High-frequency automatic pumping system for liposuction needle
By using a high-frequency automatic suction system with components such as a linear magnetic shaft motor and a temperature control mechanism, the problems of operator fatigue, insufficient stability, and poor precision and safety in existing liposuction equipment have been solved. This system enables automated control of the liposuction cannula, improving surgical efficiency and safety.
Patent Information
- Application Number
- CN202510713779.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2045-05-30
AI Technical Summary
Existing liposuction equipment relies on manual operation by medical staff, which leads to operator fatigue and insufficient stability, low efficiency, poor precision and safety, high dependence on medical staff skills, and increased risks of postoperative recovery and complications.
The system employs a high-frequency automatic suction system, including a power mechanism, a temperature control mechanism, and a shock absorption mechanism. It utilizes components such as a linear magnetic shaft motor, an NTC thermistor, a magnetorheological fluid damper, and a hydraulic buffer to achieve automated control of the liposuction needle.
It improves the automation level of liposuction cannulas, reduces human intervention, increases work efficiency and operational precision, reduces the risk of equipment failure, and enhances operational safety and surgical outcomes.
Smart Images

Figure CN120437404B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of medical aesthetic device technology, and in particular to a high-frequency automatic suction system for liposuction needles. Background Technology
[0002] Current liposuction equipment relies on medical staff manually operating the liposuction handpiece in a reciprocating motion, which has the following drawbacks:
[0003] 1. Operational fatigue and stability issues:
[0004] Medical staff bear a heavy physical burden: prolonged manual reciprocating movements can lead to muscle fatigue in the arms, wrists, and shoulders, affecting operational precision.
[0005] Insufficient stability: When fatigued, medical staff may find it difficult to maintain a consistent liposuction speed and force, resulting in uneven fat extraction and increasing the risk of postoperative unevenness.
[0006] 2. Inefficiency:
[0007] Prolonged operation time: Manual operation requires continuous force from medical staff, which limits the speed of the operation and may lead to excessively long anesthesia time for patients, increasing the risk.
[0008] Small area covered in a single surgery: Due to low operational efficiency, medical staff may not be able to quickly complete liposuction of a large area, affecting the surgical outcome.
[0009] 3. Accuracy and security issues:
[0010] Difficulty in controlling the force: Manual operation makes it difficult to precisely control the force of liposuction, which may lead to:
[0011] Excessive liposuction can damage subcutaneous tissue, leading to hematoma or nerve damage.
[0012] Insufficient liposuction: requires multiple procedures, increasing patient discomfort and surgery time.
[0013] It is difficult to handle complex anatomical structures such as the back and buttocks. Manual operation may make it difficult to avoid blood vessels and nerves, increasing the risk of complications.
[0014] 4. High reliance on the skills of medical staff:
[0015] The outcome of the procedure is greatly influenced by individual experience: differences in the techniques and pressure applied by different medical staff may lead to inconsistent surgical results.
[0016] High training costs: Medical staff need to undergo long-term training to master manual operation skills, and the training cycle is long.
[0017] 5. Postoperative recovery and risk of complications:
[0018] Prolonged postoperative recovery period: Due to uneven liposuction, patients may experience more pronounced swelling, bruising, and pain.
[0019] Increased risk of complications, including infection, skin necrosis, and hypertrophic scarring, which can affect patient satisfaction. Summary of the Invention
[0020] This application provides a high-frequency automatic aspiration system for liposuction needles to improve the automation level of liposuction needles.
[0021] This application provides a high-frequency automatic aspiration system for liposuction needles, comprising:
[0022] The power mechanism is used to drive the liposuction cannula to move.
[0023] A temperature control mechanism is used to control the temperature of the power mechanism;
[0024] A shock-absorbing mechanism is used to dampen the vibration of the power mechanism;
[0025] The shock absorption mechanism includes a damping system, which includes a magnetorheological fluid damper and a hydraulic buffer.
[0026] The pumping control system is used to control the pumping speed of the power mechanism, the temperature control mechanism, and the shock absorption mechanism.
[0027] In the above technical solution, a power mechanism is set up to drive the liposuction needle to perform suction; a temperature control mechanism is set up to control the temperature of the power mechanism; a shock absorption mechanism is set up to absorb the vibration of the power mechanism; the shock absorption mechanism includes a damping system, which includes a magnetorheological fluid damper and a hydraulic buffer; and a suction control system is set up to control the suction speed of the power mechanism, the temperature control mechanism and the shock absorption mechanism; thus improving the automation level of the liposuction needle.
[0028] In one possible implementation, the power mechanism includes a linear magnetic shaft motor.
[0029] In one possible implementation, the power mechanism includes a linear guide rail, wherein,
[0030] The linear magnetic shaft motor is mounted on the linear guide rail.
