Intelligent casting equipment for standard part machining

By introducing filter plates and fragmented structures into the casting equipment, combining centrifugal force and coolant cavity, the classified filtration and rapid cooling of casting sand are achieved, which solves the problems of uneven cooling and cumbersome operation of casting sand, and improves the working efficiency of casting equipment.

CN120438535APending Publication Date: 2025-08-08JIANGSU DONGQI STANDARD PARTS
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Patent Information

Application Number
CN202510751429.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

When the existing intelligent casting equipment is cooled and recovered, there are problems such as uneven temperature of the casting sand, which causes coalescing into clusters, unable to continuously cool down, and cumbersome operation and low efficiency.

Method used

The filter plate and fragment structure in the cylinder are adopted, combined with centrifugal force and coolant chamber, to realize the classified filtration and multiple crushing of cast sand, and to quickly cool down through air cooling and coolant.

Benefits of technology

It improves the cooling efficiency of cast sand, reduces the crushing workload, simplifies the operation process, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the relevant technical field of casting, and discloses intelligent casting equipment for standard part machining, which comprises a barrel, a mounting plate is fixedly arranged on the lower side in the barrel, a cooling assembly is arranged on the upper side of the mounting plate, and a first rotating shaft is rotationally arranged in the barrel; the cooling assembly comprises a cylinder and a first conical cylinder, a plurality of fixed frames are arranged in the cylinder in a circumferential array mode, movable frames are arranged in the fixed frames in a radial sliding mode, movable blocks are vertically arranged in the movable frames in a sliding mode, the upper portions of the movable blocks are in an inclined state, vertical plates are arranged at the inclined upper ends of the movable blocks, and filter plates are hinged to the upper ends of the vertical plates; according to the foundry sand classification device, foundry sand in different states can be distinguished through the filter plates, classification treatment is carried out, the crushing workload is reduced, and the working efficiency is improved; and under the action of centrifugal force, the casting sand can obliquely move upwards along the inner wall of a fourth conical barrel, so that the casting sand is uniformly distributed, and the cooling effect on the casting sand is facilitated.
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Description

Technical Field

[0001] The present invention belongs to the technical field related to casting, and more specifically, relates to an intelligent casting equipment for processing standard parts. Background Art

[0002] Metal standard parts are widely demanded in various industries and applications. Casting devices can flexibly adapt to the processing needs of metal standard parts of different shapes, sizes and materials, and have strong adaptability. In addition, the casting process of metal standard parts can be accurately controlled by the casting device. During the casting process of standard parts, casting sand is usually used to shape the standard parts. After the casting is completed, the temperature of the casting sand is usually high, and the casting sand must be cooled before it can be recycled. However, the casting in the existing technology has the following defects: In the prior art, when intelligent casting equipment cools and recycles casting sand, the temperature of the part of the casting sand close to the casting is higher than the temperature of the part far from the casting, resulting in a part of the casting sand agglomerating into clumps, while the other part of the casting sand remains granular. The casting sands in different states are not manually distinguished and are crushed together, which increases the workload of crushing and reduces work efficiency.

[0003] In the prior art, when cooling and recycling the foundry sand, intelligent casting equipment can usually only cool the foundry sand in batches, and cannot cool it continuously. In addition, the sealing cover needs to be removed and placed each time the foundry sand is cooled, resulting in low work efficiency, cumbersome operation, and labor-intensive.

[0004] In the prior art, when intelligent casting equipment cools and recycles casting sand, the cooling structure generally places the casting sand into a stirring structure and directly stirs it to dissipate the heat in the casting sand. This method not only dissipates heat slowly, but also makes the casting sand easily accumulate together, which not only easily damages the stirring structure but also affects the heat dissipation process.

[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and an intelligent casting equipment for standard parts processing is provided, in order to achieve a more practical and valuable purpose. Summary of the Invention

[0006] The present invention provides an intelligent casting device for processing standard parts, which is used to overcome the above-mentioned defects in the prior art.

[0007] The purpose and effect of the intelligent casting equipment for standard parts processing of the present invention are achieved by the following specific technical means: An intelligent casting equipment for processing standard parts, comprising a cylinder, a mounting plate fixedly provided on the lower side of the interior of the cylinder, a cooling assembly provided on the upper side of the mounting plate, a first rotating shaft provided for rotation inside the cylinder; the cooling assembly comprising a cylinder and a first conical cylinder, a plurality of fixed frames provided in a circumferential array inside the cylinder, a movable frame provided for radial sliding inside the fixed frame, a movable block provided for vertical sliding inside the movable frame, the upper part of the movable block being in an inclined state, a vertical plate provided at the inclined upper end of the movable block, a filter plate hingedly provided at the upper end of the vertical plate, the filter plate being obliquely arranged in the movable frame, a base fixedly provided at the inclined lower end of the movable block, a slider provided for vertical sliding inside the base; a plurality of first crushing blocks provided on the conical inner wall of the first conical cylinder, a second conical cylinder fixedly provided on the outer wall of the lower end of the first rotating shaft, a plurality of second crushing blocks provided on the conical outer wall of the second conical cylinder, the plurality of first crushing blocks and the plurality of second crushing blocks being staggered, a third conical cylinder fixedly provided on the upper end of the conical inner wall of the second conical cylinder, and a fourth conical cylinder fixedly provided on the lower side of the interior of the second conical cylinder.

