Rapid wet bag detection device for disinfection supply center

Abstract

The invention discloses a rapid wet package detection device for a disinfection supply center in the technical field of medical equipment. The rapid wet package detection device comprises a conveying mechanism, a correcting mechanism and a detection mechanism, the correcting mechanism comprises a pair of bases which are located on the two sides of the conveying mechanism correspondingly, and a first moving mechanism is arranged on one side of each base. A movable groove is formed in each base, a pair of supporting columns are arranged in each movable groove in a sliding fit mode, a second moving mechanism is arranged in any movable groove, a transverse rod is arranged between the opposite supporting columns, a telescopic mechanism is arranged between the adjacent supporting columns, and flat plates are arranged on the transverse rods and the telescopic mechanisms. The telescopic mechanism is used for driving the flat plate to retract and release based on movement of the supporting column; and the detection mechanism is used for performing multi-dimensional humidity detection on the instrument bag. According to the scheme, automatic transmission and multi-dimensional humidity detection of the instrument set are achieved, manual intervention is reduced, and the detection efficiency and accuracy are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of medical equipment, in particular to a wet bag rapid detection device for a disinfection supply center. Background Art

[0002] The Central Sterile Supply Department (CSSD) is a medical institution's department responsible for cleaning, disinfecting, sterilizing, and supplying sterile supplies to all reusable medical instruments, instruments, and supplies across all departments. The quality of its work is directly linked to the quality of healthcare and patient safety, making it a key component of hospital-acquired infection control.

[0003] Wet packs are a common problem in sterilization supply centers. Wet packs refer to the appearance of moisture, water droplets, and other conditions in sterilized instrument or item packaging. Research indicates that traditional packaging materials, such as ordinary cotton cloth and medical nonwovens, are prone to wet packing during the sterilization process. For example, the wet rate for an 8kg instrument package wrapped in ordinary cotton cloth can reach 83.33%, while the wet rate for an 11kg instrument package wrapped in medical nonwovens is 50.00%. This not only affects sterilization effectiveness but can also increase the risk of nosocomial infections.

[0004] The work environment at a sterilization and supply center is complex and demanding, handling a large number of medical device packages daily. After sterilization, these packages need to be quickly and accurately transported to a testing area via conveyor equipment for moisture testing. Existing automated testing typically utilizes moisture detection components, such as those described in patent (CN114371092A), which transport the medical device packages to a testing machine for testing.

[0005] However, conveyor equipment can experience vibrations and bumps during operation, especially when the conveyor belt speed is uneven or there are mechanical problems. This can easily cause the instrument bag to shake or collide during transport, leading to loosening. This looseness can directly affect the accuracy of wet bag detection. A loose instrument bag can prevent the detection device from accurately capturing the humidity inside, increasing the possibility of misjudgment.

[0006] In view of the defects of the existing technology, there is an urgent need for a wet bag rapid detection device that can effectively solve the problem of loose instrument bags during transportation. Summary of the Invention

[0007] In order to solve the above problems, the purpose of the present invention is to provide a wet pack rapid detection device for a disinfection supply center, which can ensure the stability of the instrument pack during transportation and avoid inaccurate detection due to looseness.

[0008] In order to achieve the above object, the technical solution of the present invention is as follows:

[0009] A wet pack rapid testing device for a disinfection supply center includes a conveying mechanism, a correcting mechanism, and a testing mechanism; the conveying mechanism is used to transfer the instrument pack to the testing mechanism;

[0010] The correction mechanism includes a pair of bases, which are respectively located on both sides of the conveying mechanism. A first moving mechanism is provided on one side of each base, and the first moving mechanism is used to drive the base to move along the conveying direction; a movable groove is provided on each base, and a pair of pillars are slidably fitted in the movable grooves. A second moving mechanism for driving the pillars to move back and forth is provided in any movable groove, and cross bars are provided between the pillars along the width direction of the conveying mechanism, and telescopic mechanisms are provided between the pillars along the length direction of the conveying mechanism. A flat plate is provided on the cross bar and the telescopic mechanism, and the telescopic mechanism is used to drive the flat plate to retract and extend based on the movement of the pillars;

[0011] The detection mechanism is used to perform multi-dimensional humidity detection on the instrument package.

[0012] The above scheme has the following beneficial effects:

[0013] 1. This solution places the instrument kit to be tested between the flat plates. The second moving mechanism is activated to drive the struts toward each other, thereby bringing the flat plates located at the front and rear of the kit closer to the kit. As the struts approach, the telescopic mechanism pulls the flat plates toward the left and right sides of the kit, adjusting the position of the kit. Once the four sides of the kit are in contact with the flat plates, the first moving mechanism drives the base to follow the conveyor mechanism's direction of movement, escorting the kit all the way to the testing mechanism. The testing mechanism then performs humidity testing.