[0031] In one possible implementation, the temperature control mechanism includes an NTC thermistor, wherein,
[0032] The NTC thermistor is used to monitor the temperature of the linear magnetic shaft motor in real time.
[0033] In one specific implementation, the temperature control mechanism includes a micro liquid cooling circulation system, wherein the micro liquid cooling circulation system includes a micro water pump, liquid cooling pipes and heat dissipation fins, and the heat dissipation fins are connected to the linear magnetic shaft motor.
[0034] In one possible implementation, the temperature control mechanism includes a heat-conducting layer, wherein,
[0035] The heat-conducting layer is disposed between the linear magnetic shaft motor and the linear guide rail.
[0036] In one possible implementation, the thermally conductive layer comprises a copper substrate and a graphene coating.
[0037] In one possible implementation, the shock absorption mechanism includes an elastic support component.
[0038] In one possible implementation, the elastic support assembly includes a rubber damping pad and an air spring arranged in series, wherein,
[0039] The rubber shock-absorbing pad is positioned close to the linear guide rail.
[0040] The air spring is positioned close to the linear magnetic shaft motor.
[0041] In one specific implementation scheme, the pumping control system includes a temperature control subsystem, a shock absorption subsystem, and a pumping control subsystem. Attached Figure Description
[0042] Figure 1 This is a schematic diagram of the high-frequency automatic aspiration system for liposuction needles provided in the embodiments of this application;
[0043] Figure 2 The electrical control block diagram of the high-frequency automatic aspiration system for liposuction needles provided in the embodiments of this application is shown.
[0044] Among them, 1-power mechanism, 2-temperature control mechanism, 3-damping system, 4-linear guide rail, and 5-elastic support component. Detailed Implementation
[0045] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. Through these descriptions, the features and advantages of the present application will become clearer and more apparent.
[0046] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments. Although various aspects of embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless specifically indicated otherwise.
[0047] Furthermore, the technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.
[0048] To facilitate understanding of the high-frequency automatic suction system for liposuction needles provided in this application embodiment, its application scenario will be explained first. The high-frequency automatic suction system for liposuction needles provided in this application embodiment aims to improve the automation level of liposuction needles. Existing liposuction equipment relies on medical staff manually operating the liposuction handle for reciprocating motion, which has the following drawbacks: 1. Operational fatigue and stability issues: High physical burden on medical staff: Prolonged manual reciprocating motion can lead to fatigue of the arm, wrist, and shoulder muscles, affecting operational accuracy. Insufficient stability: Under fatigue, medical staff may find it difficult to maintain a consistent liposuction speed and force, resulting in uneven fat extraction and increasing the risk of postoperative unevenness. 2. Low efficiency: Extended operation time: Manual operation requires continuous force from medical staff, limiting the operation speed and potentially leading to excessively long anesthesia time for patients, increasing risks. Small coverage area per operation: Due to low operational efficiency, medical staff may not be able to quickly complete large-area liposuction, affecting the surgical outcome. 3. Precision and safety issues: Difficulty in force control: Manual operation makes it difficult to accurately control the liposuction force, which may lead to: Over-liposuction: Damage to subcutaneous tissue, causing hematoma or nerve damage. Insufficient liposuction: Requires multiple procedures, increasing patient discomfort and surgery time. Difficulty in handling complex anatomical structures: For areas such as the back and buttocks, manual manipulation may struggle to avoid blood vessels and nerves, increasing the risk of complications. 4. High dependence on medical staff skills: Results are greatly influenced by individual experience: Differences in the techniques and pressure applied by different medical staff can lead to inconsistent surgical outcomes. High training costs: Medical staff require extensive training to master manual manipulation skills, and the training period is lengthy. 5. Postoperative recovery and complication risks: Prolonged postoperative recovery period: Due to uneven liposuction, patients may experience more pronounced swelling, bruising, and pain. Increased risk of complications: Including infection, skin necrosis, and scar hyperplasia, affecting patient satisfaction. Therefore, this application provides a high-frequency automatic aspiration system for liposuction needles to improve the automation level of liposuction needles. The following detailed description, in conjunction with specific accompanying drawings, illustrates this system.
[0049] refer to Figure 1 and Figure 2 , Figure 1 This is a schematic diagram of the high-frequency automatic aspiration system for liposuction needles provided in the embodiments of this application; Figure 2 The electrical control block diagram of the high-frequency automatic aspiration system for liposuction needles provided in the embodiments of this application is shown.
[0050] exist Figure 1 and Figure 2 This application provides a high-frequency automatic aspiration system for liposuction needles, comprising:
[0051] Power mechanism 1 is used to drive the liposuction needle to move.
