Welding table for hardware production and machining
By designing a multi-dimensional positioning and inspection welding table, the problem that traditional welding tables cannot adapt to workpieces of different shapes and sizes is solved, and high-precision and flexible hardware testing are achieved.
Patent Information
- Application Number
- CN202510741823.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The welding table for the production and processing of traditional hardware cannot flexibly adjust the clamping mechanism to adapt to workpieces of different shapes and sizes, resulting in insufficient stability and welding accuracy, and the robotic arms are easily disturbed by external factors to affect the accuracy of the test results.
A welding table including test bench, walking assembly, adjustment assembly, test detection assembly, fixed assembly and position adjustment structure is designed. The multi-dimensional positioning and testing of hardware is achieved through precision mechanical structures and transmission devices, and real-time monitoring is combined with high-precision sensors and infrared detectors to ensure the accuracy and flexibility of the test.
It improves the scope of application and testing accuracy of hardware welding tables, ensures the stability and safety of hardware in different models and environments, and achieves efficient and accurate automated testing.
Smart Images
Figure CN120489245A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal parts production, in particular to a welding table for producing and processing hardware parts. Background Art
[0002] Welding is a crucial process in the production and processing of hardware. Traditional welding tables have limitations in design and functionality, failing to meet the diverse demands of hardware processing. They also lack sufficient workpiece clamping capabilities. These tables typically secure the workpiece using a fixed clamping mechanism, but these clamping mechanisms often lack the flexibility to accommodate varying workpiece shapes and sizes. This is particularly true for workpieces with irregular shapes, where traditional clamping mechanisms struggle to ensure workpiece stability and welding accuracy.
[0003] The defects of a traditional welding table used in hardware production and processing:
[0004] 1. Although the multi-degree-of-freedom robotic arm has flexible motion capabilities, its positioning accuracy is often affected by multiple factors such as mechanical structure, sensor accuracy, and control system in actual applications, making it difficult to meet the needs of high-precision testing.
[0005] 2. Traditional welding tables for hardware production and processing are often designed for specific types and specifications of hardware. For hardware of different models or specifications, it may be necessary to replace the robotic arm or adjust the welding table, resulting in limited application scope and insufficient flexibility.
[0006] 3. The mechanical arm of a traditional welding table for hardware production and processing may be disturbed by external factors such as vibration and temperature changes during movement, affecting the accuracy of the test results. Therefore, it is necessary to propose a welding table for hardware production and processing to solve the above problems. Summary of the Invention
[0007] The purpose of the present invention is to provide a welding table for hardware production and processing to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding table for hardware production and processing, comprising a test table, a walking assembly, a test structure, an adjustment assembly, a test detection assembly, a fixing assembly and a position adjustment structure; a chassis is installed at the bottom of the test table, and the setting of the chassis can effectively protect the internal electronic components, prevent external factors such as dust and water vapor from damaging the equipment, and improve the stability and service life of the equipment. The front surface of the chassis is equipped with an opening and closing door through a hinge. The design of the opening and closing door is convenient for users to maintain and repair the interior of the chassis without disassembling the entire chassis, which greatly improves the convenience of operation. The bottom of the chassis is equipped with a walking assembly through a vertical support rod. The equipment of the walking assembly makes The entire welding table can be flexibly moved between different working environments or test sites, which improves the test efficiency and convenience. Through the stable connection of the vertical support rod, the chassis and the walking assembly form a stable whole, which further enhances the stability and carrying capacity of the equipment. A vertical support plate is installed on the top rear side of the test table. The design of the vertical support plate provides a stable support platform for the test structure, ensuring the stability and accuracy during the test. A test structure is installed on the top of the vertical support plate. As the core component of the automated welding table, the test structure is responsible for various performance tests of hardware. It is precisely designed and can simulate a variety of test conditions to ensure the accuracy and reliability of the test results. The bottom of the test structure The adjusting component is installed at the bottom of the test structure. Through the precise mechanical structure and transmission device, the test structure can be fine-tuned to meet the different hardware models and test requirements. This design not only improves the flexibility of the test, but also ensures that the hardware can be positioned stably and accurately during the test, thereby further improving the test accuracy. The bottom of the adjusting component is installed with a test detection component. As an important part of the automated welding table, the test detection component can monitor the various performance indicators of the hardware during the test in real time, such as voltage, current, phase, etc., through high-precision sensors and detection devices, to ensure the accuracy and integrity of the test data. At the same time, the test detection component and the adjusting component The close cooperation can achieve precise control of the test position of the hardware, further improving the accuracy and efficiency of the test. A position adjustment structure is installed on the upper surface of the test table, and a fixed component is installed on the upper surface of the position adjustment structure. The position adjustment structure is located on the upper surface of the test table. The position adjustment of the fixed component is achieved through precise mechanical structure and transmission device. This design not only enables the fixed component to be flexibly moved according to test requirements, but also ensures that the hardware can be stably and accurately positioned during the test, thereby further improving the test accuracy and reliability; the fixed component is responsible for firmly fixing the hardware in the test position to ensure the stability and safety of the hardware during the test.
