Heat exchange tube leakage repairing device

Through the combination of combined walking parts and information collection parts, a fault model is built and a cloud-based processing module is used to realize real-time, accurate detection and early warning of heat exchanger leakage in the heating unit, solving the shortcomings of traditional detection equipment, and improving the adaptability and decision-making accuracy of the system.

CN120444967APending Publication Date: 2025-08-08HUANENG SHANTOU HAIMEN POWER GENERATION CO LTD
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Patent Information

Application Number
CN202510736988.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

The existing heat exchanger leakage detection equipment of the heat exchanger of the heating unit cannot monitor the fault points in real time and accurately, and the detection vehicle cannot adapt to different ground environments, resulting in problems such as untimely leak detection, high safety risks and high misjudgment rates.

Method used

A heat exchange tube leakage repair device was designed, using a combined walking component to adapt to different grounds, and a fault model was constructed in combination with information collection components and control components to realize accurate fault classification and early warning. The multi-source data was proofreaded through the cloud processing module to generate optimization instructions, and remote visual monitoring of the display components was remotely visualized.

Benefits of technology

Real-time and accurate detection and early warning of heat exchange pipe leakage is achieved, safety risks and misjudgment rates are reduced, and system decision-making accuracy and remote management capabilities are improved.

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Abstract

The invention discloses a heat exchange tube leakage repairing device. A combined walking part is adopted to adapt to efficient movement of a linear pipeline, the walking part pushed by manpower is adopted to enhance the flexibility, the device is suitable for a narrow space, the direction-adjustable walking part is adopted to cope with complex pipeline layout, and the adaptability of the device to different working conditions is improved. An information acquisition component and a control component cooperatively and dynamically construct a fault model, detect a leakage trend and realize accurate fault classification and early warning, and a cloud processing module proofs multi-source data (parameters, images and diagnosis results) and generates an optimization instruction; and the display part performs remote visual monitoring and supports decision making. And the decision accuracy and remote management capability of the system are improved.
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Description

Technical Field

[0001] The present invention relates to the field of heat exchange technology, and in particular to a device for repairing heat exchange tube leakage. Background Art

[0002] Leakage in heat exchangers for heating units has long been a major concern for the safe operation of power plants. When a heat exchanger leaks, the condensate becomes contaminated. In most power plants, condensate returns to the deaerator after heat exchange. Leakage in the heat exchanger deteriorates the water vapor quality of the feedwater system, causing corrosion and scaling in the thermal system, seriously threatening the safe operation of the unit.

[0003] The existing heat exchanger stations of heating units are not equipped with any leak detection equipment. Only when the water vapor indicators of the water supply system are unqualified, manual sampling is carried out through the on-site sampling valve of the heat exchanger, and the leaks are analyzed and eliminated one by one. After the leaking heat exchanger is found, it is decoupled or discharged, or a detection vehicle is used for detection. However, due to the uneven ground environment, the detection vehicle has difficulty moving and cannot arrive effectively.

[0004] Secondly, common problems with manual inspections to eliminate heat exchanger leaks include: 1) Leak detection is not carried out in a timely manner. Leak detection is only performed after the water quality in the water supply system has deteriorated, which has already caused corrosion and scaling in the thermal system. 2) Safety risks are high. The condensate temperature after heat exchange is generally around 90°C, and manual sampling on-site poses a risk of burns. 3) Sampling is poorly representative. The on-site sampling valve is always closed, and opening it for a short period of time to take a sample cannot completely flush out any remaining corrosion products in the pipeline. Furthermore, manual sampling results in large measurement errors, which can easily lead to misjudgments and false positives.