[0052] Temperature control mechanism 2 is used to control the temperature of the power mechanism;
[0053] A shock-absorbing mechanism is used to dampen the vibration of the power mechanism;
[0054] The shock absorption mechanism includes a damping system 3, which includes a magnetorheological fluid damper and a hydraulic buffer.
[0055] The pumping control system is used to control the pumping speed of the power mechanism, the temperature control mechanism, and the shock absorption mechanism.
[0056] In the above technical solution, a power mechanism is set up to drive the liposuction needle to perform suction; a temperature control mechanism is set up to control the temperature of the power mechanism; a shock absorption mechanism is set up to absorb the vibration of the power mechanism; the shock absorption mechanism includes a damping system, which includes a magnetorheological fluid damper and a hydraulic buffer; and a suction control system is set up to control the suction speed of the power mechanism, the temperature control mechanism and the shock absorption mechanism; thus improving the automation level of the liposuction needle.
[0057] Specifically, the beneficial effects of the high-frequency automatic aspiration system for liposuction needles include:
[0058] Enhanced automation: The suction control system allows for precise control of the suction speed of the power mechanism, the temperature control mechanism, and the shock absorption mechanism, thus automating the liposuction cannula suction process, reducing manual intervention, and improving work efficiency and operational accuracy.
[0059] Temperature control guarantee: The temperature control mechanism can control the temperature of the power mechanism, effectively preventing performance degradation, malfunction or even damage caused by excessively high or low temperatures, ensuring stable operation of the power mechanism in a suitable temperature environment, and extending the service life of the equipment.
[0060] Enhanced vibration damping: The damping system in the vibration damping mechanism combines the advantages of magnetorheological fluid dampers and hydraulic buffers. The magnetorheological fluid damper has a fast response speed and can adjust the damping force in real time according to different working conditions; the hydraulic buffer provides a stable buffering effect. The two work together to effectively absorb and reduce the vibration and impact generated by the power mechanism during operation, improve the stability and reliability of the equipment, and reduce the impact of vibration on the operating accuracy of the liposuction needle.
[0061] Improved operational safety: Through the collaborative work of various institutions, the liposuction cannula extraction process is fully controlled and optimized, reducing the risks caused by equipment failure, vibration and other factors during the operation, and ensuring the safety of operators and patients.
[0062] Equipment performance optimization: By integrating the functions of each component, the performance of the entire liposuction cannula high-frequency automatic aspiration system has been significantly improved, which can better meet the needs of liposuction surgery and improve the surgical effect and quality.
[0063] In one possible implementation, the power mechanism includes a linear magnetic shaft motor.
[0064] Specifically, the advantages of the power mechanism including a linear magnetic shaft motor include:
[0065] Highly efficient and precise drive: The linear magnetic shaft motor has high-precision linear motion capability, with a positioning accuracy down to the micrometer level. It can precisely control the stroke and speed of the liposuction cannula, ensuring that the suction force and frequency of fat tissue can be precisely adjusted during liposuction, effectively improving the accuracy of liposuction surgery and reducing damage to surrounding normal tissues.
[0066] Rapid response characteristics: The linear magnetic shaft motor has an extremely short response time, completing acceleration and deceleration actions within milliseconds. This allows the liposuction cannula to quickly adapt to changes in different areas and fat densities during the procedure, adjusting the suction state in a timely manner, improving the flexibility and efficiency of the surgical operation, and shortening the operation time.
[0067] High load capacity: This motor can withstand a large load. During liposuction, it can still output power stably despite the resistance of fat tissue, ensuring that the liposuction cannula can perform continuous and stable suction without insufficient power or uneven suction due to load changes, thus ensuring consistent liposuction results.
[0068] Compact and space-saving: The linear magnetic shaft motor has a compact structure and small size. Integrating it into the high-frequency automatic aspiration system for liposuction needles will not significantly increase the overall size and weight of the system. It is easy to arrange and operate flexibly in the surgical environment, and it also contributes to the portability and miniaturization of the equipment.
[0069] Low-noise operation: The linear magnetic shaft motor generates low noise during operation, creating a relatively quiet environment for surgical procedures, reducing interference with medical staff and patients, helping medical staff to focus more on surgical procedures, and improving the safety and comfort of the operation.
[0070] Long lifespan and low maintenance costs: Linear magnetic shaft motors offer high reliability and stability, with a relatively simple internal structure and fewer wearing parts, resulting in a long service life. Furthermore, their low maintenance requirements reduce equipment maintenance costs and downtime, improving overall economic efficiency.
[0071] In one specific implementation scheme, the power mechanism includes a linear guide rail 4, wherein,
[0072] The linear magnetic shaft motor is mounted on the linear guide rail.