[0009] Preferably, a walking frame is installed on the walking assembly, and lifting support rods and steering wheels are installed around the bottom of the walking frame. The lifting support rods are controlled by a precise hydraulic or pneumatic system, and can adjust the height of the walking assembly and the entire robotic arm according to test requirements, ensuring that the robotic arm can operate stably at different heights; the steering wheel has a flexible steering function, and through precise control, it can achieve flexible movement and precise positioning of the walking assembly in the test area. This design greatly enhances the flexibility and applicability of the automated welding table; and the walking frame, as the main structure of the entire walking assembly, not only carries the lifting support rods and steering wheels, but also ensures the stability and safety of the robotic arm during movement through its sturdy design.
[0010] Preferably, a test box is provided on the test structure. As the main part of the entire test structure, the test box not only provides the necessary space and environment for the test, but also ensures the safety and stability of the hardware during the test through its sturdy design. The front surface of the test box is nested with a liquid crystal display and a control panel. The liquid crystal display is used to display various parameters and test results during the test in real time, so that the tester can intuitively understand the test progress and test results, thereby improving the transparency and efficiency of the test; and the control panel integrates various test control and operation functions. The tester can accurately control the test process through the control panel, such as setting test parameters, starting and stopping tests, etc. This design makes the test process more convenient and controllable.
[0011] Preferably, the adjustment component is provided with a sliding guide rod, which is installed at the lower end of the test box. As the core component of the adjustment component, the sliding guide rod not only bears the overall weight of the adjustment component, but also ensures the smooth movement and precise positioning of the adjustment component during the test through its precise design; and the sliding guide rod is made of high-strength material, has excellent wear resistance and corrosion resistance, and can maintain stable performance during long-term use; at the same time, the connection method between the sliding guide rod and the test box is also carefully designed, which not only ensures the firmness of the connection, but also facilitates disassembly and maintenance. This design enables the adjustment component to be flexibly adjusted according to different test requirements, further improving the applicability and flexibility of the automated welding table. A sliding block is installed on the sliding guide rod, and a lifting adjustment cylinder is installed at the bottom of the sliding block. A lifting rod is installed on the output end of the lifting adjustment cylinder. The lifting rod and the sliding block are connected by a precise mechanical structure to ensure the smoothness and accuracy of the lifting action. During the test, the lifting adjustment cylinder drives the lifting rod to move up and down according to the preset test parameters or the operating instructions of the tester, thereby realizing precise adjustment of the test position of the hardware. This design not only improves test accuracy, but also effectively reduces errors caused by human operation. At the same time, the lifting adjustment cylinder is made of high-performance materials, has strong driving force and stable performance, and can meet the needs of long-term, high-intensity testing. The lifting rod has been specially treated and has excellent wear resistance and corrosion resistance, and can maintain stable performance in harsh testing environments. This series of precision design and high-quality material selection together constitute the core part of the adjustment component in the automated welding table, providing strong technical support for hardware testing.