[0014] In the prior art, the instrument package may become loose or misaligned during transport, resulting in inaccurate test results. However, the present invention, through the design of a correction mechanism, can effectively adjust the position of the instrument package so that it remains stable during transport. Because the stability of the instrument package during transport is guaranteed, the detection mechanism can perform more accurate humidity detection on the instrument package. The flat panel fixes the instrument package in the appropriate position, allowing the detection mechanism to comprehensively and evenly detect the instrument package, avoiding detection blind spots or data deviations caused by improper or loose positioning of the instrument package.

[0015] 2. This solution realizes the automatic transmission and detection of instrument packages through the coordinated work of the transmission mechanism, the adjustment mechanism and the detection mechanism, reduces manual intervention and improves work efficiency.

[0016] 3. This solution can accommodate instrument kits of varying sizes and shapes, demonstrating strong versatility and adaptability. The automated testing process shortens instrument kit processing time and improves the overall efficiency of the sterilization supply center.

[0017] Furthermore, the first moving mechanism includes several side wheels, which are rotatably connected to the side walls of the base respectively; side grooves are opened on the outside of the transmission mechanism, and the side wheels are rollingly engaged with the side grooves; a driving member is provided in any base, and the driving member is used to drive the side wheels to rotate.

[0018] Beneficial Effect: By driving the side wheels with a driver, the base's moving speed and position can be precisely controlled. This ensures that the base always follows the conveying direction of the conveyor during the conveying process, accurately escorting the instrument package to the testing facility.

[0019] Furthermore, the second moving mechanism includes a brushless motor and a cylinder. The brushless motor is used to drive the cylinder to rotate. The other end of the cylinder is rotatably connected to the movable groove. Spiral grooves are symmetrically opened on the cylinder. The spiral grooves are slidably fitted with protrusions, and the protrusions are fixedly connected to the pillars respectively.

[0020] Beneficial Effects: A brushless motor drives the cylinder, and the spiral grooves on the cylinder cooperate with the protrusions to precisely control the movement of the pillars. The forward and reverse rotation of the brushless motor precisely adjusts the position of the pillars, allowing the platform to accurately gather, fit, or release the instrument pack, ensuring optimal positioning of the pack during transport.

[0021] Furthermore, the telescopic mechanism includes a telescopic clamp; the output end of the telescopic clamp is hinged to the flat plate, and the input ends of the telescopic clamp are respectively hinged to the pillars.

[0022] Beneficial Effects: The output end of the telescopic clamp is hinged to the flat panel, while the input end is hinged to the support. This connection allows the telescopic mechanism to flexibly extend and retract according to the movement of the support. As the support moves closer or further away from each other, the telescopic clamp can correspondingly move the flat panel toward or away from the instrument bag, thereby enabling flexible adjustment of the instrument bag's position.

[0023] Furthermore, the detection mechanism includes a detection part, a detection platform and a collection frame; the detection part is located above the detection platform, and a receiving cavity is provided at the bottom of the detection part. A detection cover and an electric cylinder are provided in the receiving cavity. The detection cover and the receiving cavity are slidably matched. The electric cylinder is used to drive the detection cover to rise and fall. A moisture detection unit is provided in the detection cover. The moisture detection unit is used to collect the humidity in the instrument package;

[0024] The top of the test bench is rotatably connected to a number of pendulum discs, and the bottom of each pendulum disc is provided with a rotating member for driving the pendulum disc to rotate; each pendulum disc is provided with a number of rollers and a power member for driving the rollers to rotate; a cushion layer is provided at the top center of the test bench, and a pressure sensor is provided at the bottom of the cushion layer; a hot air component is provided inside the test bench, and the hot air component is used to deliver hot air to the inside of the test cover;

[0025] The collection box is used to collect instrument packages that are determined to be wet packages;

[0026] It also includes a control unit, which is electrically connected to the hot air component and the electric cylinder respectively. The control unit is used to comprehensively judge the humidity condition of the instrument package based on the humidity condition and pressure data, and control the operation of the power part and the rotating part.

[0027] Beneficial effect: When the instrument package is transported to the cushion layer on the inspection table by the conveying mechanism, the pressure sensor can detect the initial pressure of the instrument package at this time, and then start the electric cylinder to make the electric cylinder cover the instrument package with the inspection cover, and then start the hot air component to increase the temperature of the instrument package covered by the inspection cover, and evaporate the moisture in the instrument package. At this time, the humidity in the instrument package is collected by the moisture detection group unit. After a preset period of time, the pressure of the instrument package is re-collected through the pressure sensor. The control unit determines whether the instrument package is a wet package based on the humidity and pressure changes during the whole process. If it is a wet package, the power part and the rotating part are controlled to turn the wet package to the collection frame on one side for separation.