[0008] A further technical solution is that the outer wall of the cylinder is fixedly connected to the inner wall of the cylinder body, the lower side of the first conical cylinder is fixedly connected to the upper side of the mounting plate, the upper end of the slider is in contact with the inclined lower end of the filter plate, the lower side of the movable block is inclinedly provided with a blanking frame, the inclined lower end of the movable block is connected to the interior of the blanking frame, a plurality of first feed ports are provided in a circular array on the upper side of the cylinder, a second feed port is provided on the upper side of the movable frame, and the first feed port is connected to the second feed port.

[0009] A further technical solution is that a first feed opening is provided on one side of the movable frame, a plurality of second feed openings are provided in a circular array on the lower side of the cylinder, a first pressure block is fixedly provided on the outer wall of the movable frame on the side close to the first feed opening, and a second pressure block is fixedly provided on the inner wall of the first feed opening on the side close to the first feed opening.

[0010] A further technical solution is that a plurality of guide blocks are provided in a circular array on the lower inner side of the cylinder, each of the guide blocks is located in the fixed frame, a push rod is fixed to the lower end of the slider, the lower end of the push rod is in sliding contact with an inclined surface on one side of the guide block, and a plurality of first protrusions are provided at intervals on the inclined surface on one side of the guide block.

[0011] A further technical solution is that a first circular plate is fixedly provided on the middle outer wall of the first rotating shaft, the outer wall of the first rotating shaft is in rotational contact with the cylinder, a plurality of second protrusions are provided in a circumferential array on the outer wall of the first circular plate, the outer wall of the first circular plate is in sliding contact with an outer wall of one side of the movable frame, and a spring is connected between the outer wall of the movable frame on the side away from the first discharge port and the inner wall of the fixed frame.

[0012] According to a further technical solution, a connecting plate is connected between the lower side of each movable block and the inner lower side of the cylinder, the upper end of the connecting plate is hinged to the lower side of the movable block, and the lower end of the connecting plate is hinged to the inner lower side of the cylinder.

[0013] According to a further technical solution, a grid plate is provided between the upper end of the slider and one side of the vertical plate, and a plurality of pointed blocks are provided on the upper side of the grid plate.

[0014] A further technical solution is that a plurality of fan blades are fixedly provided on the outer wall of the lower end of the first rotating shaft, the upper side of the fan blades is fixedly connected to the lower side of the second conical tube, the lower side of the fan blades is in sliding contact with the inner lower side of the first conical tube, the inclined lower end of the blanking frame is located above the interior of the second conical tube, the second blanking port is located above between the outer wall of the second conical tube and the inner wall of the first conical tube, the outer wall of the first rotating shaft is rotatably connected to the first conical tube, and a plurality of first blanking holes are provided in a circular array on the lower side of the second conical tube, the first blanking holes are located between the outer wall of the fourth conical tube and the inner wall of the second conical tube, and a second blanking hole is provided on one side of the interior of the first conical tube.

[0015] A further technical solution is that a plurality of second circular plates are rotatably provided in a circular array on the lower side of the cylinder, a second rotating shaft is fixedly provided on the lower side of the second circular plate, the lower end of the second rotating shaft extends into the fourth conical cylinder, and a plurality of stirring plates are fixedly provided on the outer wall of the lower end of the second rotating shaft, a first cooling liquid cavity is provided inside the stirring plate, a plurality of stirring blocks are provided at intervals on the inclined surface of one side of the stirring plate, and a second cooling liquid cavity is provided between the outer wall of the first conical cylinder, the inner wall of the cylinder body and the upper side of the mounting plate.

[0016] A further technical solution is that a stepper motor is installed on the lower side of the mounting plate, the output end of the stepper motor is connected to the lower end of the first rotating shaft, the outer wall of the first rotating shaft is fixed with a first gear, the outer wall of the second rotating shaft is fixed with a second gear, the outer wall of the first gear is meshed with the outer wall of the second gear, the upper end of the cylinder is provided with a cover plate, the upper side of the cover plate is provided with a feed funnel, the lower end of the cylinder is provided with a discharge port, and the outer wall of the upper end of the first rotating shaft is fixed with a spiral plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention discloses an intelligent casting device for processing standard parts. The device utilizes a filter plate to distinguish and classify foundry sand in different states, thereby reducing the workload of crushing and improving work efficiency. Furthermore, through the arrangement of a push rod, a slider, and a connecting plate, the movable block moves downward, driving the base downward. Because the lower end of the push rod is supported by a guide block, the slider slides within the base. The upper end of the slider contacts the inclined lower end of the filter plate, and the inclined upper end of the filter plate moves downward together with the movable block and the vertical plate, thereby reducing the inclination angle of the filter plate and facilitating the downward movement speed of the foundry sand. This allows for filtering large quantities of foundry sand. Furthermore, through the arrangement of the guide block, the movable block moves radially outward, driving the base, the slider, and the push rod radially outward. Because the lower end of the push rod slides against an inclined surface of the guide block, the push rod is guided by the guide block, causing the push rod and the slider to move upward. The upward movement of the slider drives the inclined lower end of the filter plate upward, further reducing the inclination angle of the filter plate and further reducing the downward movement speed of the foundry sand, thereby improving the filtering effect on large quantities of foundry sand. Finally, by providing the first protrusions, under the guidance of the first protrusions and the gravity of the slider, the slider can move slightly up and down within the base during the radial movement of the filter plate, thereby causing the filter plate to vibrate up and down. The up and down vibration of the filter plate helps to evenly disperse the foundry sand and promote the filtering effect of the foundry sand.