[0012] Preferably, the test detection component is provided with a test board, and detection probes are installed on both sides of the bottom of the test board. The detection probes are used to perform more detailed electrical performance tests on the hardware, such as measuring the voltage, current and other parameters of the hardware to ensure that the electrical performance of the hardware meets the preset standards. An infrared detector is installed at the center of the bottom of the test board. The infrared detector uses infrared technology to measure the temperature distribution of the hardware in a non-contact manner. By capturing and analyzing infrared radiation, it can realize real-time monitoring of the heating conditions of the hardware. This function is crucial for detecting whether the hardware has overheating or abnormal temperature rise, and helps to timely discover potential safety hazards. The test board, as the core part of the detection component, not only carries the detection probes and infrared detectors, but also ensures the accuracy and reliability of the detection process through its precise design and layout.
[0013] Preferably, a sliding plate is provided on the fixing component, which enables the fixing component to flexibly adjust its position to adapt to hardware of different specifications and models, thereby improving the applicability and flexibility of the welding table. A rectangular fixing frame is installed on the upper surface of the sliding plate. The rectangular fixing frame ensures the stability and accuracy of the hardware during the test process through its sturdy structure and precise size design. A shock-absorbing pad is installed on the inner bottom end of the rectangular fixing frame. The shock-absorbing pad is made of highly elastic material and has excellent buffering and shock-absorbing properties. It can effectively absorb and disperse the vibration and impact force generated by the hardware during the test process, protecting the hardware from damage. Overall, the design of the fixing component fully considers the testing needs and safety of the hardware, and provides strong support for the automated testing process.
[0014] Preferably, adjusting screws are installed around the rectangular fixed frame, and a tightening disk is installed at one end of the adjusting screw. The design of the tightening disk is convenient for the operator to rotate manually, so as to easily adjust and fix the position of the adjusting screw, thereby ensuring the stability and safety of the hardware during the test. This design not only improves the test efficiency, but also simplifies the operation process, making the entire test process more convenient and reliable; through the coordinated use of the adjusting screw and the tightening disk, the welding table can flexibly adapt to hardware of different specifications and models, further broadening its application range, and the other end of the adjusting screw is installed with a fixed base plate, and the fixed base plate and the bottom of the rectangular fixed frame are adjustably connected by the adjusting screw, so that the height of the rectangular fixed frame can be fine-tuned according to the actual size of the hardware, further enhancing the adaptability and accuracy of the welding table.
[0015] Preferably, the position adjustment structure is provided with a position guide plate, a transverse metering scale is installed on the front surface of the position guide plate, and a metering needle is installed on the front surface of the position guide plate. The metering needle can slide along the transverse metering scale. By reading the position of the metering needle on the transverse metering scale, the operator can accurately understand the transverse position of the hardware in the welding table. This design not only improves the accuracy of the position adjustment, but also facilitates the operator to record and monitor; and the setting of the position guide plate provides a stable moving track for the metering needle, ensuring the stability and reliability of the position adjustment; through the coordinated use of the position guide plate, the transverse metering scale and the metering needle, the welding table can achieve precise control and adjustment of the position of the hardware, further improving the accuracy and efficiency of the test.
[0016] Preferably, the upper surface of the position guide plate is equipped with a transverse guide rail, and a transverse sliding plate is installed on the transverse guide rail. By sliding the transverse sliding plate on the transverse guide rail, the operator can easily adjust the vertical position of the hardware. This design not only increases the flexibility of position adjustment, but also further improves the accuracy of position adjustment. The upper surface of the transverse sliding plate is equipped with a vertical measuring scale and a vertical guide rail. The vertical measuring scale is used to indicate the vertical position of the hardware in the welding table; and the vertical guide rail provides a stable sliding path for the vertical moving parts; the combination of the vertical measuring scale and the vertical guide rail allows the operator to monitor and record the vertical position of the hardware in real time, thereby ensuring the stability and reliability of the test process; through the coordinated action of the position guide plate, transverse measuring scale, measuring needle, transverse guide rail, transverse sliding plate, vertical measuring scale and vertical guide rail, the welding table can achieve all-round and precise control and adjustment of the hardware position, greatly improving the accuracy and efficiency of the test.