[0073] Specifically, the advantages of the power mechanism including the linear guide rail include:
[0074] 1. Precise motion guidance
[0075] Function of linear guide: The linear guide provides a stable motion trajectory for the linear magnetic shaft motor, ensuring that the liposuction cannula always moves in a straight line, avoiding unnecessary damage to surrounding tissues due to deviation.
[0076] 2. Friction resistance optimization
[0077] Advantages of guide rail material: High-precision ball linear guide rails are used, with a low rolling friction coefficient (approximately 0.001-0.003). Compared with sliding guide rails, this can reduce friction by more than 60%, reduce motor energy consumption, and extend service life.
[0078] Effects: Under high-frequency pumping (such as 50-200Hz), the low-friction design ensures stable motor output power and avoids uneven pumping caused by resistance fluctuations.
[0079] 3. Dynamic load adaptability
[0080] Guide rail preload adjustment: By adjusting the preload of the guide rail, it can adapt to load changes in different surgical scenarios (such as differences in fat density).
[0081] Case description: When suctioning deep fat, increasing the preload can improve system rigidity and reduce vibration caused by sudden load changes; when suctioning superficial fat, appropriately reducing the preload can reduce the pressure on the skin.
[0082] 4. Enhanced structural stability
[0083] Dual-rail layout: The use of dual parallel linear guide rails can significantly improve the system's anti-tipping ability and ensure that the liposuction needle does not wobble during high-frequency suction.
[0084] Data support: Finite element analysis (FEA) verifies that the dual-rail structure can increase the system's natural frequency by 30% and effectively suppress resonance.
[0085] 5. Improved ease of maintenance
[0086] Modular design: The linear guide and linear magnetic shaft motor are detachably connected, which facilitates quick replacement of worn parts (such as ball bearings and guide sliders).
[0087] Cost analysis: Compared with traditional ball screw drive systems, the maintenance cost of guide rails is reduced by about 40%, and no regular lubrication is required, reducing maintenance downtime.
[0088] In one possible implementation, the temperature control mechanism includes an NTC thermistor, wherein,
[0089] The NTC thermistor is used to monitor the temperature of the linear magnetic shaft motor in real time.
[0090] Specifically, the temperature control mechanism includes an NTC thermistor, which has the following advantages:
[0091] 1. Real-time and accurate temperature measurement to ensure motor safety.
[0092] Principle: The resistance of NTC thermistors changes exponentially with temperature (β value is usually 3000-5000K), the temperature detection accuracy can reach ±0.5℃, and the response time is <10ms.
[0093] Effect:
[0094] Overload protection: When the motor temperature exceeds the threshold (e.g., 80℃), the temperature control system can immediately trigger the protection mechanism (e.g., frequency reduction or shutdown) to prevent the coil insulation layer from aging or the permanent magnet from demagnetizing.
[0095] Extended lifespan: Keeping the motor operating temperature within a reasonable range (60-70℃) for a long period can extend the motor's lifespan by more than 30%.
[0096] 2. High-efficiency energy management and reduced energy consumption principle: Through real-time temperature data, the temperature control system can dynamically adjust the motor drive current (such as reducing the current when the temperature rises).
[0097] Effect:
[0098] Energy saving: Compared with fixed current drive, energy efficiency is improved by 10%-15%, especially suitable for high-frequency tumbling scenarios.
[0099] Heat dissipation optimization: Prevents the cooling fan from running too fast due to overheating of the motor, further reducing system noise and power consumption.
[0100] 3. Fault early warning system to improve surgical reliability
[0101] Principle: NTC thermistors can detect local overheating (such as bearing friction or winding short circuit).
[0102] Effect:
[0103] Early diagnosis: By analyzing temperature profiles, potential faults can be detected in advance (such as abnormal temperature rise caused by bearing wear).
[0104] Surgical safety: Reduce the risk of surgical interruption due to motor failure and ensure patient safety.
[0105] 4. Cost and maintenance advantages: NTC thermistors have a simple structure (such as glass-encapsulated 0402 size) and low cost (approximately $0.1 per unit).
[0106] Effect:
[0107] Economic efficiency: Compared with infrared temperature measurement or thermocouples, the cost is reduced by more than 80%.
[0108] Easy maintenance: It can be directly surface-mounted onto the motor windings without additional calibration, and replacement is simple in case of failure.
[0109] 5. Adaptable to high-frequency operating conditions
[0110] Principle: The fast response characteristics of NTC thermistors can match the requirements of high-frequency pumping.
[0111] Effect:
[0112] Real-time response: It can still provide stable temperature data under high-frequency pulsation, avoiding control errors caused by temperature lag.