[0018] The present invention provides an intelligent casting device for processing standard parts. Through the arrangement of the first pressing block and the second pressing block, the movable frame moves radially back and forth, driving the first pressing block to move radially back and forth. The radial movement of the first pressing block is matched with the fixation of the second pressing block, thereby performing a preliminary extrusion and crushing effect on the agglomerated casting sand. Then, through the arrangement of the first crushing block and the second crushing block, the agglomerated casting sand falls between the outer wall of the second conical tube and the inner wall of the first conical tube. The rotation of the first rotating shaft drives the rotation of the second conical tube, and the rotation of the second conical tube drives the rotation of the plurality of second crushing blocks. Due to the staggered distribution of the plurality of first crushing blocks and the plurality of second crushing blocks, the rotation of the plurality of second crushing blocks is matched with the fixation of the plurality of second crushing blocks, thereby performing multiple crushing effects on the agglomerated casting sand. Finally, through the arrangement of the fan blades and the second cooling liquid chamber, the rotation of the first rotating shaft drives the rotation of the plurality of fan blades. The rotation of the plurality of fan blades promotes the flow of gas in the first conical tube, and the rapid flow of gas is used to perform an air-cooling and cooling effect on the casting sand in the first conical tube. Furthermore, due to the tapered inner wall of the first tapered cylinder, the crushed foundry sand moves obliquely downward along the inner wall of the first tapered cylinder, so that the coolant in the second coolant cavity can be used to cool the foundry sand.

[0019] The present invention relates to an intelligent casting device for processing standard parts. Granular casting sand falls into the fourth conical tube through the arrangement of a second conical tube and a fourth conical tube. The rotation of the first rotating shaft drives the second and fourth conical tubes to rotate, and the rotation of the fourth conical tube drives the casting sand to move within the fourth conical tube. The centrifugal force generated by the rotation of the second and fourth conical tubes causes the casting sand to move radially outward. Because the inner wall of the fourth conical tube has a conical structure, the centrifugal force causes the casting sand to move upward and obliquely along the inner wall of the fourth conical tube, thereby evenly distributing the casting sand and facilitating cooling of the casting sand. Furthermore, through the arrangement of a second rotating shaft, a stirring plate, and a first cooling liquid chamber, the rotation of the second circular plate drives the rotation of the plurality of stirring plates. The rotation of the plurality of stirring plates stirs the casting sand within the fourth conical tube, dissipating the heat in the casting sand. Furthermore, the cooling liquid within the first cooling liquid chamber cools the casting sand within the fourth conical tube. Finally, by setting the stirring blocks, the stirring plate rotates to drive the stirring blocks to rotate, and the stirring blocks rotate to evenly scrape the casting sand that moves obliquely upward along the inner wall of the fourth conical cylinder, so as to improve the cooling effect on the casting sand. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] The present invention will be further described below with reference to the accompanying drawings and examples.

[0022] Figure 1 It is an isometric structural diagram of the present invention; Figure 2 This is a first isometric structural diagram of the cooling assembly of the present invention; Figure 3 This is a second isometric structural diagram of the cooling assembly of the present invention; Figure 4 It is a front view structural schematic diagram of the present invention; Figure 5 for Figure 4 Schematic diagram of the cross-sectional structure at AA in the middle; Figure 6 for Figure 5 Schematic diagram of the local enlarged structure at D in the middle; Figure 7 for Figure 5 Schematic diagram of the local enlarged structure at E in the middle; Figure 8 for Figure 4Schematic diagram of the cross-section structure at the middle BB; Figure 9 It is a schematic diagram of the top view of the structure of the present invention; Figure 10 for Figure 9 Schematic diagram of the cross-section structure at CC in the middle; Figure 11 for Figure 10 Schematic diagram of the local enlarged structure at F in the middle.

[0023] Description of reference numerals: Cylinder 10, cover plate 11, feed funnel 12, first rotating shaft 13, spiral plate 14, cylinder 15, first conical cylinder 16, mounting plate 17, stepping motor 18, discharge port 19, fixed frame 20, movable frame 21, first feed port 22, second feed port 23, spring 24, first circular plate 25, second protrusion 26, movable block 27, vertical plate 28, discharge frame 29, first discharge port 30, base 31, slider 32, filter plate 33, grid plate 34, tip block 35, connection Plate 36, guide block 37, push rod 38, first protrusion 39, second discharge port 40, first pressure block 41, second pressure block 42, second rotating shaft 43, second circular plate 44, first gear 45, second gear 46, second conical cylinder 47, third conical cylinder 48, fourth conical cylinder 49, first discharge hole 50, first crushing block 51, second crushing block 52, fan blade 53, stirring plate 54, stirring block 55, first cooling liquid cavity 56, second discharge hole 57, second cooling liquid cavity 58. DETAILED DESCRIPTION

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0025] In the description of the present invention, unless otherwise specified, "plurality" means two or more; terms such as "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0027] As attached Figure 1 To the attached Figure 11 As shown: The invention provides an intelligent casting device for processing standard parts.