[0005] For example, Patent No. 201910693847.5 discloses an online diagnostic device and method for heat exchanger tube leakage in a heating unit. This device adds a sampling point at the condensate outlet of each heat exchanger, performs independent sampling and measurement, and uses an intelligent diagnostic system to monitor the operating status of the heat exchanger in real time. When a heat exchanger leaks, it can accurately and immediately determine which heat exchanger is leaking. Although this method can locate the leak point, it cannot effectively detect large pressure and temperature fluctuations inside the heat exchanger tube. Summary of the Invention

[0006] The purpose of the present invention is to provide a heat exchange tube leakage repair device to solve the technical problems that traditional equipment cannot monitor the fault point in real time and accurately, and that the inspection vehicle cannot adapt to different ground environments.

[0007] In order to solve the above technical problems, the specific technical solutions of the present invention are as follows: In some embodiments of the present application, a heat exchange tube leakage repair device is provided, comprising: heat exchange tubes; A running component, the running component is arranged below the heat exchange tube and has a mounting area thereon; A lifting component, the lifting component is arranged on the installation area of the traveling component and is detachably connected to the traveling component; An information collection component is provided on the lifting end of the lifting component and is detachably connected to the lifting component; A repair component, wherein the repair component is provided on the lifting component and is detachably connected to the lifting component; The control component is arranged on the walking component and is respectively connected with the walking component, the lifting component, the information collection component and the repair component via electrical signals.

[0008] In some embodiments of the present application, the walking component is a combined structure, including: A main body, wherein a lifting component and a driving component are provided on the top of the main body; A first supporting member, which is disposed at the bottom of the main body and is fixedly connected to the main body, and has a rotating cavity therein; a first connecting member, wherein a connecting end is provided at the center of the first connecting member, the first connecting member is rotatably connected to one end of the rotating cavity of the first supporting member through the connecting end, and a cavity is provided inside the first connecting member; A second connecting member, wherein a connecting end is provided at the center of the second connecting member, which is rotatably connected to the other end of the rotating cavity of the first supporting member through two paths, and a cavity is provided inside the second connecting member; a first driving wheel, which is symmetrically arranged on both sides of the first connecting member and is connected to the driving member via a transmission member; The first pulley is symmetrically arranged on both sides of the second connecting member and is rotationally connected to the second connecting member.

[0009] In some embodiments of the present application, the walking component is a human-powered structure, including: A main body, wherein a lifting component is provided on the top of the main body; A second pulley, which is provided at the bottom of the main body and is detachably connected to the main body; The swing wheel group is arranged at the bottom of the main body and is symmetrically arranged with the second pulley. The swing wheel group includes: A second supporting member, which is provided at the bottom of the main body and is fixedly connected to the main body; a swinging member, the swinging member being provided on the second supporting member and being rotatably connected to the second supporting member, and having symmetrically arranged connecting ends; The third pulley is arranged on the connecting end of the swing member and is rotationally connected to the swing member.

[0010] In some embodiments of the present application, the walking component is an adjustable structure, including: A main body, wherein a lifting component and a driving component are provided on the top of the main body; A third supporting component, the third supporting component is arranged at the bottom of the main body and has a rotating cavity therein; A third connecting member, wherein a connecting end is provided at the center of the third connecting member, and is rotatably connected to one end of the rotating cavity of the third supporting member through the connecting end, and a cavity is provided inside the third connecting member; an oscillating wheel assembly, the oscillating wheel assembly being symmetrically arranged at both ends of the third connecting member and being rotatably connected to the third connecting member; a fourth supporting member, one end of the fourth supporting member extending through the main body to the bottom, and the other end of the fourth supporting member being provided with a steering wheel; a fourth connecting member, the fourth connecting member being provided at the bottom of the fourth supporting member and having a cavity therein; The second driving wheels are symmetrically arranged at both ends of the fourth connecting member and are connected to the driving member through the transmission member.