[0017] Preferably, both sides of the position guide plate are equipped with lateral adjustment screws through the fixed block, and the lateral adjustment screw passes through the lateral sliding plate, and one end of the lateral adjustment screw is equipped with a lateral rotating disk. The operator can drive the lateral adjustment screw to rotate in the fixed block by rotating the lateral rotating disk. Since the lateral adjustment screw passes through the lateral sliding plate, the rotation of the lateral adjustment screw will push the lateral sliding plate to slide on the lateral guide rail, thereby realizing lateral fine-tuning of the hardware position. This design not only increases the flexibility of position adjustment, but also makes the operation easier. The operator only needs to gently rotate the lateral rotating disk to achieve precise adjustment of the hardware position, which greatly improves the accuracy and efficiency of the test. Vertical adjustment screws are installed on both sides of the lateral sliding plate through the fixed block Screw, a vertical rotating disc is installed at one end of the vertical adjustment screw, and the operator can drive the vertical adjustment screw to rotate by rotating the vertical rotating disc. Since the vertical adjustment screw and the horizontal sliding plate are connected by a thread, the rotation of the vertical adjustment screw will drive the horizontal sliding plate to move vertically, thereby realizing fine adjustment of the vertical position of the hardware; the combined use of the vertical adjustment screw and the vertical rotating disc not only provides a convenient vertical position adjustment method, but also further enhances the flexibility and accuracy of the position adjustment; through the coordinated action of the horizontal adjustment screw, the horizontal rotating disc, the vertical adjustment screw and the vertical rotating disc, the welding table can realize all-round precise control and adjustment of the hardware in three-dimensional space, providing strong technical support for the automated testing of hardware.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] (1) The present invention can achieve precise control of the test position of hardware through the close cooperation of the test detection component and the adjustment component, further improving the accuracy and efficiency of the test and meeting the needs of high-precision testing;
[0020] (2) The present invention uses the adjustment screw and the tightening disk on the fixed assembly to flexibly adapt the welding table to hardware of different specifications and models, further broadening its application range; and the fixed base plate and the bottom of the rectangular fixed frame are adjustable through the adjustment screw, so that the height of the rectangular fixed frame can be fine-tuned according to the actual size of the hardware, further enhancing the adaptability and accuracy of the welding table;
[0021] (3) The present invention provides a detection probe on the test detection component to perform more detailed electrical performance tests on hardware, such as measuring the voltage, current and other parameters of the hardware to ensure that the electrical performance of the hardware meets the preset standards; at the same time, an infrared detector is provided, which uses infrared technology to measure the temperature distribution of the hardware in a non-contact manner. By capturing and analyzing infrared radiation, real-time monitoring of the heating conditions of the hardware is achieved. It is crucial to detect whether the hardware has overheating or abnormal temperature rise, which helps to timely discover potential safety hazards and ensure the accuracy and reliability of the detection process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is the left schematic diagram of the present invention;
[0023] Figure 2 It is a right schematic diagram of the present invention;
[0024] Figure 3 This is a schematic diagram of the coordination between the adjustment component and the test and detection component of the present invention;
[0025] Figure 4 A schematic diagram of the coordination between the fixing assembly and the position adjustment structure of the present invention;
[0026] Figure 5 is a schematic diagram of a fixing assembly of the present invention;
[0027] Figure 6 Schematic diagram of the position adjustment structure of the present invention;
[0028] In the figure: 1. Test table; 2. Chassis; 3. Opening and closing door; 4. Vertical support rod; 5. Travel assembly; 51. Travel frame; 52. Lifting support rod; 53. Steering wheel; 6. Vertical support plate; 7. Test structure; 71. Test box; 72. LCD display; 73. Control panel; 8. Adjustment assembly; 81. Sliding guide rod; 82. Sliding block; 83. Lifting adjustment cylinder; 84. Lifting rod; 9. Test and detection assembly; 91. Test board; 92. Infrared detector; 93. Detection probe; 10. Fixing assembly; 101 , sliding plate; 102, rectangular fixed frame; 103, shock-absorbing cushion; 104, fixed base plate; 105, adjusting screw; 106, tightening disk; 11, position adjustment structure; 111, position guide plate; 112, horizontal measuring scale; 113, measuring needle; 114, vertical measuring scale; 115, horizontal sliding plate; 116, horizontal guide rail; 117, vertical guide rail; 118, vertical adjusting screw; 119, vertical rotating disk; 1110, horizontal adjusting screw; 1111, horizontal rotating disk. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Example 1
