Automatic bottle arranging device for commercial crop prothioconazole bactericide production

Abstract

The invention relates to the technical field of bottle unscrambling devices, and discloses an automatic bottle unscrambling device for commercial crop prothioconazole bactericide production, the automatic bottle unscrambling device comprises a base, the upper surface of the base is fixedly provided with a hollow seat, and the inner bottom wall of the hollow seat is rotatably provided with a rotating column extending to the upper surface of the hollow seat; the number of the clamping mechanisms is two, the two clamping mechanisms are symmetrically arranged on the two sides of the rotating column, each clamping mechanism comprises a T-shaped base and two symmetrical clamping rods arranged on the lower surface of the T-shaped base in a sliding mode, and arc-shaped clamping plates are arranged on the opposite faces of the two clamping rods correspondingly; the clamping mechanism further comprises a first motor which is arranged on the side face of the T-shaped base and used for driving the two clamping rods to move face to face or back to back at the same time. And by arranging the clamping mechanism, the two arc-shaped clamping plates can effectively clamp the bottle, and the bottle can be effectively protected in the clamping process, so that the bottle is prevented from being damaged due to too large clamping force.

Description

Technical Field

[0001] The invention relates to the technical field of bottle unscrambling devices, and more particularly to an automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops. Background Art

[0002] Prothioconazole fungicide is primarily used to control numerous diseases in cereals, wheat, and legume crops. Prothioconazole has low toxicity, is non-teratogenic, non-mutagenic, non-toxic to embryos, and is safe for humans and the environment. Its mechanism of action is to inhibit the demethylation of lanosterol or 2,4-methylenedihydrolanosterol, precursors of fungal sterols, at the 14-position. Spraying the fungicide between the greening and jointing stages of wheat can further control the damage caused by stem base rot. In combination with the prevention and control of other seedling diseases such as wheat sheath blight, spraying with single agents such as prothioconazole and their combination formulations registered for wheat can not only prevent sheath blight and powdery mildew, but also effectively prevent stem base rot.

[0003] With advancements in agricultural technology, pesticide production processes are constantly evolving. To meet the demands of large-scale production, many manufacturers are introducing automated equipment to replace traditional manual operations. Automated bottle unscrambling devices, particularly in fungicide production lines for cash crops, have become a key component in improving production efficiency. These devices not only effectively increase packaging line speeds but also ensure consistent product quality and reduce product rejection rates caused by human error. However, existing bottle unscrambling devices often suffer from complex designs, high maintenance costs, and poor adaptability, limiting their widespread adoption.

[0004] There are two main types of automatic bottle unscrambling devices currently available on the market: one is based on pneumatic principles, using compressed air to drive a piston rod to grab and place bottles. While this method is simple and reliable, it lacks precision. The other uses a robotic arm equipped with a visual recognition system, which can more flexibly handle bottles of varying shapes and sizes, but is more complex and more expensive. Both solutions have their advantages, but also expose some significant shortcomings.

[0005] First, pneumatic bottle unscramblers rely on an external gas supply, so unstable gas sources can directly impact their normal operation. Second, robotic bottle unscramblers, while powerful, integrate numerous electronic components and technologies, making them difficult to maintain and expensive, making them unsuitable for small businesses and farmers. Furthermore, regardless of the type of bottle unscrambler, their ability to handle abnormal situations is relatively limited. For example, empty or broken bottles often cannot be properly handled, impacting the smooth operation of the entire production line.

[0006] To this end, the present invention provides an automatic bottle sorting device for producing a prothioconazole fungicide for economic crops. Summary of the Invention

[0007] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0008] The present invention provides an automatic bottle unscrambling device for producing a prothioconazole fungicide for economic crops, comprising: A base, wherein a hollow seat is fixedly provided on the upper surface of the base, and a rotating column extending to the upper surface of the hollow seat is rotatably provided on the inner bottom wall of the hollow seat; A clamping mechanism for clamping a bottle containing prothioconazole fungicide, wherein the number of the clamping mechanisms is two, and the two clamping mechanisms are symmetrically arranged on both sides of the rotating column. The clamping mechanism includes a T-shaped seat and two symmetrical clamping rods slidably arranged on the lower surface of the T-shaped seat, and the opposing surfaces of the two clamping rods are each provided with an arc-shaped clamping plate. The clamping mechanism also includes a first motor disposed on the side of the T-shaped seat for driving the two clamping rods to move toward or away from each other simultaneously; A transfer mechanism, which is used to transfer the clamped bottles; The detection mechanism is used to detect whether the bottle is broken or empty, and the detection mechanism includes a tension sensor fixed on the top of the T-shaped seat.