[0028] The testing unit accurately measures the humidity inside the instrument bag through a moisture detection unit. Simultaneously, a pressure sensor detects changes in pressure during the testing process. This multi-dimensional data collection method provides a comprehensive basis for determining whether the instrument bag is wet, ensuring the accuracy and reliability of the test results.

[0029] The control unit, at its core, intelligently determines the humidity status of the instrument bag based on collected multi-dimensional data (humidity and pressure). Once a wet bag is identified, the system automatically controls the operation of the power and rotating components to transfer the wet bag to a collection frame without human intervention. This fully automated detection and processing process significantly improves work efficiency and reduces labor costs and error rates.

[0030] The hot air component provides additional support for the testing process. By pumping hot air into the test hood, the temperature of the instrument package increases, evaporating the moisture inside and facilitating detection by the moisture collection unit. This auxiliary detection method further enhances the accuracy of the instrument package's humidity assessment, resulting in more scientific and reliable test results.

[0031] Furthermore, a buffer groove is provided on one side of the flat plate close to the instrument bag, an inner plate is slidably connected in the buffer groove, and a plurality of springs are provided between the inner plate and the flat plate.

[0032] Beneficial Effect: When the instrument bag contacts the flat surface, the inner plate slides within the buffer groove, working in conjunction with the spring force to effectively absorb the collision energy and mitigate the impact between the instrument bag and the flat surface. This not only protects the instrument bag from damage due to collisions, but also reduces vibration during transport, ensuring the instruments within the bag remain intact.

[0033] Furthermore, a plurality of cavities are arranged in an array on one side of the inner plate close to the instrument package, and a convex film layer, a thin sheet and parallel capacitor plates are provided in the cavities. The capacitor plates are electrically connected to the control unit. The convex film layer is used to respond to the contact of the instrument package, and the thin sheet is used to interfere with the capacitance between the capacitor plates based on the change of the convex film layer; the control unit is also used to judge the change of the contact area between the instrument package and the inner plate based on the change of capacitance, and to judge the looseness of the instrument package based on the change of contact area.

[0034] Beneficial Effect: When the instrument pack contacts the inner plate, the convex membrane layer deforms in response to the pack's contact pressure, causing the thin film to move, changing the distance or coverage between the capacitor plates and disrupting their capacitance. By monitoring these changes in capacitance, the control unit accurately determines changes in the contact area between the instrument pack and the inner plate. This design provides high-resolution contact area detection, sensitively capturing any slight displacement or deformation of the instrument pack during transport and testing.

[0035] Based on the precise monitoring of changes in contact area (the tightness of the instrument package can reflect the degree of deformation, and the flat plate / inner plate must first compress the wrapped gap before the instrument package can be pushed to move), the control unit can further determine whether the instrument package is loose. If the instrument package becomes loose during transmission, its shape and contact area will change accordingly. This change will be captured in time by the capacitor plate and converted into a capacitance signal. The control unit can accurately identify whether the instrument package is loose by analyzing the change pattern of these signals, and then filter out the instrument package that was loose before transmission. The control unit integrates the capacitance change data with other detection data, and makes a comprehensive judgment through intelligent algorithms, thereby improving the intelligence level of the entire detection system. This multi-dimensional data analysis can more comprehensively and accurately evaluate the status of the instrument package.

[0036] Furthermore, the control unit is also used to preliminarily determine the cause of the wet package based on the looseness of the instrument package; if the instrument package is loose and the control unit determines that it is a wet package, it is determined that there is a loose defect in the instrument package during the packaging process, resulting in the internal moisture not being effectively discharged; if the instrument package is not loose and the control unit determines that it is a wet package, it is determined that the wet package is caused by the high humidity in the transmission environment.

[0037] Beneficial Effects: This comprehensive assessment, based on looseness and humidity test results, enables a more comprehensive analysis of the causes of wet packs, providing precise feedback for subsequent quality control and process optimization. By distinguishing different situations, targeted improvement measures can be taken, such as adjusting the packaging process, optimizing humidity control, or improving storage conditions, effectively reducing the occurrence of wet packs and improving the overall quality and efficiency of the sterilization supply center.

[0038] Furthermore, the control unit is used to control the operation of the power part and the rotating part based on the looseness of the instrument package.

[0039] Benefits: The quality of instrument packs is crucial in sterilization and supply centers. The control unit monitors the looseness of instrument packs and controls the operation of the power and rotating components accordingly, promptly identifying loose instrument packs and removing them from the transport path. This ensures that only well-packaged instrument packs are transported and used, improving the safety and reliability of the entire medical process and avoiding medical risks caused by loose instrument packs.

[0040] Furthermore, the hot air component includes an air cavity; the air cavity is connected to the outside world, and an electric heating pipe and a fan are provided on the path connecting the air cavity and the outside world. The fan is used to transport outside air into the air cavity, and the electric heating pipe is used to heat the air. A number of air outlets are connected to the top of the air cavity; the electric heating pipe and the fan are both electrically connected to the control unit.