[0028] Refer to the attached Figure 1 To the attached Figure 11 , including a cylinder 10, a mounting plate 17 is fixedly provided on the lower side of the cylinder 10, a cooling assembly is provided on the upper side of the mounting plate 17, and a first rotating shaft 13 is provided for rotation inside the cylinder 10; the cooling assembly includes a cylinder 15 and a first conical cylinder 16, a plurality of fixed frames 20 are provided in a circumferential array inside the cylinder 15, a movable frame 21 is provided for radial sliding inside the fixed frame 20, a movable block 27 is provided for vertical sliding inside the movable frame 21, the upper part of the movable block 27 is in an inclined state, a vertical plate 28 is provided at the inclined upper end of the movable block 27, a filter plate 33 is hinged at the upper end of the vertical plate 28, and the filter plate 33 is inclined Arranged in the movable frame 21, the inclined lower end of the movable block 27 is fixed with a base 31, and the inside of the base 31 is provided with a slider 32 for vertical sliding; the conical inner wall of the first conical cylinder 16 is provided with a plurality of first crushing blocks 51, the lower end outer wall of the first rotating shaft 13 is fixed with a second conical cylinder 47, the conical outer wall of the second conical cylinder 47 is provided with a plurality of second crushing blocks 52, the plurality of first crushing blocks 51 and the plurality of second crushing blocks 52 are staggered, the upper end of the conical inner wall of the second conical cylinder 47 is fixed with a third conical cylinder 48, and the inner lower side of the second conical cylinder 47 is fixed with a fourth conical cylinder 49.

[0029] Preferably, refer to the attached Figure 2 To the attached Figure 7 The outer wall of the cylinder 15 is fixedly connected to the inner wall of the cylinder body 10, the lower side of the first conical cylinder 16 is fixedly connected to the upper side of the mounting plate 17, the upper end of the slider 32 contacts the inclined lower end of the filter plate 33, and the lower side of the movable block 27 is inclinedly provided with a blanking frame 29, and the inclined lower end of the movable block 27 is connected to the interior of the blanking frame 29. A plurality of first feed ports 22 are provided in a circumferential array on the upper side of the cylinder 15, and a second feed port 23 is provided on the upper side of the movable frame 21. The first feed port 22 is connected to the second feed port 23.

[0030] Preferably, refer to the attached Figure 7A first discharge port 30 is provided on one side of the movable frame 21, and a plurality of second discharge ports 40 are provided in a circular array on the lower side of the cylinder 15. A first pressing block 41 is fixedly provided on the outer wall of the movable frame 21 on the side close to the first discharge port 30, and a second pressing block 42 is fixedly provided on the inner wall of the first feed port 22 on the side close to the first discharge port 30.

[0031] Preferably, refer to the attached Figure 7 A plurality of guide blocks 37 are provided in a circular array on the lower inner side of the cylinder 15. Each guide block 37 is located in the fixed frame 20. A push rod 38 is fixed to the lower end of the slider 32. The lower end of the push rod 38 is in sliding contact with the inclined surface of one side of the guide block 37. A plurality of first protrusions 39 are provided at intervals on the inclined surface of one side of the guide block 37.

[0032] Preferably, refer to the attached Figure 6 To the attached Figure 8 A first circular plate 25 is fixedly provided on the middle outer wall of the first rotating shaft 13. The outer wall of the first rotating shaft 13 is in rotational contact with the cylinder 15. A plurality of second protrusions 26 are provided in a circumferential array on the outer wall of the first circular plate 25. The outer wall of the first circular plate 25 is in sliding contact with an outer wall of one side of the movable frame 21. A spring 24 is connected between the outer wall of the movable frame 21 on the side away from the first discharge port 30 and the inner wall of the fixed frame 20.

[0033] Preferably, refer to the attached Figure 7 A connecting plate 36 is connected between the lower side of each movable block 27 and the inner lower side of the cylinder 15 , the upper end of the connecting plate 36 is hinged to the lower side of the movable block 27 , and the lower end of the connecting plate 36 is hinged to the inner lower side of the cylinder 15 .

[0034] Preferably, refer to the attached Figure 7 A grid plate 34 is provided between the upper end of the slider 32 and one side of the vertical plate 28 , and a plurality of pointed blocks 35 are provided on the upper side of the grid plate 34 .

[0035] Preferably, refer to the attached Figure 5 , Attachment Figure 7 , Attachment Figure 10 , Attachment Figure 11 , a plurality of fan blades 53 are fixedly provided on the outer wall of the lower end of the first rotating shaft 13, and the upper side of the fan blades 53 is fixedly connected to the lower side of the second conical cylinder 47, and the lower side of the fan blades 53 is in sliding contact with the inner lower side of the first conical cylinder 16. The inclined lower end of the blanking frame 29 is located above the interior of the second conical cylinder 47, and the second blanking port 40 is located above the outer wall of the second conical cylinder 47 and the inner wall of the first conical cylinder 16. The outer wall of the first rotating shaft 13 is rotatably connected to the first conical cylinder 16, and a plurality of first blanking holes 50 are provided in a circumferential array on the lower side of the second conical cylinder 47. The first blanking holes 50 are located between the outer wall of the fourth conical cylinder 49 and the inner wall of the second conical cylinder 47, and a second blanking hole 57 is provided on one side of the interior of the first conical cylinder 16.