[0009] Preferably, the clamping mechanism also includes a rectangular groove opened on the lower surface of the T-shaped seat, the first motor is fixed on the side of the T-shaped seat, and the output end of the first motor extends to the interior of the rectangular groove and is fixed with a bidirectional screw, the top ends of the two clamping rods are slidingly connected to the inner top wall of the rectangular groove, and the surfaces of the two clamping rods are provided with first threaded holes threadedly connected to the outer surface of the bidirectional screw.

[0010] By adopting the above technical solution, the two clamping rods can be driven to automatically move toward the middle or to both sides at the same time through the rotation of the first motor.

[0011] Preferably, a buffer groove is provided on the surface of the clamping rod, and a buffer block is slidably provided on the inner wall of the buffer groove, the outer arc surface of the arc-shaped clamping plate is fixedly connected to the surface of the buffer block, two symmetrical buffer springs are fixedly provided on the surface of the buffer block and the inner wall of the buffer groove, and a first contact switch is fixedly provided on the inner wall of the buffer groove, and the first contact switch is electrically connected to the first motor through a wire.

[0012] By adopting the above technical solution, the bottle can be effectively protected when clamping the bottle, thereby preventing the bottle from being damaged due to excessive clamping force.

[0013] Preferably, the transfer mechanism includes a second motor fixed on the inner bottom wall of the hollow seat for driving the rotating column to rotate, and the output end of the second motor is fixed with a driving gear disc, and the outer surface of the bottom end of the rotating column is fixed with a driven gear disc that meshes with the driving gear disc.

[0014] By adopting the above technical solution, the rotation of the second motor can drive the rotating column to rotate at a reduced speed.

[0015] Preferably, the transfer mechanism also includes a rectangular opening opened on the surface of the rotating column and passing through the rotating column, a lifting column is slidably provided on the inner wall of the rectangular opening, the two clamping mechanisms are symmetrically arranged on the lower surface of the lifting column, a third motor is fixedly provided on the top of the rotating column, and the output end of the third motor extends to the interior of the rectangular opening and is fixedly provided with a vertical threaded column, and a second threaded hole is opened on the upper surface of the lifting column and is threadedly connected to the outer surface of the vertical threaded column.

[0016] By adopting the above technical solution, the vertical threaded column can be driven to rotate by the rotation of the third motor, thereby realizing automatic lifting of the lifting column.

[0017] Preferably, the detection mechanism further includes two strip grooves symmetrically opened on the lower surface of the lifting column, and a fourth motor is fixedly provided at both ends of the lifting column, the output end of the fourth motor extends to the interior of the strip groove and is fixedly provided with a transverse threaded column, a sliding block is slidably provided on the inner wall of the strip groove, a third threaded hole is opened on the side of the sliding block and is threadedly connected to the outer surface of the transverse threaded column, and the bottom end of the sliding block is fixedly connected to the top end of the tension sensor.

[0018] By adopting the above technical solution, the weight of the clamped bottles can be detected by the tension sensor, and broken bottles and empty bottles can be rejected.

[0019] Preferably, a small PLC controller corresponding to the tension sensor is fixedly provided on the upper surface of the lifting column, and the tension sensor and the fourth motor are electrically connected to the small PLC controller through wires. Two symmetrical second contact switches are fixedly provided on the inner wall of the strip groove, and the two second contact switches are electrically connected to the fourth motor through wires. The upper surface of the base is respectively provided with a complete bottle conveyor belt and an abnormal bottle conveyor belt.

[0020] By adopting the above technical solution, the fourth motor can be automatically controlled to be turned off through the two second contact switches, ensuring that the clamping mechanism can accurately move above the complete bottle conveyor belt and the abnormal bottle conveyor belt.