[0031] like Figure 1-6As shown, an embodiment of the present invention is: a welding table for hardware production and processing, including a test table 1, a walking component 5, a test structure 7, an adjustment component 8, a test detection component 9, a fixing component 10 and a position adjustment structure 11; a chassis 2 is installed at the bottom of the test table 1, and the setting of the chassis 2 can effectively protect the internal electronic components, prevent external factors such as dust and water vapor from damaging the equipment, and improve the stability and service life of the equipment. The front surface of the chassis 2 is provided with an opening and closing door 3 through a hinge. The design of the opening and closing door 3 is convenient for users to maintain and repair the interior of the chassis 2 without disassembling the entire chassis 2, which greatly improves the convenience of operation. The bottom of the chassis 2 is provided with a walking component 5 through a vertical support rod 4. The equipment enables the entire welding table to be flexibly moved between different working environments or test sites, improving the test efficiency and convenience, and through the stable connection of the vertical support rod 4, the chassis 2 and the walking component 5 form a stable whole, further enhancing the stability and carrying capacity of the equipment, and a vertical support plate 6 is installed on the top rear side of the test table 1. The design of the vertical support plate 6 provides a stable support platform for the test structure 7, ensuring the stability and accuracy during the test. A test structure 7 is installed on the top of the vertical support plate 6. As the core component of the automated welding table, the test structure 7 is responsible for various performance tests of hardware. It is precisely designed and can simulate a variety of test conditions to ensure the accuracy and reliability of the test results. The test structure 7 An adjustment component 8 is installed at the bottom, and the adjustment component 8 is located at the bottom of the test structure 7. Through the precise mechanical structure and transmission device, the test structure 7 can be fine-tuned to meet the different hardware models and test requirements. This design not only improves the flexibility of the test, but also ensures that the hardware can be stably and accurately positioned during the test, thereby further improving the test accuracy. A test detection component 9 is installed at the bottom of the adjustment component 8. As an important part of the automated welding table, the test detection component 9 can monitor the various performance indicators of the hardware during the test, such as voltage, current, phase, etc., in real time through high-precision sensors and detection devices to ensure the accuracy and integrity of the test data; at the same time, the test detection component 9 is tightly connected to the adjustment component 8. With the cooperation, it is possible to achieve precise control of the test position of the hardware, further improving the accuracy and efficiency of the test. A position adjustment structure 11 is installed on the upper surface of the test table 1, and a fixing component 10 is installed on the upper surface of the position adjustment structure 11. The position adjustment structure 11 is located on the upper surface of the test table 1. Through the precise mechanical structure and transmission device, the position adjustment of the fixing component 10 is achieved. This design not only enables the fixing component 10 to be flexibly moved according to the test requirements, but also ensures that the hardware can be stably and accurately positioned during the test, thereby further improving the test accuracy and reliability; and the fixing component 10 is responsible for firmly fixing the hardware in the test position to ensure the stability and safety of the hardware during the test.
[0032] Example 2
[0033] like Figure 2 As shown, the present invention proposes a steel structure installation welding auxiliary positioning device. Compared with the first embodiment, this embodiment also includes: a walking frame 51 is installed on the walking component 5, and a lifting support rod 52 and a steering wheel 53 are installed around the bottom of the walking frame 51. The lifting support rod 52 is controlled by a precise hydraulic or pneumatic system, and can adjust the height of the walking component 5 and the entire robotic arm according to the test requirements to ensure that the robotic arm can operate stably at different heights; the steering wheel 53 has a flexible steering function, and through precise control, it can realize the flexible movement and precise positioning of the walking component 5 in the test area. This design greatly enhances the flexibility and applicability of the automated welding table; and the walking frame 51, as the main structure of the entire walking component 5, not only carries the lifting support rod 52 and the steering wheel 53, but also ensures the stability and safety of the robotic arm during movement through its sturdy design.
[0034] In this embodiment, Figure 2 As shown, a test box 71 is provided on the test structure 7. As the main part of the entire test structure, the test box 71 not only provides the necessary space and environment for the test, but also ensures the safety and stability of the hardware during the test through its sturdy design. A liquid crystal display 72 and a control panel 73 are nested on the front surface of the test box 71. The liquid crystal display 72 is used to display various parameters and test results during the test in real time, so that the tester can intuitively understand the test progress and test results, thereby improving the transparency and efficiency of the test; and the control panel 73 integrates various test control and operation functions. The tester can use the control panel 73 to accurately control the test process, such as setting test parameters, starting and stopping the test, etc. This design makes the test process more convenient and controllable.