[0011] In some embodiments of the present application, the information collection component is a combined structure, including: a parameter acquisition unit connected to the heat exchange tube, acquiring information data inside the heat exchange tube, and calculating a pressure value and a temperature value change rate inside the heat exchange tube based on the flow conditions inside the heat exchange tube; a detection unit connected to the heat exchange tube and configured to set a plurality of detection points inside the heat exchange tube, detect faults during operation of the heat exchange tube, and generate a fault instruction; a diagnostic unit connected to the detection unit, configured to receive the fault instruction, perform a comprehensive assessment of the internal state of the heat exchange tube, and generate fault warning information; A model building unit draws a corresponding model change model according to the pressure value and temperature value change rate collected by the parameter acquisition unit, the fault instruction of the detection unit, and the fault warning information of the diagnosis unit.

[0012] In some embodiments of the present application, the diagnostic unit includes: a fault analysis unit, the fault analysis unit acquiring the fault instruction, analyzing the heat exchange tube fault information, and obtaining a cause of the fault, wherein the cause of the fault includes a rupture of a heat exchange tube region and excessive pressure fluctuation inside the heat exchange tube; A classification alarm unit generates a first warning message and a second warning message according to the cause of the fault, wherein the first warning message includes a rupture of a heat exchange tube area, and the second warning message includes excessive fluctuation inside the heat exchange tube.

[0013] In some embodiments of the present application, the control component includes: An alarm analysis unit, which obtains information data from the classification alarm unit, receives data information collected by the parameter acquisition unit and the detection unit, and compares it with internal preset values to determine the fault and the fault location; Event recording unit: records the operating status information and fault causes inside the heat exchange tube and stores them in the system database.

[0014] Some embodiments of the present application further include: an image acquisition component, which is arranged on the lifting component and detects the surface image of the heat exchange tube to obtain image information of the surface of the heat exchange tube.

[0015] In some embodiments of the present application, further comprising: a cloud processing module; The cloud processing modules include: a first signal transceiver unit, each of which is connected to the control component via wireless signals and is used to communicate signals with the control component; an acquisition unit, configured to convert the signal received by the first transceiver unit into an internal identification signal; A processing unit, which receives signals from the parameter acquisition unit, the detection unit, the diagnosis unit, and the image acquisition component; The calibration unit is electrically connected to the processing unit, receives signal data from the parameter acquisition unit, the detection unit, the diagnosis unit and the image acquisition component, compares the received signal data with the preset value, generates a calibration signal, and sends it to the processing unit, so that the processing unit generates a command signal according to the calibration signal.

[0016] Some embodiments of the present application further include: a display component, which is wirelessly connected to the cloud processing module and displays the command signal received from the processing unit.

[0017] Compared with existing technologies, the present invention offers the following advantages: it utilizes modular moving parts to efficiently move along straight pipelines; employs human-powered moving parts for enhanced flexibility, making it suitable for confined spaces; and employs adjustable moving parts to cope with complex pipeline layouts, improving the device's adaptability to diverse operating conditions. Furthermore, the information acquisition and control components collaborate to dynamically construct fault models, detect leakage trends, and achieve accurate fault classification and early warning. A cloud-based processing module verifies multi-source data (parameters, images, and diagnostic results) and generates optimization instructions. Furthermore, the display component provides remote visual monitoring to support decision-making, thereby enhancing the system's decision-making accuracy and remote management capabilities.

[0018] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings.

[0019] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present invention; Figure 2 This is a schematic structural diagram of a combined walking component provided by an embodiment of the present invention; Figure 3 1 is a schematic structural diagram of a swing-type walking component provided by an embodiment of the present invention; Figure 4 1 is a schematic structural diagram of a swinging member provided by an embodiment of the present invention; Figure 5 It is a structural schematic diagram of the adjustable walking component provided by an embodiment of the present invention.