[0021] Preferably, the surface of the T-shaped seat is provided with a cleaning mechanism for cleaning the bottle before clamping the bottle, and the cleaning mechanism includes a rectangular cavity opened inside the T-shaped seat, and two nozzles symmetrically arranged on the bottom wall of the rectangular cavity, and the nozzle ends of the two nozzles extend to the lower surface of the T-shaped seat.

[0022] By adopting the above technical solution, the surface of the bottle can be automatically cleaned by the two air jet heads before clamping.

[0023] Preferably, the cleaning mechanism also includes a mounting plate fixed on the outer surface of the rotating column, and two press-type air pumps symmetrically fixed on the upper surface of the mounting plate, two top columns are symmetrically fixed on the lower surface of the lifting column, and a pressing plate is fixed at the bottom end of the two top columns, and the lower surface of the pressing plate is fixedly connected to the pressing end of the press-type air pump.

[0024] By adopting the above technical solution, the push-type air pump can be pressed during the downward movement of the clamping mechanism, thereby achieving automatic cleaning of the bottle.

[0025] Preferably, the inner top wall and the inner bottom wall of the push-type air pump are fixed with a return spring, and the outer surface of the push-type air pump is respectively provided with an intake pipe and an inflation hose extending to the interior of the push-type air pump, the surfaces of the intake pipe and the inflation hose are respectively provided with an intake one-way valve and an inflation one-way valve, and the other end of the inflation hose extends to the interior of the rectangular cavity, and the other end of the intake pipe is provided with a filter cover.

[0026] By adopting the above technical solution, the air intake pipe only has the function of inhaling air, and the air inflation hose only has the function of inflating air.

[0027] The beneficial effects of the present invention are: The automatic bottle sorting device for producing a prothioconazole fungicide for economic crops disclosed in the present invention is capable of effectively clamping the bottles with two arc-shaped clamping plates by providing a clamping mechanism. In addition, the bottles can be effectively protected during the clamping process to prevent them from being damaged due to excessive clamping force.

[0028] The automatic bottle sorting device for producing a prothioconazole fungicide for economic crops disclosed in the present invention can achieve the purpose of quickly sorting bottles through a transfer mechanism. In addition, during the unloading process, another clamping mechanism re-grips the bottles, thereby achieving the purpose of continuously sorting the bottles.

[0029] The automatic bottle sorting device for producing a prothioconazole fungicide for economic crops disclosed in the present invention can effectively remove broken or empty bottles by providing a detection mechanism.

[0030] The automatic bottle sorting device for producing a prothioconazole fungicide for economic crops disclosed in the present invention is capable of blowing air onto the surface of the bottle through two air jets by providing a cleaning mechanism, thereby ensuring the cleanliness of the bottle surface during clamping, thereby achieving the purpose of effectively cleaning the bottle. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a rear view structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the structure of the present invention when viewed from above; Figure 4 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 5 This invention Figure 4 A in the middle is an enlarged structural diagram; Figure 6 This invention Figure 4 The enlarged structural diagram at B in the middle; Figure 7 This invention Figure 4 Enlarged structural diagram at point C in the middle.

[0032] In the picture: 100, base; 200, hollow seat; 300, rotating column; 400, clamping mechanism; 401, T-shaped seat; 402, clamping rod; 403, arc-shaped clamping plate; 404, first motor; 405, bidirectional lead screw; 406, buffer block; 407, buffer spring; 408, first contact switch; 500, transfer mechanism; 501, second motor; 502, driving gear disc; 503, driven gear disc; 504, lifting column; 505, third motor; 506, vertical threaded column; 600, detection mechanism; 601, tension sensor; 602, fourth motor; 603, transverse threaded column; 604, sliding block; 605, small PLC controller; 606, second contact switch; 607, intact bottle conveyor belt; 608, abnormal bottle conveyor belt; 700, cleaning mechanism; 701, rectangular cavity; 702, nozzle; 703, mounting plate; 704, push-type air pump; 705, top column; 706, pressing plate; 707, return spring; 708, suction pipe; 709, inflation hose; 7010, suction one-way valve; 7011, inflation one-way valve. DETAILED DESCRIPTION

[0033] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed solely to enable those skilled in the art to better understand and implement the subject matter described herein, and that the functions and arrangements of the elements discussed may be varied without departing from the scope of this specification. Various examples may omit, substitute, or add various processes or components as needed. In addition, features described with respect to some examples may also be combined in other examples.