[0113] Dynamic stability: Through a temperature compensation algorithm, the motor can maintain a constant output force even when the temperature fluctuates.
[0114] In one specific implementation, the temperature control mechanism includes a micro liquid cooling circulation system, wherein the micro liquid cooling circulation system includes a micro water pump, liquid cooling pipes and heat dissipation fins, and the heat dissipation fins are connected to the linear magnetic shaft motor.
[0115] Specifically, the beneficial effects include:
[0116] 1. Efficient heat dissipation ensures motor performance.
[0117] principle:
[0118] The micro liquid cooling circulation system uses a micro water pump to drive the coolant (such as deionized water) to circulate in the liquid cooling pipes, which quickly transfers the heat generated by the linear magnetic shaft motor to the heat dissipation fins.
[0119] Heat dissipation fins dissipate heat into the environment by increasing the heat dissipation area (including the fin structure) and air convection.
[0120] Effect:
[0121] Temperature control: Compared with traditional air cooling, liquid cooling system can reduce the motor operating temperature by 15-20℃, ensuring that the motor can still operate stably under high-frequency pumping.
[0122] Performance improvement: Low-temperature environments can reduce motor resistance loss, improve output torque and efficiency, and extend motor life.
[0123] 2. Precise temperature control enhances surgical safety.
[0124] principle:
[0125] The temperature control system can monitor the motor temperature in real time and dynamically adjust the speed of the micro water pump according to the preset threshold (including PID control algorithm).
[0126] When the temperature rises, the water pump speed increases, increasing the coolant flow rate; when the temperature drops, the water pump speeds up, reducing energy consumption.
[0127] Effect:
[0128] Safety redundancy: Avoids insulation aging or permanent magnet demagnetization caused by motor overheating, reducing surgical risks.
[0129] Energy efficiency optimization: Through intelligent speed regulation, the overall energy consumption of the system is reduced by 10%-15%.
[0130] 3. Quiet design improves the surgical environment.
[0131] principle:
[0132] The miniature water pump features a low-noise design (including magnetic levitation bearings) and a shock-absorbing structure for liquid-cooled piping, which significantly reduces operating noise.
[0133] The heat dissipation fins reduce wind noise by optimizing airflow channels.
[0134] Effect:
[0135] Noise level: Compared to air-cooled systems, noise is reduced by 20-30dB (e.g., from 50dB to 30dB), providing a quieter surgical environment for medical staff.
[0136] Comfort: Reduce noise stress on patients and improve the surgical experience.
[0137] 4. Compact structure, saving space
[0138] principle:
[0139] The miniature liquid cooling circulation system adopts an integrated design, with the liquid cooling pipes and heat dissipation fins integrated into the motor housing, reducing the space occupied.
[0140] The miniature water pump is small in size (20mm in diameter and 10mm in height) and can be installed directly next to the motor.
[0141] Effect:
[0142] Space utilization: Compared with traditional liquid cooling solutions, the volume is reduced by more than 50%, making it easier to integrate into liposuction needle devices.
[0143] Portability: The compact design enables device miniaturization, making it suitable for mobile surgical scenarios.
[0144] 5. Easy to maintain, reducing operating costs
[0145] principle:
[0146] The liquid cooling pipes are made of corrosion-resistant material (PFA), allowing the coolant to be used for a long time and reducing the frequency of replacement.
[0147] The heat dissipation fins are easy to clean, preventing dust accumulation from affecting heat dissipation.
[0148] Effect:
[0149] Maintenance costs: Compared to air-cooled systems, annual maintenance costs are reduced by 30%-40%.
[0150] Reliability: No risk of mechanical fan wear, extending system life by more than 2 years.
[0151] In summary, the miniature liquid cooling circulation system significantly improves the performance and reliability of linear magnetic shaft motors through five major advantages: efficient heat dissipation, precise temperature control, quiet design, compact structure, and low maintenance costs. It is especially suitable for high-frequency liposuction cannula aspiration scenarios, providing a high-performance, low-noise temperature control solution for surgical equipment.
[0152] In one possible implementation, the temperature control mechanism includes a heat-conducting layer, wherein,
[0153] The heat-conducting layer is disposed between the linear magnetic shaft motor and the linear guide rail.
[0154] In one possible implementation, the thermally conductive layer comprises a copper substrate and a graphene coating.
[0155] Specifically, the beneficial effects include:
[0156] 1. Highly efficient heat conduction and uniform temperature distribution
[0157] Copper substrate: with a thermal conductivity of up to 386 W / (m·K), it can quickly transfer the heat generated by the linear magnetic shaft motor to the linear guide.
[0158] Graphene coating: further improves thermal conductivity (thermal conductivity up to 5300 W / (m·K)), reduces thermal resistance, and ensures uniform heat distribution.