[0021] 1. Heat exchange tube; 2. Traveling part; 201. Main body; 202. First supporting part; 203. First connecting part; 204. Second connecting part; 205. First driving wheel; 206. First pulley; 207. Second pulley; 208. Second supporting part; 209. Swinging part; 210. Third pulley; 211. Third supporting part; 212. Third connecting part; 213. Fourth supporting part; 214. Fourth connecting part; 215. Second driving wheel; 3. Lifting part; 4. Information collection part; DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0023] Example 1 See attached Figure 1-5 As shown, according to some embodiments of the present application, the following are included: Heat exchange tube 1; A moving part 2, wherein the moving part 2 is arranged below the heat exchange tube 1 and has a mounting area thereon; The lifting component 3 is a hydraulic lifting device or a mechanical lifting device. Since this structure has been disclosed in the relevant field, it will not be described in detail here. The lifting component 3 is provided on the installation area of the traveling component 2 and is detachably connected to the traveling component 2. An information collection component 4 is provided on the lifting end of the lifting component 3 and is detachably connected to the lifting component 3; The repair component is a welding device, a bonding device, or other device capable of repairing the problem. Since this structure has been disclosed in the relevant field, it will not be described in detail here. The repair component is provided on the lifting component 3 and is detachably connected to the lifting component 3. The control component is arranged on the walking component 2 and is respectively connected with the walking component 2, the lifting component 3, the information collecting component 4 and the repairing component via electrical signals.

[0024] The technical effects produced by the above technical solution in the embodiment of this application are: The walking component 2 drives each component to move, so that the lifting component 3 can adjust the longitudinal height, and then the information collection component 4 can collect data on the heat exchange tube 1. When a fault point is found, the control component sends an instruction to the repair component to repair the heat exchange tube 1.

[0025] Example 2 The embodiment of the present application adopts some of the technical features of the above embodiment, wherein the walking component 2 is a combined structure, including: The main body 201 is a plate-shaped or vehicle-shaped structure, and a lifting component 3 and a driving component (a controller or a motor, preferably a controller) are provided on the top of the main body 201; The first support member 202 is a sleeve structure. The first support member 202 is provided at the bottom of the main body 201 and is fixedly connected to the main body 201. A rotating cavity is provided inside the first support member 202. The first connecting member 203 is a T-shaped sleeve. A connecting end is provided at the center of the first connecting member 203. The first connecting member 203 is rotatably connected to one end of the rotating cavity of the first supporting member 202 through the connecting end. A cavity is provided inside the first connecting member 203. The second connecting member 204 is a T-shaped sleeve. A connecting end is provided at the center of the second connecting member 204. The connecting end is rotatably connected to the other end of the rotating cavity of the first supporting member 202 through two paths. A cavity is provided inside the connecting member. The first driving wheel 205 is a driving wheel structure. The first driving wheel 205 is symmetrically arranged on both sides of the first connecting member 203 and is connected to the driving member via a transmission member (i.e., the first driving wheel 205 is rotated by a connecting line, a transmission gear set, etc.); The first pulley 206 is symmetrically arranged on both sides of the second connecting member 204 and is rotationally connected to the second connecting member 204 .

[0026] Through the above technical solution, the technical effects produced in the embodiments of the present application are: The first driving wheel 205 is started by the driving component, thereby causing the main body 201 to move forward or backward. Since the first connecting member 203 and the second connecting member 204 adopt a T-shaped sleeve structure and cooperate with the first supporting member 202, when encountering uneven roads on the left and right sides, the first connecting member 203 and the second connecting member 204 will swing, thereby reducing the shaking of the top of the main body 201. It is suitable for high-speed movement in a straight environment, which not only improves environmental adaptability, but also provides a basis for improving detection accuracy.