[0036] Preferably, refer to the attached Figure 7 , Attachment Figure 10 , Attachment Figure 11 A plurality of second circular plates 44 are provided in a circular array on the lower side of the cylinder 15, and a second rotating shaft 43 is fixedly provided on the lower side of the second circular plate 44. The lower end of the second rotating shaft 43 extends into the fourth conical cylinder 49, and a plurality of stirring plates 54 are fixedly provided on the outer wall of the lower end of the second rotating shaft 43. A first cooling liquid cavity 56 is provided inside the stirring plate 54, and a plurality of stirring blocks 55 are provided at intervals on the inclined surface of one side of the stirring plate 54. A second cooling liquid cavity 58 is provided between the outer wall of the first conical cylinder 16, the inner wall of the cylinder body 10 and the upper side of the mounting plate 17.

[0037] Preferably, refer to the attached Figure 1 To the attached Figure 7 A stepper motor 18 is installed on the lower side of the mounting plate 17, and the output end of the stepper motor 18 is connected to the lower end of the first rotating shaft 13. A first gear 45 is fixedly provided on the outer wall of the first rotating shaft 13, and a second gear 46 is fixedly provided on the outer wall of the second rotating shaft 43. The outer wall of the first gear 45 is engaged with the outer wall of the second gear 46. A cover plate 11 is provided at the upper end of the cylinder 10, and a feed funnel 12 is provided on the upper side of the cover plate 11. A discharge port 19 is provided at the lower end of the cylinder 10, and a spiral plate 14 is fixedly provided on the outer wall of the upper end of the first rotating shaft 13.

[0038] In the initial state, the first feed port 22 , the second feed port 23 , the first discharge port 30 , and the second discharge port 40 are all much larger than the agglomerated foundry sand, and the first feed port 22 and the second feed port 23 are staggered and connected.

[0039] Specific use of the present invention: First, during the casting process of standard parts, foundry sand is used to finalize the standard parts. After casting, the temperature of the foundry sand is usually high, and the foundry sand must be cooled before it can be recycled. The staff pours the foundry sand into the feed funnel 12, and the staff operates the stepper motor 18 to start. The foundry sand enters the cylinder 10 through the feed funnel 12. The stepper motor 18 starts to drive the first rotating shaft 13 to rotate. The rotation of the first rotating shaft 13 drives the spiral plate 14 to rotate. The rotation of the spiral plate 14 drives the foundry sand spiral downward to facilitate uniform feeding of the foundry sand. The foundry sand passes through the first feed port 22 and the second feed port 23 and falls to the upper side of the filter plate 33. The filter plate 33 is used to filter the foundry sand. The agglomerated foundry sand is blocked on the upper side of the filter plate 33, and the granular foundry sand passes through the filter holes of the filter plate 33 and falls to the upper side of the movable block 27.

[0040] Secondly, the upper inclined surface of the movable block 27 provides an inclined guiding effect on the granular foundry sand, causing it to move downwardly into the discharge frame 29. The granular foundry sand in the discharge frame 29 then moves downward into the second conical tube 47. The third conical tube 48 provides a central guiding effect on the granular foundry sand, causing it to fall into the fourth conical tube 49. Simultaneously, the inclined arrangement of the filter plate 33 provides an inclined guiding effect on the agglomerated foundry sand, causing it to move downwardly through the first discharge port 30 and enter between the first pressing block 41 and the second pressing block 42. Thus, the filter plate 33 distinguishes and classifies the foundry sand in different states, reducing the workload of crushing and improving work efficiency.

[0041] Next, the first rotating shaft 13 rotates, driving the first circular plate 25 to rotate. This rotation of the first circular plate 25 also drives the four second protrusions 26 to rotate. When the second protrusions 26 contact one side of the movable frame 21, they rotate and squeeze the movable frame 21, causing it to move radially outward within the fixed frame 20. This radial outward movement of the movable frame 21 gradually increases the space connecting the second feed inlet 23 and the first feed inlet 22, increasing the amount of foundry sand falling into the movable frame 21. This radial outward movement of the movable frame 21 also drives the radial outward movement of the movable block 27 and the filter plate 33. Because the upper end of the connecting plate 36 is hinged to the lower side of the movable block 27, and the lower end of the connecting plate 36 is hinged to the inner lower side of the cylinder 15, the radial outward movement of the movable block 27 is pulled by the connecting plate 36, causing the movable block 27 and the filter plate 33 to move vertically downward within the movable frame 21, thereby expanding the space above the filter plate 33 and facilitating the entry of a larger amount of foundry sand into the movable frame 21. The movable frame 21 moves radially outward within the fixed frame 20, stretching the spring 24 and generating an elastic force. Under the elastic force of the spring 24 and the squeezing action of the second protrusion 26, the movable frame 21 can move radially back and forth within the fixed frame 20. Furthermore, the filter plate 33 moves downward, allowing a large amount of agglomerated foundry sand to pass through the first discharge port 30 and enter between the movable frame 21 and the fixed frame 20 for initial squeezing.

[0042] At the same time, the downward movement of the movable block 27 drives the base 31 downward. Because the lower end of the push rod 38 is supported by the guide block 37, the slider 32 slides within the base 31. The upper end of the slider 32 contacts the inclined lower end of the filter plate 33, cooperating with the inclined upper end of the filter plate 33 to move downward together with the movable block 27 and the vertical plate 28, thereby reducing the inclination angle of the filter plate 33 and effectively reducing the speed of the downward movement of the casting sand, thereby enabling the filtering of large quantities of casting sand. Furthermore, the radially outward movement of the movable block 27 drives the radially outward movement of the base 31, the slider 32, and the push rod 38. Because the lower end of the push rod 38 slides against the inclined surface of the guide block 37, the movement of the push rod 38 is guided by the inclination of the guide block 37, causing the push rod 38 and the slider 32 to move upward. The upward movement of the slider 32 drives the inclined lower end of the filter plate 33 upward, further reducing the inclination angle of the filter plate 33 and further reducing the speed of the downward movement of the casting sand, thereby improving the filtering effect on large quantities of casting sand.