[0041] Beneficial Effects: During the test, a fan draws outside air into the air chamber, where the electric heating tube heats the air. This heated air is then delivered to the interior of the test hood through the air outlet. This heated air raises the temperature of the instrument package, evaporating moisture within and dissipating some heat, causing temperature fluctuations. The control unit analyzes these temperature and humidity fluctuations to more accurately determine whether the instrument package is wet. This auxiliary heating design enhances the scientific nature and reliability of the test, ensuring the authenticity and accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 This is a schematic diagram of the three-dimensional structure of the detection mechanism in the wet pack rapid detection device for disinfection supply centers of the present invention.

[0043] Figure 2 for Figure 1 Top view of .

[0044] Figure 3 for Figure 2 Cross-section view in the AA direction.

[0045] Figure 4 This is a schematic diagram of the three-dimensional structure of the adjustment mechanism in the wet pack rapid detection device for disinfection supply centers of the present invention.

[0046] Figure 5 This is a schematic structural diagram of the lead screw in the wet pack rapid detection device for disinfection supply centers of the present invention.

[0047] Figure 6 This is a schematic structural diagram of the cylinder in the wet pack rapid detection device for disinfection supply centers of the present invention.

[0048] Figure 7 for Figure 3 A partial enlarged schematic diagram of point M in the middle.

[0049] Figure 8 for Figure 4 Front view of the middle plate.

[0050] Figure 9 for Figure 8 Partial cross-sectional view along the BB direction.

[0051] Figure 10 for Figure 3 A local enlarged schematic diagram of point N in the middle.

[0052] The reference numerals in the drawings of the specification include: 1, detection unit; 2, transmission mechanism; 3, collection frame; 4, detection platform; 5, pendulum wheel; 6, cushion layer; 7, base; 101, electric cylinder; 102, detection cover; 103, detection chamber; 104, detection channel; 201, side groove; 202, safety fence; 401, air chamber; 402, fan; 501, roller; 502, servo motor; 503, belt; 504, ring groove; 601, pressure sensor; 701, pillar; 702, telescopic clamp; 703, flat plate; 70 4. Side wheels; 705. Crossbar; 706. Movable slot; 707. Lifting slot; 1041. Microwave moisture detector; 1042. Absorbent cotton; 1043. Spiral pipe; 7011. Stepper motor; 7012. Lead screw; 7013. Nut seat; 7031. Inner plate; 7032. Convex film layer; 7033. Cavity; 7034. Thin sheet; 7035. Capacitor plate; 7036. Spring; 7037. Buffer slot; 7061. Cylinder; 7062. Spiral slot; 7063. Brushless motor; 7064. Bump. DETAILED DESCRIPTION

[0053] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0054] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "vertical", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0055] In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the internal communication between two components. It can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0056] The following is further described in detail through specific implementation methods:

[0057] The embodiment is basically as shown in the attached Figure 1-9 The figure shows a wet pack rapid detection device for a disinfection supply center, which mainly includes a conveyor mechanism 2, a correction mechanism, and a detection mechanism. The conveyor mechanism 2 is used to transfer the instrument package to the detection mechanism; specifically, in this embodiment, the conveyor mechanism 2 is composed of a conveyor belt and a safety fence 202.

[0058] Combined with attachment Figure 4 As shown, the correction mechanism includes a pair of bases 7, which are located on both sides of the conveying mechanism 2, specifically on both sides of the safety fence 202 in this embodiment. A first moving mechanism is provided on one side of the base 7, and the first moving mechanism is used to drive the base 7 to move along the conveying direction. Specifically, the first moving mechanism includes a plurality of side wheels 704, which are rotatably connected to the side walls of the base 7. In this embodiment, the base 7 is a rectangular block, and two sets of grooves are provided on the opposite sides of the base 7. The side wheels 704 are rotatably connected to the grooves through bearings. Figure 1 As shown, side grooves 201 are provided on the outside of the safety fence 202 of the conveying mechanism 2, and the side wheels 704 are in rolling cooperation with the side grooves 201; a driving member is provided in any base 7, and in this embodiment, the driving member is a DC motor, and the output shaft of the DC motor is axially fixedly connected to one of the side wheels 704 through a coupling.

[0059] The top of the base 7 is provided with a movable groove 706, and a pair of pillars 701 are slidably fitted in the movable groove 706. A second moving mechanism for driving the pillars 701 to move back and forth is provided in any movable groove 706. Figure 6 As shown, the second moving mechanism includes a brushless motor 7063 and a cylinder 7061. The brushless motor 7063 is used to drive the cylinder 7061 to rotate. The brushless motor 7063 is fixed in the movable groove 706 by bolts. The output shaft of the brushless motor 7063 is axially fixedly connected to the cylinder 7061 through a coupling. The other end of the cylinder 7061 is rotatably connected to the movable groove 706. Spiral grooves 7062 are symmetrically opened on the cylinder 7061. The spiral grooves 7062 are slidably fitted with protrusions 7064. The protrusions 7064 are respectively welded and fixed to one side of the bottom of the pillar 701.