[0034] Example 1 like Figures 1 to 7 As shown, an automatic bottle sorting device for producing prothioconazole fungicide for economic crops according to the embodiment of the present invention is shown. Figure 1 , Figure 2 , Figure 6 , comprising: a base 100, a hollow seat 200 is fixedly provided on the upper surface of the base 100, and a rotating column 300 extending to the upper surface of the hollow seat 200 is rotatably provided on the inner bottom wall of the hollow seat 200; a clamping mechanism 400, which is used to clamp the bottle containing the prothioconazole fungicide, and the number of the clamping mechanisms 400 is two, and the two clamping mechanisms 400 are symmetrically arranged on both sides of the rotating column 300, and the clamping mechanism 400 includes a T-shaped seat 401, and a sliding member 402 is provided on the lower surface of the T-shaped seat 401. The clamping mechanism 400 comprises two symmetrical clamping rods 402 on the surface, and arc-shaped clamping plates 403 are provided on the opposite surfaces of the two clamping rods 402. The clamping mechanism 400 also includes a first motor 404 arranged on the side of the T-shaped seat 401 for driving the two clamping rods 402 to move toward or away from each other at the same time; a transfer mechanism 500, which is used to transfer the clamped bottles; a detection mechanism 600, which is used to detect whether the bottles are broken or empty. The detection mechanism 600 includes a tension sensor 601 fixed on the top of the T-shaped seat 401.

[0035] Please refer to Figure 6 The clamping mechanism 400 also includes a rectangular groove opened on the lower surface of the T-shaped seat 401, the first motor 404 is fixed on the side of the T-shaped seat 401, and the output end of the first motor 404 extends to the interior of the rectangular groove and is fixed with a bidirectional screw 405, the top ends of the two clamping rods 402 are slidably connected to the inner top wall of the rectangular groove, and the surfaces of the two clamping rods 402 are provided with first threaded holes threadedly connected to the outer surface of the bidirectional screw 405.

[0036] Specifically, by adopting the above technical solution, the two clamping rods 402 can be driven to automatically move toward the middle or to both sides at the same time through the rotation of the first motor 404.

[0037] Please refer to Figure 6A buffer groove is provided on the surface of the clamping rod 402, and a buffer block 406 is slidably provided on the inner wall of the buffer groove. The outer arc surface of the arc-shaped clamping plate 403 is fixedly connected to the surface of the buffer block 406. Two symmetrical buffer springs 407 are fixedly provided on the surface of the buffer block 406 and the inner wall of the buffer groove, and a first contact switch 408 is fixedly provided on the inner wall of the buffer groove. The first contact switch 408 is electrically connected to the first motor 404 through a wire.

[0038] Specifically, by adopting the above technical solution, the bottle can be effectively protected when clamping the bottle, avoiding damage to the bottle caused by excessive clamping force.

[0039] In this embodiment, by providing a clamping mechanism 400, the device can drive the bidirectional screw 405 to rotate by the rotation of the first motor 404 when arranging bottles containing prothioconazole fungicide. The rotation of the bidirectional screw 405 drives the two clamping rods 402 to move toward the middle at the same time, so that the two arc-shaped clamping plates 403 can effectively clamp the bottles, and during the clamping process, the buffer block 406 will be driven to slide inside the buffer groove. When the buffer block 406 contacts the first contact switch 408, the first contact switch 408 automatically controls the first motor 404 to turn off, thereby achieving effective protection for the bottles and preventing the bottles from being damaged due to excessive clamping force.

[0040] Example 2 Based on the first embodiment, please refer to Figure 2 , Figure 4 , Figure 5 , and the difference from the first embodiment is that: Please refer to Figure 4 , Figure 5 The transfer mechanism 500 includes a second motor 501 fixed on the inner bottom wall of the hollow seat 200 for driving the rotating column 300 to rotate, and a driving gear disc 502 is fixed on the output end of the second motor 501, and a driven gear disc 503 is fixed on the outer surface of the bottom end of the rotating column 300 and meshed with the driving gear disc 502.