[0043] At the same time, because the lower end of push rod 38 is in sliding contact with the first bumps 39, during radial movement of push rod 38, when the lower end of push rod 38 contacts the first bumps 39, the lower end of push rod 38 is guided by the first bumps 39, causing push rod 38 and slider 32 to move slightly upward. When the lower end of push rod 38 disengages from the first bumps 39, the weight of slider 32 causes slider 32 to move slightly downward within base 31. This allows the slider 32 to move slightly up and down within base 31 during radial movement of filter plate 33, under the guidance of the first bumps 39 and the weight of slider 32, causing filter plate 33 to vibrate up and down. This up and down vibration of filter plate 33 helps evenly disperse the foundry sand and enhances its filtration. The filter plate 33 vibrates up and down to cooperate with the grid plate 34 and the plurality of sharp blocks 35 to fix the filter holes of the filter plate 33, so as to maintain the filtering effect of the filter plate 33 on the foundry sand.

[0044] Simultaneously, the radial reciprocating motion of the movable frame 21 drives the radial reciprocating motion of the first pressing block 41. This radial motion of the first pressing block 41 engages the second pressing block 42, thereby performing a preliminary squeezing and crushing action on the agglomerated foundry sand. The preliminarily crushed foundry sand then passes through the second discharge port 40 and falls between the outer wall of the second conical barrel 47 and the inner wall of the first conical barrel 16.

[0045] The granular foundry sand then falls into the fourth conical tube 49. The rotation of the first rotating shaft 13 drives the second and fourth conical tubes 47, 49 to rotate. This rotation of the fourth conical tube 49 drives the foundry sand to move within the fourth conical tube 49. The centrifugal force generated by the rotation of the second and fourth conical tubes 47, 49 causes the foundry sand to move radially outward. Due to the conical inner wall of the fourth conical tube 49, the centrifugal force causes the foundry sand to move upward and obliquely along the inner wall of the fourth conical tube 49, thereby evenly distributing the foundry sand and facilitating cooling of the foundry sand. Furthermore, the rotation of the first rotating shaft 13 drives the rotation of the first gear 45. Since the outer wall of the first gear 45 meshes with the outer wall of the second gear 46, the rotation of the first gear 45 drives the rotation of the plurality of second gears 46. The rotation of the second gears 46 drives the rotation of the second rotating shaft 43 and the second circular plate 44. The rotation of the second circular plate 44 drives the rotation of the stirring plates 54, which stir the foundry sand within the fourth conical barrel 49, dissipating the heat therein. The coolant within the first coolant chamber 56 also cools the foundry sand within the fourth conical barrel 49. The rotation of the stirring plates 54 drives the rotation of the stirring blocks 55, which scrape the foundry sand evenly as it moves upward along the inner wall of the fourth conical barrel 49, further enhancing the cooling effect on the foundry sand.

[0046] At the same time, the clumped foundry sand falls between the outer wall of the second conical tube 47 and the inner wall of the first conical tube 16. The rotation of the first rotating shaft 13 drives the second conical tube 47, which in turn drives the second crushing blocks 52. Because the first crushing blocks 51 and the second crushing blocks 52 are staggered, the rotation of the second crushing blocks 52 coordinates with the fixed second crushing blocks 52, thereby performing multiple crushing operations on the clumped foundry sand. Furthermore, the rotation of the first rotating shaft 13 drives the rotation of the blades 53. The rotation of the blades 53 promotes the flow of gas within the first conical tube 16, utilizing the rapid flow of gas to cool the foundry sand within the first conical tube 16. Furthermore, due to the conical inner wall of the first conical tube 16, the crushed foundry sand moves downward along the inner wall of the first conical tube 16, allowing the coolant in the second cooling liquid chamber 58 to cool the foundry sand.

[0047] Finally, the foundry sand in the fourth conical drum 49 passes through the first discharge hole 50 and falls into the first conical drum 16. The foundry sand in the first conical drum 16 is scraped by the plurality of blades 53, causing the foundry sand in the first conical drum 16 to pass through the second discharge hole 57 and fall into the lower portion of the drum body 10. The foundry sand in the lower portion of the drum body 10 is discharged through the discharge port 19 so that it can be cooled and reused.

[0048] The intelligent casting equipment for standard parts processing of the present invention utilizes a filter plate 33 to distinguish and classify foundry sand in different states, thereby reducing the workload of crushing and improving work efficiency. Furthermore, through the configuration of a push rod 38, a slider 32, and a connecting plate 36, the movable block 27 moves downward, driving the base 31 downward. Because the lower end of the push rod 38 is supported by the guide block 37, the slider 32 slides within the base 31. The upper end of the slider 32 abuts the inclined lower end of the filter plate 33, and the inclined upper end of the filter plate 33 moves downward together with the movable block 27 and the vertical plate 28, thereby reducing the inclination angle of the filter plate 33, which helps reduce the speed at which the foundry sand moves downward, thereby enabling the filtering of large amounts of foundry sand. Next, through the provision of guide blocks 37, movable block 27 moves radially outward, driving base 31, slider 32, and push rod 38 to move radially outward. Because the lower end of push rod 38 slides in contact with the inclined surface of one side of guide block 37, push rod 38 is guided by the inclined guide block 37, causing push rod 38 and slider 32 to move upward. The upward movement of slider 32 drives the inclined lower end of filter plate 33 upward, further reducing the inclination angle of filter plate 33 and the speed of the downward movement of the foundry sand, thereby improving the filtration of large amounts of foundry sand. Finally, through the provision of first protrusions 39, under the guidance of several first protrusions 39 and the weight of slider 32, slider 32 can move slightly up and down within base 31 during the radial movement of filter plate 33, causing filter plate 33 to vibrate up and down. The up and down vibration of filter plate 33 helps to evenly disperse the foundry sand and promote the filtration of foundry sand.

