715 is located above the mounting plate 717. Then when the pressing rod 708 moves downward, it presses the mounting plate 717, and can drive both the mounting plate 717 and the sliding block 715 to move downward at the same time, so that the cutting tool 702 at the bottom of the mounting plate 717 cuts the ribbed steel bar body 1 according to the preset length. Step 3: Discharging of the ribbed steel bar body 1: After the ribbed steel bar body 1 is cut, the second servo motor 515 drives the rotating shaft 516 to rotate. The rotating shaft 516 drives each rotating part 517 to rotate, so that the limit wheel 518 is located above the ribbed steel bar body 1. The limit wheel 518 cooperates with the guide wheel 503 to fix the ribbed steel bar body 1. Then the forward and reverse motor 511 is started. The forward and reverse motor 511 drives the bidirectional threaded rod 512 to rotate, driving the moving part 513 to move in the rotating cylinder 505. As each moving part 513 moves, in cooperation with the first connecting rod 514, each guide frame 502 contracts, driving the cut ribbed steel bar body 1 to move downward, avoiding the cut ribbed steel bar body 1 still pressing against the limit rod 701, so that the limit rod 701, the sliding block 715, and the mounting plate 717 return to their original positions under the action of the elastic forces of the first spring 713, the second spring 716, and the third spring 718. Finally, the first servo motor 506 drives the driving dial 507 to rotate, so that the cylindrical pin 508 enters one of the radial grooves 510, pushing the sprocket 509, so that the sprocket 509 drives the rotating cylinder 505 to intermittently rotate between each support frame 504, so that the ribbed steel bar body 1 reaches the discharging position after passing through the fan 601. The second servo motor 515 drives the rotating shaft 516 to rotate in the reverse direction, so that the limit wheel 518 moves away from below the guide wheel 503, and the ribbed steel bar body 1 falls to the designated position, completing the discharging. Step 4: Cooling the ribbed steel bar body 1: When the ribbed steel bar body 1 is on one side of the fan 601, the fourth servo motor 602 drives the mounting shaft 603 to rotate, so that each first bevel gear 604 rotates. The first bevel gear 604 meshes with the second bevel gear 605, so that the second bevel gear 605 drives the fan 601 on each rotating shaft 606 to rotate. On the premise of ensuring that the ribbed steel bar body 1 does not generate internal stress and deformation, the rotation of the fan 601 enhances air flow and improves the cooling rate of the ribbed steel bar body 1. At the same time, as the mounting shaft 603 rotates, it can drive one of the fourth bevel gears 705 to rotate, so that one of the fourth bevel gears 705 meshes with one of the third bevel gears 704, and the connecting shaft 703 drives the other third bevel gear 704 to rotate.Another third bevel gear 704 meshes with another fourth bevel gear 705 to rotate the L-shaped frame 706. The L-shaped frame 706 pulls the top end of the second connecting rod 707 to move, and the bottom end of the second connecting rod 707 drives the pressing rod 708 to reciprocate, so as to facilitate the pressing rod 708 to press the sliding block 715, thereby realizing the cutting of the ribbed steel body 1.
[0065] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-strength deformed steel bar, comprising: The ribbed steel bar main body (1), characterized in that: an anti-rust layer (2) is fixedly arranged on the outer wall of the ribbed steel bar main body (1).
2. A heat treatment device for high-strength deformed steel bars, characterized in that: It is used for preparing a high-strength ribbed steel bar as described in claim 1, including: A base (3); A heat treatment equipment main body (4), installed on the top of the outer wall of the base (3); A blanking mechanism (5), arranged on the base (3), the blanking mechanism (5) includes a mounting frame (501), a mounting component, four guide frames (502), a plurality of guide wheels (503) and multiple groups of limiting components, the mounting frame (501) is fixedly arranged on the top of the outer wall of the base (3), the mounting component is arranged on the mounting frame (501), each guide frame (502) is arranged on the mounting component, each of the guide wheels (503) is rotatably embedded in the inner wall of the guide frame (502), and each group of limiting components is arranged on the guide frame (502); A cooling mechanism (6), arranged on the mounting frame (501), the cooling mechanism (6) includes a driving component and a plurality of fans (601), the driving component is arranged on the mounting frame (501), and each of the fans (601) is arranged on the driving component; A fixed-length cutting mechanism (7), arranged on the mounting frame (501), the fixed-length cutting mechanism (7) includes a linkage component, a limiting rod (701), a positioning component and a cutting tool (702), the linkage component is arranged on the mounting frame (501), the limiting rod (701) is arranged on the positioning component, the positioning component is arranged on the mounting frame (501), and the cutting tool (702) is arranged on the positioning component.
3. The heat treatment device for a high-strength deformed steel bar according to claim 2, characterized in that: The mounting component includes two support frames (504), a rotating cylinder (505), an intermittent component and a contraction component, each of the support frames (504) is fixedly arranged on one side of the inner wall of the mounting frame (501), the rotating cylinder (505) is rotatably embedded between each support frame (504), the intermittent component is arranged on the rotating cylinder (505), and the contraction component is arranged inside the rotating cylinder (505).