[0041] Specifically, by adopting the above technical solution, the rotation of the second motor 501 can drive the rotating column 300 to rotate at a reduced speed.

[0042] Please refer to Figure 4 The transfer mechanism 500 also includes a rectangular opening opened on the surface of the rotating column 300 and passing through the rotating column 300. A lifting column 504 is slidingly provided on the inner wall of the rectangular opening. The two clamping mechanisms 400 are symmetrically arranged on the lower surface of the lifting column 504. A third motor 505 is fixedly provided at the top of the rotating column 300, and the output end of the third motor 505 extends to the interior of the rectangular opening and is fixedly provided with a vertical threaded column 506. A second threaded hole is provided on the upper surface of the lifting column 504 and is threadedly connected to the outer surface of the vertical threaded column 506.

[0043] Specifically, by adopting the above technical solution, the vertical threaded column 506 can be driven to rotate by the rotation of the third motor 505, thereby realizing automatic lifting of the lifting column 504.

[0044] In this embodiment, through the transfer mechanism 500, before clamping the bottle, the third motor 505 can be started first to drive the vertical threaded column 506 to rotate. The rotation of the vertical threaded column 506 drives the lifting column 504 to move downward, so that the clamping mechanism 400 moves downward to facilitate clamping the bottle. After clamping, the third motor 505 is started to reverse, driving the lifting column 504 to move upward, thereby driving the clamped bottle to move upward, and then the second motor 501 is started again. The rotation of the second motor 501 drives the rotating column 300 to rotate 180 degrees under the action of the driving gear plate 502 and the driven gear plate 503, thereby rotating the clamped bottle 180 degrees, and finally the third motor 505 is started again to drive the clamped bottle to move downward, and the first motor 404 is started to release the bottle, thereby achieving the purpose of quickly sorting the bottles. In addition, during the unloading process, another clamping mechanism 400 re-grips the bottle, thereby achieving the purpose of continuously sorting the bottles.

[0045] Example 3 On the basis of Example 1 and Example 2, please refer to Figure 2 , Figure 4 , Figure 6 , and the differences from the first and second embodiments are: Please refer to Figure 6 The detection mechanism 600 also includes two strip grooves symmetrically opened on the lower surface of the lifting column 504, and a fourth motor 602 is fixedly provided at both ends of the lifting column 504. The output end of the fourth motor 602 extends to the interior of the strip groove and is fixedly provided with a transverse threaded column 603. A sliding block 604 is slidingly provided on the inner wall of the strip groove. A third threaded hole is threadedly connected to the outer surface of the transverse threaded column 603 on the side of the sliding block 604. The bottom end of the sliding block 604 is fixedly connected to the top of the tension sensor 601.

[0046] Specifically, by adopting the above technical solution, the weight of the clamped bottles can be detected by the tension sensor 601, and broken bottles and empty bottles can be rejected.

[0047] Please refer to Figure 6A small PLC controller 605 corresponding to the tension sensor 601 is fixedly provided on the upper surface of the lifting column 504. The tension sensor 601 and the fourth motor 602 are electrically connected to the small PLC controller 605 through wires. Two symmetrical second contact switches 606 are fixedly provided on the inner wall of the strip groove, and the two second contact switches 606 are electrically connected to the fourth motor 602 through wires. A complete bottle conveyor belt 607 and an abnormal bottle conveyor belt 608 are respectively provided on the upper surface of the base 100.

[0048] Specifically, by adopting the above technical solution, the fourth motor 602 can be automatically controlled to be turned off through the two second contact switches 606, ensuring that the clamping mechanism 400 can accurately move above the intact bottle conveyor belt 607 and the abnormal bottle conveyor belt 608.