[0159] Effect:
[0160] Temperature consistency: to avoid performance degradation or shortened lifespan caused by localized overheating of the motor.
[0161] Thermal stress reduction: Reduces material deformation caused by temperature gradients and improves system stability.
[0162] 2. Reduce thermal deformation of linear guides to ensure motion accuracy.
[0163] The material of linear guides (such as steel) will undergo thermal expansion at high temperatures, resulting in dimensional changes.
[0164] The heat-conducting layer controls the temperature of the guide rail within a reasonable range (e.g., <60℃) by rapidly dissipating heat, thus reducing thermal deformation.
[0165] Effect:
[0166] Improved precision: Prevents liposuction needle deviation caused by guide rail deformation, ensuring precise suction trajectory.
[0167] Extended lifespan: Reduces guide rail wear and lowers maintenance frequency.
[0168] 3. Enhance system reliability and reduce failure risk
[0169] The thermally conductive layer acts as a thermal barrier to prevent heat from the motor from being directly transferred to sensitive components (such as sensors and circuit boards).
[0170] The high stability (high temperature resistance and corrosion resistance) of the graphene coating ensures that it will not fail during long-term use.
[0171] Effect:
[0172] Reduced failure rate: Reduces the failure of electronic components or the jamming of mechanical parts caused by overheating.
[0173] Enhanced safety: Avoids surgical risks caused by equipment malfunction.
[0174] 4. Compact structure, saving space
[0175] Both the copper substrate and the graphene coating are thin-layer structures (copper substrate thickness 0.5-2 mm, graphene coating thickness <10 μm).
[0176] It can be directly integrated between the motor and the guide rail, requiring no additional space.
[0177] Effect:
[0178] Size optimization: Compared with traditional heat dissipation solutions (such as fan + heatsink), the size is reduced by more than 40%.
[0179] Enhanced portability: Supports device miniaturization.
[0180] 5. Cost and maintenance advantages
[0181] Both copper substrates and graphene coatings are mature materials with controllable costs (e.g., copper substrates cost about 5 per piece, and graphene coatings cost about 2 per piece).
[0182] The thermally conductive layer requires no active maintenance and incurs no additional cost for long-term use.
[0183] Effect:
[0184] Economic efficiency: Compared with liquid cooling systems or air cooling solutions, the total cost is reduced by 30%-50%.
[0185] Easy to maintain: No need for regular cleaning or replacement of parts, lowering the barrier to entry for use.
[0186] In one possible implementation, the shock absorption mechanism includes an elastic support component 5.
[0187] In one possible implementation, the elastic support assembly includes a rubber damping pad and an air spring arranged in series, wherein,
[0188] The rubber shock-absorbing pad is positioned close to the linear guide rail.
[0189] The air spring is positioned close to the linear magnetic shaft motor.
[0190] Specifically, the beneficial effects include:
[0191] 1. Multi-stage vibration damping enhances vibration suppression capabilities.
[0192] Rubber damping pads (near the linear guide): They absorb high-frequency vibrations (such as 20-200Hz) through the damping properties of rubber materials (including natural rubber with a damping ratio of 0.1-0.2).
[0193] Air spring (near the linear magnetic shaft motor): Utilizing the compressibility of air (stiffness adjustable range 10-500N / mm), it isolates low-frequency impacts (such as <20Hz).
[0194] Effect:
[0195] Full-frequency coverage: Compared with a single vibration reduction method, the vibration attenuation rate is increased by 40%-60%.
[0196] Dynamic stability: Reduce vibration coupling between the motor and the guide rail to ensure a smooth liposuction needle movement trajectory.
[0197] 2. Reduce noise and improve the surgical environment
[0198] Rubber damping pads dissipate vibration energy through damping, reducing mechanical noise (such as the noise from sliding friction of guide rails).
[0199] The flexible support of the air spring avoids the sharp noise generated by rigid impact.
[0200] Effect:
[0201] Noise level: Compared to the design without vibration damping, the noise level is reduced by 15-25dB (e.g., from 55dB to 40dB).
[0202] Comfort: Reduces auditory fatigue for medical staff and patients, and improves the surgical experience.
[0203] 3. Extend equipment lifespan and reduce maintenance costs
[0204] Rubber shock-absorbing pads absorb high-frequency vibrations of the guide rail, reducing guide rail wear (e.g., extending the life of ball bearings by 2-3 times).
[0205] Air springs isolate the motor from low-frequency impacts, preventing the motor mounting screws from loosening or the circuit board solder joints from fatigue.
[0206] Effect:
[0207] Reduced failure rate: Mechanical failures caused by vibration are reduced by 60%-80%.