[0035] In this embodiment, Figure 2 and Figure 3As shown, the adjustment assembly 8 is provided with a sliding guide rod 81, which is installed at the lower end of the test box 71. As the core component of the adjustment assembly 8, the sliding guide rod 81 not only bears the overall weight of the adjustment assembly 8, but also ensures the smooth movement and precise positioning of the adjustment assembly 8 during the test through its precise design; and the sliding guide rod 81 is made of high-strength material, has excellent wear resistance and corrosion resistance, and can maintain stable performance during long-term use; at the same time, the connection between the sliding guide rod 81 and the test box 71 is also carefully designed, which not only ensures the firmness of the connection, but also facilitates disassembly and maintenance. This design enables the adjustment assembly 8 to be flexibly adjusted according to different test requirements, further improving the applicability and flexibility of the automated welding table. A sliding block 82 is installed on the sliding guide rod 81, and a lifting adjustment cylinder 83 is installed at the bottom of the sliding block 82. A lifting rod 84 is installed on the output end of the lifting adjustment cylinder 83. The lifting rod 84 is connected to the sliding block 82 through a precise mechanical structure, ensuring the smoothness and accuracy of the lifting action. During the test, the lifting adjustment cylinder 83 drives the lifting rod 84 up and down according to the preset test parameters or the tester's operating instructions, thereby achieving precise adjustment of the hardware test position. This design not only improves the test accuracy, but also effectively reduces the error caused by human operation. At the same time, the lifting adjustment cylinder 83 is made of high-performance materials, with strong driving force and stable performance, which can meet the needs of long-term and high-intensity testing. The lifting rod 84 has been specially treated with excellent wear resistance and corrosion resistance, and can maintain stable performance in harsh testing environments. This series of precision design and high-quality material selection together constitute the core part of the adjustment assembly 8 in the automated welding table, providing strong technical support for hardware testing.
[0036] In this embodiment, Figure 3 As shown, the test detection component 9 is provided with a test board 91, and detection probes 93 are installed on both sides of the bottom of the test board 91. The detection probes 93 are used to perform more detailed electrical performance tests on hardware, such as measuring the voltage, current and other parameters of the hardware to ensure that the electrical performance of the hardware meets the preset standards. An infrared detector 92 is installed at the center of the bottom of the test board 91. The infrared detector 92 uses infrared technology to measure the temperature distribution of hardware in a non-contact manner. By capturing and analyzing infrared radiation, real-time monitoring of the heating conditions of the hardware is achieved. This function is crucial for detecting whether the hardware has overheating or abnormal temperature rise, and helps to timely discover potential safety hazards. The test board 91, as the core part of the detection component, not only carries the detection probes 93 and the infrared detector 92, but also ensures the accuracy and reliability of the detection process through its precise design and layout.
[0037] In this embodiment, Figure 4As shown, a sliding plate 101 is provided on the fixing component 10, and the sliding plate 101 enables the fixing component 10 to flexibly adjust its position to adapt to hardware of different specifications and models, thereby improving the applicability and flexibility of the welding table. A rectangular fixing frame 102 is installed on the upper surface of the sliding plate 101. The rectangular fixing frame 102 ensures the stability and accuracy of the hardware during the test process through its sturdy structure and precise size design. A shock-absorbing pad 103 is installed at the inner bottom end of the rectangular fixing frame 102. The shock-absorbing pad 103 is made of highly elastic material and has excellent buffering and shock-absorbing properties. It can effectively absorb and disperse the vibration and impact force generated by the hardware during the test process, and protect the hardware from damage. Overall, the design of the fixing component 10 fully considers the testing needs and safety of the hardware, and provides strong support for the automated testing process.