4. The heat treatment device for a high-strength threaded steel according to claim 3, characterized in that: The intermittent component includes a first servo motor (506), a driving dial (507), a cylindrical pin (508), a grooved wheel (509) and a plurality of radial grooves (510), the first servo motor (506) is installed on the top of the outer wall of the base (3) through bolts, the driving dial (507) is fixedly arranged on the output end of the first servo motor (506), the cylindrical pin (508) is fixedly arranged on the outer wall side edge of the driving dial (507), the grooved wheel (509) is fixedly sleeved on the outer wall of the rotating cylinder (505), each of the radial grooves (510) is equidistantly arranged along the circumferential direction on the outer wall of the grooved wheel (509), and the cylindrical pin (508) is sequentially slidably embedded in the inner wall of each radial groove (510).
5. The heat treatment device for a high-strength deformed steel bar according to claim 4, characterized in that: The contraction assembly includes a reversible motor (511), a bidirectional threaded rod (512), two moving members (513), and a plurality of first connecting rods (514). The reversible motor (511) is installed on one side of the outer wall of the rotating cylinder (505) by bolts. The bidirectional threaded rod (512) is rotatably embedded in the outer wall of the rotating cylinder (505), and the bidirectional threaded rod (512) is fixedly arranged at the output end of the reversible motor (511). Each of the moving members (513) is threadedly connected to the outer wall of the bidirectional threaded rod (512), and each of the moving members (513) is slidably embedded in the inner wall of the rotating cylinder (505). One end of each of the first connecting rods (514) is movably sleeved on the outer wall of the moving member (513), and the other end of each of the first connecting rods (514) is movably sleeved on the outer wall of the guide frame (502).
6. The heat treatment device for a high-strength deformed steel bar according to claim 5, characterized in that: Each group of the limiting components includes a second servo motor (515), a rotating shaft (516), two rotating members (517), and two limiting wheels (518). The second servo motor (515) is installed on one side of the outer wall of the guide frame (502) by bolts. The rotating shaft (516) is fixedly arranged at the output end of the second servo motor (515). Each of the rotating members (517) is fixedly sleeved on the outer wall of the rotating shaft (516). Each of the limiting wheels (518) is rotatably embedded in one side of the outer wall of the rotating member (517).
7. The heat treatment device for a high-strength deformed steel bar according to claim 6, characterized in that: The driving component includes a fourth servo motor (602), a mounting shaft (603), a plurality of first bevel gears (604), a plurality of second bevel gears (605), and a plurality of rotating shafts (606). The fourth servo motor (602) is installed on one side of the outer wall of the mounting frame (501) by bolts. The mounting shaft (603) is fixedly arranged at the output end of the fourth servo motor (602). Each of the first bevel gears (604) is fixedly sleeved on the outer wall of the mounting shaft (603). Each of the second bevel gears (605) is fixedly sleeved on the outer wall of the rotating shaft (606), and each of the second bevel gears (605) meshes with the first bevel gear (604). Each of the rotating shafts (606) is rotatably embedded in the outer wall of the mounting frame (501). Each of the fans (601) is fixedly sleeved on the outer wall of the rotating shaft (606).
8. The heat treatment device for a high-strength ribbed steel bar according to claim 7, characterized in that: The linkage component includes a connecting shaft (703), two third bevel gears (704), two fourth bevel gears (705), an L-shaped frame (706), a second connecting rod (707), and a pressing rod (708). The connecting shaft (703) is rotatably embedded in the top of the outer wall of the mounting frame (501). Each of the third bevel gears (704) is fixedly sleeved at both ends of the connecting shaft (703). One of the fourth bevel gears (705) is fixedly sleeved on the outer wall of the mounting shaft (603), and the other fourth bevel gear (705) is fixedly sleeved on the outer wall of the L-shaped frame (706). Each of the fourth bevel gears (705) meshes with the third bevel gear (704). Each of the L-shaped frames (706) is rotatably embedded in one side of the outer wall of the mounting frame (501). One end of the second connecting rod (707) is movably sleeved on the outer wall of the L-shaped frame (706), and the other end of the second connecting rod (707) is movably sleeved on the outer wall of the pressing rod (708). The pressing rod (708) is slidably embedded in one side of the inner wall of the mounting frame (501).