[0060] Cross bars 705 are provided between the pillars 701 along the width direction of the transmission mechanism, and telescopic mechanisms are provided between the pillars 701 along the length direction of the transmission mechanism. Flat plates 703 are provided on the cross bars 705 and the telescopic mechanisms. The telescopic mechanisms are used to drive the flat plates 703 to retract and extend based on the movement of the pillars 701; specifically, the telescopic mechanism includes a telescopic clamp 702 (this is the existing technology and will not be described in detail), which is similar to a scissors structure; the output end of the telescopic clamp 702 is hinged to the flat plate 703, and the input ends of the telescopic clamp 702 are respectively hinged to the pillars 701.

[0061] Preferably, a lifting slot 707 is provided on one side of the support 701, and both ends of the crossbar 705 are slidably engaged with the lifting slot 707. Figure 4 A stepper motor 7011, a lead screw 7012, and a nut holder 7013 are installed in the lifting slot 707 on the right support 701. The stepper motor 7011 is bolted to one end of the lifting slot 707. The output shaft of the stepper motor 7011 is fixedly connected to the lead screw 7012 axially via a coupling. The other end of the lead screw 7012 is rotatably connected to the side wall of the lifting slot 707. The nut holder 7013 is threadedly engaged with the lead screw 7012 and is welded to the right end of the crossbar 705. The stepper motor 7011 drives the lead screw 7012 to rotate, thereby driving the nut holder 7013 to move. The movement of the nut holder 7013 drives the crossbar 705 to move up and down.

[0062] Preferably, in combination with Figure 8 and attached Figure 9 As shown, a buffer groove 7037 is provided on the side of the flat plate 703 close to the instrument package, and an inner plate 7031 is slidably connected in the buffer groove 7037. A number of springs 7036 are provided between the inner plate 7031 and the flat plate 703, and the two ends of the spring 7036 are respectively welded and fixed to the back of the inner plate 7031 and the side wall of the buffer groove 7037.

[0063] Preferably, the inner plate 7031 is provided with a plurality of cavities 7033 in an array on one side close to the instrument package, and a convex film layer 7032, a thin sheet 7034 and parallel capacitor plates 7035 are provided in the cavity 7033. The convex film layer 7032 is used to respond to the contact of the instrument package. In this embodiment, the convex film layer 7032 is a flexible convex film sheet, and the convex film layer 7032 is adhesively fixed to the opening of the cavity 7033. The thin sheet 7034 is used to interfere with the capacitance between the capacitor plates 7035 based on the change of the convex film layer 7032. In this embodiment, the right end of the thin sheet 7034 is welded and fixed to the center of the convex film layer 7032. The thin sheet 7034 and the capacitor plates 7035 are in a parallel relationship, and the left end of the thin sheet 7034 just touches the edge of the electric field generated between the capacitor plates 7035.

[0064] Combined with attachment Figure 1 , Attachment Figure 2 and attached Figure 3 As shown, the detection mechanism is used to perform multi-dimensional humidity detection on the instrument package. Specifically, the detection mechanism includes a detection part 1, a detection platform 4 and a collection frame 3; in this embodiment, the detection part 1 is suspended above the detection platform 4, and the detection part 1 is welded and fixed to the detection platform 4 through 4 pillars. A accommodating cavity is provided at the bottom of the detection part 1, and a detection cover 102 and an electric cylinder 101 are provided in the accommodating cavity. The detection cover 102 slides with the accommodating cavity, and the electric cylinder 101 is used to drive the detection cover 102 to rise and fall. Specifically, the electric cylinder 101 is fixed to the inner wall of the accommodating cavity by bolts, and the output shaft of the electric cylinder 101 is welded and fixed to the top of the detection cover 102. A moisture detection unit is provided in the detection cover 102, and the moisture detection unit is used to collect the humidity conditions inside the instrument package; specifically, in combination with the attached Figure 3 and attached Figure 10 As shown, in this embodiment, a detection cavity 103 is opened in the detection cover 102, and the moisture detection unit includes a detection channel 104. The detection channel 104 is opened on one side of the top of the detection cavity 103, and the detection channel 104 connects the detection cavity 103 with the outside world. The detection channel 104 is provided with absorbent cotton 1042 and a microwave moisture detector 1041. The absorbent cotton 1042 is bonded and fixed on the inner wall of the detection channel 104, and the microwave moisture detector 1041 is embedded in the inner wall of the detection channel 104, which is used to detect the moisture content of the absorbent cotton 1042. The detection channel 104 is connected to a spiral channel 1043 near one end of the detection cavity 103, and a number of semiconductor refrigeration plates (not shown in the figure) are bonded and fixed on the inner wall of the spiral channel 1043. The semiconductor refrigeration plates are arranged along the length direction of the spiral channel 1043.