[0049] The intelligent casting equipment for processing standard parts of the present invention, through the arrangement of the first pressing block 41 and the second pressing block 42, the movable frame 21 moves back and forth radially, driving the first pressing block 41 to move back and forth radially. The radial movement of the first pressing block 41 cooperates with the fixation of the second pressing block 42, thereby performing a preliminary extrusion and crushing effect on the clumped foundry sand. Then, through the arrangement of the first crushing blocks 51 and the second crushing blocks 52, the clumped foundry sand falls between the outer wall of the second conical cylinder 47 and the inner wall of the first conical cylinder 16. The rotation of the first rotating shaft 13 drives the rotation of the second conical cylinder 47, and the rotation of the second conical cylinder 47 drives the rotation of the plurality of second crushing blocks 52. Due to the staggered distribution of the plurality of first crushing blocks 51 and the plurality of second crushing blocks 52, the rotation of the plurality of second crushing blocks 52 cooperates with the fixation of the plurality of second crushing blocks 52, thereby performing multiple crushing effects on the clumped foundry sand. Finally, through the arrangement of the fan blades 53 and the second cooling liquid chamber 58, the rotation of the first rotating shaft 13 drives the rotation of the fan blades 53. The rotation of the fan blades 53 promotes the flow of gas within the first conical barrel 16, utilizing the rapid flow of gas to cool the foundry sand within the first conical barrel 16. Furthermore, due to the tapered inner wall of the first conical barrel 16, the crushed foundry sand moves downward along the inner wall of the first conical barrel 16, allowing the coolant in the second cooling liquid chamber 58 to cool the foundry sand.

[0050] The present invention relates to an intelligent casting device for processing standard parts. Granular casting sand falls into the fourth conical tube 49 through the arrangement of a second conical tube 47 and a fourth conical tube 49. The rotation of the first rotating shaft 13 drives the second and fourth conical tubes 47 and 49, which in turn drives the casting sand to move within the fourth conical tube 49. The centrifugal force generated by the rotation of the second and fourth conical tubes 47 and 49 causes the casting sand to move radially outward. Due to the conical inner wall of the fourth conical tube 49, the centrifugal force causes the casting sand to move upward and obliquely along the inner wall of the fourth conical tube 49, thereby evenly distributing the casting sand and facilitating cooling. Furthermore, through the arrangement of the second rotating shaft 43, the stirring plates 54, and the first cooling liquid chamber 56, the rotation of the second circular plate 44 drives the rotation of the stirring plates 54. The rotation of the stirring plates 54 stirs the casting sand within the fourth conical tube 49, dissipating the heat in the casting sand. The coolant in the first cooling liquid chamber 56 is used to cool the foundry sand in the fourth conical tube 49. Finally, by providing the stirring blocks 55, the stirring plate 54 rotates, driving the stirring blocks 55 to rotate. The stirring blocks 55 rotate to evenly scrape the foundry sand that moves obliquely upward along the inner wall of the fourth conical tube 49, thereby enhancing the cooling effect on the foundry sand.

[0051] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.

Claims

1. An intelligent casting equipment for standard parts processing, characterized by: It comprises a cylinder (10), a mounting plate (17) is fixedly provided on the lower side of the cylinder (10), a cooling assembly is provided on the upper side of the mounting plate (17), and a first rotating shaft (13) is rotatably provided inside the cylinder (10); The cooling assembly comprises a cylinder (15) and a first conical cylinder (16); a plurality of fixed frames (20) are arranged in a circumferential array inside the cylinder (15); a movable frame (21) is provided inside the fixed frame (20) for radial sliding; a movable block (27) is provided inside the movable frame (21) for vertical sliding; the upper portion of the movable block (27) is in an inclined state; a vertical plate (28) is provided at the inclined upper end of the movable block (27); a filter plate (33) is hingedly provided at the upper end of the vertical plate (28); the filter plate (33) is arranged obliquely in the movable frame (21); a base (31) is fixed at the inclined lower end of the movable block (27); a slider (32) is provided inside the base (31) for vertical sliding; The conical inner wall of the first conical cylinder (16) is provided with a plurality of first crushing blocks (51); the outer wall of the lower end of the first rotating shaft (13) is fixedly provided with a second conical cylinder (47); the conical outer wall of the second conical cylinder (47) is provided with a plurality of second crushing blocks (52); the plurality of first crushing blocks (51) and the plurality of second crushing blocks (52) are staggered and distributed; the upper end of the conical inner wall of the second conical cylinder (47) is fixedly provided with a third conical cylinder (48); and the inner lower side of the second conical cylinder (47) is fixedly provided with a fourth conical cylinder (49).