9. The heat treatment device for a high-strength deformed steel bar according to claim 8, characterized in that: The positioning component includes a limiting shaft (709), a third connecting rod (710), a moving hole (711), a moving rod (712), a first spring (713), a sliding groove (714), a sliding block (715), a second spring (716), a mounting plate (717), a third spring (718), and a support seat (719). The limiting shaft (709) is fixedly arranged on one side of the outer wall of the mounting frame (501). The limiting rod (701) is movably sleeved on the outer wall of the limiting shaft (709). One end of the third connecting rod (710) is movably sleeved on one side of the outer wall of the limiting rod (701), and the other end of the third connecting rod (710) is movably sleeved on the outer wall of the moving rod (712). The moving hole (711) is opened on one side of the inner wall of the mounting frame (501). The first spring (713) is fixedly arranged between the moving hole (711) and the moving rod (712). The moving rod (712) is slidably embedded in the inner wall of the moving hole (711). The sliding groove (714) is opened on one side of the outer wall of the moving rod (712). The sliding block (715) is slidably embedded in the inner wall of the sliding groove (714). The second spring (716) is fixedly arranged between the sliding groove (714) and the sliding block (715). The support seat (719) is fixedly arranged on one side of the inner wall of the mounting frame (501). The third spring (718) is fixedly arranged between the mounting plate (717) and the support seat (719). The mounting plate (717) is slidably embedded in one side of the inner wall of the mounting frame (501). The cutting tool (702) is installed at the bottom of the outer wall of the mounting plate (717).
10. A heat treatment method for high-strength deformed steel bars, characterized in that: Applying a heat treatment device for high-strength deformed steel bars as described in claim 9, the method includes the following steps: S1: Heat treatment: The deformed steel bar body (1) is heated, gradient cooled, and double-stage tempered through the heat treatment equipment main body (4) on the base (3) to complete the heat treatment of the deformed steel bar body (1). S2: Fixed-length cutting: The heat-treated threaded steel body (1) is transported to the guide wheel (503) in one of the guide frames (502), and one end of the threaded steel body (1) pushes the limit rod (701) to move. The limit rod (701) rotates on the limit shaft (709), driving the third connecting rod (710). The third connecting rod (710) pulls the moving rod (712) to move in the moving hole (711), so that the sliding block (715) is located above the mounting plate (717). Then, when the pressing rod (708) moves downward, the mounting plate (717) is pressed, which can simultaneously drive the mounting plate (717) and the sliding block (715) to move downward, so that the cutting tool (702) at the bottom of the mounting plate (717) cuts the threaded steel body (1) according to the preset length; S3: Cutting of the threaded steel body (1): After the threaded steel body (1) is cut, the second servo motor (515) drives the rotating shaft (516) to rotate, and the rotating shaft (516) drives each rotating member (517) to rotate, so that the limiting wheel (518) is located above the threaded steel body (1), and the limiting wheel (518) cooperates with the guide wheel (503) to fix the threaded steel body (1), and then the forward and reverse motor (511) is started, and the forward and reverse motor (511) drives the bidirectional threaded rod (512) to rotate, driving the moving member (513) to move in the rotating cylinder (505). As each moving member (513) moves, it cooperates with the first connecting rod (514) to make each guide frame (502) shrink, driving the threaded steel body (1) after cutting to move downward, so as to prevent the threaded steel body (1) after cutting from still pressing against the limiting wheel. The positioning rod (701) causes the limiting rod (701), the sliding block (715) and the mounting plate (717) to return to their original positions under the action of the elastic force of the first spring (713), the second spring (716) and the third spring (718). Finally, the first servo motor (506) drives the active dial (507) to rotate, causing the cylindrical pin (508) to enter one of the radial grooves (510), pushing the groove wheel (509), causing the groove wheel (509) to drive the rotating cylinder (505) to rotate intermittently between each support frame (504), so that the threaded steel body (1) reaches the unloading position after passing through the fan (601). The second servo motor (515) drives the rotating shaft (516) to rotate in the opposite direction, causing the limiting wheel (518) to move away from the bottom of the guide wheel (503), so that the threaded steel body (1) falls to the specified position, completing the unloading. S4: Cooling the ribbed steel bar body (1): When the ribbed steel bar body (1) is located on one side of the fan (601), drive the mounting shaft (603) to rotate through the fourth servo motor (602) so that each first bevel gear (604) rotates. The first bevel gear (604) meshes with the second bevel gear (605), causing the second bevel gear (605) to drive the fan (601) on each rotating shaft (606) to rotate. On the premise of ensuring that no internal stress and deformation occur in the ribbed steel bar body (1), enhance the air flow through the rotation of the fan (601) to increase the cooling rate of the ribbed steel bar body (1). At the same time, as the mounting shaft (603) rotates, it can drive one of the fourth bevel gears (705) to rotate, causing one of the fourth bevel gears (705) to mesh with one of the third bevel gears (704), enabling the connecting shaft (703) to drive the other third bevel gear (704) to rotate. The other third bevel gear (704) meshes with the other fourth bevel gear (705), causing the L-shaped frame (706) to rotate. The L-shaped frame (706) pulls the top of the second connecting rod (707) to move, and the bottom of the second connecting rod (707) drives the pressing rod (708) to reciprocate, so as to facilitate the pressing rod (708) to press the sliding block (715), thereby realizing the cutting of the ribbed steel bar body (1).