[0065] The top of the test platform 4 is rotatably connected to a plurality of pendulum discs 5. Specifically, a slot for accommodating the pendulum discs 5 is provided on the top of the test platform 4. The bottom of the pendulum discs 5 are provided with rotating parts. In this embodiment, the rotating parts are AC motors. The output shaft of the AC motor is axially fixedly connected to the bottom of the pendulum disc 5 through a coupling. Figure 3 and attached Figure 7As shown, the pendulum disc 5 is provided with a plurality of rollers 501 and a power member for driving the rollers 501 to rotate. Specifically, in this embodiment, the power member includes a servo motor 502 and a belt 503. An annular groove 504 is provided on the rollers 501, and a belt 503 is sleeved on the annular groove 504. A driving wheel is axially provided on the output shaft of the servo motor 502, and the belt 503 is sleeved on the driving wheel. The servo motor 502 rotates the driving wheel to drive the belt 503 to move, thereby driving the rollers 501 to rotate; a cushion layer 6 is provided at the top center of the testing platform 4. The cushion layer 6 is adhesively fixed at the top center of the testing platform 4. The cushion layer 6 is mainly used to receive the instrument The weight of the bag is determined by a pressure sensor 601 embedded at the bottom of the cushion layer 6, which is used to detect the pressure information generated by the instrument bag; a hot air component is provided in the detection platform 4, which is used to transport hot air to the inside of the detection cover 102; specifically, the hot air component includes an air cavity 401; the air cavity 401 is opened in the detection platform 4, and the air cavity 401 is connected to the outside world. An electric heating pipe and a fan 402 are installed on the path connecting the air cavity 401 with the outside world, and the fan 402 is used to transport outside air into the air cavity 401. The electric heating pipe is used to heat the air. A number of air outlets are connected to the top of the air cavity 401, and the air outlets are circumferentially arranged around the cushion layer 6.

[0066] The collecting frame 3 is used to collect the instrument packages determined to be wet packages; preferably, in this embodiment, there are two collecting frames 3, which are used to collect wet packages and loose instrument packages respectively.

[0067] It also includes a control unit, which is electrically connected to the electric heating tube, fan 402, electric cylinder 101, pressure sensor 601, microwave moisture detector 1041, semiconductor refrigeration plate and capacitor plate 7035. The control unit is used to judge the humidity condition of the instrument package based on the humidity condition and pressure data, and control the operation of the servo motor 502 and the AC motor.

[0068] Specifically, when the instrument pack moves onto the cushion layer 6, the control unit obtains the first pressure information collected by the pressure sensor 601;

[0069] The control unit controls the electric cylinder 101 to operate, so that the detection cover 102 covers the instrument package in the detection cavity 103, and then starts the electric heating tube, the fan 402, the semiconductor refrigeration plate and the microwave moisture detector 1041. The control unit uses the microwave moisture detector 1041 to collect the humidity change in the absorbent cotton 1042 during this process (this reflects the moisture content in the instrument package, that is, the humidity inside the instrument package). After a preset time, the control unit stops the operation of the electric heating tube and the fan 402. At this time, the control unit again obtains the second pressure information collected by the pressure sensor 601;

[0070] When the humidity exceeds a preset humidity threshold, the control unit determines that the device bag is a wet bag;

[0071] When the difference between the first pressure information and the second pressure information exceeds a preset difference, the control unit determines that the device bag is a wet bag;

[0072] Then, the servo motor 502 is controlled to rotate the pendulum wheel 5 so that the rolling direction of the roller 501 is aligned with the collection frame 3, and then the AC motor is started to rotate the roller 501 to transfer the wet bag to the collection frame 3 for the next step of processing.

[0073] Preferably, it also includes an interactive interface (not shown in the figure), which is used to display the judgment result of the control unit; the control unit is also used to preliminarily judge the cause of the wet pack based on the looseness of the instrument package; if the instrument package is loose (based on the precise monitoring of the change in contact area (the tightness of the instrument package can reflect the degree of deformation, and the flat plate / inner plate must first compress the wrapped gap before pushing the instrument package to move), the control unit can further judge whether the instrument package is loose. If the instrument package becomes loose during the transmission process, its shape and contact area will change accordingly, and this change will be captured by the capacitor plate in time and converted into a capacitance signal. The control unit can accurately identify whether the instrument package is loose by analyzing the change pattern of these signals), and the judgment result of the control unit is a wet pack, then it is judged that the instrument package has a loose defect during the packaging process, resulting in the failure to effectively discharge the internal moisture; if the instrument package is not loose, and the judgment result of the control unit is a wet pack, then it is judged that the wet pack is caused by the high humidity in the transmission environment.