[0038] In this embodiment, Figure 4 and Figure 5 As shown, the rectangular fixed frame 102 is equipped with adjusting screws 105 around it, and a tightening disk 106 is installed at one end of the adjusting screw 105. The design of the tightening disk 106 is convenient for the operator to rotate manually, so as to easily adjust and fix the position of the adjusting screw 105, ensuring the stability and safety of the hardware during the test. This design not only improves the test efficiency, but also simplifies the operation process, making the entire test process more convenient and reliable; through the coordinated use of the adjusting screw 105 and the tightening disk 106, the welding table can flexibly adapt to hardware of different specifications and models, further broadening its application range, and the other end of the adjusting screw 105 is equipped with a fixed base plate 104, and the fixed base plate 104 and the bottom of the rectangular fixed frame 102 are adjustably connected by the adjusting screw 105, so that the height of the rectangular fixed frame 102 can be fine-tuned according to the actual size of the hardware, further enhancing the adaptability and accuracy of the welding table.
[0039] In this embodiment, Figure 6As shown, the position adjustment structure 11 is provided with a position guide plate 111, and a transverse metering scale 112 is installed on the front surface of the position guide plate 111. A metering needle 113 is installed on the front surface of the position guide plate 111, and the metering needle 113 can slide along the transverse metering scale 112. By reading the position of the metering needle 113 on the transverse metering scale 112, the operator can accurately understand the transverse position of the hardware in the welding table. This design not only improves the accuracy of the position adjustment, but also facilitates the operator to record and monitor; and the setting of the position guide plate 111 provides a stable moving track for the metering needle 113, ensuring the stability and reliability of the position adjustment; through the coordinated use of the position guide plate 111, the transverse metering scale 112 and the metering needle 113, the welding table can achieve precise control and adjustment of the position of the hardware, further improving the accuracy and efficiency of the test.
[0040] In this embodiment, Figure 6 As shown, a transverse guide rail 116 is installed on the upper surface of the position guide plate 111, and a transverse sliding plate 115 is installed on the transverse guide rail 116. By sliding the transverse sliding plate 115 on the transverse guide rail 116, the operator can easily adjust the vertical position of the hardware. This design not only increases the flexibility of position adjustment, but also further improves the accuracy of position adjustment. A vertical measuring scale 114 and a vertical guide rail 117 are installed on the upper surface of the transverse sliding plate 115. The vertical measuring scale 114 is used to indicate the vertical position of the hardware in the welding table; and the vertical guide rail 117 7 provides a stable sliding path for the vertically moving parts; the combined use of the vertical measuring scale 114 and the vertical guide rail 117 allows the operator to monitor and record the vertical position of the hardware in real time, thereby ensuring the stability and reliability of the test process; through the coordinated action of the position guide plate 111, the horizontal measuring scale 112, the measuring needle 113, the horizontal guide rail 116, the horizontal sliding plate 115, the vertical measuring scale 114 and the vertical guide rail 117, the welding table can achieve all-round precise control and adjustment of the hardware position, greatly improving the accuracy and efficiency of the test.
[0041] In this embodiment, Figure 6As shown, the two sides of the position guide plate 111 are equipped with horizontal adjustment screws 1110 through fixed blocks, and the horizontal adjustment screw 1110 passes through the horizontal sliding plate 115, and one end of the horizontal adjustment screw 1110 is equipped with a horizontal rotating disk 1111. The operator can drive the horizontal adjustment screw 1110 to rotate in the fixed block by rotating the horizontal rotating disk 1111. Since the horizontal adjustment screw 1110 passes through the horizontal sliding plate 115, the rotation of the horizontal adjustment screw 1110 will push the horizontal sliding plate 115 to slide on the horizontal guide rail 116, thereby achieving horizontal fine-tuning of the hardware position. This design not only increases the flexibility of position adjustment, but also makes the operation easier. The operator only needs to gently rotate the horizontal rotating disk 1111 to achieve precise adjustment of the hardware position, which greatly improves the accuracy and efficiency of the test. The two sides of the horizontal sliding plate 115 are equipped with vertical adjustment screws 1110 through fixed blocks The vertical adjusting screw 118 and the vertical adjusting screw 118 are respectively provided with a vertical rotating disc 119 at one end. The operator can drive the vertical adjusting screw 118 to rotate by rotating the vertical rotating disc 119. Since the vertical adjusting screw 118 and the horizontal sliding plate 115 are connected by a thread, the rotation of the vertical adjusting screw 118 will drive the horizontal sliding plate 115 to move vertically, thereby realizing fine adjustment of the vertical position of the hardware; the combination of the vertical adjusting screw 118 and the vertical rotating disc 119 not only provides a convenient vertical position adjustment method, but also further enhances the flexibility and accuracy of the position adjustment; through the coordinated action of the horizontal adjusting screw 1110, the horizontal rotating disc 1111, the vertical adjusting screw 118 and the vertical rotating disc 119, the welding table can realize all-round precise control and adjustment of the hardware in three-dimensional space, providing strong technical support for the automated testing of hardware.