2. The intelligent casting equipment for standard parts processing according to claim 1, characterized in that: The outer wall of the cylinder (15) is fixedly connected to the inner wall of the cylinder body (10), the lower side of the first conical cylinder (16) is fixedly connected to the upper side of the mounting plate (17), the upper end of the slider (32) contacts the inclined lower end of the filter plate (33), the lower side of the movable block (27) is inclinedly provided with a blanking frame (29), the inclined lower end of the movable block (27) is connected to the interior of the blanking frame (29), the upper side of the cylinder (15) is provided with a plurality of first feed ports (22) in a circumferential array, the upper side of the movable frame (21) is provided with a second feed port (23), and the first feed port (22) is connected to the second feed port (23).

3. The intelligent casting equipment for standard parts processing according to claim 2, characterized in that: A first discharge port (30) is provided on one side of the movable frame (21), and a plurality of second discharge ports (40) are provided in a circumferential array on the lower side of the cylinder (15). A first pressing block (41) is fixedly provided on the outer wall of the movable frame (21) on the side close to the first discharge port (30), and a second pressing block (42) is fixedly provided on the inner wall of the first feed port (22) on the side close to the first discharge port (30).

4. The intelligent casting equipment for standard parts processing according to claim 3, characterized in that: A plurality of guide blocks (37) are arranged in a circular array on the lower side of the cylinder (15). Each guide block (37) is located in the fixed frame (20). A push rod (38) is fixed to the lower end of the slider (32). The lower end of the push rod (38) is in sliding contact with an inclined surface on one side of the guide block (37). A plurality of first protrusions (39) are arranged at intervals on the inclined surface on one side of the guide block (37).

5. The intelligent casting equipment for standard parts processing according to claim 3, characterized in that: A first circular plate (25) is fixedly provided on the middle outer wall of the first rotating shaft (13), the outer wall of the first rotating shaft (13) is in rotational contact with the cylinder (15), a plurality of second protrusions (26) are provided in a circumferential array on the outer wall of the first circular plate (25), the outer wall of the first circular plate (25) is in sliding contact with an outer wall of one side of the movable frame (21), and a spring (24) is connected between the outer wall of the movable frame (21) on the side away from the first discharge port (30) and the inner wall of the fixed frame (20).

6. The intelligent casting equipment for standard parts processing according to claim 5, characterized in that: A connecting plate (36) is connected between the lower side of each movable block (27) and the inner lower side of the cylinder (15), the upper end of the connecting plate (36) is hinged to the lower side of the movable block (27), and the lower end of the connecting plate (36) is hinged to the inner lower side of the cylinder (15).

7. The intelligent casting equipment for standard parts processing according to claim 1, characterized in that: A grid plate (34) is provided between the upper end of the slider (32) and one side of the vertical plate (28), and a plurality of pointed blocks (35) are provided on the upper side of the grid plate (34).

8. The intelligent casting equipment for standard parts processing according to claim 3, characterized in that: A plurality of fan blades (53) are fixedly provided on the outer wall of the lower end of the first rotating shaft (13), and the upper side of the fan blades (53) is fixedly connected to the lower side of the second conical tube (47), and the lower side of the fan blades (53) is in sliding contact with the inner lower side of the first conical tube (16). The inclined lower end of the blanking frame (29) is located above the inner part of the second conical tube (47), and the second blanking port (40) is located above the outer wall of the second conical tube (47) and the inner wall of the first conical tube (16). The outer wall of the first rotating shaft (13) is rotatably connected to the first conical tube (16), and a plurality of first blanking holes (50) are provided in a circumferential array on the lower side of the second conical tube (47). The first blanking holes (50) are located between the outer wall of the fourth conical tube (49) and the inner wall of the second conical tube (47), and a second blanking hole (57) is provided on one side of the inner part of the first conical tube (16).

9. The intelligent casting equipment for standard parts processing according to claim 1, characterized in that: A plurality of second circular plates (44) are provided in a circumferential array on the lower side of the cylinder (15), a second rotating shaft (43) is fixedly provided on the lower side of the second circular plate (44), the lower end of the second rotating shaft (43) extends into the fourth conical cylinder (49), a plurality of stirring plates (54) are fixedly provided on the outer wall of the lower end of the second rotating shaft (43), a first cooling liquid cavity (56) is provided inside the stirring plate (54), a plurality of stirring blocks (55) are provided at intervals on the inclined surface of one side of the stirring plate (54), and a second cooling liquid cavity (58) is provided between the outer wall of the first conical cylinder (16), the inner wall of the cylinder body (10) and the upper side of the mounting plate (17).

10. The intelligent casting equipment for standard parts processing according to claim 9, characterized in that: A stepper motor (18) is installed on the lower side of the mounting plate (17), and the output end of the stepper motor (18) is connected to the lower end of the first rotating shaft (13). A first gear (45) is fixedly provided on the outer wall of the first rotating shaft (13), and a second gear (46) is fixedly provided on the outer wall of the second rotating shaft (43). The outer wall of the first gear (45) is meshed with the outer wall of the second gear (46). A cover plate (11) is provided on the upper end of the cylinder (10), and a feeding funnel (12) is provided on the upper side of the cover plate (11). A discharge port (19) is provided at the lower end of the cylinder (10), and a spiral plate (14) is fixedly provided on the outer wall of the upper end of the first rotating shaft (13).