[0074] The specific implementation process is as follows: Take the wet pack test of a batch of surgical instrument packages conducted by a hospital's disinfection supply center as an example:

[0075] The surgical instrument kit to be inspected is manually placed at the starting end of conveyor mechanism 2 (the area between the flat plates 703), and conveyor mechanism 2, the first moving mechanism, and the second moving mechanism are activated. A DC motor rotates the side wheels 704, causing the entire alignment mechanism to follow the movement of the transmission mechanism. Simultaneously, a brushless motor 7063 rotates the cylinder 7061, which in turn drives the protrusion 7064 along the spiral groove 7062, thereby moving the struts 701 closer together. As the struts 701 move closer together, they squeeze the retractable clamps 702, gradually bringing the flat plates 703 of the instrument kit closer together.

[0076] During contact between the flat plate 703 and the instrument pack, the inner plate 7031 within the buffer slot 7037, acting under the action of spring 7036, absorbs the collision energy, reducing the impact force on the instrument pack. Simultaneously, the convex membrane layer 7032 on the inner plate 7031 deforms in response to the contact pressure of the instrument pack, moving the thin plate 7034 and changing the capacitance between the capacitor plates 7035. By monitoring this capacitance change, the control unit determines the change in contact area between the instrument pack and the inner plate 7031, and thus determines whether the instrument pack is loose.

[0077] When the instrument package moves to the detection part 1, the stepper motor 7011 drives the screw 7012 to rotate, the screw 7012 drives the nut seat 7013 to move, and the nut seat 7013 drives the cross bar 705 to move upward, thereby allowing the instrument package to break away from the restriction of the flat plate 703 and enter the pad 6 between the detection table 4 and the detection part 1.

[0078] The instrument package is placed on the cushion layer 6 of the testing platform 4. The pressure sensor 601 detects the first pressure information of the instrument package, i.e., the initial pressure. The electric cylinder 101 then drives the testing cover 102 downward, covering the instrument package. The hot air assembly is activated, delivering hot air into the testing cover 102, raising the temperature of the instrument package and causing the internal moisture to evaporate. The water vapor rises until it enters the spiral conduit 1043 and the testing channel 104. As the water vapor flows within the spiral conduit 1043, centrifugal force causes it to contact the semiconductor cooling plates on the sidewalls of the spiral conduit 1043, cooling it. This provides a stable, cooler temperature field for subsequent microwave moisture detector 1042 detection, preventing high-temperature air from affecting the moisture detection of the microwave moisture detector 1042. The water vapor liquefies and enters the absorbent cotton 1042 along with the air. The microwave moisture detector 1041 then monitors the changes in moisture content within the absorbent cotton 1041 in real time. After a preset period of time, the pressure sensor 601 re-collects the pressure of the instrument package.

[0079] The control unit analyzes changes in temperature, humidity, and pressure throughout the entire process to determine whether the instrument package is wet. If so, the control unit preliminarily determines the cause of the wetness based on the looseness of the instrument package and displays this information on the interactive interface. If the instrument package is loose, the wetness is determined to be due to looseness defects during the packaging process. If the instrument package is not loose, the wetness is determined to be due to high humidity in the transmission environment. Based on this determination, the control unit controls the operation of the servo motor 502 and the AC motor to transfer the wet package to the collection frame 3 for further processing.

[0080] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and / or characteristics of the scheme is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several variations and improvements can be made, which should also be regarded as the scope of protection of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A wet pack rapid detection device for a disinfection supply center, comprising a transmission mechanism (2) and a detection mechanism; the transmission mechanism (2) is used to transmit the instrument package to the detection mechanism; and is characterized in that: The device further comprises a correction mechanism; the correction mechanism comprises a pair of bases (7), the bases (7) being respectively located on both sides of the conveying mechanism (2), a first moving mechanism being provided on one side of the base (7), the first moving mechanism being used to drive the base (7) to move along the conveying direction; a movable groove (706) being provided on the base (7), a pair of pillars (701) being slidably fitted in the movable grooves (706), a second moving mechanism being provided in any movable groove (706) for driving the pillars (701) to move back and forth, a cross bar (705) being provided between the pillars (701) along the width direction of the conveying mechanism, a telescopic mechanism being provided between the pillars (701) along the length direction of the conveying mechanism, a flat plate (703) being provided on the cross bar (705) and the telescopic mechanism, the telescopic mechanism being used to drive the flat plate (703) to perform a retracting and extending movement based on the movement of the pillars (701); The detection mechanism is used to perform multi-dimensional humidity detection on the instrument package.