[0027] Example 3 The embodiment of the present application adopts some of the technical features of the above embodiment, wherein the walking component 2 is a human-powered structure, including: The main body 201 is a plate-shaped or vehicle body structure, and a lifting component 3 is provided on the top of the main body 201; The second pulley 207 is an outward-facing pulley structure. The second pulley 207 is located at the bottom of the main body 201 and is detachably connected to the main body 201. The swing wheel assembly 200 is provided at the bottom of the main body 201 and is symmetrically arranged with the second pulley 207. The swing wheel assembly 200 includes: The second support member 208 is a T-shaped rod structure. The second support member 208 is provided at the bottom of the main body 201 and is fixedly connected to the main body 201. The swing member 209 is provided on the second support member 208 and is rotatably connected to the second support member 208. The swing member 209 is provided with symmetrically arranged connection ends, that is, the swing member 209 can swing on the second support member. To facilitate reset, a torsion spring is further provided between the swing member 209 and the second support member 208 to achieve reset effect; The third pulley 210 is provided on the connection end of the swing member 209 and is rotationally connected to the swing member 209 .

[0028] It should be noted that, in order to reduce manpower, the third pulley 210 can be changed into a driving wheel structure, and a driving component is correspondingly added to the main body 201 to drive the third pulley 210 to start.

[0029] Through the above technical solution, the technical effects produced in the embodiments of the present application are: When in use, the whole is moved by human power or electric power and mechanical drive. During the movement, the swing member 209 swings according to the road conditions, achieving the effect of rapid passage, better flexibility, and suitable for use in narrow environments.

[0030] Example 4 The embodiment of the present application adopts some of the technical features of the above embodiment, wherein the walking component 2 is an adjustable structure, including: The main body 201 is a plate-shaped or vehicle-shaped structure, and a lifting component 3 and a driving component are provided on the top of the main body 201; The third support member 211 is a sleeve structure, and is provided at the bottom of the main body 201, and has a rotation cavity therein; The third connecting member 212 is a T-shaped sleeve structure. A connecting end is provided at the center of the third connecting member 212. The third connecting member 212 is rotatably connected to one end of the rotating cavity of the third supporting member 211 through the connecting end. A cavity is provided inside the third connecting member 212. The swing wheel assembly 200 is the structure of Example 3. The swing wheel assembly 200 is symmetrically arranged at both ends of the third connecting member 212 and is rotationally connected to the third connecting member 212. The fourth support member 213 is a shaft-shaped structure. One end of the fourth support member 213 passes through the main body 201 to the bottom, and the other end is provided with a steering wheel. The fourth connecting member 214 is a linear sleeve structure, and the fourth connecting member 214 is provided at the bottom of the fourth supporting member 213, and has a cavity therein; The second driving wheels 215 are symmetrically arranged at both ends of the fourth connecting member 214 and are connected to the driving member through a transmission member.

[0031] Through the above technical solution, the technical effects produced in the embodiments of the present application are: By adopting the method of front-end change of direction and rear-end fluctuation, the walking component 2 can achieve precise steering, cope with complex pipeline layouts, and improve the adaptability of the device to different working conditions.

[0032] Example 5 The embodiment of the present application adopts some of the technical features of the above embodiment, wherein the information collection component 4 is a combined structure, including: a parameter acquisition unit connected to the heat exchange tube 1, acquiring information data inside the heat exchange tube, and calculating a pressure value and a temperature value change rate inside the heat exchange tube 1 based on the flow conditions inside the heat exchange tube 1; A detection unit, connected to the heat exchange tube 1, is used to set multiple detection points inside the heat exchange tube 1, detect faults during the operation of the heat exchange tube 1, and generate fault instructions; It should be noted that the diagnostic unit is connected to the detection unit and is used to receive the fault instruction, perform a comprehensive assessment of the internal state of the heat exchange tube 1, and generate fault warning information; A model building unit draws a corresponding model change model according to the pressure value and temperature value change rate collected by the parameter acquisition unit, the fault instruction of the detection unit, and the fault warning information of the diagnosis unit.

[0033] Diagnostic unit, including: a fault analysis unit, wherein the fault analysis unit obtains the fault instruction, analyzes the fault information of the heat exchange tube 1, and obtains the cause of the fault, wherein the cause of the fault includes a rupture of a region of the heat exchange tube 1 and excessive pressure fluctuation inside the heat exchange tube 1; A classification alarm unit generates a first warning message and a second warning message according to the cause of the fault, wherein the first warning message includes a rupture of the heat exchange tube 1 area, and the second warning message includes excessive fluctuation inside the heat exchange tube 1.