[0049] In this embodiment, by setting up a detection mechanism 600, when the bottle after clamping is broken or empty, the weight measured by the tension sensor 601 will be lower than the value pre-set by the small PLC controller 605. At this time, the tension sensor 601 transmits a signal to the small PLC controller 605, and the small PLC controller 605 automatically controls the fourth motor 602 to rotate, thereby driving the horizontal threaded column 603 to rotate. The rotation of the horizontal threaded column 603 drives the sliding block 604 to move, thereby driving the clamped bottle to move. Thereafter, the clamped bottle is rotated one hundred and eighty degrees through the transfer mechanism 500. At this time, the abnormal bottle is located above the abnormal bottle conveyor belt 608, thereby achieving the purpose of effectively removing the broken or empty bottles.

[0050] Example 4 On the basis of Example 1, Example 2 and Example 3, please refer to Figure 2 , Figure 4 , Figure 6 , Figure 7 , and the differences from the first, second and third embodiments are: Please refer to Figure 6 A cleaning mechanism 700 is provided on the surface of the T-shaped seat 401 for cleaning the bottle before clamping the bottle. The cleaning mechanism 700 includes a rectangular cavity 701 opened inside the T-shaped seat 401, and two nozzles 702 symmetrically arranged on the bottom wall of the rectangular cavity 701, and the nozzle ends of the two nozzles 702 extend to the lower surface of the T-shaped seat 401.

[0051] Specifically, by adopting the above technical solution, the surface of the bottle can be automatically cleaned by the two air jet heads 702 before clamping.

[0052] Please refer to Figure 7The cleaning mechanism 700 also includes a mounting plate 703 fixed on the outer surface of the rotating column 300, and two push-type air pumps 704 symmetrically fixed on the upper surface of the mounting plate 703. Two top columns 705 are symmetrically fixed on the lower surface of the lifting column 504, and the bottom ends of the two top columns 705 are fixed with a pressing plate 706. The lower surface of the pressing plate 706 is fixedly connected to the pressing end of the push-type air pump 704.

[0053] Specifically, by adopting the above technical solution, the push-type air pump 704 can be pressed during the downward movement of the clamping mechanism 400, thereby achieving automatic cleaning of the bottle.

[0054] Please refer to Figure 7 The inner top wall and the inner bottom wall of the push-type air pump 704 are fixed with a return spring 707, and the outer surface of the push-type air pump 704 is respectively provided with an intake pipe 708 and an inflation hose 709 extending into the interior of the push-type air pump 704, and the surfaces of the intake pipe 708 and the inflation hose 709 are respectively provided with an intake one-way valve 7010 and an inflation one-way valve 7011, and the other end of the inflation hose 709 extends to the interior of the rectangular cavity 701, and the other end of the intake pipe 708 is provided with a filter cover.

[0055] Specifically, by adopting the above technical solution, the air intake pipe 708 only has the function of inhaling air, and the air inflation hose 709 only has the function of inflating air.

[0056] In this embodiment, by setting up a cleaning mechanism 700, when the rotation of the third motor 505 drives the lifting column 504 and the clamping mechanism 400 to move downward to clamp the bottle, the lifting column 504 moves downward to press the push-type air pump 704 through the top column 705 and the pressing plate 706, so that the gas in the push-type air pump 704 enters the rectangular cavity 701 through the inflation hose 709, and blows air to the surface of the bottle through the two nozzles 702, thereby ensuring the cleanliness of the bottle surface during clamping, thereby achieving the purpose of effectively cleaning the bottle.