[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A welding table for hardware production and processing, comprising a test table plate (1), a travel assembly (5), a test structure (7), an adjustment assembly (8), a test detection assembly (9), a fixing assembly (10) and a position adjustment structure (11); characterized in that: The bottom of the test table (1) is equipped with a chassis (2), the front surface of the chassis (2) is equipped with an opening and closing door (3) via a hinge, the bottom of the chassis (2) is equipped with a walking assembly (5) via a vertical support rod (4), the top rear side of the test table (1) is equipped with a vertical support plate (6), the top of the vertical support plate (6) is equipped with a test structure (7), the bottom of the test structure (7) is equipped with an adjustment assembly (8), the bottom of the adjustment assembly (8) is equipped with a test detection assembly (9), the upper surface of the test table (1) is equipped with a position adjustment structure (11), and the upper surface of the position adjustment structure (11) is equipped with a fixing assembly (10).
2. The welding table for hardware production and processing according to claim 1, characterized in that: A walking frame (51) is installed on the walking assembly (5), and a lifting support rod (52) and a steering wheel (53) are installed around the bottom of the walking frame (51).
3. The welding table for hardware production and processing according to claim 1, characterized in that: A test box (71) is provided on the test structure (7), and a liquid crystal display (72) and a control panel (73) are nested and installed on the front surface of the test box (71).
4. The welding table for hardware production and processing according to claim 1, characterized in that: The adjustment assembly (8) is provided with a sliding guide rod (81), which is mounted on the lower end of the test box (71); a sliding block (82) is mounted on the sliding guide rod (81); a lifting adjustment cylinder (83) is mounted at the bottom of the sliding block (82); and a lifting rod (84) is mounted on the output end of the lifting adjustment cylinder (83).
5. The welding table for hardware production and processing according to claim 1, characterized in that: The test detection assembly (9) is provided with a test plate (91), detection probes (93) are installed on both sides of the bottom of the test plate (91), and an infrared detector (92) is installed at the center of the bottom of the test plate (91).
6. The welding table for hardware production and processing according to claim 1, characterized in that: The fixing assembly (10) is provided with a sliding plate (101), the upper surface of the sliding plate (101) is installed with a rectangular fixing frame (102), and the inner bottom end of the rectangular fixing frame (102) is installed with a shock-absorbing cushion (103).
7. The welding table for hardware production and processing according to claim 6, characterized in that: An adjusting screw (105) is installed around the rectangular fixed frame (102), a tightening disc (106) is installed at one end of the adjusting screw (105), and a fixed base plate (104) is installed at the other end of the adjusting screw (105).
8. The welding table for hardware production and processing according to claim 1, characterized in that: The position adjustment structure (11) is provided with a position guide plate (111), a transverse measurement scale (112) is installed on the front surface of the position guide plate (111), and a measurement mark needle (113) is installed on the front surface of the position guide plate (111).
9. The welding table for hardware production and processing according to claim 8, characterized in that: A transverse guide rail (116) is installed on the upper surface of the position guide plate (111), a transverse sliding plate (115) is installed on the transverse guide rail (116), and a vertical measuring scale (114) and a vertical guide rail (117) are installed on the upper surface of the transverse sliding plate (115).
10. The welding table for hardware production and processing according to claim 9, characterized in that: Transverse adjustment screws (1110) are installed on both sides of the position guide plate (111) through fixed blocks, and the transverse adjustment screws (1110) pass through the transverse sliding plate (115). One end of the transverse adjustment screw (1110) is installed with a transverse rotating disk (1111). Vertical adjustment screws (118) are installed on both sides of the transverse sliding plate (115) through fixed blocks, and one end of the vertical adjustment screw (118) is installed with a vertical rotating disk (119).