[0034] It should be noted that the control components include: An alarm analysis unit, which obtains information data from the classification alarm unit, receives data information collected by the parameter acquisition unit and the detection unit, and compares it with internal preset values to determine the fault and the fault location; Event recording unit: records the operating status information and fault causes inside the heat exchange tube 1 and stores them in the system database.

[0035] It should be noted that it further comprises: an image acquisition component 4 , which is arranged on the lifting component 3 , and detects the surface image of the heat exchange tube 1 to obtain surface image information of the heat exchange tube 1 .

[0036] It should be further explained that it also includes: cloud processing module; The cloud processing modules include: a first signal transceiver unit, each of which is connected to the control component via wireless signals and is used to communicate signals with the control component; an acquisition unit, configured to convert the signal received by the first transceiver unit into an internal identification signal; A processing unit, which receives signals from the parameter acquisition unit, the detection unit, the diagnosis unit and the image acquisition component 4; The calibration unit is electrically connected to the processing unit by signals. It receives signal data from the parameter acquisition unit, the detection unit, the diagnosis unit and the image acquisition component 4, and compares them with preset values to generate a calibration signal. The calibration signal is sent to the processing unit so that the processing unit generates a command signal according to the calibration signal.

[0037] Indispensably, it also includes: a display component, which is connected to the cloud processing module via wireless signals, and displays the command signal received from the processing unit.

[0038] Example description; Data collection layer (real-time perception) Parameter acquisition unit Deploy pressure / temperature sensors inside the heat exchange tube 1 to monitor fluid parameters in real time; Calculate the rate of change of key indicators (e.g., pressure fluctuation rate = ΔP / Δt, temperature gradient = ΔT / tube length).

[0039] Detection unit Set up detection points at key nodes of the pipeline (elbows, welds, etc.) to capture abnormal signals (such as: characteristic frequency of acoustic leakage, flow rate mutation).

[0040] Image acquisition component 4 The lifting component 3 carries a high-definition camera to scan cracks or corrosion areas on the pipe wall surface and generate thermal imaging / visible light images.

[0041] Output: Original data set = {pressure value, temperature value, rate of change, image features, abnormal signal} Fault diagnosis layer (local analysis) Fault Analysis Unit Input: Fault instructions generated by the detection unit (e.g., "Node 7 traffic suddenly dropped 30%").

[0042] Processing logic: Python If the pressure fluctuation rate > threshold K1: Classified as "Excessive pressure fluctuation" (second warning) elif image recognition detects crack OR acoustic wave frequency ∈ [leakage frequency band]: Classified as "Pipeline Wall Rupture" (First Warning) else: Launch a deep learning model (training data: historical leakage cases) for secondary diagnosis.

[0043] Classification alarm unit Generate graded warnings: First warning (emergency): Pipe wall rupture → Trigger repair components to standby; Second warning (warning): Pressure fluctuation → adjust system operating parameters.

[0044] Model building layer (trend forecasting) Model building unit Build a fault evolution model based on real-time data streams: Time series analysis: pressure / temperature change rate → predict leakage risk probability (e.g. ARIMA algorithm); Spatial correlation analysis: multiple detection point data → locate the leak point coordinates (triangulation positioning method); Image semantic segmentation: marking crack propagation paths (UNet algorithm).

[0045] Output visualization models (e.g., 3D pipeline risk heat map).

[0046] Cloud-based decision-making layer (global optimization) Proofreading Unit Receive local diagnostic results + original data; Compare with the preset rule base: For example, if the local diagnosis is "pressure fluctuation", but the image shows cracks, the result is overturned and upgraded to "pipe wall rupture"; Comparison with historical database: Match similar fault cases (e.g., "20240520 crack at the same location") to optimize diagnostic confidence.