2. The wet pack rapid detection device for disinfection supply center according to claim 1, characterized in that: The first moving mechanism comprises a plurality of side wheels (704), and the side wheels (704) are respectively connected to the side walls of the base (7) for rotation; the outer sides of the transmission mechanism (2) are provided with side grooves (201), and the side wheels (704) are rollingly engaged with the side grooves (201); a driving member is provided in the base (7), and the driving member is used to drive the side wheels (704) to rotate.

3. The wet pack rapid detection device for disinfection supply center according to claim 2, characterized in that: The second moving mechanism includes a brushless motor (7063) and a cylinder (7061). The brushless motor (7063) is used to drive the cylinder (7061) to rotate. The other end of the cylinder (7061) is rotatably connected to the movable groove (706). The cylinder (7061) is symmetrically provided with spiral grooves (7062). The spiral grooves (7062) are slidably fitted with protrusions (7064). The protrusions (7064) are respectively fixedly connected to the pillars (701).

4. The wet pack rapid detection device for a disinfection supply center according to claim 3, characterized in that: The telescopic mechanism comprises a telescopic clamp (702); the output end of the telescopic clamp (702) is rotatably connected to the flat plate (703), and the input end of the telescopic clamp (702) is hinged to the support (701).

5. The wet pack rapid detection device for a disinfection supply center according to claim 4, characterized in that: The detection mechanism comprises a detection part (1), a detection platform (4) and a collection frame (3); the detection part (1) is located above the detection platform (4); a receiving cavity is provided at the bottom of the detection part (1); a detection cover (102) and an electric cylinder (101) are provided in the receiving cavity; the detection cover (102) and the receiving cavity are slidably matched; the electric cylinder (101) is used to drive the detection cover (102) to rise and fall; a moisture detection unit is provided in the detection cover (102); the moisture detection unit is used to collect the humidity condition inside the instrument package; The top of the testing platform (4) is rotatably connected to a plurality of pendulum discs (5), and the bottom of each pendulum disc (5) is provided with a rotating member, and the rotating member is used to drive the pendulum disc (5) to rotate; the pendulum disc (5) is provided with a plurality of rollers (501) and a power member for driving the rollers (501) to rotate; a cushion layer (6) is provided at the top center of the testing platform (4), and a pressure sensor (601) is provided at the bottom of the cushion layer (6); a hot air component is provided in the testing platform (4), and the hot air component is used to transport hot air to the inside of the testing cover (102); The collection frame (3) is used to collect the instrument packs determined to be wet packs; The device also includes a control unit, which is electrically connected to the hot air component and the electric cylinder (101) respectively. The control unit is used to judge the humidity of the instrument package based on the humidity and pressure data, and to control the operation of the power part and the rotating part.

6. The wet pack rapid detection device for a disinfection supply center according to claim 5, characterized in that: A buffer groove (7037) is provided on one side of the flat plate (703) close to the instrument bag, an inner plate (7031) is slidably connected in the buffer groove (7037), and a plurality of springs (7036) are provided between the inner plate (7031) and the flat plate (703).

7. The wet pack rapid detection device for a disinfection supply center according to claim 6, characterized in that: A plurality of cavities (7033) are arranged in an array on one side of the inner plate (7031) close to the instrument package. A convex film layer (7032), a thin sheet (7034) and mutually parallel capacitor plates (7035) are provided in the cavities (7033). The capacitor plates (7035) are electrically connected to the control unit. The convex film layer (7032) is used to respond to contact with the instrument package, and the thin sheet (7034) is used to interfere with the capacitance between the capacitor plates (7035) based on changes in the convex film layer (7032). The control unit is also used to judge the change in the contact area between the instrument package and the inner plate (7031) based on the change in capacitance, and to judge the looseness of the instrument package based on the change in contact area.

8. The wet pack rapid detection device for a disinfection supply center according to claim 7, characterized in that: The control unit is also used to preliminarily determine the cause of the wet pack based on the looseness of the instrument pack. If the instrument pack is loose and the control unit determines that it is a wet pack, it is determined that there is a loose defect in the packaging process of the instrument pack, resulting in the failure to effectively discharge the internal moisture. If the device package is not loose and the control unit determines that the package is wet, it is determined that the wet package is caused by high humidity in the transmission environment.

9. The wet pack rapid detection device for a disinfection supply center according to claim 8, characterized in that: The control unit is used to control the operation of the power parts and the rotating parts based on the looseness of the instrument package.

10. The wet pack rapid detection device for a disinfection supply center according to claim 9, characterized in that: The hot air component comprises an air cavity (401); the air cavity (401) is communicated with the outside world; an electric heating pipe and a fan (402) are provided on the communication path between the air cavity (401) and the outside world; the fan (402) is used to transport outside air into the air cavity (401); the electric heating pipe is used to heat the air; a plurality of air outlets are communicated at the top of the air cavity (401); the electric heating pipe and the fan (402) are both electrically connected to a control unit.

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