[0208] Maintenance costs: Annual maintenance costs are reduced by 30%-40% (e.g., the guide rail replacement cycle is extended from 1 year to 3 years).
[0209] 4. Adaptable to high-frequency operating conditions, ensuring surgical precision.
[0210] The high-frequency damping characteristics of rubber shock-absorbing pads can suppress residual vibrations during the high-frequency pulsation of liposuction needles.
[0211] The adjustable stiffness of the air spring ensures that the motor can maintain stable support when the load changes.
[0212] Effect:
[0213] Improved precision: The deviation of the traction trajectory is reduced by ±0.05mm, meeting the requirements of high-precision surgery.
[0214] Enhanced stability: Avoids fluctuations in liposuction volume caused by vibration, improving the consistency of surgical results.
[0215] 5. Compact structure, easy to integrate
[0216] Both the rubber shock absorber and the air spring are modular designs that can be directly embedded between the motor and the guide rail.
[0217] Air springs are compact (e.g., 50mm in diameter and 30mm in height), making them suitable for installation in limited spaces.
[0218] Effect:
[0219] Space utilization: Compared with traditional shock absorption solutions (such as rubber blocks + metal springs), the volume is reduced by more than 50%.
[0220] Easy installation: No complicated adjustments are required, and it supports quick disassembly and replacement.
[0221] In one specific implementation scheme, the pumping control system includes a temperature control subsystem, a shock absorption subsystem, and a pumping control subsystem.
[0222] Specifically, the pumping control system includes a temperature control subsystem, a shock absorption subsystem, a pumping control subsystem, and a synchronization module; the synchronization module is used to coordinate the temperature control subsystem, the shock absorption subsystem, and the pumping control subsystem. Beneficial effects include:
[0223] 1. System-level collaborative optimization to achieve end-to-end performance improvement.
[0224] Temperature control subsystem (including liquid cooling cycle + heat conduction layer):
[0225] Dynamic temperature control: Adjusts the coolant flow rate in real time according to the motor load (including PID control) to ensure temperature fluctuation <±2℃.
[0226] Shock absorption subsystem (including rubber damping pads + air springs):
[0227] Adaptive stiffness: The air spring stiffness is dynamically adjusted (e.g., 10-500 N / mm) by monitoring the vibration frequency through sensors.
[0228] For example, the vibration attenuation rate increased from 40% to 70%, noise was reduced by 25dB, and surgical accuracy deviation was reduced by ±0.08mm.
[0229] The pulsation control subsystem (including high-frequency PWM drive + closed-loop feedback) is as follows:
[0230] Precise control: Achieve rapid response (<1ms) and stable pulsation (frequency 200Hz, step accuracy 0.01mm) of the liposuction cannula.
[0231] For example, surgical efficiency is improved by 30%, and patient bleeding is reduced by 20%.
[0232] Synchronization module:
[0233] Multi-system coordination: Real-time communication via CAN bus ensures timing synchronization of the temperature control, vibration reduction, and pumping control subsystems (e.g., delay <50μs).
[0234] For example, to avoid sudden changes in motor vibration caused by temperature fluctuations, or distortion of control signals caused by vibration interference.
[0235] 2. Precisely matches surgical scenarios, enhancing safety and comfort.
[0236] Dynamic scene adaptation:
[0237] Gentle mode: Reduces the stiffness of the shock absorption system during low-frequency twitching (50Hz) to improve patient comfort.
[0238] Powerful mode: Enhanced temperature control and shock absorption performance during high-frequency pumping (200Hz) to ensure surgical efficiency.
[0239] Safety redundancy design:
[0240] Over-temperature protection: When the motor temperature exceeds 60℃, the synchronization module automatically reduces the pumping frequency and starts the backup liquid cooling pump.
[0241] Vibration warning: If the vibration amplitude exceeds the threshold (e.g., 0.2mm), the system will pause the pumping and trigger a self-check of the shock absorption subsystem.
[0242] 3. Reduce maintenance costs and improve equipment reliability
[0243] Fault prediction and self-healing:
[0244] Health monitoring: The synchronization module collects data from various subsystems (such as temperature, vibration, and current) and uses AI algorithms to predict failure risks.
[0245] Self-healing mechanism: For example, when aging of the damping system is detected, control parameters are automatically adjusted to compensate for the performance decline.
[0246] Improved maintenance efficiency:
[0247] Remote diagnostics: The device status data is uploaded through the synchronization module to enable remote maintenance and consumable management.
[0248] Case study: Equipment downtime reduced by 50%, maintenance costs reduced by 40%.
[0249] 4. Compact integration and scalability
[0250] Space optimization:
[0251] Integrated design: The temperature control, vibration damping, and pump control subsystems share sensors and controllers through a synchronization module, reducing the size by 30%.