[0057] Working principle: When the device is arranging bottles filled with prothioconazole fungicide, the third motor 505 is first started to drive the vertical threaded column 506 to rotate. The rotation of the vertical threaded column 506 drives the lifting column 504 to move downward, so that the clamping mechanism 400 moves downward to facilitate the clamping of the bottle. At the same time, when the rotation of the third motor 505 drives the lifting column 504 and the clamping mechanism 400 to move downward to clamp the bottle, the lifting column 504 moves downward to press the push-type air pump 704 through the top column 705 and the pressing plate 706, so that the gas in the push-type air pump 704 enters the rectangular cavity 701 through the inflation hose 709 and is discharged through the two nozzles 70 2. Blow air on the surface of the bottle, so as to ensure the cleanliness of the bottle surface when clamping, and achieve the purpose of effectively cleaning the bottle. When clamping, the rotation of the first motor 404 drives the bidirectional screw 405 to rotate, and the rotation of the bidirectional screw 405 drives the two clamping rods 402 to move toward the middle at the same time, so that the two arc-shaped clamping plates 403 can effectively clamp the bottle, and in the process of clamping, the buffer block 406 will be driven to slide inside the buffer groove. When the buffer block 406 contacts the first contact switch 408, the first contact switch 408 automatically controls the first motor 404 to turn off, thereby achieving effective protection for the bottle and preventing the bottle from being damaged due to excessive clamping force. After clamping is completed, The third motor 505 is started to reverse, driving the lifting column 504 to move upward, thereby driving the clamped bottle to move upward, and then the second motor 501 is started again. The rotation of the second motor 501 drives the rotating column 300 to rotate 180 degrees under the action of the active gear plate 502 and the driven gear plate 503, thereby rotating the clamped bottle 180 degrees, and finally the third motor 505 is started again to drive the clamped bottle to move downward, and the first motor 404 is started to release the bottle, thereby achieving the purpose of quickly sorting the bottles, and in the process of unloading, another clamping mechanism 400 re-grips the bottle, thereby achieving the purpose of continuously sorting the bottles, and when the clamping mechanism 505 is started again, the bottle is clamped. When the bottle is broken or empty after being taken, the weight measured by the tension sensor 601 will be lower than the value pre-set by the small PLC controller 605. At this time, the tension sensor 601 transmits a signal to the small PLC controller 605, and the small PLC controller 605 automatically controls the fourth motor 602 to rotate, thereby driving the horizontal threaded column 603 to rotate. The rotation of the horizontal threaded column 603 drives the sliding block 604 to move, thereby driving the clamped bottle to move. After that, the clamped bottle is rotated one hundred and eighty degrees through the transfer mechanism 500. At this time, the abnormal bottle is located above the abnormal bottle conveyor belt 608, thereby achieving the purpose of effectively removing the broken or empty bottles.

[0058] The above describes an embodiment of this specific implementation method, but this embodiment is not limited to the above specific implementation method. The above specific implementation method is merely illustrative and not restrictive. Ordinary technicians in this field can also make many forms based on the inspiration of this embodiment, all of which are protected by this embodiment.

Claims

1. An automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops, characterized in that: include: A base (100), wherein a hollow seat (200) is fixedly provided on the upper surface of the base (100), and a rotating column (300) is rotatably provided on the inner bottom wall of the hollow seat (200) and extends to the upper surface of the hollow seat (200); A clamping mechanism (400) for clamping a bottle containing a prothioconazole fungicide, wherein the number of the clamping mechanisms (400) is two, and the two clamping mechanisms (400) are symmetrically arranged on both sides of the rotating column (300), the clamping mechanism (400) comprises a T-shaped seat (401), and two symmetrical clamping rods (402) slidably arranged on the lower surface of the T-shaped seat (401), and the opposite surfaces of the two clamping rods (402) are both provided with arc-shaped clamping plates (403), and the clamping mechanism (400) further comprises a first motor (404) arranged on the side of the T-shaped seat (401) for driving the two clamping rods (402) to move toward or away from each other simultaneously; A transfer mechanism (500) for transferring the clamped bottles; The detection mechanism (600) is used to detect whether a bottle is broken or empty. The detection mechanism (600) includes a tension sensor (601) fixed on the top of the T-shaped seat (401).

2. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 1, characterized in that: The clamping mechanism (400) further comprises a rectangular groove formed on the lower surface of the T-shaped seat (401), the first motor (404) being fixed on the side of the T-shaped seat (401), and the output end of the first motor (404) extending into the interior of the rectangular groove and being fixed with a bidirectional lead screw (405), the top ends of the two clamping rods (402) being slidably connected to the inner top wall of the rectangular groove, and the surfaces of the two clamping rods (402) being provided with a first threaded hole threadedly connected to the outer surface of the bidirectional lead screw (405).

3. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 2, characterized in that: A buffer groove is provided on the surface of the clamping rod (402), and a buffer block (406) is slidably provided on the inner wall of the buffer groove. The outer arc surface of the arc-shaped clamping plate (403) is fixedly connected to the surface of the buffer block (406). Two symmetrical buffer springs (407) are fixedly provided on the surface of the buffer block (406) and the inner wall of the buffer groove. A first contact switch (408) is fixedly provided on the inner wall of the buffer groove. The first contact switch (408) is electrically connected to the first motor (404) through a wire.

4. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 1, characterized in that: The transfer mechanism (500) comprises a second motor (501) fixedly mounted on the inner bottom wall of the hollow seat (200) for driving the rotating column (300) to rotate, and a driving gear disc (502) is fixedly mounted on the output end of the second motor (501), and a driven gear disc (503) is fixedly mounted on the outer surface of the bottom end of the rotating column (300) and meshed with the driving gear disc (502).

5. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 4, characterized in that: The transfer mechanism (500) further includes a rectangular opening formed on the surface of the rotating column (300) and passing through the rotating column (300), a lifting column (504) being slidably provided on the inner wall of the rectangular opening, two clamping mechanisms (400) being symmetrically provided on the lower surface of the lifting column (504), a third motor (505) being fixedly provided at the top end of the rotating column (300), and an output end of the third motor (505) extending to the interior of the rectangular opening and being fixedly provided with a vertical threaded column (506), and a second threaded hole being threadedly connected to the outer surface of the vertical threaded column (506) being provided on the upper surface of the lifting column (504).

6. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 5, characterized in that: The detection mechanism (600) further comprises two strip grooves symmetrically provided on the lower surface of the lifting column (504), and a fourth motor (602) is fixedly provided at both ends of the lifting column (504), the output end of the fourth motor (602) extends to the interior of the strip groove and is fixedly provided with a transverse threaded column (603), a sliding block (604) is slidably provided on the inner wall of the strip groove, a third threaded hole is provided on the side surface of the sliding block (604) and is threadedly connected to the outer surface of the transverse threaded column (603), and the bottom end of the sliding block (604) is fixedly connected to the top end of the tension sensor (601).

7. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 6, characterized in that: A small PLC controller (605) corresponding to the tension sensor (601) is fixedly provided on the upper surface of the lifting column (504), and the tension sensor (601) and the fourth motor (602) are both electrically connected to the small PLC controller (605) via a wire. Two symmetrical second contact switches (606) are fixedly provided on the inner wall of the strip groove, and the two second contact switches (606) are both electrically connected to the fourth motor (602) via a wire. A complete bottle conveyor belt (607) and an abnormal bottle conveyor belt (608) are respectively provided on the upper surface of the base (100).

8. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 5, characterized in that: The surface of the T-shaped seat (401) is provided with a cleaning mechanism (700) for cleaning the bottle before clamping the bottle. The cleaning mechanism (700) comprises a rectangular cavity (701) opened inside the T-shaped seat (401), and two air jet heads (702) symmetrically arranged on the bottom wall of the rectangular cavity (701), and the air jet ends of the two air jet heads (702) both extend to the lower surface of the T-shaped seat (401).

9. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 8, characterized in that: The cleaning mechanism (700) further comprises a mounting plate (703) fixedly mounted on the outer surface of the rotating column (300), and two push-type air pumps (704) symmetrically mounted on the upper surface of the mounting plate (703); two top columns (705) are symmetrically mounted on the lower surface of the lifting column (504), and a push plate (706) is mounted on the bottom ends of the two top columns (705); the lower surface of the push plate (706) is fixedly connected to the push end of the push-type air pump (704).

10. The automatic bottle unscrambling device for producing prothioconazole fungicide for economic crops according to claim 9, characterized in that: The inner top wall and the inner bottom wall of the push-type air pump (704) are fixedly provided with a return spring (707), and the outer surface of the push-type air pump (704) is respectively provided with an air intake pipe (708) and an air inflation hose (709) extending into the interior of the push-type air pump (704), and the surfaces of the air intake pipe (708) and the air inflation hose (709) are respectively provided with an air intake one-way valve (7010) and an air inflation one-way valve (7011), and the other end of the air inflation hose (709) extends into the interior of the rectangular cavity (701), and the other end of the air intake pipe (708) is provided with a filter cover.

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