[0047] processing unit Generate the final instruction: Confirm the leak → Control the walking / lifting component 3 to move to the coordinate (X, Y) and start repairing the component (e.g., injecting sealant); False positive → record learning samples and update local algorithm.

[0048] Work scenario examples Background: The pressure of heat exchange tube 1 in a power plant dropped suddenly, and the temperature monitoring point T7 increased abnormally.

[0049] 1. Data layer: Parameter unit → Detected pressure fluctuation rate of 0.8MPa / s (exceeding threshold value 0.5); Detection unit → Acoustic sensor captures 30kHz frequency band leakage characteristic wave; Image unit → A 2mm crack was found on the pipe wall near T7.

[0050] 2. Diagnostic layer: Fault analysis unit → Comprehensively judged as "pipe wall rupture" (first warning); Model element → predicts that the crack will grow to the critical value within 2 hours.

[0051] 3. Cloud layer: Compare historical data: Similar cases require urgent repair; Issue instructions: Control walking component 2 to move to coordinate (7.2m, 3.5m), and lift component 3 to lift the repair arm to inject nano sealant.

[0052] Through the above technical solution, the technical effects produced in the embodiments of the present application are: Through physical sensing (hard) + algorithm decision-making (soft) + cloud evolution (intelligence), we have achieved a leap from "passive repair" to "active predictive repair". Through the combination of mechatronics design and intelligent diagnostic system, we have fundamentally solved the lag, safety risks and misjudgment problems of traditional manual leak detection. At the same time, modular and cloud-based design improves the reliability and scalability of the system, which has significant application value in the power generation field.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A heat exchange tube leakage repair device, characterized in that: include: heat exchange tubes; A running component, the running component is arranged below the heat exchange tube and has a mounting area thereon; A lifting component, the lifting component is arranged on the installation area of the traveling component and is detachably connected to the traveling component; An information collection component is provided on the lifting end of the lifting component and is detachably connected to the lifting component; A repair component, wherein the repair component is provided on the lifting component and is detachably connected to the lifting component; The control component is arranged on the walking component and is respectively connected with the walking component, the lifting component, the information collection component and the repair component via electrical signals.

2. A heat exchange tube leakage repair device according to claim 1, characterized in that: The walking component is a combined structure, including: A main body, wherein a lifting component and a driving component are provided on the top of the main body; A first supporting member, which is disposed at the bottom of the main body and is fixedly connected to the main body, and has a rotating cavity therein; a first connecting member, wherein a connecting end is provided at the center of the first connecting member, the first connecting member is rotatably connected to one end of the rotating cavity of the first supporting member through the connecting end, and a cavity is provided inside the first connecting member; A second connecting member, wherein a connecting end is provided at the center of the second connecting member, which is rotatably connected to the other end of the rotating cavity of the first supporting member through two paths, and a cavity is provided inside the second connecting member; a first driving wheel, which is symmetrically arranged on both sides of the first connecting member and is connected to the driving member via a transmission member; The first pulley is symmetrically arranged on both sides of the second connecting member and is rotationally connected to the second connecting member.

3. The heat exchange tube leakage repair device according to claim 1, characterized in that: The walking component is a human-powered structure, including: A main body, wherein a lifting component is provided on the top of the main body; A second pulley, which is provided at the bottom of the main body and is detachably connected to the main body; The swing wheel group is arranged at the bottom of the main body and is symmetrically arranged with the second pulley. The swing wheel group includes: A second supporting member, which is provided at the bottom of the main body and is fixedly connected to the main body; a swinging member, the swinging member being provided on the second supporting member and being rotatably connected to the second supporting member, and having symmetrically arranged connecting ends; The third pulley is arranged on the connecting end of the swing member and is rotationally connected to the swing member.