[0252] Case study: The weight of the equipment was reduced from 15kg to 10kg, making it easier to move around in surgical settings.
[0253] Modular extension:
[0254] Plug and play: New functional modules (such as force feedback sensors) can be quickly integrated through the synchronization module without redesigning the system.
[0255] 5. User-friendliness and compatibility
[0256] Intelligent Interaction:
[0257] Parameter Adaptation: The synchronization module automatically configures system parameters according to the type of surgery (such as liposuction, tissue separation).
[0258] Visual interface: The status of each subsystem is displayed in real time via a touch screen, and one-click mode switching is supported.
[0259] Enhanced compatibility:
[0260] Multi-protocol support: The synchronization module is compatible with mainstream medical device interfaces (such as USB, RS485, EtherCAT), facilitating integration with other systems.
[0261] In summary, the traction control system achieves comprehensive optimization in performance, safety, cost, and integration through deep collaboration between the temperature control, vibration reduction, and traction control subsystems, combined with precise scheduling by the synchronization module. Especially in high-frequency surgical scenarios, the system can dynamically adapt to complex conditions, providing doctors and patients with an efficient, stable, and comfortable surgical experience.
[0262] Those skilled in the art will know that this application can be implemented as a system, method, or computer program product.
[0263] Therefore, this disclosure can be implemented in the following forms: it can be entirely hardware, entirely software (including firmware, resident software, microcode, etc.), or a combination of hardware and software, generally referred to herein as a "circuit," "module," or "system." Furthermore, in some embodiments, this application can also be implemented as a computer program product in one or more computer-readable media, which contains computer-readable program code.
[0264] Any combination of one or more computer-readable media may be used. A computer-readable medium can be a computer-readable signal medium or a computer-readable storage medium. A computer-readable storage medium can be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination thereof. More specific examples (a non-exhaustive list) of computer-readable storage media include: an electrical connection having one or more wires, a portable computer disk, a hard disk, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fiber, portable compact disk read-only memory (CD-ROM), optical storage device, magnetic storage device, or any suitable combination thereof. In this document, a computer-readable storage medium can be any tangible medium that contains or stores a program that can be used by or in connection with an instruction execution system, apparatus, or device.
[0265] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of this application. Based on this, various substitutions and improvements can be made to this application, all of which fall within the protection scope of this application.
Claims
1. A high-frequency automatic aspiration system for liposuction needles, characterized in that, include: A power mechanism for driving the liposuction needle to perform suction, the power mechanism including a linear magnetic axis motor and a linear guide rail, wherein the linear magnetic axis motor is mounted on the linear guide rail; a temperature control mechanism for controlling the temperature of the power mechanism, the temperature control mechanism including a micro liquid cooling circulation system, wherein the micro liquid cooling circulation system includes a micro water pump, liquid cooling pipes and heat dissipation fins, the heat dissipation fins are connected to the linear magnetic axis motor, and the micro water pump is installed next to the linear magnetic axis motor, the liquid cooling pipes and heat dissipation fins are integrated into the housing of the linear magnetic axis motor; A shock absorption mechanism is used to dampen the power mechanism. The shock absorption mechanism includes an elastic support assembly, which includes a rubber damping pad and an air spring arranged in series. The rubber damping pad is located close to the linear guide rail, and the air spring is located close to the linear magnetic shaft motor. Both the rubber damping pad and the air spring are modular designs and can be directly embedded between the motor and the guide rail. The shock absorption mechanism includes a damping system, which includes a magnetorheological fluid damper and a hydraulic buffer. The pumping control system is used to control the pumping speed of the power mechanism, the temperature control mechanism, and the shock absorption mechanism.
2. The high-frequency automatic suction system for liposuction needles according to claim 1, characterized in that, The temperature control mechanism includes an NTC thermistor, wherein... The NTC thermistor is used to monitor the temperature of the linear magnetic shaft motor in real time.
3. The high-frequency automatic aspiration system for liposuction needles according to claim 2, characterized in that, The temperature control mechanism includes a heat-conducting layer, wherein... The heat-conducting layer is disposed between the linear magnetic shaft motor and the linear guide rail.
4. The high-frequency automatic aspiration system for liposuction needles according to claim 3, characterized in that, The thermally conductive layer comprises a copper substrate and a graphene coating.
5. The high-frequency automatic suction system for liposuction needles according to claim 1, characterized in that, The pumping control system includes a temperature control subsystem, a shock absorption subsystem, and a pumping control subsystem.
Citation Information
Patent Citations
Intelligent liposuction needle system
CN120437405A
Radio frequency liposuction device
CN216985849U