4. The heat exchange tube leakage repair device according to claim 1, characterized in that: The walking component is an adjustable structure, including: A main body, wherein a lifting component and a driving component are provided on the top of the main body; A third supporting component, the third supporting component is arranged at the bottom of the main body and has a rotating cavity therein; A third connecting member, wherein a connecting end is provided at the center of the third connecting member, and is rotatably connected to one end of the rotating cavity of the third supporting member through the connecting end, and a cavity is provided inside the third connecting member; an oscillating wheel assembly, the oscillating wheel assembly being symmetrically arranged at both ends of the third connecting member and being rotatably connected to the third connecting member; a fourth supporting member, one end of the fourth supporting member extending through the main body to the bottom, and the other end of the fourth supporting member being provided with a steering wheel; a fourth connecting member, the fourth connecting member being provided at the bottom of the fourth supporting member and having a cavity therein; The second driving wheels are symmetrically arranged at both ends of the fourth connecting member and are connected to the driving member through the transmission member.

5. The heat exchange tube leakage repair device according to claim 1, characterized in that: The information collection component is a combined structure, including: a parameter acquisition unit connected to the heat exchange tube, acquiring information data inside the heat exchange tube, and calculating a pressure value and a temperature value change rate inside the heat exchange tube based on the flow conditions inside the heat exchange tube; a detection unit connected to the heat exchange tube and configured to set a plurality of detection points inside the heat exchange tube, detect faults during operation of the heat exchange tube, and generate a fault instruction; a diagnostic unit connected to the detection unit, configured to receive the fault instruction, perform a comprehensive assessment of the internal state of the heat exchange tube, and generate fault warning information; A model building unit draws a corresponding model change model according to the pressure value and temperature value change rate collected by the parameter acquisition unit, the fault instruction of the detection unit, and the fault warning information of the diagnosis unit.

6. The heat exchange tube leakage repair device according to claim 5, characterized in that: The diagnostic unit comprises: a fault analysis unit, the fault analysis unit acquiring the fault instruction, analyzing the heat exchange tube fault information, and obtaining a cause of the fault, wherein the cause of the fault includes a rupture of a heat exchange tube region and excessive pressure fluctuation inside the heat exchange tube; A classification alarm unit generates a first warning message and a second warning message according to the cause of the fault, wherein the first warning message includes a rupture of a heat exchange tube area, and the second warning message includes excessive fluctuation inside the heat exchange tube.

7. The heat exchange tube leakage repair device according to claim 1, characterized in that: The control component includes: An alarm analysis unit, which obtains information data from the classification alarm unit, receives data information collected by the parameter acquisition unit and the detection unit, and compares it with internal preset values to determine the fault and the fault location; Event recording unit: records the operating status information and fault causes inside the heat exchange tube and stores them in the system database.

8. The heat exchange tube leakage repair device according to claim 7, characterized in that: Also includes: The image acquisition component is arranged on the lifting component, and detects the surface image of the heat exchange tube to obtain image information of the surface of the heat exchange tube.

9. The heat exchange tube leakage repair device according to claim 8, characterized in that: Also includes: Cloud processing module; The cloud processing modules include: a first signal transceiver unit, each of which is connected to the control component via wireless signals and is used to communicate signals with the control component; an acquisition unit, configured to convert the signal received by the first transceiver unit into an internal identification signal; A processing unit, which receives signals from the parameter acquisition unit, the detection unit, the diagnosis unit, and the image acquisition component; The calibration unit is electrically connected to the processing unit, receives signal data from the parameter acquisition unit, the detection unit, the diagnosis unit and the image acquisition component, compares the received signal data with the preset value, generates a calibration signal, and sends it to the processing unit, so that the processing unit generates a command signal according to the calibration signal.

10. The heat exchange tube leakage repair device according to claim 9, characterized in that: Also includes: The display component is connected to the cloud processing module by wireless signals, and displays the command signal received by the processing unit.

Citation Information

Patent Citations

  • On-line diagnosis device and method for heat supply unit heat exchange tube leakage

    CN110332468A